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Document Title : Mechanical Data Sheet Inlet Separator (20-MBD-301 & 73-V-101/201)

Dayung Compression 2 (DC-2) Project

COPI Doc. No. : B-84547-DY-MM2-DSR-ST-20-0001

Originator : PT. Singgar Mulia


COPI Group Owner : Projects
Area : Dayung
Location : Dayung Station
System : 20 - Separation and Stabilization
Document Type : Data Sheet - Design Requirement
Discipline/Subdiscipline : Mechanical/Tanks/Vessels/Columns
Old COPI Document No. : C-84519-DY-MM2-DSR-ST-20-0001

M Gadhafi / Maninder Pasdon H/


2 IFU 13-May-14 Issued for Use Anshori S Saidi Oemar
Khairul Bahri Singh Doddy W
M Gadhafi / Maninder Pasdon H/
1B IFA 7-Apr-14 Issued for Approval Didin W Saidi Oemar
Khairul Bahri Singh Doddy W
M Gadhafi / Aswin Pasdon H/
1A IFC 12-Mar-14 Issued for Comment Didin W Saidi Oemar
Khairul Bahri Widjaja Doddy W
Prepared Checked Approved Project Unit Owner
Rev Status Issue Date Reason for Issue
Contractor Approval COPI Approval

Printed initials in the approval boxes confirm that the document has been signed.
The originals are held within Document Management.
Data Sheet - Design Requirement B-84547-DY-MM2-DSR-ST-20-0001 Rev.2
Mechanical Data Sheet Inlet Separator (20-MBD-301 & 73-V-101/201)
Dayung Compression 2 (DC-2) Project
ConocoPhillips (Grissik) Ltd. Page 2 of 10

REVISION SHEET
ConocoPhillips (Grissik) Ltd.

REVISION DATE DESCRIPTION OF CHANGE

1A 12-Mar-14 Issued for Comment

1B 07-Apr-14 Issued for Approval

2 13-May-14 Issued for Use

Additional Approvers (If Applicable)

Name Designation Signature Date


Mechanical Data Sheet Inlet Separator (20-MBD-301)
Dayung Compression 2 (DC-2) Project (*)

COPI Doc. No. : B-84547-DY-MM2-DSR-ST-20-0001

(*) = The datasheet issued for updating information data from DC-1 Project due to the changed process data on DC-2 Project.
Mechanical Data Sheet for Inlet Separator (20-MBD-301)
1 COMPANY : CONOCOPHILLIPS (GRISSIK) LTD. DOC NO. : B-84547-DY-MM2-DSR-ST-20-0001 Rev: 2
2 PROJECT : DAYUNG COMPRESSION 2 (DC-2) PROJECT SHEET NO. : 4 OF 10
3 DESIGN DATA

4 NUMBER OF UNIT 1 (ONE) FIREPROOFING (BY OTHERS) N/A

5 ORIENTATION HORIZONTAL PAINTING (EXTERNAL) Note 11

6 DESIGN CODE ASME Sect. VIII Div. 1 Latest Edition PAINTING (INTERNAL) N/A

7 DESIGN SPECIFICATION ID-N-BU-MM2-STS-GN-00-0001 DESIGN BLAST PRESSURE -

8 CONSTRUCTION CATEGORY ASME CODE STAMPED + MIGAS SHOP HYDROTEST PRESS. (N & C) Yes (ASME VIII, Div 1 Sect. UG-99(b))

9 DESIGN DATA SEISMIC LOAD Note 21

10 TEMPERATURE WIND LOAD Note 22

11 DESIGN °F 150 CONSTRUCTION MATERIAL (Note 6)

12 OPERATING °F 120 PART MATERIAL SPECIFICATION

13 PRESSURE SHELL SA 516 Gr.70 N + 0.125" CLAD 316L SS

14 DESIGN psig 1372 HEADS SA 516 Gr.70 N + 0.125" CLAD 316L SS

15 OPERATING psig 2 190 - 318 REINFORCING PADS SA 516 Gr. 70 N


SA 182Gr.F316L / SA 350 LF 2 N+0.125" (DEPOSIT) 316L
16 M.D.M.T @ DP. °F -48 NOZZLE NECK (FORGING)
SS (Note 24)

