ATV-SxS Service Data 1995-2009 PDF

ATV/SxS
Service Data
1995~2009
1 PC.
LIT-SDATA-AT-00
©2009 Yamaha Motor Corporation, U.S.A.

Printed in U.S.A.
ATV
General Information
Model 1995 1996 1997 199 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009
Model Market Name
Code (G) (H) (J) (K) (L) (M) (N) (P) (R) (S) (T) (V) (W) (X) (Y)
YFM50 Raptor 50 (5YF)

YFM80 Badger (4EM)
YFM80G Grizzly 80 (2D3)
YFM80W Raptor 80 (5TH)
YFM90R Raptor 90 (43D)
YFA1 Breeze (3FA)
YFM125G Grizzly 125 (1C5)
YFS200 Blaster (5VM)
YFB250 Timberwolf 2WD (4BD)
YFB250F Timberwolf 4WD (4KD)
Bruin 250 /
YFM25B (1P0)
Big Bear 250
YFM25X BearTracker (4XE)
YFM35BA Bruin 2WD (5WH)
YFM35FA Bruin 4WD (5UH)
1995~2009 ATV
YFM35FG Grizzly 350 4WD (5UH)

Data Sheet Reference
Grizzly 350
YFM35FGI (4S2)
4WD IRS
YFM35G Grizzly 350 2WD (5WH)
YFM35X Wolverine 350 (3D5)
YFM350ER Moto-4 (3HP)
YFM350FW Big Bear 4WD (3HN)
YFM350FWB Big Bear 4WD (5FT)
YFM350FWJ Big Bear SE 4WD (4WU)
Data Sheet Reference - Page 1

Model 1995 1996 1997 199 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009
Model Market Name
(4KB)
YFM35FX Wolverine 4WD
(2D4)
YFM350R Raptor 350 (5YT)
YFM350U Big Bear 2WD (5FE)
1995~2009 ATV
YFM350X Warrior (5NF)

YFZ350 Banshee (5FK)
YFM4A Kodiak 2WD (5VH)
YFM4FA Kodiak 4WD (5TE))
YFM4FA Kodiak 4WD (1P1)
YFM40 Big Bear 2WD (5GW)
Data Sheet Reference (Continued)
YFM40F Big Bear 4WD (5FU)

Big Bear 400
YFM40FB (4S1)
4WD IRS
YFM400A Kodiak 2WD (5HA)
YFM400F Kodiak 4WD (4GB)
YFM400F Kodiak 4WD (4SH)
YFM400F Kodiak 4WD (5EH)
YFM400FA Kodiak 4WD (5GH)
YFM45FA Kodiak 450 4WD (5ND)
Kodiak 450 4WD /
YFM45FA (1D9)
Grizzly 450 4WD
(17S)
YFM45FG Grizzly 450 4WD
(37S)
Wolverine 450
YFM45FX (3C2)
4WD

Model 1995 1996 1997 199 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009
Model Market Name
YFZ450 YFZ450 (5TG)

(5TG)
YFZ450 YFZ450
(5D3)
YFZ450R YFZ450R (18P)
1995~2009 ATV
Grizzly 550 / (28P)

YFM5FG / P
550 EPS (34D)
YFM600FA Grizzly 4WD (4WV)
YFM600FA Grizzly 4WD (5GT)
(5KM)
YFM660F Grizzly 660 4WD (2C6)
(23D)
Data Sheet Reference (Continued)
YFM660R 660R Raptor (5LP)

(5C0)
Grizzly 700 /
YFM7FG / P (3B4)
700 EPS
(43P)
YFM70R Raptor 700R (1S3)

©2009 YAMAHA MOTOR CORPORATION, U.S.A.
All Ultramatic Models – V-Belt Information

The following information has been provided to better assist you when servicing the V-belt of an Ultra-
matic ATV. The following V-belt chart is also available in the new Spec Data book.
Outside
Model Top Width “A” Wear Thickness Angle Circumference
Part Number Application “A” mm Limit mm “B” mm “C” Degree mm
28P-17641-00-00 YFM550F (28P, 34D) 32.7 30.0 15.8 + 0.6 27 + 1 944 + 3
3B4-17641-00-00 YFM700F 31.7 30.0 15.8 + 0.6 27 + 1 944 + 3
(3B4, 43P, 5C0)
5KM-17641-01-00 YFM660F (5KM, 2C6, 23D) 32.7 30.0 14.9 + 0.6 26 + 1 944 + 3
5UH-17641-01-00 YFM350F (5UH, 4S2)
28.0 26.2 13.3 + 0.6 27 + 1 854 + 3
YFM350A (5WH, 3D5)
5GH-17641-10-00 YFM400F (5GH, 5TE, 5VH, 1P1)
28.3 27.3 13.6 + 0.6 28 + 1 876 + 3
YFM450F (1D9, 17S, 5ND)
3C2-17641-00-00 YFM450FA (3C2) 28.3 27.3 13.6 + 0.6 28 + 1 876 + 3
4WV-17641-01-00 YFM600F (4WV, 5GT) 31.7 30.0 13.8 + 0.6 26 + 1 944 + 3
NOTE: Although some V-belts share common dimensions, they cannot be interchanged because the construction material is
specific to the application.
For easy Model Code cross reference, use the Starting PID Number reference pages listed in the Spec Data book.
2008 MODELS
ATV Service Literature
This bulletin contains a comprehensive listing of Service Literature Part Numbers for 2008 models.
Certain models will not have new literature if the prior year’s information is still current. The manuals
listed in the chart below can be ordered from Crestec Los Angeles, Inc. (Ph: 1-888-530-9446, FAX:
1-310-527-5835). This bulletin also lists other publications related to your dealership operation (see page
3), which can be ordered from Yamaha Parts and Accessories.
New ’08
Model Owner’s Service Manual ’08 Supplements Compilation Manual Assembly
Model Name Manual (Main) (Supplements Only) (Main & Supplements) Manual
YFM50RX Raptor 50 LIT-11626-21-38 YFM50WS N/A N/A YFM50WS
LIT-11616-17-13 LIT-11666-17-13
YFM80GX Grizzly 80 LIT-11626-21-06 YFM80WD N/A N/A YFM80GT
LIT-11616-GZ-80 LIT-11666-18-47
YFM80GHX Grizzly 80 LIT-11626-21-06 YFM80WD N/A N/A YFM80GT

Hunter LIT-11616-GZ-80 LIT-11666-18-47
YFM80RX Raptor 80 LIT-11626-21-23 YFM80WD N/A N/A YFM80WP
LIT-11616-YF-81 LIT-11666-15-38
YFM125GX Grizzly 125 LIT-11626-21-05 YFM125W N/A N/A YFM125S
LIT-11616-GZ-12 LIT-11666-17-56
YFM125GHX Grizzly 125 LIT-11626-21-05 YFM125W N/A N/A YFM125S
Hunter LIT-11616-GZ-12 LIT-11666-17-56
YFM25BX Big Bear 250 LIT-11626-21-16 YFM25BT N/A N/A YFM250XL
LIT-11616-BT-26 LIT-11666-12-01
YFM25RX Raptor 250 LIT-11626-21-39 LIT-11616-21-22 N/A N/A LIT-11666-21-22

YFM25RSPX Raptor 250 SE LIT-11626-21-39 LIT-11616-21-22 N/A N/A LIT-11666-21-22
YFM25RSP2X Raptor 250 SE II LIT-11626-21-39 LIT-11616-21-22 N/A N/A LIT-11666-21-22
YFM35GX Grizzly 350 2WD LIT-11626-21-19 YFM400FAR N/A N/A YFM35AS
LIT-11616-BN-20 LIT-11616-17-33
YFM35FGX Grizzly 350 4WD LIT-11626-21-17 YFM400FAR N/A N/A YFM35FAS
LIT-11616-BN-35 LIT-11666-17-32
YFM35FGIX Grizzly 350 IRS LIT-11626-21-40 YFM35FGIW N/A N/A YFM35FGIW
4WD LIT-11616-20-46 LIT-11666-20-46
YFM35FGIHX Grizzly 350 IRS LIT-11626-21-40 YFM35FGIHW N/A N/A YFM35FGIHW

