SERVICE PARTS LIST

197858

MODEL: 16D2149 POSI TORQ DIFFERENTIAL WITH SPRINGS

BRAKES: LCB 13150 POSI STOP FORCED COOLED

SERVICE DEPARTMENT
STATESVILLE, NORTH CAROLINA
SEV 871 Rev 4.03
16D2149 POSI TORQ WITH SPRINGS LCB 13150 BRAKES
24-APR-09
ASSEMBLY 197858

ITEM QTY. PART NO. % DESCRIPTION

1 2 2114193 E Internal Gear Hub

2 2 2114233 Bearing Adjusting Nut

3 2 2114234 D Bearing Adjusting Nut Lock

4 2 2114235 D Bearing Adjusting Snap Ring

5 2 2109820 D Sun Gear Thrust Washer

6 2 2109821 E Sun Gear

7 2 2109806 E Plant Carrier Assembly-See Parts list

8 40 106547 Carrier Washer

9 40 117225 Carrier Cap Screw

10 2 24K-7 Planet Filler Plug

10A 2 91F-7 B O-ring- Part Of Item 10 Not Illustrated

11 2 2112723 E Axle Shaft

12 2 2109823 C Outer Hub Bearing Cone

13 2 2109822 C Outer Hub Bearing Cup

14 38 120218 Wheel Stud

15 2 2111410 Hub & Cup Assembly - Includes Items 13, 15, &
17

16 38 86D-12H Wheel Stud Nut

16D2149 POSI TORQ WITH SPRINGS LCB 13150 BRAKES
24-APR-09
ASSEMBLY 197858

ITEM QTY. PART NO. % DESCRIPTION

17 2 2109824 B Inner Hub Bearing Cup

18 2 127819 C Internal Hub Bearing Cone

19 2 2107379 B Seal-Hub

20 2 2106610 Hub Face Seal

21 1 121214 C Breather

22 2 24K-7 Housing Filler Plug

22A 2 91F-7 B O-ring- Part Of Item 22 Not Illustrated

23 & 24 Not A Serviceable Item

25 1 2112144 E Axle Housing

26 32 2114020 Spindle Attaching Stud

27 2 2111619 D Spindle

27A 2 2111947 B Seal-Spindle To Housing N I

28 2 2115906 Multi Disc Brake Ass'y - See Parts List

29 32 111656 Spindle Attaching Stud Washer

30 32 64D-12H Spindle Attaching Stud Nut

31 1 2111900 Housing Drain Plug

32 Thru
36 Not Used On This Model

37 14 106547 Differential Carrier Attaching Washer

 16D2149 POSI TORQ WITH SPRINGS LCB 13150 BRAKES
24-APR-09
ASSEMBLY 197858

ITEM QTY. PART NO. % DESCRIPTION

38 1 2116696 E Differential & Carrier Ass'y - See Parts List

39 12 2114595 Carrier Attaching Capscrew - Not As Illustrated

40 2 2114597 Capscrew-Diff Locating - Not As Illustrated

41 2 2111409 Hub & Cup & Stud Assembly - Includes Items

13,14,15,16,17

AR – As Required
NSS – Not Sold Separately
NI – Not Illustrated
% - Parts Stock Recommendation
SEV – 871 Rev. 4.03
SEV 751 Rev 5.93
1640 DIFFERENTIAL POSI TORQ W/SPRINGS
2-FEB-09
ASSEMBLY 2116696