17 CASE (Note 27) Early Mid Late NOZZLE NECK (PIPE) SA 333-6 / SA 312-F316L

SA 182Gr.F316L / SA 350 LF 2 N+0.125" (DEPOSIT) 316L


18 VAPOUR (Note 23) FLANGES
SS (Note 24)

19 VOLUME FLOWRATE (Note 3) MMSCFD 2 53.23 50.51 44.67 ANODE PROTECTION N/A

20 MASS FLOWRATE, (Note 3) lb/hr 144,320.83 136,922.99 120,984.81 SUPPORT (SADDLE) SA 516 Gr 70 N

21 DENSITY lb/ft³ 1.39 1.27 0.84 BASE PLATE & SLIDING PLATE SA 516 Gr 70 N / Teflon slide plates

22 VISCOSITY cP 0.01 0.01 0.01 EXTERNAL : - ATTACHMENTS SA 516 Gr. 70 N

23 MOLECULAR WEIGHT 24.65 24.64 24.62 - BOLTS / NUTS SA 320-L7 / SA 194-4 (fluorocarbon coated)

24 LIQUID HYDROCARBON GASKETS (Note 8)

25 MASS FLOWRATE lb/hr - - - INTERNAL : - ATTACHMENTS 316L SS (Weld & Removable)

26 DENSITY lb/ft³ - - - - BOLTS / NUTS SA193 Gr.B8M Class 2 / SA 194 Gr.8M

27 VISCOSITY cP - - - NAME PLATE / BRACKET 304 SS / SA 516 Gr. 70 N

28 SURFACE TENSION dyne/cm - - - EARTHING BOSS 316L SS (QTY : 2 EA)

29 LIQUID AQUEOUS (Note 23) ANCHOR BOLT / NUTS SA-307 B CL-2 / SA 563-A (Hot Dip Galvanized)

30 VOLUME FLOWRATE, (Note 3) BPD 2 950.75 907.4 2,276.53 MATERIAL IMPACT TEST RQD. YES (PER CODE & SPEC.)

31 MASS FLOWRATE, (Note 3) lb/hr 13,753.33 13,124.77 32,913.92 CERTIFIED ELEV. TEMP. TEST RQD NO

32 DENSITY lb/ft³ 61.84 61.83 61.80 INT. LADDER RUNGS 316L SS (ROUND BAR)

33 VISCOSITY cP 0.59 0.59 0.59 INTERNAL : (Note 6, 7,12,15)

34 SURFACE TENSION dyne/cm 67.8 67.81 67.85 INLET DEVICE SCHOEPENTOETER

35 MOLECULAR WEIGHT 18.06 18.06 18.05 MIST EXTRACTOR TYPE WIRE MESH

36 GROSS CAPACITY ft3 - VORTEX BREAKER YES (316L SS)

37 PRESSURE VESSEL DIA (ID) inch 76" OTHER INTERNALS -

38 PRESSURE VESSEL LENGTH (T/T) inch 20'-0" -

39 SOUR SERVICE Yes (Note 6)

40 CONSTRUCTION

41 SHELL THICKNESS (min) inch 2.80 (71mm) + 0.125 (3mm) Clad 316L SS TYPE OF HEADS Hemispherical

42 SHELL THICKNESS (nom) inch 2.80 (71mm) + 0.125 (3mm) Clad 316L SS TYPE OF SUPPORT Saddle

43 HEAD THICKNESS (min) inch 1.38 (35mm) + 0.125 (3mm) Clad 316L SS PLATFORM/LADDER/PIPE CLIP Yes

44 HEAD THICKNESS (nom) inch 1.54 (39mm) + 0.16 (4mm) Clad 316L SS INSULATION SUPPORTS N/A

45 WELD JOINT EFFICIENCIES: MANWAY DAVIT Yes

46 SHELL 1.0 EARTHING BOSS Yes

47 HEAD 1.0 LIFTING LUGS / EYES Yes

48 NON DESTRUCTIVE TESTING: NAMEPLATE Yes

49 RADIOGRAPHY Yes, 100% ESTIMATED WEIGHTS

50 ULTRASONIC Yes EMPTY lbs 71,760 (32,550 kg)

51 MAGNETIC PARTICLE Yes ERECTION lbs 65,560 (29,737 kg)

52 DYE PENETRANT Yes OPERATING lbs 108,350 (49,147 kg)

53 CORROSION ALLOWANCE inch 0 / (Cladding 316L SS) FIELD TEST lbs 119,770 (54,327 kg)

54 POST WELD HEAT TREATMENT Yes (for Sour Service)

55 PICKLING AND PASSIVATION Yes (for SS material only)

56 INSULATION (BY OTHERS) N/A

57 SOIL PROFILE N/A

58 IMPACT TEST Yes (AS PER CODE & SPEC.)

59 HARDNESS TEST Yes (AS PER CODE & SPEC.)

60 HYDROSTATIC TEST Yes

61 PNEUMATIC TEST N/A

62
Dayung Compression 2 (DC-2) Project

Mechanical Data Sheet for Inlet Separator

ConocoPhillips (Grissik) Ltd. (20-MBD-301)