4WD Hunter LIT-11616-20-46 LIT-11666-20-46
YFM35FGHX Grizzly 350 4WD LIT-11626-21-17 YFM400FAR N/A N/A YFM35FAS

Hunter LIT-11616-BN-35 LIT-11666-17-32
YFM35RX Raptor 350 LIT-11626-21-10 YFM350XA N/A N/A YFM350S
LIT-11616-RP-35 LIT-11666-17-57
YFM35XX Wolverine 350 LIT-11626-21-18 YFM400R N/A N/A YFM35XV
2WD LIT-11616-FX-20 LIT-11666-19-80
PAGE 1 of 3
2008 ATV Service Literature
New ’08
YFM40FBX Big Bear 400 4WD LIT-11626-21-20 YFM40FBW N/A N/A YFM40FBW
LIT-11616-20-45 LIT-1666-20-45
YFM40FBHX Big Bear 400 4WD LIT-11626-21-20 YFM40FBHW N/A N/A YFM40FBHW
Hunter LIT-11616-20-45 LIT-1666-20-45
YFM4FGX Grizzly 400 4WD LIT-11626-21-45 YFM400FAR LIT-11616-21-45 LIT-11616-KK-41 YFM400FAR
LIT-11616-KK-40 LIT-11666-18-36
YFM4FGHX Grizzly 400 4WD LIT-11626-21-45 YFM400FAR LIT-11616-21-45 LIT-11616-KK-41 YFM400FAR
Hunter LIT-11616-KK-40 LIT-11666-18-36
YFM45FGX Grizzly 450 4WD LIT-11626-21-64 YFM450FAR LIT-11616-21-46 LIT-11616-KD-47 LIT-11666-21-46
LIT-11616-KD-46
YFM45FGSPX Grizzly 450 SE LIT-11626-21-64 YFM450FAR LIT-11616-21-46 LIT-11616-KD-47 LIT-11666-21-46
LIT-11616-KD-46
YFM45FGHX Grizzly 450 LIT-11626-21-64 YFM450FAR LIT-11616-21-46 LIT-11616-KD-47 LIT-11666-21-46
Hunter LIT-11616-KD-46
YFM45FXX Wolverine 450 4WD LIT-11626-21-47 YFM450FAR N/A N/A YFM45FXV
LIT11616-FX-45 LIT-11666-19-42
YFMFXSPX Wolverine 450 4WD LIT-11626-21-47 YFM450FAR N/A N/A YFM45FXV
Sport SE LIT11616-FX-45 LIT-11666-19-42
YFZ450X YFZ450 LIT-11626-21-11 YFZ450S N/A N/A YFZ450S
LIT-11616-YF-46 LIT-11666-19-32
YFZ450SPX YFZ450 SE LIT-11626-21-11 YFZ450S N/A N/A YFZ450S
LIT-11616-YF-46 LIT-11666-19-32
YFZ450SP2X YFZ450 SE II LIT-11626-21-11 YFZ450S N/A N/A YFZ450S
(Black Flames) LIT-11616-YF-46 LIT-11666-19-32
YFM66FGX Grizzly 660 LIT-11626-21-03 YFM660FP N/A N/A YFM660FP
LIT-11616-GZ-66 LIT-11666-15-01
YFM66FGHX Grizzly 660 LIT-11626-21-03 YFM660FP N/A N/A YFM660FP
Hunter LIT-11616-GZ-66 LIT-11666-15-01
YFM70RX Raptor 700 LIT-11626-21-04 YFM70RV N/A N/A YFM70RV
LIT-11616-RP-70 LIT-11666-19-13
YFM70RSPX Raptor 700 SE LIT-11626-21-12 YFM70RV N/A N/A YFM70RV
LIT-11616-RP-70 LIT-11666-19-13
YFM70RSP2X Raptor 700 SE II LIT-11626-21-12 YFM70RV N/A N/A YFM70RV
LIT-11616-RP-70 LIT-11666-19-13
YFM7FGX Grizzly 700 FI 4WD LIT-11626-21-01 YFM7FGPW LIT-11616-21-02 LIT-11616-GZ-70 YFM7FGPW
LIT-11616-20-11 LIT-11666-20-11
YFM7FGPX Grizzly 700 FI LIT-11626-21-01 YFM7FGPW LIT-11616-21-02 LIT-11616-GZ-70 YFM7FGPW
EPS 4WD LIT-11616-20-11 LIT-11666-20-11
YFM7FGHX Grizzly 700 FI LIT-11626-21-01 YFM7FGPHW LIT-11616-21-02 LIT-11616-GZ-70 YFM7FGPHW
Hunter LIT-11616-20-11 LIT-11666-20-11
YFM7FGPHX Grizzly 700 FI EPS LIT-11626-21-02 YFM7FGPHW LIT-11616-21-02 LIT-11616-GZ-70 YFM7FGPHW
Hunter LIT-11616-20-11 LIT-11666-20-11
YFM7FGPSPX Grizzly 700 FI SE LIT-11626-21-02 YFM7FGPSEW LIT-11616-21-02 LIT-11616-GZ-70 YFM7FGPSEW

LIT-11616-20-11 LIT-11666-20-11
YFM7FGPDUX Grizzly 700 FI EPS LIT-11626-21-02 YFM7FGPDUW LIT-11616-21-02 LIT-11616-GZ-70 YFM7FGPDUW
Ducks Unlimited LIT-11616-20-11 LIT-11666-20-11
PAGE 2 of 3
OTHER PUBLICATIONS
Order the following publications from Yamaha Parts and Accessories:
CATEGORY PUBLICATIONS PART NUMBER
2008 Utility ATV Accessory Catalog LIT-ATCAT-UT-08
2008 Off Road & Sport ATV Accessory Catalog LIT-10080-YS-08
2008 ATV Full Line Mini Brochure LIT-ATVMI-N1-08
2008 Sport ATV Brochure LIT-11108-SP-RT
2008 Utility ATV Brochure LIT-11108-UT-IL
Consumer
Tips and Practice Guide for the ATV Rider LIT-11626-15-48
Ride Smart, Ride Safe DVD VID-17299-00-00
2006 & Later ATV Limited Warranty Statement LIT-11790-62-06
ATV Safety Alert LIT-17451-02-06
Used ATV Safety Verification Form LIT-17299-01-2K
Y-12 Hang Tag (YFM80 models only) 4EM-2819R-00-00
Y-6 Hang Tag (YFM50 models only) 5YF-2819R-00-00
Utility Hang Tag 5KM-2819R-00-00
Sport Hang Tag 5LP-2819R-00-00
General Hang Tag (all others) 5KM-2819R-00-00
ATV Set-Up and Predelivery Checklist LIT-17161-00-07
General Service and Warranty 2008 ATV/SxS Technical Update Book LIT-17500-AT-08
2007 ATV Service Manual CD LIT-CDSRV-AT-07
Parts System Handbook LIT-10080-07-04
ATV Drop-off Inspection Form LIT-INSPC-FM-AT
Warranty Labor Rate Change Request LIT-11791-02-02
’95 ~ ’05 ATV Service Data Book LIT-SDATA-AT-00
2008 ATV Flat Rate Manual LIT-17750-00-08
Warranty and Y.E.S. Handbook LIT-11760-00-05
Service Schedule Pad LIT-11561-00-96
Heavy Duty Service Binder LIT-10501-01-80
Y.E.S. Plan Highlights - Motorsports LIT-11580-00-05
Y.E.S. Motorsports Sample Contract LIT-11580-00-38
Y.E.S. Registration Card LIT-11580-00-04
Y.E.S. Used Unit Registration Card LIT-11580-00-19
Yamaha Extended Service Y.E.S. Motorsports Used Hang Tag LIT-11580-00-40
(Y.E.S.) Y.E.S. Motorsports Hang Tag LIT-11580-00-16
Y.E.S. Motorsports Brochure LIT-11580-00-36
Y.E.S. Maintenance Log LIT-11580-00-03
Y.E.S. Request to Cancel Form LIT-11580-00-10
Y.E.S. Plan Lienholder Information LIT-11580-00-08
Y.E.S. It Works Video DVD-10660-00-04
Y.E.S. Motorsports Poster LIT-11580-00-41
Model Year Suffix Letter Chart Model Year Suffix Letter Chart
Model Year Model Year Model Year Model Year
1988 U 1998 K
1989 W 1999 L
1990 A 2000 M
1991 B 2001 N
1992 D 2002 P
1993 E 2003 R
1994 F 2004 S
1995 G 2005 T
1996 H 2006 V
1997 J 2007 W
2008 X
ROUTE TO: ! SERVICE ! PARTS !WARRANTY !SALES PAGE 3 of 3

