Replacement Parts

REPLACEMENT
PARTS
CRUSHING & SCREENING
Low Profile Vibrating Screen 8 x 20

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 Your equipment serial number and order number have been recorded in the
space below. Please include these numbers when requesting service or
ordering parts.

JOB ORDER 604844

MODEL 820 S/N 411194

MANUFACTURED BY KOLBERG-PIONEER, INC. YANKTON, SD, U.S.A.

Rear

Serial Number Plate Location

Front

Use IB1009 & IB0254sp for Operation Manuals

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 INTRODUCTION

This bulletin contains replacement parts listings for your equipment. In most cases an
illustration is used to identify the assembly, with each illustration is a parts list identifying
serviceable parts.
In some cases no illustration is available or required and just a parts list is shown.
When a part name is indented, it means the serviceable item is a part of the item under
which it is listed. The quantity of parts shown with these indented items are for the assem-
bly only and not the entire machine.

EXAMPLE:

Quantity for machine

Ref.
No. Description Part No. Qty.
1 Coupling Assembly AEP-19630 2
Coupling Flange 44-25039 2
Bushing 44-25053 1
This item contains Quantity for assembly
these items.

Abbreviations and Symbols Used In This Parts Book

* See notes at bottom of page

N/S Not Serviced

X Parts not exactly as shown

O/E Optional Equipment

P/N Part Number

KOLBERG-PIONEER, INC. reserves the right to make changes or add improvements to

its products at anytime, without incurring any obligation to make such changes on previ-
ously manufactured equipment.

Although care has been taken to assure the accuracy of this publication, KOLBERG-
PIONEER, INC. does not assume any liability for errors or omissions.

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CONTENTS

ORDERING PARTS .............................................................................................................. 1

8 X 20 SCREEN ................................................................................................................ 2-3

SCREEN ASSEMBLY ....................................................................................................... 4-5

ECCENTRIC SHAFT ASSEMBLY ..................................................................................... 6-7

DECALS .............................................................................................................................. 8

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 ORDERING PARTS

We want to service your equipment promptly and accurately. Your observance of the
instructions below will greatly aid us in giving you such parts service.

When ordering parts be sure you supply the following:

(A) Part Numbers, (B) Descriptions, (C) Quantities
(D) Serial Numbers, (E) Shipping Instructions.

(A) PART NUMBERS

Compare part number found on the part with part number in the parts book,
whenever possible. When part number is not available, give full description and
where used.

(B) DESCRIPTIONS
Use Part Book descriptions in addition to part numbers. Most structural parts,
such as framework, gussets, braces etc., are not listed. To order such parts, give
size, shape (channel, angle, plate, etc.), and location, as related to units or
groups identified in the parts book.

(C) QUANTITIES
Be specific. State exactly how many of each part are required. Avoid the
use of words like “sets” or “complete”.

(D) Identify your equipment by Serial Number whenever possible.

(E) SHIPPING INSTRUCTIONS

Specify name, shipping point, and mail address for notification if different
than shipping point. State whether freight, express, parcel post or other handling is desired.
Confirm telephone orders in writing.

INSPECTION

Shortages or damage should be noted by the carrier agent at time material is accepted.
Shipper’s responsibility ceases upon delivery of shipment to carrier in good order.
Claims for damage or loss can likely be collected with proper notation on delivery receipt.

ORDER EARLY

Make periodical inspections of equipment. Wear parts can be ordered by

mail ahead of actual replacement time. Save on telephone expense and have
material on hand when needed.