Doc. No. : B-84547-DY-MM2-DSR-ST-20-0001 Page 4 of 10
Mechanical Data Sheet for Inlet Separator (20-MBD-301)
1 COMPANY : CONOCOPHILLIPS (GRISSIK) LTD. DOC NO. : B-84547-DY-MM2-DSR-ST-20-0001 Rev: 2
2 PROJECT : DAYUNG COMPRESSION 2 (DC-2) PROJECT SHEET NO. : 5 OF 10
3 CONNECTION SCHEDULE

4 Mark No. Size. Rating Facing Type Schedule CL To Flange Face Description Remarks

5 No. Reqd. (inch) Projection

6 N1 1 16 600 # RF WN-SR 25 mm Thk. 4'-9" (1450mm) Gas Inlet C/W Inlet Device

7 N2 1 16 600 # RF WN-SR 25 mm Thk. 4'-9" (1450mm) Gas Outlet C/W Mist Extractor

8 N3 1 3 900 # RF SR LWN 4'-2.19" (1275mm) Water Outlet C/W Vortex Breaker

9 N4 A/B 2 2 900 # RF SR LWN 3'-11.24" (1200mm) Level Gauge

10 N5 A/B 2 2 900 # RF SR LWN 3'-11.24" (1200mm) Level Transmitter

11 N6 A/B 2 2 900 # RF SR LWN 3'-11.24" (1200mm) Level Transmitter

12 N7 1 2 900 # RF SR LWN 3'-11.24" (1200mm) PSV

13 N8 1 2 900 # RF SR LWN 3'-11.24" (1200mm) Drain Connection

14 N9 1 2 900 # RF SR LWN 3'-11.24" (1200mm) Vent Connection

15 N10 1 2 900 # RF SR LWN 3'-11.24" (1200mm) Purge Connection

16 N11 1 2 900 # RF SR LWN 3'-11.24" (1200mm) Pressure Indicator

17 N12 1 2 900 # RF SR LWN 3'-11.24" (1200mm) Temperature Indicator


C/W Blind Flange, Gasket
18 N13 1 2 900 # RF SR LWN 3'-11.24" (1200mm) Sandwash (Future)
& Stud Bolts/Nuts
C/W Blind Flange, Gasket
19 N14 1 2 900 # RF SR LWN 3'-11.24" (1200mm) Sandwash (Future)
& Stud Bolts/Nuts
C/W Blind Flange, Gasket
20 N15 1 2 900 # RF SR LWN 3'-11.24" (1200mm) Sandwash (Future)
& Stud Bolts/Nuts
C/W Blind Flange, Gasket
21 N16 1 2 900 # RF SR LWN 3'-11.24" (1200mm) Sandwash (Future)
& Stud Bolts/Nuts
C/W Blind Flange, Gasket
22 N17 1 3 900 # RF SR LWN See Sketch Spare
& Stud Bolts/Nuts
C/W Blind Flange, Davit &
23 M1 1 24 600 # RF WN-SR 25 mm Thk. See Sketch Manhole
Stud Bolts/Nuts
24 REFERENCES

25 NO. DOCUMENT DESCRIPTION

26 1. B-84547-DY-PP0-HMB-ST-00-0001/2/3/4/5/6. HEAT MATERIAL BALANCE DC-2 PROJECT

27 2. B-84547-DY-PP0-PID-ST-20-0003 P&ID FOR TRAIN NO. 3 : INLET COOLER/SEPARATION AREA

28 3. B-84547-DY-PP0-CAL-ST-00-0006 DESIGN CHECK EXISTING EQUIPMENT

29 4. ID-N-BU-MM2-STS-GN-00-0001 STANDARD SPECIFICATION FOR UNFIRED PRESSURE VESSEL

30 5. ID-N-BU-MM0-STS-GN-00-0001 STANDARD SPECIFICATION FOR PREPARATION AND PAINTING

31 6. ID-N-BU-CC0-STS-GN-00-0001 STANDARD SPECIFICATION FOR GENERAL CIVIL AND STRUCTURAL DESIGN

32 7. ID-N-BU-LL0-STS-GN-00-0002 STANDARD SPECIFICATION FOR PIPE, VALVES AND FITTINGS

33 8. ID-N-BU-LL2-STS-GN-00-0001 STANDARD SPECIFICATION FOR WELDING

34 9. ID-G-BU-GG0-AML-GN-00-0001 STANDARD SPECIFICATION COPI PREFERRED MANUFACTURERS-FABRICATORS LIST

35 10. ID-F-BU-DDO-STS-GN-00-0002 STANDARD SPECIFICATION FOR POSITIVE MATERIAL IDENTIFICATION

36 11. ID-N-BU-MA1-STS-GN-00-0002 PRESERVATION AND PACKAGING

37 NOTES

38 1) Vendor to furnish / confirm data marked '*'.