2008 MODELS
ATV Primary ID Numbers
The following is a comprehensive listing of Primary ID numbers for 2008 Yamaha ATVs. The frame number of
a unit contains the Primary ID for warranty purposes. Production started with the listed numbers below. For
more Primary ID details, see Technical Bulletin AT97-006 or AT99-003. The Model Code appears on a label
on the ATV and is useful to help identify the model when contacting Yamaha Parts & Accessories. This code
is also referenced with other model information at the beginning of the Parts List on CD-ROM.
Model Model Name Displacement Model Code Starting PID No.
YFM50RX Raptor 50 49cc 5YFD AA023-0000002
YFM80GX Grizzly 80 79cc 2D3A AB04Y-0000002
YFM80RX Raptor 80 79cc 5THL AB05Y-0000002
YFM125GX Grizzly 125 124cc 1C5H AE03Y-0000002
YFM125GHX Grizzly 125 Hunter (Realtree® AP HD™ Camo) 124cc 1C5L AE03Y-0000002
YFM25BX Big Bear 250 230cc 1P0D AG05Y-0000101
YFM25RX Raptor 250 249cc 4D31 AG04Y-0000032
YFM25RSPX Raptor 250 Special Edition Black/Orange 249cc 4D35 AG04Y-0000032
YFM25RSP2X Raptor 250 Special Edition 2 Black 249cc 4D39 AG04Y-0000032
YFM35RX Raptor 350 348cc 5YTS AH31Y-0000101
YFM35RSPX Raptor 350 Special Edition Black 348cc 5YT AH31Y-0000101
YFM35GX Grizzly 350 2WD 348cc 5WHD AH28Y-0002009
YFM35FGX Grizzly 350 4WD 348cc 5UHL AH30Y-0000102
YFM35FGHX Grizzly 350 4WD Hunter (Realtree® AP HD™ Camo) 348cc 5UHR AH25Y-0000101
YFM35FGIX Grizzly 350 IRS 4WD 348cc 4S26 AH23Y-0000101
YFM35FGIHX Grizzly 350 IRS 4WD Hunter (Realtree® AP HD™ Camo) 348cc 4S2A AH24Y-0000101
YFM35XX Wolverine 350 2WD 348cc 3D56 AH31Y-0000101
YFM40FBX Big Bear 400 4WD 386cc 4S15 AH29Y-0002000
YFM40FBHX Big Bear 400 4WD Hunter (Realtree AP HD Camo)
® ™
386cc 4S18 AH26Y-0000101
YFM4FGX Grizzly 400 4WD 401cc 1P1D AJ28Y-0014301
YFM4FGHX Grizzly 400 4WD Hunter (Realtree® AP HD™ Camo) 401cc 1P1G AJ29Y-0000101
YFM45FGX Grizzly 450 4WD 421cc 17S1 AJ26Y-0000101
YFM45FGHX Grizzly 4WD Hunter (Realtree® AP HD™ Camo) 421cc 17S5 AJ27Y-0010501
YFM45FGSPX Grizzly 450 4WD Special Edition 421cc 17SA AJ36Y-0000101
YFM45FXX Wolverine 450 4WD 421cc 3C2A AJ31Y-0000101
YFM45FXSPX Woverine 450 4WD Special Edition 421cc 3C2D AJ33Y-0000101
YFZ450X YFZ450 449cc 5D3B AJ35Y-0000004
YFZ450SPX YFZ450 Special Edition White/Blue 449cc 5D3E AJ35Y-0000004
YFZ450SP2X YFZ450 Special Edition 2 Black/Orange 449cc 5D3J AJ35Y-0000004
YFM66FGX Grizzly 660 4WD 660cc 23D1 AM12Y-0000001
YFM66FGHX Grizzly 660 4WD Hunter (Realtree® AP HD™ Camo) 660cc 23D5 AM12Y-0000001
YFM7FGX Grizzly 700 FI 4WD 686cc 5C01 AM15Y-0000005
PAGE 1 of 2
2008 ATV Primary ID Numbers
YFM7FGHX Grizzly 700 FI 4WD Hunter (Realtree® AP HD™ Camo) 686cc 5C05 AM15Y-0000005
YFM7FGPX Grizzly 700 FI 4WD EPS 686cc 3B49 AM13Y-0000009
YFM7FGPHX Grizzly 700 FI 4WD EPS Hunter (Realtree® AP HD™ Camo) 686cc 3B4H AM13Y-0000009
YFM7FGPSPX Grizzly 700 FI 4WD EPS Special Edition 686cc 3B4M AM13Y-0000009
YFM7FGPDUX Grizzly 700 FI 4WD EPS Ducks Unlimited® Edition 686cc 3B4L AM13Y-0000009
YFM70RX Raptor 700 686cc 1S3H AM14Y-0000004
YFM70RSPX Raptor 700 Special Edition Red/White 686cc 1S3M AM14Y-0000004
YFM70RSP2X Raptor 700 Special Edition Black w/Flames 686cc 1S3S AM14Y-0000004
PAGE 2 of 2
2007 MODELS
listed in the chart below can be ordered from Crestec Los Angeles, Inc. (Ph: 1-888-530-9446,
FAX: 1-310-527-5835). This bulletin also lists other publications related to your dealership operation (see
page 3), which can be ordered from Yamaha Parts and Accessories.
New ’07
YFM50RW Raptor 50 LIT-11626-20-27 YFM50WS N/A N/A YFM50WS
LIT-11616-17-13 LIT-11666-17-13
YFM80GW Grizzly 80 LIT-11626-20-06 YFM80WD N/A N/A YFM80GT
LIT-11616-GZ-80 LIT-11666-18-47
YFM80GHW Grizzly 80 LIT-11626-20-06 YFM80WD N/A N/A YFM80GT

Hunter LIT-11616-GZ-80 LIT-11666-18-47
YFM80RW Raptor 80 LIT-11626-20-14 YFM80WD N/A N/A YFM80WP
LIT-11616-YF-81 LIT-11666-15-38
YFM125GW Grizzly 125 LIT-11626-20-07 YFM125W N/A N/A YFM125S
LIT-11616-GZ-12 LIT-11666-17-56
YFM125GHW Grizzly 125 LIT-11626-20-07 YFM125W N/A N/A YFM125S
Hunter LIT-11616-GZ-12 LIT-11666-17-56
YFM25BW Big Bear 250 LIT-11626-20-16 YFM25BT N/A N/A YFM250XL
LIT-11616-BT-26 LIT-11666-12-01
YFM35GW Grizzly 350 2WD LIT-11626-20-19 YFM400FAR N/A N/A YFM35AS