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8 X 20 SCREEN

24

25.1

5 4
7.1
7.4 7.2

7.5 7.3

1
25.1 25.2
2 25.1
25.2

24

9.2
7.4
9.12
7.5
7.1
7.2 9.1

6
3 4

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 8 X 20 SCREEN

ITEM PART NO. QTY DESCRIPTION

1 252474 1 820 2-DK SCRN (SEE PAGE FOLLOWING)
2 309823 2 DIS CHG LIP ASSY
3 130583 1 MOTOR SUPPORT
4 AEP-03717 1 MOTOR MOUNT
5 252476 1 DRIVE ASSY
5 151623 1 BELT GUARD
5.2 15-06303 1 BUSHING;QD,2-1/8" BORE-E
5.3 15-05291 1 QD SHEAVE: 3C8.0-E
5.4 15-01071 1 V-BELT
6 40-00159 1 MOTOR; 40HP, 1800, 3/60/460, 324T
7 140668 1 SNUBBER ASSY; 820 SCRN
7.1 BB-61712 1 SPRING SUPPORT; STD
7.2 AA-18996 2 SNUBBER SPRING
7.3 BB-03055 4 U-BOLT 1/2 DIA X 2.5 PIPE
7.4 45-42159 8 LOCKNUT 1/2
7.5 93948 1 SNUBBER SPRING SUPPORT
8 243766 2 CLAMP BAR SET,820 1-DK, HK UP, HK DWN
8.1 151619 5 CLAMP BAR, HOOK UP/HOOD DOWN
8.2 BB-61841 10 CLAMP BAR
8.3 45-78209 40 WASHER 7/8
8.4 45-12082 40 CARRIAGE BOLT 3/4
8.5 45-42161 60 LOCKNUT 3/4
8.6 45-12081 20 CARRIAGE BOLT 3/4
8.7 45-42074 60 JAM NUT 3/4
9 318122 1 END SHT ASSY
9.1 305286 1 END SHEET; BOTTOM
9.2 305148 1 END SHEET; RUBBER
9.3 305284 1 CLAMP PLATE
9.4 45-60006 7 WASHER 1/2
9.5 45-60041 7 LOCKWASHER-MEDIUM; 1/2
9.6 45-42159 7 LOCKNUT 1/2
9.7 45-00093 7 BOLT 1/2 X 1 3/4
9.8 45-42161 19 LOCKNUT 3/4
9.9 45-60009 38 WASHER 3/4
9.10 45-00147 8 BOLT 3/4 X 2
9.11 45-00148 11 BOLT 3/4 X 2 1/2
9.12 318123 1 END SHEET; TOP
10 L-02915 12 SPRING RETAINER
11 107518 12 SPRING
12 45-00147 12 BOLT 3/4 X 2
13 45-42161 12 LOCKNUT 3/4
15 276098 2 CTWT
16 276097 2 CTWT
17 276099 8 CTWT
18 45-00132 4 BOLT 5/8
19 233711 4 LOCKWASHER; NORD LOCK 5/8
23 318116 1 SPRING COVERS ASSY; 820 SCRN
24 248908 1 FEEDBOX ASSY
25 163068 1 TIVAR PANSIDE EXTENSIONS
25.1 163069 4 TIVAR
25.2 163070 4 PLATE
26 45-00169 14 BOLT 3/4
27 45-42161 14 LOCKNUT 3/4
28 45-60009 14 WASHER 3/4