39 2) Vendor shall be responsible for detail engineering of the vessel.

40 3) Vendor to confirm that fabrication, inspection and testing shall follow the referenced Codes, Standards, and Project Specification.

41 4) Process requirement shall refer to P&ID B-84547-DY-PP0-PID-ST-20-0003 and Heat Mat. Balance B-84547-DY-PP0-HMB-ST-00-0001/2/3/4/5/6.

42 5) This Data Sheet shall read together with P&ID B-84547-DY-PP0-PID-ST-20-0003 and Heat Mat. Balance B-84547-DY-PP0-HMB-ST-00-0001/2/3/4/5/6.

43 6) All vessel parts directly exposed to the fluid shall be NACE MR 0175 certified.

44 7) Vendor to confirm vessel material to be suitable for low temperature sevice.

45 8) Gasket shall 0.175" thick flexitallic style CGI, spiral wound, fleible graphite filled, 316 SS Windings, per ASME B 16.20.

46 9) The clad thickness shall be 3 mm.

47 10) Vessel shall be ASME Code Stamp.

48 11) Refer to Company Specification Doc. No. ID-N-BU-MM0-STS-GN-00-0001 Preparation and Painting.

49 12) The following internals.externals shall be provided minimum :

50 - Platform/Ladder support cleats - Vane Type Inlet Device

51 - Earthing lugs (2 Sets) - Mesh pad

52 - Vortex Breaker

53 13) Require a minimum 6 inch between LSHH and bottom of mesh pad (LSHH-BOV = 3'-6")

54 14) Manway to be supplied c/w Davit, Cover, Gasket and Stud Bolts/Nuts.

55 15) All internal shall be bolted to support welded to the vessel and all internals shall be sectionalized to pass through manway for installation and removal ( max. Weight 55 lbs).

56 16) Vendor to provide all required data for MIGAS and ASME U-Stamp certification.

57 17) Preliminary sizing has assumed a pv2 of 4000 lb/ft.s2 for Inlet nozzle and 2500 lb/ft.s2 for Gas outlet nozzle are met. Vendor to optimise.

58 18) Water outlet nozzle shall be sized for 2300 bpd. Preliminary sizing has assumed a velocity of 6 ft/s for water outlet nozzle is met. Vendor to optimise.

59
Dayung Compression 2 (DC-2) Project

Mechanical Datasheet for Inlet Separator

ConocoPhillips (Grissik) Ltd. (20-MBD-301)


Doc. No. : B-84547-DY-MM2-DSR-ST-20-0001 Page 5 of 10
Mechanical Data Sheet for Inlet Separator (20-MBD-301)
1 COMPANY : CONOCOPHILLIPS (GRISSIK) LTD. DOC NO. : B-84547-DY-MM2-DSR-ST-20-0001 Rev: 2
2 PROJECT : DAYUNG COMPRESSION 2 (DC-2) PROJECT SHEET NO. : 6 OF 10
3 SKETCH

4
5
6
7
N7
8 N12 N6B N5B N4B
9
2 HEMISPHERICAL HEADS
10 LIFTING LUGS (2 SETS) N2 N11 N6A N5A N4A N1 N9
(BOTH SIDE)
11
12
13
14
MIST EXTRACTOR
15 HHLL
16 76" (ID) SCHOEPENTOETER
INTERNAL HANDLE
17 NP HLL CL
M1
18 NLL
19
INT. LADDER RUNG LLL
20
VORTEX BREAKER N17
21
LLLL
22
23 TL TL
24
25 N10 N13 N3 N14 N16 N15 N8
26 : EARTHING LUGS

27
28 5'-19" (1450 mm) 3'-9.27" (1150 mm)
20'-0" T/T
29
30 Note : This sketch is min. indication only

31
32
33 LEVEL DIAGRAM
34
35 HHLL 44"
36
37 HLL 38"
38
39 NLL 24"
40
41 LLL 18"
42
43 LLLL 12"
44
45 Bottom (ID) 0"
46
47
48 NOTES (CONT.)

49
50 19) Teflon slide plates shall be provided by vendor.

51 20) Vendorshall be design and supply anchor bolts/nuts. Basering template shall be supplied by vendor for construction purpose.