LIT-11616-BN-20 LIT-11616-17-33
YFM35FGW Grizzly 350 4WD LIT-11626-20-18 YFM400FAR N/A N/A YFM35FAS
LIT-11616-BN-35 LIT-11666-17-32
YFM35FGIW Grizzly 350 IRS LIT-11626-20-46 LIT-11616-20-46 N/A N/A LIT-11666-20-46
YFM35FGIHW Grizzly 350 IRS LIT-11626-20-46 LIT-11616-20-46 N/A N/A LIT-11666-20-46

Hunter
YFM35RW Raptor 350 LIT-11626-20-10 YFM350XA N/A N/A YFM350S
LIT-11616-RP-35 LIT-11666-17-57
YFM350RSEW Raptor 350 SE LIT-11626-20-10 YFM350XA N/A N/A YFM350S
LIT-11616-RP-35 LIT-11666-17-57
YFM350RSE2W Raptor 350 LIT-11626-20-10 YFM350XA N/A N/A YFM350S

Special Edition 2 LIT-11616-RP-35 LIT-11666-17-57
YFM35XW Wolverine 350 LIT-11626-20-39 YFM400R N/A N/A YFM35X
2WD Sport LIT-11616-FX-20 LIT-1666-19-80
PAGE 1 of 3
New ’07
YFM40FBW Big Bear 400 IRS LIT-11626-20-45 LIT-11616-20-45 N/A N/A LIT-1666-20-45
YFM40FBHW Big Bear 400 IRS LIT-11626-20-45 LIT-11616-20-45 N/A N/A LIT-1666-20-45
Hunter
YFM40FBEW Big Bear 400 IRS LIT-11626-20-45 LIT-11616-20-45 N/A N/A LIT-1666-20-45
Exploring Edition
YFM4FGW Grizzly 400 LIT-11626-20-33 YFM400FAR N/A N/A YFM400FAR
LIT-11616-KK-40 LIT-11666-18-36
YFM4FGHW Grizzly 400 4WD LIT-11626-20-33 YFM400FAR N/A N/A YFM400FAR
Hunter LIT-11616-KK-40 LIT-11666-18-36
YFM45FGW Grizzly 450 LIT-11626-20-17 YFM450FAR N/A N/A YFM450FAR
LIT-11616-KD-46 LIT-11666-16-01
YFM45FGOHW Grizzly 450 4WD LIT-11626-20-17 YFM450FAR N/A N/A YFM450FAR
Outdoorsman LIT-11616-KD-46 LIT-11666-16-01
Edition
YFM45FGHW Grizzly 450 LIT-11626-20-17 YFM450FAR N/A N/A YFM450FAR
Hunter LIT-11616-KD-46 LIT-11666-16-01
YFM45FGSEW Grizzly 450 LIT-11626-20-17 YFM450FAR N/A N/A YFM450FAR
Sport Special Edition LIT-11616-KD-46 LIT-11666-16-01
YFM45FXW Wolverine 450 4x4 LIT-11626-20-38 YFM450FAR N/A N/A YFM45FXV
Sport LIT11616-FX-45 LIT-11666-19-42
YFMFXSEW Wolverine 450 4x4 LIT-11626-20-38 YFM450FAR N/A N/A YFM45FXV
Sport SE LIT11616-FX-45 LIT-11666-19-42
YFZ450W YFZ450 LIT-11626-20-13 YFZ450S LIT-11616-20-13 LIT-11616-YF-46 YFZ450S
LIT-11616-YF-45 LIT-11666-19-32
YFZ450BBW YFZ450 LIT-11626-20-44 YFZ450S LIT-11616-20-13 LIT-11616-YF-46 YFZ450S
Bill Ballance Edition LIT-11616-YF-45 LIT-11666-19-32
YFZ450SEW YFZ450 Special Edition LIT-11626-20-44 YFZ450S LIT-11616-20-13 LIT-11616-YF-46 YFZ450S

LIT-11616-YF-45 LIT-11666-19-32
YFZ450SEW YFZ450 Special Edition 2 LIT-11626-20-44 YFZ450S LIT-11616-20-13 LIT-11616-YF-46 YFZ450S
(Black Flames) LIT-11616-YF-45 LIT-11666-19-32
YFM66FGW Grizzly 660 LIT-11626-20-05 YFM660FP N/A N/A YFM660FP
LIT-11616-GZ-66 LIT-11666-15-01
YFM66FGHW Grizzly 660 LIT-11626-20-05 YFM660FP N/A N/A YFM660FP
Hunter LIT-11616-GZ-66 LIT-11666-15-01
YFM70RW Raptor 700 LIT-11626-20-12 YFM70RV LIT-11616-20-12 LIT-11616-RP-70 YFM70RV
LIT-11616-19-13 LIT-11666-19-13
YFM700RSEW Raptor 700 LIT-11626-20-34 YFM70RV LIT-11616-20-12 LIT-11616-RP-70 YFM70RV
Special Edition LIT-11616-19-13 LIT-11666-19-13
YFM70RSE2W Raptor 700 LIT-11626-20-34 YFM70RV LIT-11616-20-12 LIT-11616-RP-70 YFM70RV
Special Edition 2 LIT-11616-19-13 LIT-11666-19-13
YFM70RYRW Raptor 700 LIT-11626-20-34 YFM70RV LIT-11616-20-12 LIT-11616-RP-70 YFM70RV

GYTR Edition LIT-11616-19-13 LIT-11666-19-13
YFM7FGPW Grizzly 700 LIT-11626-20-63 LIT-11616-20-11 N/A N/A LIT-11666-20-11
YFM7FGPOHW Grizzly 700 LIT-11626-20-63 LIT-11616-20-11 N/A N/A LIT-11666-20-11
Outdoorsman Edition
YFM7FGPHW Grizzly 700 LIT-11626-20-63 LIT-11616-20-11 N/A N/A LIT-11666-20-11
Hunter
YFM45FGPSEW Grizzly 700 LIT-11626-20-63 LIT-11616-20-11 N/A N/A LIT-11666-20-11
Special Edition
YFM7FGPDUW Grizzly 700 LIT-11626-20-63 LIT-11616-20-11 N/A N/A LIT-11666-20-11
Ducks Unlimited
Edition
PAGE 2 of 3
OTHER PUBLICATIONS
2007 Utility ATV & Rhino Accessories and Apparel Catalog LIT-ATCAT-UT-07
2007 Sport ATV Accessories and Apparel Catalog LIT-ATCAT-SP-06
2007 Sport ATVs Brochure LIT-11107-SP-RT
2007 Utility ATVs Brochure LIT-11107-UT-IL
Consumer
Ride Safe, Ride Smart DVD VID-17299-00-00
2006~ ATV Warranty Statement LIT-11790-62-06
Sport Hang Tag 5LP-2819R-00-00
2001 ~ 2005 Technical Update DVD LIT-175MT-R5-DV
2007 ATV/SxS Technical Update Book LIT-17500-AT-07
General Service and Warranty ’85 ~ ’94 ATV Service Manual DVD LIT-CDSRV-AT-85
’95 ~ ’04 ATV Service Manuals CD LIT-CDSRV-AT-10
2006-ATV Service Manual CD LIT-CDSRV-AT-06
Yamaha Extended Service Y.E.S. Motorsports Used Hang Tag LIT-11580-00-40
Model Year Suffix Letter Chart Model Year Suffix Letter Chart
Model Year Model Year Model Year Model Year
1988 U 1998 K
1989 W 1999 L
1990 A 2000 M
1991 B 2001 N
1992 D 2002 P
1993 E 2003 R
1994 F 2004 S
1995 G 2005 T
1996 H 2006 V
1997 J 2007 W
ROUTE TO: ✓ SERVICE ✓ PARTS ✓WARRANTY ✓SALES PAGE 3 of 3