ITEM QTY PART NO. % DESCRIPTION

1 N.S.S. Differential Plain half Case

2 8 2114639 C Outer Clutch Disc

3 6 2114524 C Inner Clutch Disc

4 1 816274 D Pinion & Side Gear Kit- Includes Item 8

5 2 2111313 D Retainer-Spring

6 4 2111312 D Spring

7 4 2114523 D Pinion Thrust Washer

8 4 N.S.S. Pinion Gear- Part Of Item 4

9 248 127815 C Needle Roller

10 4 125088 D Inner Needle Thrust Washer

11 4 2115264 D Center Needle Thrust Washer

12 4 2115264 D Outer Needle Thrust Washer

13 1 2111308 C Spider

14 1 N.S.S. Ring Gear See Item 51

15 1 N.S.S. Flange Half Case- See Item 53

16 12 106547 D Case Bolt Washer

17 12 17C-988H Case Bolt

18 12 86D9H Ring Gear Capscrew nut

19 12 101196 Ring Gear Capscrew

1640 DIFFERENTIAL POSI TORQ W/SPRINGS
2-FEB-09
ASSEMBLY 2116696

ITEM QTY PART NO. % DESCRIPTION

20 1 2114283 C Inner Pinion Bearing

21 1 N. S. S. Pinion- See Item 51

22 4 123832 Differential Carrier Screws

23 4 111658 Diff. Carrier Cap Lock Washer

24 2 126468 Adjusting Nut Lock

25 2 4E-06 Adjusting Nut Lock Bolt L.W.

26 2 1C-614H Adjusting Nut Lock Bolt

27 2 124696 E Differential Adjusting Nut

28 2 2112958 C Differential Bearing Cup

29 2 2112957 C Differential Bearing Cone

30 &
31 Not Used on this Model

Diff. Carrier & Cap Assy. Includes Items 22 &

32 1 2114263 E 23

32A 2 47K-7 E Plug- Diff Carrier Hsg. Not Illustrated

32B 2 91F-7 B "O"ring-Plug Not Illustrated

33 1 2114363 C Center Pinion Bearing Cone

34 1 2114364 C Center Pinion Bearing Cup

35 1 842189 D Pinion bearing Spacer Kit

36 AR 125578 D Bearing Cage Shim- Medium

1640 DIFFERENTIAL POSI TORQ W/SPRINGS
2-FEB-09
ASSEMBLY 2116696

ITEM QTY PART NO. % DESCRIPTION

36A AR 125579 D Bearing Cage Shim-Thick

37 1 107477 D Pinion Bearing cage & Cup Assy Includes

Items 34 & 38

38 1 2114367 C Outer Pinion Bearing Cup

39 1 2114366 C Outer Pinion Bearing Cone

40 1 17CM1260 Retainer Locating Capscrew

41 1 4E-08 Retainer Locating Washer

42 1 2112382 Pinion Seal Washer

42A 1 2114199 B Seal-Grease Not Illustrated

43 1 128401 B Pinion Oil Seal

44 1 2114198 D Pinion Oil Seal Retainer

45 7 4E-10 Oil Seal Retainer L.W.

46 7 7CM1660 E Oil Seal Retainer Capscrew

47 1 2109547 V- Ring Seal

48 Not Used on this Model

49 1 2114200 Companion Flange

50 1 2111515 Pinion Shaft Nut

50A 1 2113884 D Spacer O-ring Not Illustrated

50B 1 25K60124 B O-ring Not Illustrated

1640 DIFFERENTIAL POSI TORQ W/SPRINGS
2-FEB-09
ASSEMBLY 2116696

ITEM QTY PART NO. % DESCRIPTION

Ring Gear & Pinion Set - Includes Items 14 &

51 1 2111256 21

52 1 2115191 Differential Body Sub-Assembly - Includes

Items 1 thru 13,15,16,17

53 1 816287 E Differential Case Assembly - Includes Items

1,15,16,17 - Not Illustrated

54 2 1HM10 Fitting-Grease

AR – As Required
NSS – Not Sold Separately
NI – Not Illustrated
% - Parts Stock Recommendation
SEV – 751 Rev. 5.93
SEV 712 Rev 10.89
POSI STOP BRAKE ASSEMBLY, 3 PLATE SPRING APPLIED
14-MAR-2004
ASSEMBLY 2115906

ITEM QTY. PART NO. % DESCRIPTION

1 1 2115906 Multi-Disc Assy – Incl Items 2 thru 30

(Qty. Indicated For 1 Wheel End)

2 2 24K6 Cooling Outlet Plug Includes Item 3

3 2 91F6 B Cooling Outlet Plug “O” Ring – Part of item 2

4 2 208805 D Bleeder Screw (For two (2) Wheel Ends)