52 21) Zone 2 in accordance with SNI-03-1726-2002 (corresponds to Zone 2A in UBC 1997).

53 22) Basic wind speed 80 km/hr (23 m/sec) in accordance with the following design codes :

54 - SNI-18 : Indonesian Loading Regulation

55 2 - ANSI A58.1-1982 : Minimum Design Loads for Building and Other Structures. - ASCE-7-05

56 23) Based on (Case-1/2/3) on Heat Mat. Balance B-84547-DY-PP0-HMB-ST-00-0001/2/3/4/5/6

57 24) Nozzle 2 inch and 3 inch shall use SS material (SA 182 Gr. F316L) due to difficulty in applying clad/overlay.

58 25) The lifting lug shall be UT and MT/PT Test.

59 26) Material anchor bolts/nuts and structural bolt/nuts : SA 307-B / SA 563-A (Hot Dip. Galvanized).

60 27) During EARLY and MID case, Three (3) Trains are in operation (3x33.3%), During LATE case. Two (2) out of three (3) are in operation one (1) train on stand by (3x50%)

61
Dayung Compression 2 (DC-2) Project

Mechanical Datasheet for Inlet Separator

ConocoPhillips (Grissik) Ltd. (20-MBD-301)


Doc. No. : B-84547-DY-MM2-DSR-ST-20-0001 Page 6 of 10
Mechanical Data Sheet Inlet Separator (73-V-101/201)
Dayung Compression 2 (DC-2) Project (*)

COPI Doc. No. : B-84547-DY-MM2-DSR-ST-20-0001

(*) = The datasheet issued for updating information data from DC-1 Project due to the changed process data on DC-2 Project.

Printed initials in the approval boxes confirm that the document has been signed.
The originals are held within Document Management.
Mechanical Data Sheet for Inlet Separator (73-V-101/201)
1 COMPANY : CONOCOPHILLIPS (GRISSIK) LTD. DOC NO. : B-84547-DY-MM2-DSR-ST-20-0001 Rev: 2

2 PROJECT : DAYUNG COMPRESSION 2 (DC-2) PROJECT SHEET NO. : 8 OF 10

3 DESIGN DATA

4 NUMBER OF UNIT 2 (TWO) FIREPROOFING (BY OTHERS) N/A

5 ORIENTATION HORIZONTAL PAINTING (EXTERNAL) Note 11

6 DESIGN CODE ASME Sect. VIII Div. 1 Latest Edition PAINTING (INTERNAL) N/A

7 DESIGN SPECIFICATION ID-N-BU-MM2-STS-GN-00-0001 DESIGN BLAST PRESSURE -

8 CONSTRUCTION CATEGORY ASME CODE STAMPED + MIGAS SHOP HYDROTEST PRESS. (N & C) Yes (ASME VIII, Div 1 Sect. UG-99(b))

9 DESIGN DATA SEISMIC LOAD Note 21

10 TEMPERATURE WIND LOAD Note 22

11 DESIGN °F 150 CONSTRUCTION MATERIAL (Note 6)

12 OPERATING °F 120 PART MATERIAL SPECIFICATION

13 PRESSURE SHELL SA 516 Gr.70 N + 0.125" CLAD 316L SS

14 DESIGN psig FV / 1372 HEADS SA 516 Gr.70 N + 0.125" CLAD 316L SS

15 OPERATING psig 2 190 - 318 REINFORCING PADS SA 516 Gr. 70 N


SA 182Gr.F316L / SA 350 LF 2 N+0.125" (DEPOSIT) 316L
16 M.D.M.T @ DP. °F -48 NOZZLE NECK (FORGING)
SS (Note 24)