2007 MODELS
YFM50RW Raptor 50 49cc 5YF AA013-0020207
YFM80GW Grizzly 80 79cc 2D3 AB03Y-0009116
YFM80GHW Grizzly 80 Hunter (Hardwoods® HD Camo) 79cc 2D3 AB03Y-0009116
YFM80RW Raptor 80 79cc 5TH AB02Y-0047320
YFM125GW Grizzly 125 124cc 1C5 AE02Y-0014078
YFM125GHW Grizzly 125 Hunter (Hardwoods® HD Camo) 124cc 1C5 AE02Y-0014078
YFM25BW Big Bear 250 230cc 1P0 AG01Y-0126702
YFM350RW Raptor 350 348cc 5YT AH12Y-0033634
YFM350RSEW Raptor 350 Special Edition Black 348cc 5YT AH12Y-0033634
YFM35RSE2W Raptor 350 Special Edition White/Blue 348cc 5YT AH12Y-0033634
YFM35GW Grizzly 350 2WD 348cc 5WH AH10Y-0023001
YFM35FGW Grizzly 350 4WD 348cc 5UH AH09Y-0034219
YFM35FGIW Grizzly 350 IRS 4WD 348cc 4S2 AH15Y-0000101
®
YFM35FGIHW Grizzly 350 IRS 4WD Hunter (Hardwoods HD Camo) 348cc 4S2 AH17Y-0000101
YFM35XW Wolverine 350 2WD 348cc 3D5 AH14Y-0001801
YFM40FBW Big Bear 400 4WD 386cc 4S1 AH16Y-0000101
®
YFM40FBHW Big Bear 400 4WD Hunter (Hardwoods HD Camo) 386cc 4S1 AH20Y-0000101
YFM40FBEW Big Bear 400 4WD Exploring Edition 386cc 4S1 AH16Y-0000101
YFM40GW Grizzly 400 4WD 401cc 1P1 AJ15Y-0014301
®
YFM40GHW Grizzly 400 4WD Hunter (Hardwoods HD Camo) 401cc 1P1 AJ17Y-0003301
YFM45FGW Grizzly 450 4WD 421cc 1D9 AJ14Y-0026535
YFM45FGHW Grizzly 4WD Hunter (Hardwoods® HD Camo) 421cc 1D9 AJ16Y-0010501
YFM45FGOHW Grizzly 450 4WD Outdoorsman Edition 421cc 1D9 AJ16Y-0010501
YFM45FGSEW Grizzly 450 4WD Special Edition 421cc 1D9 AJ18Y-0004601
YFM45FXW Wolverine 450 4WD 421cc 3C2 AJ21Y-0006501
YFM45FXSEW Woverine 450 4WD Special Edition 421cc 3C2 AJ23Y-0000101
YFZ450W YFZ450 449cc 5D3 AJ20Y-0021141
YFZ450BBW YFZ450 Bill Ballance Edition w/Kit 449cc 5D3 AJ20Y-0021141
YFZ450SEW YFZ450 Special Edition White w/ Red Flames 449cc 5D3 AJ20Y-0021141
YFZ450SE2W YFZ450 Special Edition Black w/ Carbon Flames 449cc 5D3 AJ20Y-0021141
YFM66FGW Grizzly 660 4WD 660cc 2C6 AM03Y-0102894
®
YFM66FGHW Grizzly 660 4WD Hunter (Hardwoods HD Camo) 660cc 2C6 AM03Y-0102894
PAGE 1 of 2
YFM7FGPW Grizzly 700 4WD 686cc 3B4 AM09Y-0000018
®
YFM7FGPHW Grizzly 700 4WD Hunter (Hardwoods HD Camo) 686cc 3B4 AM09Y-0000018
YFM7FGPSEW Grizzly 700 4WD Special Edition 686cc 3B4 AM09Y-0000018
YFM7FGPOHW Grizzly 700 4WD Outdoorsman Edition 686cc 3B4 AM09Y-0000018
YFM7FGPDUW Grizzly 700 4WD Ducks Unlimited® Edition 686cc 3B4 AM09Y-0000018
YFM70RW Raptor 700R 686cc 1S3 AM07Y-0026549
YFM70RSEW Raptor 700R Special Edition Orange/Black 686cc 1S3 AM07Y-0026549
YFM70RSE2W Raptor 700R Special Edition White/Blue 686cc 1S3 AM07Y-0026549
YFM70RYRW Raptor 700R GYTR™ Edition 686cc 1S3 AM07Y-0026549
PAGE 2 of 2
©2006 YAMAHA MOTOR CORPORATION, USA
2006 MODELS
listed in the chart below can be ordered from Crestec Los Angeles, Inc. (Ph: 1-888-530-9446,
New
Model Owner’s Service Manual Supplements Compilation Manual Assembly
YFM50RV Raptor 50 LIT-11626-19-67 YFM50WS YFM50WS
LIT-11616-17-13 LIT-11666-17-13
YFM80GV Grizzly 80 LIT-11626-19-61 YFM80WD LIT-11616-18-47 LIT-11616-GZ-80 YFM80GT
LIT-11616-YF-80 LIT-11666-18-47
YFM80GHV Grizzly 80 LIT-11626-19-61 YFM80WD LIT-11616-18-47 LIT-11616-GZ-80 YFM80GT

Hunter LIT-11616-YF-80 LIT-11666-18-47
Hardwoods®
HD Camo
YFM80RV Raptor 80 LIT-11626-19-64 YFM80WD YFM80WP

LIT-11616-YF-81 LIT-11666-15-38
YFM125GV Grizzly 125 LIT-11626-19-05 YFM125W YFM125S
LIT-11616-GZ-12 LIT-11666-17-56
YFM125GHV Grizzly 125 LIT-11626-19-05 YFM125W YFM125S
Hunter LIT-11616-GZ-12 LIT-11666-17-56
Hardwoods®
HD Camo
YFS200V Blaster LIT-11626-19-14 YFS200U YFS200S
LIT-11616-BL-20 LIT-11666-17-07
YFS200SEV Blaster SE LIT-11626-19-15 YFS200U YFS200S
LIT-11616-BL-20 LIT-11666-17-07
YFM25BV Bruin 250 2WD LIT-11626-19-40 YFM25BT YFM250XL
LIT-11616-BT-26 LIT-11666-12-01
YFM35BAV Bruin 350 2WD LIT-11626-19-66 YFM400FAR YFM35AS

LIT-11616-BN-20 LIT-11616-17-33
YFM35FAV Bruin 350 4WD LIT-11626-19-65 YFM400FAR YFM35FAS
LIT-11616-BN-35 LIT-11666-17-32
YFM35FAHV Bruin 350 4WD LIT-11626-19-65 YFM400FAR YFM35FAHS
Hunter LIT-11616-BN-35 LIT-11666-17-32
Hardwoods®
HD Camo
YFM35XV Wolverine 350 LIT-11626-19-80 YFM400FAR LIT-11616-19-80 LIT-11616-FX-20 LIT-1666-19-80

2WD LIT-11616-BN-20
PAGE 1 of 4
New
YFM350RV Raptor 350 LIT-11626-19-68 YFM350XA YFM350S
LIT-11616-RP-35 LIT-11666-17-57
YFM350RSEV Raptor 350 SE LIT-11626-19-68 YFM350XA YFM350S
LIT-11616-RP-35 LIT-11666-17-57
YFZ350V Banshee LIT-11626-19-15 YFZ350T YFZ350S
LIT-11616-YF-37 LIT-11666- 17-04
YFZ350SEV Banshee SE LIT-11626-19-15 YFZ350T YFZ350LES
LIT-11616-YF-37 LIT-11666- 17-04
YFZ350SPV Banshee SP LIT-11626-19-15 YFZ350T YFZ350LES