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SCREEN ASSEMBLY

27 26 25
9 12 5
6 10

4
8 11
3
13 14

24 23

16

23

24
21
29
22
18

22
20
19
2 22
22

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 SCREEN ASSEMBLY

SCREEN DECK ASSY 252474

ITEM PART NO. QTY DESCRIPTION
1 252475 2 PANSIDE
2 243748 2 DECK
3 243742 1 SPRG BRKT WLD; LH REC
4 243738 1 SPRG BRKT WLD; LH DIS
5 243744 1 SPRG BRKT WLD; RH REC
6 243740 1 SPRG BRKT WLD; RH DIS
7 243727 1 ECC SHAFT ASSY (SEE PAGE FOLLOWING)
8 208423 1 CWT ARM GUARD; LH
9 208418 1 CWT ARM GUARD; RH
10 201696 1 CTR STRUT
11 243746 1 REINFORCING PL; LH
12 243747 1 REINFORCING PL; RH
13 21762
15-05315 1 SHEAVE;QD;5V18.7-3-E
18.0-3C-E
14 15-06338 1 BUSHING; QD E, 3-7/16" BORE
15 243767 1 CWT ARM SET
16 L-02915 12 SPRING RETAINER
17 46-72042 240FT CROWN RUBBER
18 72170 24 BOLT; HUCK, 0.75 DIA, 0.5 - 1 GRIP
19 72409 48 BOLT; HUCK, .75 DIA, .75 - 1.25 GRIP
20 72171 28 BOLT; HUCK, .75 DIA, 1 - 1.5 GRIP
21 72172 12 BOLT; HUCK, .75 DIA, 1.5 - 2 GRIP
22 72169 112 COLLAR; HUCK
23 45-00147 24 BOLT 3/4 X 2
24 45-42161 24 LOCKNUT 3/4
25 241112 1 GUARD
26 45-00046 3 BOLT 3/8 X 3/4
27 233708 3 LOCKWASHER;NORD-LOCK,3/8"
28 208566 5LB MOBILITH SHC-220
29 235755 24 WASHER NORD-LOCK; 3/4"

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ECCENTRIC SHAFT ASSEMBLY

17 22 21 3 23
6 1 19 20
5
7
26 7 16 17
9 5

8 2
4
10
14
18
14
2

28

28

7
19 1
16
3 6

24 25 13
23
26

26

23 26
13
26
8
28

3 3
5

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 ECCENTRIC SHAFT ASSEMBLY

ECCENTRIC SHAFT ASSY 243727

ITEM PART NO. QTY DESCRIPTION
1 208402 2 BEARING
2 243730 1 ECC SHAFT; INCLUDES LOCKNUT ITEM #28
3 201692 2 BRG HOUSING
4 208405 1 BRG SPACER
5 243728 2 BRG HSG COVER; OUTER
6 171258 2 OIL SEAL
7 208404 2 BRG COVER; FIXED
8 243729 2 FLINGER COLLAR
9 243732 1 SPACER COLLAR
10 208408 1 BRG SPACER
11 47-00046 2 STREET ELBOW
12 47-18063 2 HEX BUSHING
13 243859 1 HOSE; 14X3/16HS;1/4FT;1/8MP
14 BB-12196 2 KEY
15 09-20064 2 LOCKWASHER
16 171262 2 O-RING
17 208406 2 O-RING
18 13-13002 2 O-RING
19 45-00092 20 BOLT 1/2 X 1 1/2
20 233709 20 LOCKWASHER 1/2
21 890326 20 BOLT 1-14 X 4.5"
22 211786 20 LOCKNUT
23 243860 1 HOSE 24X3/16HS;1/4FT;1/8MP
24 43-00010 4 GREASE FITTING
25 42-16716 4 BULKHEAD
26 243763 2 HOSE 18X3/16HS;1/4FT;1/8MP
28 09-20063 2 LOCKNUT

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DECALS

E-Item: 107531 DECAL PKG,SCREENS,STANDARD

Revision: 11
ITEM NO PART NO DESCRIPTION QTY
1 221578 BUILT IN USA 2
2 114933 CAUTION,SAFETY INSTRUCTION 2
3 46-60146 ROCK EATER DRAGON 2
4 220762 KPI/JCI BRAND 2
5 139083 WARNING,LOADING AREA 2
7 139014 SERIAL PLATE 1
8 208584 SYNTHETIC GREASE 2
9 213616 WARNING,DUST HAZARD 1
10 174848 24HR PARTS & SERVICE 1
11 243846 BEARING SEAL LUBE POINT 2
12 254815 DECAL;PIONEER 1
13 139006 CAUTION "LIFT POINT" 4

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 Crushing & Screening Solutions

For Ser vice

KPI -Toll free - 800-532-9311 (605-665-9311)
Fax- 800-514-6115 (605-665-9348)
JCI - Toll free - 866-875-4058 (541-736-1400)
Fax - 541-988-9501

For Parts
KPI - Toll free - 800-766-9793 (605-665-9793)
Fax - 605-665-9348
JCI - 888-474-0115 (541-736-1400)
Fax - 541-988-9487

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