17 CASE (Note 27) Early Mid Late

18 VAPOUR (Note 23) NOZZLE NECK (PIPE) SA 333-6 / SA 312-F316L

SA 182Gr.F316L / SA 350 LF 2 N+0.125" (DEPOSIT) 316L


19 VOLUME FLOWRATE (Note 3) MMSCFD 2 53.23 50.51 44.67 FLANGES
SS (Note 24)

20 MASS FLOWRATE, (Note 3) lb/hr 144,320.83 136,922.99 120,984.81 ANODE PROTECTION N/A

21 DENSITY lb/ft³ 1.39 1.27 0.84 SUPPORT (SADDLE) SA 516 Gr 70 N

22 VISCOSITY cP 0.01 0.01 0.01 BASE PLATE & SLIDING PLATE SA 516 Gr 70 N / Teflon slide plates

23 MOLECULAR WEIGHT 24.65 24.64 24.62 EXTERNAL : - ATTACHMENTS SA 516 Gr. 70 N

24 LIQUID HYDROCARBON - BOLTS / NUTS SA 320-L7 / SA 194-4 (fluorocarbon coated)

25 MASS FLOWRATE lb/hr - - - GASKETS (Note 8)

26 DENSITY lb/ft³ - - - INTERNAL : - ATTACHMENTS 316L SS (Weld & Removable)

27 VISCOSITY cP - - - - BOLTS / NUTS SA193 Gr.B8M Class 2 / SA 194 Gr.8M

28 SURFACE TENSION dyne/cm - - - NAME PLATE / BRACKET 304 SS / SA 516 Gr. 70 N

29 LIQUID AQUEOUS (Note 23) EARTHING BOSS 316L SS (QTY : 2 EA)

30 VOLUME FLOWRATE, (Note 3) BPD


2 950.75 907.4 2,276.53 ANCHOR BOLT / NUTS SA-307 B CL-2 / SA 563-A (Hot Dip Galvanized)

31 MASS FLOWRATE, (Note 3) lb/hr 13,753.33 13,124.77 32,913.92 MATERIAL IMPACT TEST RQD. YES (PER CODE & SPEC.)

32 DENSITY lb/ft³ 61.84 61.83 61.80 CERTIFIED ELEV. TEMP. TEST RQD NO

33 VISCOSITY cP 0.59 0.59 0.59 INT. LADDER RUNGS 316L SS (ROUND BAR)

34 SURFACE TENSION dyne/cm 67.8 67.81 61.80 INTERNAL : (Note 6, 7,12,15)

35 MOLECULAR WEIGHT 18.06 18.06 18.05 INLET DEVICE SCHOEPENTOETER

36 GROSS CAPACITY ft3 - MIST EXTRACTOR TYPE WIRE MESH

37 PRESSURE VESSEL DIA (ID) inch 76" VORTEX BREAKER YES (316L SS)

38 PRESSURE VESSEL LENGTH (T/T) inch 20'-0" OTHER INTERNALS -

39 SOUR SERVICE Yes (Note 6)

40 CONSTRUCTION

41 SHELL THICKNESS (min) inch 2.80 (71mm) + 0.125 (3mm) Clad 316L SS TYPE OF HEADS Hemispherical

42 SHELL THICKNESS (nom) inch 2.80 (71mm) + 0.125 (3mm) Clad 316L SS TYPE OF SUPPORT Saddle

43 HEAD THICKNESS (min) inch 1.38 (35mm) + 0.125 (3mm) Clad 316L SS PLATFORM/LADDER/PIPE CLIP Yes

44 HEAD THICKNESS (nom) inch 1.54 (39mm) + 0.16 (4mm) Clad 316L SS INSULATION SUPPORTS N/A

45 WELD JOINT EFFICIENCIES: MANWAY DAVIT Yes

46 SHELL 1.0 EARTHING BOSS Yes

47 HEAD 1.0 LIFTING LUGS / EYES Yes

48 NON DESTRUCTIVE TESTING: NAMEPLATE Yes

49 RADIOGRAPHY Yes, 100% ESTIMATED WEIGHTS

50 ULTRASONIC Yes EMPTY lbs 71760 (32550 kg)

51 MAGNETIC PARTICLE Yes ERECTION lbs 65560 (29737 kg)

52 DYE PENETRANT Yes OPERATING lbs 108350 (49147 kg)

53 CORROSION ALLOWANCE inch 0 / (Cladding 316L SS) FIELD TEST lbs 119770 (54327 kg)

54 POST WELD HEAT TREATMENT Yes (for Sour Service)

55 PICKLING AND PASSIVATION Yes (for SS material only)

56 INSULATION (BY OTHERS) N/A

57 SOIL PROFILE N/A

58 IMPACT TEST Yes (AS PER CODE & SPEC.)

59 HARDNESS TEST Yes (AS PER CODE & SPEC.)

60 HYDROSTATIC TEST Yes

61 PNEUMATIC TEST N/A

62
Dayung Compression 2 (DC-2) Project

Mechanical Data Sheet for Inlet Separator

ConocoPhillips (Grissik) Ltd. (73-V-101/201)


Doc. No. : B-84547-DY-MM2-DSR-ST-20-0001 Page 8 of 10
Mechanical Data Sheet for Inlet Separator (73-V-101/201)
1 COMPANY : CONOCOPHILLIPS (GRISSIK) LTD. DOC NO. : B-84547-DY-MM2-DSR-ST-20-0001 Rev: 2
2 PROJECT : DAYUNG COMPRESSION 2 (DC-2) PROJECT SHEET NO. : 9 OF 10
3 CONNECTION SCHEDULE