50th Anniv. Ed. LIT-11616-YF-37 LIT-11666- 17-04
YFM40FV Big Bear 400 4WD LIT-11626-19-62 YFM400FM YFM40FWNM
LIT-11616-BB-40 LIT-11666-13-22
YFM4FAV Kodiak 400 4WD LIT-11626-19-58 YFM400FAR YFM400FAR
LIT-11616-KK-40 LIT-11666-18-36
YFM4FAHV Kodiak 400 4WD LIT-11626-19-58 YFM400FAR YFM400FAR
Hunter LIT-11616-KK-40 LIT-11666-18-36
Hardwoods® HD
Camo
YFM45FAV Kodiak 450 4WD LIT-11626-19-57 YFM450FAR YFM450FAR
LIT-11616-KD-46 LIT-11666-16-01
YFM45FABGGV Kodiak 450 LIT-11626-19-57 YFM450FAR YFM450FAR
Edition Hunter
Green
YFM45FABGHV Kodiak 450 LIT-11626-19-57 YFM450FAR YFM450FAR
Edition Hunter
Hardwoods® HD
Camo
YFM45FAHV Kodiak 450 4WD LIT-11626-19-57 YFM450FAR YFM450FAR
Hunter LIT-11616-KD-46 LIT-11666-16-01
Hardwoods® HD
Camo
YFM45FASEV Kodiak 450 4WD LIT-11626-19-57 YFM450FAR YFM450FAR
SE LIT-11616-KD-46 LIT-11666-16-01
YFM45FXV Wolverine 450 4WD LIT-11626-19-42 LIT-11616-16-01 LIT-11616-19-42 LIT-11616-FX-45 LIT-11666-19-42
YFZ450V YFZ450 LIT-11626-19-77 YFZ450S LIT-11616-19-32 LIT-11616-YF-45 LIT-11666-19-32

LIT-11616-17-11
YFZ450BBV YFZ450 LIT-11626-19-63 YFZ450S LIT-11616-19-32 LIT-11616-YF-45 LIT-11666-19-32

Bill Ballance Edition LIT-11616-17-11
YFZ450SPV YFZ450 SP LIT-11626-19-77 YFZ450S LIT-11616-19-32 LIT-11616-YF-45 LIT-11666-19-32

50th Anniv. Edition LIT-11616-17-11
YFM66FAV Grizzly 660 LIT-11626-19-60 YFM660FP YFM660FP

LIT-11616-GZ-66 LIT-11666-15-01
YFM66FAHV Grizzly 660 LIT-11626-19-60 YFM660FP YFM660FP
Hunter LIT-11616-GZ-66 LIT-11666-15-01
Hardwoods® HD
Camo
YFM66FABGGV Grizzly 660 4WD LIT-11626-19-60 YFM660FP YFM660FP
Outdoorsman Ed. LIT-11616-GZ-66 LIT-11666-15-01
Hunter Green
PAGE 2 of 4
New
YFM66FABGHV Grizzly 660 4WD LIT-11626-19-60 YFM660FP YFM660FP
Outdoorsman Ed. LIT-11616-GZ-66 LIT-11666-15-01
Hunter
Hardwoods HD
Camo
YFM66FASEV Grizzly 660 SE LIT-11626-19-60 YFM660FP YFM660FP

LIT-11616-GZ-66 LIT-11666-15-01
YFM66FAHDV Grizzly 660 LIT-11626-19-60 YFM660FP YFM660FP
Ducks Unlimited® LIT-11616-GZ-66 LIT-11666-15-01
YFM700RV Raptor 700 LIT-11626-19-59 LIT-11616-19-13 LIT-11666-19-13
YFM700RSPV Raptor 700 SP LIT-11626-19-59 LIT-11616-19-13 LIT-11666-19-13

50th Anniv. Ed.
OTHER PUBLICATIONS
2006 ATV Utility Accessory Brochure LIT-ATCAT-UT-06
2006 Sport ATV Accessory Brochurre LIT-ATCAT-SP-06
2006 Sports ATVs Brochure LIT-11106-SP-RT
Consumer
Ride Safe, Ride Smart Videotape VID-17299-00-00
ATV Rally CD-ROM LIT-17299-CD-00
2006~ ATV Warranty Statement* LIT-11790-62-06
Sport Hang Tag (660R Raptor, Banshee, Warrior, Blaster) 5LP-2819R-00-00
2006 MCY/ATV/SxS Technical Update Book LIT-17500-00-06
General Service and Warranty ’95 ~ ’04 ATV Service Manuals CD LIT-CDSRV-AT-10
2006-ATV Service Manual CD LIT-CDSRV-AT-06
Y.E.S. Motorsports Used Hang Tag LIT-11580-00-40
Yamaha Extended Service Y.E.S. Motorsports Hang Tag LIT-11580-00-16
(Y.E.S.) Y.E.S. Motorsports Brochure LIT-11580-00-36
PAGE 3 of 4
Model Year Sufﬁx Letter Chart
Model Year Model Year
1988 U
1989 W
1990 A
1991 B
1992 D
1993 E
1994 F
1995 G
1996 H
1997 J
1998 K
1999 L
2000 M
2001 N
2002 P
2003 R
2004 S
2005 T
2006 V
PAGE 4 of 4 ROUTE TO: ✓ SERVICE ✓ PARTS ✓WARRANTY ✓SALES