5 2 24K5 E Plug 9/16-18 – Incl. Item 6

6 2 91F5 C “O” Ring – Part Of Item 5

7 1 24K4 Actuating Fluid Plug

8 1 91F4 B Actuating Plug “O” Ring – Part Of Item 7

9 2 16F01 Plug

10 1 2111712 Brake Housing

11 1 25K30020 A Inlet “O” Ring

12 1 25K30020 B Outlet “O’ Ring

13 15 2110857 C Brake Apply Spring

14 1 2110865 A Outer Cover “O” Ring Seal

15 1 2110858 E Piston Pressure Ring

16 1 2111165 B Outer Piston Seal Assembly

17 12 2111672 Outer Cover Attaching Capscrew

18 12 104412 Outer Cover Attaching Washer

19 1 2115905 Brake Outer Cover

POSI STOP BRAKE ASSEMBLY, 3 PLATE SPRING APPLIED
14-MAR-2004
ASSEMBLY 2115906

ITEM QTY. PART NO. % DESCRIPTION

20 3 2115856 D Friction Disc & Lining Assembly

21 3 2115857 D Reaction Plate

22 1 2111166 B Inner Piston Seal Assembly

23 1 2110871 E Brake Piston

24 1 2114373 Wear Indicator Pin

25 2 76K10 B Indicator Pin "O" Ring

26 1 91F6 B Indicator Guide "O" Ring

27 1 2111040 E Guide And Wear Pin Indicator Assy.

28 2 2111168 Warning Sticker

29 2 2111167 Sticker Cover

30 2 17C512H Sticker Cover Capscrew

31 1 816185 C Sealing Ring Kit Include Items 3, 6, 7, 11, 12,

14, 16, 22,25, & 26

32 2 16F2 Plug - NI

AR – As Required
NSS – Not Sold Separately
NI – Not Illustrated
% - Parts Stock Recommendation
SEV – 712 Rev 10.89
SEV 677 Rev 5.87
PLANETARY ASSEMBLY
ASSEMBLY 2109806

ITEM NO. QTY PART NO. % DESCRIPTION

1 1 2109807 E Planet Carrier

2 1 2109696 C Thrust Washer

3 6 17C612H Keeper Plate Screw

4 3 2111451 C Keeper Plate

5 6 118774 C Thrust Washer

6 168 2109810 C Pinion Needle Roller

7 3 2109809 C Planet Gear

8 3 118775 C Planet Needle Roller Spacer

9 3 2110403 C Planet Shaft

10 3 2110404 - Planet Shaft "O" Ring

AR – As Required
NSS – Not Sold Separately
NI – Not Illustrated
% - Parts Stock Recommendation
SEV – 677 Rev 5.87
 PART STOCK RECOMMENDATION

A minimum spare parts inventory recommendation is incorporated in this illustrated service parts list and is
designated by a letter.

The following listing indicates the percentage factor in letter code which should b used in determining your
stock quantities. Any quantity less than 1 or partial quantities need not be stocked.

A 15%
B 10%
C 6%
D 4%
E 2%

Example 1: Letter Code “E” = 2%

Part Quantity per unit 1
If filed population or quantity units = 75
Recommended stock is 75 units x 1 per unit x .02 = 1.5 or 1 part
Example 2: Letter Code “B” = 10%
Part Quantity per unit 4
If filed population or quantity units = 66
Recommended stock is 66 units x 4 per unit x .10 = 26.4 or 26 parts
Example 3: Letter Code “D” = 4%
Part Quantity per unit 4
Part quantity per unit is A.R (as required) Part quantities denoted by A.R such as shims,
should be ordered by a quantity of 3 times the percentage factor.
If filed population or quantity units = 42
Recommended stock is 42 units x 3 per unit x .04 = 5.04 or 5 parts
Example 4: Letter Code “C” = 6%
Part Quantity per unit 2
If filed population or quantity units = 203
Recommended stock is 203 units x 2 per unit x .06 = 24.4 or 24 parts

Note: Add part quantities per unit times filed population when ordering stock parts.