4 Mark No. Size. Rating Facing Type Schedule CL To Flange Face Description Remarks

5 No. Reqd. (inch) Projection

6 N1 1 12 600 # RF WN-SR 25 mm Thk. 4'-9" (1450mm) Gas Inlet C/W Inlet Device

7 N2 1 12 600 # RF WN-SR 25 mm Thk. 4'-9" (1450mm) Gas Outlet C/W Mist Extractor

8 N3 1 3 900 # RF SR LWN 4'-2.19" (1275mm) Water Outlet C/W Vortex Breaker

9 N4 A/B 2 2 900 # RF SR LWN 3'-11.24" (1200mm) Level Gauge

10 N5 A/B 2 2 900 # RF SR LWN 3'-11.24" (1200mm) Level Transmitter

11 N6 A/B 2 2 900 # RF SR LWN 3'-11.24" (1200mm) Level Transmitter

12 N7 1 2 900 # RF SR LWN 3'-11.24" (1200mm) PSV

13 N8 1 2 900 # RF SR LWN 3'-11.24" (1200mm) Drain Connection

14 N9 1 2 900 # RF SR LWN 3'-11.24" (1200mm) Vent Connection

15 N10 1 2 900 # RF SR LWN 3'-11.24" (1200mm) Purge Connection

16 N11 1 2 900 # RF SR LWN 3'-11.24" (1200mm) Pressure Indicator

17 N12 1 2 900 # RF SR LWN 3'-11.24" (1200mm) Temperature Indicator


C/W Blind Flange, Davit &
18 M1 1 24 600 # RF WN-SR 25 mm Thk. See Sketch Manhole
Stud Bolts/Nuts

19

20

21

22

23
24 REFERENCES

25 NO. DOCUMENT DESCRIPTION

26 1. B-84547-DY-PP0-HMB-ST-00-0001/2/3/4/5/6. HEAT MATERIAL BALANCE DC-2 PROJECT

27 2. B-84547-DY-PP0-PID-ST-20-0001/2 P&ID FOR TRAIN NO. 1/2 : INLET COOLER/SEPARATION AREA

28 3. B-84547-DY-PP0-CAL-ST-00-0006 DESIGN CHECK EXISTING EQUIPMENT

29 4. ID-N-BU-MM2-STS-GN-00-0001 STANDARD SPECIFICATION FOR UNFIRED PRESSURE VESSEL

30 5. ID-N-BU-MM0-STS-GN-00-0001 STANDARD SPECIFICATION FOR PREPARATION AND PAINTING

31 6. ID-N-BU-CC0-STS-GN-00-0001 STANDARD SPECIFICATION FOR GENERAL CIVIL AND STRUCTURAL DESIGN

32 7. ID-N-BU-LL0-STS-GN-00-0002 STANDARD SPECIFICATION FOR PIPE, VALVES AND FITTINGS

33 8. ID-N-BU-LL2-STS-GN-00-0001 STANDARD SPECIFICATION FOR WELDING

34 9. ID-G-BU-GG0-AML-GN-00-0001 STANDARD SPECIFICATION COPI PREFERRED MANUFACTURERS-FABRICATORS LIST

35 10. ID-F-BU-DDO-STS-GN-00-0002 STANDARD SPECIFICATION FOR POSITIVE MATERIAL IDENTIFICATION

36 11. ID-N-BU-MA1-STS-GN-00-0002 PRESERVATION AND PACKAGING

37 NOTES

38 1) Vendor to furnish / confirm data marked '*'.

39 2) Vendor shall be responsible for detail engineering of the vessel.

40 3) Vendor to confirm that fabrication, inspection and testing shall follow the referenced Codes, Standards, and Project Specification.

41 4) Process requirement shall refer to P&ID B-84547-DY-PP0-PID-ST-20-0001/2 and Heat Mat. Balance B-84547-DY-PP0-HMB-ST-00-0001/2/3/4/5/6.

42 5) This Data Sheet shall read together with Process Data Sheet P&ID B-84547-DY-PP0-PID-ST-20-0001/2 and Heat Mat. Balance B-84547-DY-PP0-HMB-ST-00-0001/2/3/4/5/6.

43 6) All vessel parts directly exposed to the fluid shall be NACE MR 0175 certified.

44 8) Gasket shall 0.175" thick flexitallic style CGI, spiral wound, fleible graphite filled, 316 SS Windings, per ASME B 16.20.

45 8) Gasket shall 0.175" thick flexitallic style CGI, spiral wound, fleible graphite filled, 316 SS Windings, per ASME B 16.20.

