Professional Documents
Culture Documents
Section 800 PDF
Section 800 PDF
Table of Contents
Contents
801 MATERIALS SAMPLING AND TESTING METHODS .................................................................. 801-1
801.1 SCOPE ..................................................................................................................................... 801-1
801.2 STANDARD SPECIFICATIONS FOR TRANSPORTATION MATERIALS AND METHODS OF SAMPLING AND
TESTING 801-1
801.2.1 Standard Methods .......................................................................................................... 801-1
801.2.2 Standard Sieves ............................................................................................................. 801-1
801.3 THE COSTS OF TESTING ............................................................................................................ 801-2
801.3.1 Process Control .............................................................................................................. 801-2
801.3.2 Providing Certificates...................................................................................................... 801-2
801.3.3 Testing Materials and Products Covered By Certificates ............................................... 801-2
801.4 PROVISION OF TESTING EQUIPMENT .......................................................................................... 801-2
801.5 SAMPLING METHODS................................................................................................................. 801-2
801.6 SAMPLING AND TESTING ............................................................................................................ 801-2
802 MATERIALS SAMPLING............................................................................................................... 802-1
802.1 SCOPE ..................................................................................................................................... 802-1
802.2 STANDARD SPECIFICATIONS FOR TRANSPORTATION MATERIALS AND METHODS OF SAMPLING AND
TESTING 802-1
802.2.1 Standard Methods .......................................................................................................... 802-1
802.3 PROCESS CONTROL AND ROUTINE TESTING............................................................................... 802-8
802.3.1 Process Control .............................................................................................................. 802-8
802.3.2 Classification of Tests..................................................................................................... 802-8
802.3.3 Routine Tests and Inspection by the Engineer............................................................... 802-9
802.3.4 Minimum Sampling and Test Schedule ........................................................................ 802-10
802.4 LABORATORY EQUIPMENT ....................................................................................................... 802-21
802.4.1 Preamble ...................................................................................................................... 802-21
802.4.2 Testing Equipment........................................................................................................ 802-21
802.5 MEASUREMENT AND PAYMENT................................................................................................. 802-24
In addition to the above standard methods of testing, standard specifications or test methods of other bodies
may also be referred to in these specifications, or test methods may be described where no acceptable
standard methods exist.
Note:
In all cases, the latest amendment or revision current at the closing date of the tender is implied when
reference is made to one of the above standards in the specification.
Table 801.1
Standard ISO Sieve Series with ACCRA Designation
Aperture Superseded Aperture Superseded Aperture Superseded Aperture Superseded
Size Designation Size Designation Size Designation Size Designation
125 mm 5 in 19.0 mm 3/4 in 2.80 mm No.7 300 µm No.50
106 mm 4.24 in 16.0 mm 5/8 in 2.36 mm No.8 250 µm No.60
100 mm 4 in 13.2 mm 0.530 in 2.00 mm No.10 212 µm No.70
90.0 mm 3 1/2 in 12.5 mm 1/2 in 1.70 mm No.12 180 µm No.80
75.0 mm 3 in 11.2mm 7/16 in 1.40 mm No.14 150µm No.100
63.0 mm 2 in 9.50 mm 3/8 in 1.18 mm No.16 125 µm No.120
53.0 mm 2.12 in 8.00 mm 5/16 in 1.00 mm No.18 106 µm No.140
50.0 mm 2 in 6.70 mm 0.265 in 850 µm No.20 90 m No.170
45.0 mm 1 3/4 in 6.30 mm 1/4 in 710 µm No.25 75 µm No.200
37.5 mm 1 1/2 in 5.60 mm No.3 1/2 600 µm No.30 63 m No.230
31.5 mm 1 1/4 in 4.75 mm No.4 500 µm No.35 53 µm No.270
26.5 mm 1.06 in 4.00 mm No.5 425 µm No.40 45 µm No.325
25.0 mm 1 in 3.35 mm No.6 355 µm No.45 38 µm No.400
22.4 mm 7/8 in
The Engineer may require the use of additional ISO sieves.
In various standard test procedures quoted in this Section, American or British sieves shall be replaced by the
nearest ISO sieves, eg.
19.0 mm shall be replaced by 20 mm
9.3 mm shall be replaced by 10 mm
4.75 mm shall be replaced by 5 mm
2.36 mm shall be replaced by 2 mm
1.18 mm shall be replaced by 1 mm
(b) All materials proposed to be used in the construction of the work shall be properly examined, tested,
and approved by the Engineer before being incorporated into the work, and any work in which such
materials are used without prior test and approval or written permission of the Engineer shall be
performed at the Contractor's risk and may be considered as defective and unauthorized and not be
paid for.