2006 MODELS
YFM50RV Raptor 50 49cc 5YF AA013-0014769
YFM80GV Grizzly 80 79cc 2D3 AB03Y-0005505
YFM80GHV Grizzly 80 Hunter (Hardwoods® HD Camo) 79cc 2D3 AB03Y-0005505
YFM80RV Raptor 80 79cc 5TH AB02Y-0040147
YFM125GV Grizzly 125 124cc 1C5 AE02Y-0009067
YFM125GHV Grizzly 125 Hunter (Hardwoods® HD Camo) 124cc 1C5 AE02Y-0009067
YFS200V Blaster 195cc 5VM AG023-0034951
YFS200SEV Blaster SE 195cc 5VM AG023-0034951
YFM25BV Bruin 250 2WD 230cc 1P0 AG01Y-0120901
YFM350RV Raptor 350 348cc 5YT AH12Y-0020670
YFM350RSEV Raptor 350 SE 348cc 5YT AH12Y-0020670
YFM35BAV Bruin 350 Auto 2WD 348cc 5WH AH10Y-0016601
YFM35FAV Bruin 350 Auto 4WD 348cc 5UH AH09Y-0023501
YFM35FAHV Bruin 350 Auto 4WD Hunter (Hardwoods® HD Camo) 348cc 5UH AH13Y-0003601
YFM35XV Wolverine 350 2WD 348cc 3D5 AH14Y-0000101
YFZ350V Banshee 347cc 3B5 3GG03-0063868
YFZ350SEV Banshee SE 347cc 3B5 3GG03-0063868
YFZ350SPV Banshee SP 50th Anniversary Edition 347cc 3B5 3GG03-0063868
YFM40FV Big Bear 400 4WD 386cc 5FU AH06Y-0057601
YFM4FAV Kodiak 400 4WD 401cc 1P1 AJ15Y-0009601
YFM4FAHV Kodiak 400 4WD Hunter (Hardwoods® HD Camo) 401cc 1P1 AJ17Y-0002101
YFM45FABGGV Kodiak 450 Outdoorsman Edition w/Kit 421cc 1D9 AJ16Y-0005301
Hunter Green
YFM45FASEV Kodiak 450 4WD Special Edition 421cc 1D9 AJ18Y-0000101
YFM45FABGHV Kodiak 450 Outdoorsman Edition w/Kit 421cc 1D9 AJ16Y-0005301
(Hardwoods® HD Camo)
YFM45FAV Kodiak 450 4WD 421cc 1D9 AJ15Y-0009601
YFM45FAHV Kodiak 450 4WD Hunter (Hardwoods® HD Camo) 421cc 1D9 AJ16Y-0005301
YFM45FXV Wolverine 450 4WD 421cc 3C2 AJ21Y-0000101
YFZ450V YFZ450 439cc 5TG AJ20Y-0000015
YFZ450BBV YFZ450 Bill Ballance Edition w/Kit 439cc 5TG AJ20Y-0000015
YFZ450SPV YFZ450 SP 50th Anniversary Edition 439cc 5TG AJ20Y-0000015
PAGE 1 of 2
YFM66FAV Grizzly 660 4WD 660cc 2C6 AM03Y-0082365
YFM66FABGGV Grizzly 660 4WD Outdoorsman Edition w/Kit 660cc 2C6 AM03Y-0082365
Hunter Green
YFM66FABGHV Grizzly 660 4WD Outdoorsman Edition w/Kit 660cc 2C6 AM03Y-0082365
(Hardwoods® HD Camo)
YFM66FAHV Grizzly 660 4WD Hunter (Hardwoods® HD Camo) 660cc 2C6 AM03Y-0082365
YFM66FAHDV Grizzly 660 Ducks Unlimited® Edition 660cc 2C6 AM03Y-0082365
YFM66FASEV Grizzly 660 4WD SE 660cc 2C6 AM03Y-0082365
YFM700RV Raptor 700R 686cc 1S3 AM07Y-0000021
YFM700RSPV Raptor 700R SP 50th Anniversary Edition 686cc 1S3 AM07Y-0000021
PAGE 2 of 2
2005 MODELS
ATV Paint Reference Chart
This bulletin provides paint identification and ordering information for all 2005-model ATVs. All ATV paint
may be ordered through Color Rite:
Color Rite Distribution Company offers two ordering locations for your convenience. Color Rite East is
for dealers East of the Mississippi River. Color Rite West is for dealers West of the Mississippi River.
Please note the new addresses below:
Color Rite Distribution Company
Color Rite East Color Rite Dist. Co. (West)
123 Blaine St. 1817 E. Ave. Q, Ste. C-24
East Bangor, PA 18013 Palmdale, CA 93550
800-358-1882 - Order 800-736-7980 - Order
610-588-7355 - Tech 661-266-1944 - Tech
610-588-1570 - Fax 661-266-0286 - Fax
E-Mail: colorritewtr@earthlink.net
Web Site: www.color-rite.com.
As an added benefit, orders received by 2:00 pm (Eastern Standard Time for Color Rite East and Pacific
Standard Time for Color Rite West) will be shipped the same day.
When ordering, please provide the Year, Model, Paint Code, and call back information (e.g., phone num-
ber / fax / e-mail). A Model Application Guide providing detailed information by model year can be found
at Color Rite’s web page:
www.color-rite.com
For previous model year paint information, please refer to the following:
• (’91~’99) Paint Reference Guide (P/N: LIT-10030-PC-99)
• (’91~’99) Summer ’99 Paint Chart Reference Guide (P/N: LIT-10030-PC-2K)
• (’99~’00) ATV Paint Reference Chart (Technical Bulletin AT2001-005)
• (2001) ATV Paint Reference Chart (Technical Bulletin AT2001-003)
NOTE: The following paint chart is also very useful when ordering pre-painted and plastic body parts
from the parts catalog. Paint codes are generally listed next to the part number of the pre-painted or
plastic body part. This chart can be used to confirm the color of the part you are ordering. The Sales
color name may be used for more than one paint color.
PAGE 1 of 6
2005 ATV Paint Reference Chart
MODEL SALES PAINT YAMAHA COLOR RITE
MODEL CODE COLOR NAME COMPONENT COLOR NAME PAINT CODE PAINT CODE
UTILITY
“Grizzly 660 Auto 4x4” 2C61 Hunter Edition Body* N/A