46 9) The clad thickness shall be 3 mm.

47 10) Vessel shall be ASME Code Stamp.

48 11) Refer to Company Specification Doc. No. ID-N-BU-MM0-STS-GN-00-0001 Preparation and Painting.

49 12) The following internals.externals shall be provided minimum :

50 - Platform/Ladder support cleats - Vane Type Inlet Device

51 - Earthing lugs (2 Sets) - Mesh pad

52 - Vortex Breaker

53 13) Require a minimum 6 inch between LSHH and bottom of mesh pad (LSHH-BOV = 3'-6")

54 14) Manway to be supplied c/w Davit, Cover, Gasket and Stud Bolts/Nuts.

55 15) All internal shall be bolted to support welded to the vessel and all internals shall be sectionalized to pass through manway for installation and removal ( max. Weight 55 lbs).

56 16) Vendor to provide all required data for MIGAS and ASME U-Stamp certification.

57 17) Preliminary sizing has assumed a pv2 of 4000 lb/ft.s2 for Inlet nozzle and 2500 lb/ft.s2 for Gas outlet nozzle are met. Vendor to optimise.

58 18) Water outlet nozzle shall be sized for 2300 bpd. Preliminary sizing has assumed a velocity of 6 ft/s for water outlet nozzle is met. Vendor to optimise.

59
Dayung Compression 2 (DC-2) Project

Mechanical Datasheet for Inlet Separator

ConocoPhillips (Grissik) Ltd. (73-V-101/201)


Doc. No. : B-84547-DY-MM2-DSR-ST-20-0001 Page 9 of 10
Mechanical Data Sheet for Inlet Separator (73-V-101/201)
1 COMPANY : CONOCOPHILLIPS (GRISSIK) LTD. DOC NO. : B-84547-DY-MM2-DSR-ST-20-0001 Rev: 2
2 PROJECT : DAYUNG COMPRESSION 2 (DC-2) PROJECT SHEET NO. : 10 OF 10
3 SKETCH

4
5
6
7
N7
8 N6B N5B N4B
9
2 HEMISPHERICAL HEADS
10 LIFTING LUGS (2 SETS) N2 N6A N5A N4A N1 N9
(BOTH SIDE)
11
12
13
14
MIST EXTRACTOR
15 HHLL
16 76" (ID) SCHOEPENTOETER
INTERNAL HANDLE
17 NP HLL CL
M1
18 NLL
19
INT. LADDER RUNG LLL
20
21 VORTEX BREAKER
LLLL
22
23 TL TL
24
25 N10 N3 N8
26 : EARTHING LUGS

27
28 5'-19" (1450 mm) 3'-9.27" (1150 mm)
20'-0" T/T
29
30 Note : This sketch is min. indication only

31
32
33 LEVEL DIAGRAM
34
35 HHLL 41"
36
37 HLL 38"
38
39 NLL 24"
40
41 LLL 10"
42
43 LLLL 7"
44
45 Bottom (ID) 0"
46
47
48 NOTES (CONT.)

49
50 19) Teflon slide plates shall be provided by vendor.

51 20) Vendorshall be design and supply anchor bolts/nuts. Basering template shall be supplied by vendor for construction purpose.

52 21) Zone 2 in accordance with SNI-03-1726-2002 (corresponds to Zone 2A in UBC 1997).

53 22) Basic wind speed 80 km/hr (23 m/sec) in accordance with the following design codes
- ASCE-7-05
:

54 - SNI-18 : Indonesian Loading Regulation

55 - ANSI A58.1-1982 : Minimum Design Loads for Building and Other Structures.

56 23) Based on (Case-1/2/3) on Heat Mat. Balance B-84547-DY-PP0-HMB-ST-00-0001/2/3/4/5/6

57 24) Nozzle 2 inch and 3 inch shall use SS material (SA 182 Gr. F316L) due to difficulty in applying clad/overlay.

58 25) The lifting lug shall be UT and MT/PT Test.

59 26) Material anchor bolts/nuts and structural bolt/nuts : SA 307-B / SA 563-A (Hot Dip. Galvanized).

60 27) During EARLY and MID case, Three (3) Trains are in operation (3x33.3%), During LATE case. Two (2) out of three (3) are in operation one (1) train on stand by (3x50%)

61
Dayung Compression 2 (DC-2) Project

Mechanical Datasheet for Inlet Separator

ConocoPhillips (Grissik) Ltd. (73-V-101/201)


Doc. No. : B-84547-DY-MM2-DSR-ST-20-0001 Page 10 of 10

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