(c) All samples required to be taken shall be submitted by the Contractor in sufficient time for proper
testing.
(d) The Engineer's approval of any materials or mixtures shall in no way relieve the Contractor of his
obligations to provide materials, mixtures, and workmanship, which comply with the specifications.
(e) Tests will be made by and at the expense of the Employer unless otherwise noted in the
specifications or contract documents, and shall be made in accordance with the methods prescribed
in the AACRA Soils and Materials Manual. In case where no method is prescribed therein, the tests
shall be made in accordance with the methods prescribed by the AASHTO or ASTM that were
current on the date bids were advertised.
(f) All samples for testing shall be taken in a random pattern or as prescribed by the Engineer. Where
specified or required by the Engineer, stratified random sampling methods shall be followed. For the
testing of layer work stratified random sampling methods shall be used for obtaining all the sample
portions and for determining the locations for in situ tests.
(g) The Engineer shall have full access to the works for the purpose of taking samples. The Contractor
shall render any assistance necessary for taking the samples and shall be responsible for the
reinstatement of pavement layers or other structures at the positions where the samples have been
taken.
(h) Full compensation for rendering assistance with sampling and for reinstatement where samples have
been taken shall be included in the rates tendered for the various items of work tested, and no
additional payment will be made in this respect.
(i) The Contractor shall note that any samples submitted direct to the Engineer's laboratory for approval
shall be properly marked and shall be accompanied by a covering letter with all the required
information and countersigned by the Engineer's Representative.
Thin and “ “ - “ “
Elongated pieces
Soundness - - “ “ “
Effect of Water One per source - One per plant per - 15 kg sample from
production week plant
Extracted Asphalt - One per 500 m3 One per 5,000 m3 - 10 kg sample from
Content (not less than one roadway behind
per production paver
day)
Gradation of - “ “ - Use same sample
Extracted
Aggregate
Bituminous Sand Thickness - One per 1,000 m3 - - Roadway
Subbase (not less than one
Courses per production
day)
Field Density - One per 1,000 m3 - - Use roadway sample
(not less than one
per production
day)
Number
Description Remarks
Required
2 Calculator, scientific
4 Thermometer, general lab, 0-200°C, + 0.5°C
6 Pans, metal, 500x300x100 mm (approx.)
2 Drying Pans, 600x900x100 mm (approx.)
3(Ca) Beaker, glass, 250 ml, 500 mL, 1,000 mL, capacity
24(Ca) Metal Tin with lids, 150 mL and 75 mL Capacity
1(Ca) Metal straight edge, 300 mm and 1 m with bevelled edge
1 Micrometer Callipers, 25 mm
2(Ca) Volumetric flask, 500 mL and 1000 mL
1 Desiccators, 200 mm (minimum) diameter
1 Aspirator
1 Testing Machine, 1375 kN, (140,211 kg force) capacity
12 Metal Cans, 4 L(approx.) with lids
48 Sample Sacks, Canvas, 50 kg. capacity
2 Wash bottle, 1,000 mL complete
2 Graduated Cylinder, 100 mL capacity
2 Tamping Rod, 16 mm dia. x 610 mm
3 Thermometer, armoured, 250°C
20 Distilled Water, 1 litre bottle
10 Standard weights, 25.0 kg.
1 Callipers 40 mm opening
4 Mixing bowls, stainless steel, 1 ½ to 2 ½ L
2(Ca) Tongs, Beakers and Crucibles
2 Scoop, grain
2 Shovel, square
2 Brush bench
2 Bucket, 12 L(approximately)
2(Ca) Trowel, large and small
3 Spoons, heavy mixing
2 Ruler, folding or retractable, 1 m.
1 Rubber Mallet, approximately 1 kg.
1 Micro test Gauge (for galvanised coating)
1 Filler Gauge, 0.25 mm
B. Soil Testing Equipment
1 Mortar, porcelain, 200 mm diameter, with rubber-cover pestle
1 Stirring apparatus
1 Hydrometer, 152 mm high
2 Graduated cylinder, 1,000 mL
1 Water Bath, thermostatically controlled
1 Porcelain dish, 115 mm diameter (approximately) with handle
1 Liquid limit device complete
1 Spatula, 75 mm long x 20 mm wide (approximately) with handle
1 Vibrating table
1 Mould, metal cylindrical, 2,830 mL capacity (mould to be accompanied by guide
sleeves, base plates, surcharge mass, dial indicators, calibration bar and pouring
device)
1 Mould, metal cylindrical, 14,160 mL capacity
(mould to be accompanied by guide sleeves, base plates, surcharge mass, dial
indicators, calibration bar and pouring device)
1 Hoist, 136 kg capacity (minimum)
2 Pycnometer jar with top, 500 mL capacity
2 Pycnometer jar with top, 100 mL capacity
4 Mould, Proctor
1 Hammer, Proctor, 4.54 kg. with 457 mm drop
1 Sample Extruder
3 Mould, CBR, with plate, collar, penetration piston and expansion measuring device
1 Water Tank, 1 x 2 x 1 m (approx.)
Number
Description Remarks
Required
4 Sand Cone Density Apparatus
1 Speedy Moisture Tester, Complete (Optional)
1 Nuclear Moisture Density Gauge (Optional)
C. Aggregate Testing Equipment
1 Sand Equivalent Test Set, complete
4 Graduated Sand Equivalent , plastic cylinders
1 Sand Equivalent Shaker, manual or mechanical
12 Stock Solution, Sand Equivalent Shaker
1 Unit Mass Measure, 30 L capacity, with glass cover plate
1 Set, Organic Impurities Test
1 Sank Moisture Test Mould and Tamper
1 Wire Mesh Basket, 3.5 L volume (approximately)
1 Los Angeles Abrasion Machine
1 Sieve, 203 mm diameter 4.00 mm
1 Glazed porcelain cork, 20 L (approximately)
1 Pycnometer, glass
1 Aggregate Accelerated Polishing Machine (when Specified)
1 British Portable Pendulum Tester (when specified)
D. Bituminous Test Equipment
48 Sample Can, 1 L, with screw caps
6 Marshall Specimen Mould Assembly
1 Marshall Specimen Extractor
1 Marshall Compaction Hammer
1 Marshall Specimen Mould Holder
1 Marshall Breaking Head
1 Marshall Ring Dynamometer Assembly
1 Marshall Flow meter
1 Mechanical Mixing Apparatus
1 Water Bath, thermostatically controlled to 60° + 1° C
6 Glass Plates, 150 x 150 x 0.5 mm
1 Bituminous Extraction Apparatus, complete
1 Specific Gravity Apparatus for compacted bituminous mixtures.
1 Laboratory Oven, 500 x 500 x 500 mm (approximately), to 200° C
48 Sample Box, 300 x 300 x 100 mm, card board
3 Mixing pan, rounded corners, 500 mL capacity
3 Glass Pycnometer with top, 1,000 L capacity
2 Specific gravity bottle, 24 to 30 L capacity
2 Thermometer, -8 to 32°C, ASTM E1 No. 63C
1 Test Set for Penetration of Bituminous Materials
1 pH Meter
1 Core Drilling Apparatus with bits
6 101.6 mm Compression Moulds with top and bottom plungers
E. Portland Cement Concrete Test Equipment
12 Cylinder Moulds, 150 x 300 mm reusable
2 Slump Cone, complete
1 Air Meter, complete
1 Cylinder Capping equipment
2 Concrete Capping Compound, 23 kg bag
1 Mixing Pan, heavy gauge metal, 100 litre (approximately)
1 Core Drilling Apparatus
2 Evaporating Dish, 200ml capacity
1 pH Meter
1 Conductivity Meter
1 Unit Mass Measure, 0.014 cu. m. with cover plate
1 Tube Sampler
1 Melting Pot for cylinder capping compound
Standard Specification for AACRA Road & Bridge Works
Material Sampling
Final November 2004
Page 802-23
SECTION 800 MATERIAL SAMPLING & TESTING
DIVISION 802 MATERIAL SAMPLING
Number
Description Remarks
Required
2 Cube Moulds, Set of Three, 50 x 50x 50 cm
1 Tamper, 13 x 25 x 150 mm
1 Chace Air Indicator
1 Quality of Water Test Set
1 Schmidt Concrete test hammer
1 Vicat Apparatus
1 Steel Straightedge, 46 cm
1 Curing Tank, with temperature control
1 Gilmore Apparatus
1 No. 325 Sieve
1 Mechanical Mixer for PCC pestles and mortars