(Hardwoods® Camo (Realtree Hardwoods® Frame Yamaha Black 0033 (YB) 5135
Hunter Edition Camouflage) Front Bumper Low Gloss Black 0098 (LGB) 5654
YFM66FAHT Carrier (F&R) Chijimi Black 00W0 (WVB) 5187^
Wheel Low Gloss Black 0098 (LGB) 5654
“Grizzly 660 Auto 4x4” 2C62 Hunter Edition Body* N/A
(Wetlands™ Camo (Advantage® Wetlands™ Frame Yamaha Black 0033 (YB) 5135
Hunter Edition) Camouflage) Front Bumper Low Gloss Black 0098 (LGB) 5654
YFM66FAHWT Carrier (F&R) Chijimi Black 00W0 (WVB) 5187^
“Grizzly 660 Auto 4x4” 2C63 Metallic Black Body Black Metallic L 0965 (SML) TBA
YFM660FASET (Special Edition) Frame Yamaha Black 0033 (YB) 5135
Front Bumper Silver 8 0095 (S8) 5265
Carrier (F&R) Chijimi Black 00W0 (WVB) 5187^
Wheel No paint
“Grizzly 660 Auto 4x4” 5KMU Hunter Green (GR) Body* Pastel Deep Green 00K0 (PDG) 5822
YFM66FAT Frame Yamaha Black 0033 (YB) 5135
Front Bumper Titanic Gray Metallic 00MA (TGM) 5860
Wheel No paint
Steel Blue (L) Body* Dark Purplish Blue Solid N 0891 (DPBSN) 5290
Frame Yamaha Black 0033 (YB) 5135
Wheel No paint
Red (R) Body* Romantique Rouge 00TR (RTR) 5650
Wheel No paint
“Kodiak 450 Auto 4X4” 1D95 Hunter Edition Body* N/A
Hunter Edition) Camouflage) Front Bumper Chijimi Black 00W0 (WVB) 5187^
“Kodiak 450 Auto 4X4” 1D98 Metallic Black Body Black Metallic L 0965 (SML) TBA
YFM45FASET (Special Edition) Frame Low Gloss Black 0098 (LGB) 5654
Carrier (F&R) Chijimi Black 00W0 (WVB) 5187*
Wheel Low Gloss Black 0098 ((LGB) 5654
“Kodiak 450 Auto 4X4” 1D91 Hunter Green (GR) Body* Pastel Deep Green 00K0 (PDG) 5822
Front Bumper Chijimi Black 00W0 (WVB) 5187^
Wheel Titanic Gray Metallic 00MA (TGM) 5860
NOTE: When ordering Model The Sales Color *Paint code for ref- N/A - Not Available. ^5187 is not
pre-painted or plastic codes can Name is for unit erence only - Do textured.
body parts from the be used to color identification not paint plastic
Parts Catalog, check confirm the and may be used body. TBA – To Be
the first page of the parts list, model year for more than one Announced
the code next to the part of the unit. paint color.
number, and this chart for
color verification.
Color-Rite Paint Code Information:
1000 series codes are base coats.
5000 series codes are color coats.
All color coats must be clear coated.
Use low gloss clear for low gloss paint.
PAGE 2 of 6
UTILITY (CONT’D)
“Kodiak 400 Auto 4x4” 1P14 Hunter Edition Body* N/A
“Kodiak 400 Auto 4X4” 1P11 Hunter Green (GR) Body* Pastel Deep Green 00K0 (PDG) 5822
“Big Bear 400 4X4” 5FUF Hunter Green (GR) Body* Pastel Deep Green 00K0 (PDG) 5822
YFM40FT Frame Yamaha Black 0033 (YB) 5135
“Wolverine” 2D41 Black (B) Body* Yamaha Black 0033 (YB) 5135
YFM35FXT Frame Yamaha Black 0033 (YB) 5135
Carrier (R) Yamaha Black 0033 (YB) 5135
Wheel Silver 0035 (SL) 5616
White/Red (W) Body* Bluish White Solid 1 0892 (BWS1) 5780
Front Bumper Vivid Red Cocktail 7 0580 (VRC7) 1300-1 + 5826
“Bruin 350 Auto 4x4” 5UHA Hunter Edition Body* N/A
NOTE: When ordering Model The Sales Color *Paint code for ref- N/A – Not ^5187 is not
pre-painted or plastic codes can Name is for unit erence only - Do Applicable textured.
Parts Catalog, check confirm the and may be used body.
the first page of the model year for more than one
parts list, the code next of the unit. paint color.
to the part number, and Color-Rite Paint Code Information:
this chart for color 1000 series codes are base coats.
verification. 5000 series codes are color coats.
PAGE 3 of 6
2005 ATV
2005 Paint
ATV Reference
Paint Chart
Reference Chart
MODEL
MODEL SALES
SALES PAINT
PAINT YAMAHA
YAMAHA COLOR RITE
COLOR RITE
MODEL
MODEL CODE
CODE COLOR NAME
COLOR NAME COMPONENT
COMPONENT COLOR NAME
COLOR NAME PAINT CODE
PAINT CODE PAINT CODE
PAINT CODE
UTILITY (CONT’D)
UTILITY (CONT’D)
“Bruin
“Bruin
350 350
Auto 4x4”4x4”
Auto 5UH6
5UH6 Hunter Green
Hunter (GR)(GR)
Green Body*
Body* Pastel Deep
Pastel Green
Deep Green 00K000K0(PDG)
(PDG) 58225822
YFM35FAT
YFM35FAT Frame
Frame Yamaha Black
Yamaha Black 00330033(YB)(YB) 51355135
Front Bumper
Front Bumper Chijimi Black
Chijimi Black 00W000W0(WVB)
(WVB) 5187^
5187^
Carrier (F&R)
Carrier (F&R) Chijimi Black
(WVB) 5187^
5187^
Wheel
Wheel LowLow
Gloss Black
Gloss Black 00980098(LGB)
(LGB) 56545654
Steel BlueBlue
Steel (L) (L) Body*
Body* DarkDark
Purplish BlueBlue
Purplish SolidSolid
N N 08910891(DPBSN) 52905290
(DPBSN)
Frame
Frame Yamaha Black
Front Bumper
(WVB) 5187^
5187^
Carrier (F&R)
(WVB) 5187^
5187^
Wheel
Wheel LowLow
Gloss Black
(LGB) 56545654
RedRed
(R) (R) Body*
Body* Romantique Rouge
Romantique Rouge 00TR00TR(RTR)
(RTR) 56505650
Frame
Frame Yamaha Black
Front Bumper
(WVB) 5187^
5187^
Carrier (F&R)
(WVB) 5187^
5187^
Wheel
Wheel LowLow
Gloss Black
(LGB) 56545654
“Bruin
“Bruin
350 350
Automatic”
Automatic” 5WH4
5WH4 Hunter Green
Hunter (GR)(GR)
Green Body*
Body* Pastel Deep
Pastel Green
(PDG) 58225822
YFM35BAT
YFM35BAT Frame
Frame Yamaha Black
Front Bumper
(WVB) 5187^
5187^
Carrier (F&R)
(WVB) 5187^
5187^
Wheel
Wheel LowLow
Gloss Black
(LGB) 56545654
Steel BlueBlue
Steel (L) (L) Body*
Body* DarkDark
Purplish BlueBlue
Purplish SolidSolid
N N 08910891(DPBSN) 52905290
(DPBSN)
Frame
Frame Yamaha Black
Front Bumper
(WVB) 5187^
5187^
Carrier (F&R)
(WVB) 5187^
5187^
Wheel
Wheel LowLow
Gloss Black
(LGB) 56545654
RedRed
(R) (R) Body*
(RTR) 56505650
Frame
Frame Yamaha Black
Front Bumper
(WVB) 5187^
5187^
Carrier (F&R)
(WVB) 5187^
5187^
Wheel
Wheel LowLow
Gloss Black
(LGB) 56545654
“Bruin
“Bruin
250”250” 1P01
1P01 Hunter Green
Hunter (GR)(GR)
Green Body*
Body* Pastel Deep
Pastel Green
(PDG) 58225822
YFM250BT
YFM250BT Frame
Frame Yamaha Black
Front Bumper
(WVB) 5187^
5187^
Carrier (F&R)
(WVB) 5187^
5187^
Wheel
Wheel LowLow
Gloss Black
(LGB) 56545654
Steel BlueBlue
Steel (L) (L) Body*
Body* DarkDark
Purplish BlueBlue
Purplish SolidSolid
N N 08910891(DPBSN) 52905290
(DPBSN)
Frame
Frame Yamaha Black
Front Bumper
(WVB) 5187^
5187^
Carrier (F&R)
(WVB) 5187^
5187^
Wheel
Wheel LowLow
Gloss Black
(LGB) 56545654
RedRed
(R) (R) Body*
(RTR) 56505650
Frame
Frame Yamaha Black
Front Bumper
(WVB) 5187^
5187^
Carrier (F&R)
(WVB) 5187^
5187^
Wheel
Wheel LowLow
Gloss Black
(LGB) 56545654
“Grizzly
“Grizzly
125”125” 1C58
1C58 Hunter Edition
Hunter Edition Body*
Body* N/A N/A
(Hardwoods
(Hardwoods
®
Camo
®
Camo (Realtree Hardwoods
(Realtree Hardwoods
® ® Frame
Frame Yamaha Black
Hunter Edition)
Hunter Edition) Camouflage)
Camouflage) Front Bumper
Front Bumper Mat Mat
Black 2 2
Black 05820582(MBL2)
(MBL2) 59885988
YFM125GHT
YFM125GHT Carrier (F&R)
Carrier (F&R) Mat Mat
Black 2 2
(MBL2) 59885988
Wheel
Wheel LowLow
Gloss Black
(LGB) 56545654
“Grizzly
“Grizzly
125”125” 1C55
1C55 Hunter Green
Hunter (GR)(GR)
Green Body*
Body* Pastel Deep
Pastel Green
(PDG) 58225822
YFM125GT
YFM125GT Frame
Frame Yamaha Black
Front Bumper
Black 2 2
(MBL2) 59885988
Carrier (F&R)
Black 2 2
(MBL2) 59885988
Wheel
Wheel Silver
Silver 00350035(SL)(SL) 56165616
Steel BlueBlue
Steel (L) (L) Body*
Body* DarkDark
Puplish BlueBlue
Puplish SolidSolid
N N 08910891(DPBSN)
(DPBSN)52905290
Frame
Frame Yamaha Black
Front Bumper
Black 2 2
(MBL2) 59885988
Carrier (F&R)
Black 2 2
Black 05820582\(MBL2)
\(MBL2)59885988
Wheel
Wheel Silver
Silver 00350035(SL)(SL) 56165616
NOTE:NOTE:When ordering
When ordering ModelModel The The
Sales Color
Sales Color *Paint codecode
*Paint for ref- N/A N/A
for ref- – Not Available.
– Not Available. ^5187 is not
^5187 is not
pre-painted
pre-painted or plastic bodybody codes
or plastic can can Name
codes Nameis forisunit
for unit erence onlyonly
erence - Do- Do textured.
textured.
partsparts
fromfrom the Parts Catalog,
the Parts Catalog, be used to to colorcolor
be used identification
identification not paint plastic
not paint plastic
check the first
check pagepage
the first of the
of the confirm the the and and
confirm maymay be used
be used body.
body.
partsparts
list, list,
the code nextnext
the code to to model yearyear for more
model thanthan
for more one one
the part number,
the part and and
number, of the the unit. paintpaint
of unit. color.color. Color-Rite Paint Code Information:
this this
chartchart
for color verification. Color-Rite Paint Code Information:
for color verification. 10001000
series codes
series are base
codes coats.
are base coats.
50005000
series codes
series are color
codes coats.
are color coats.
All color coats
All color mustmust
coats be clear coated.
be clear coated.
UseUse
low low
gloss clearclear
gloss for low gloss
for low paint.
gloss paint.
PAGE 4 of4 6of 6

PAGE
SPORT
“660R Raptor” Special Edition 5LPT Sport Camo Body* Dark Gray Metallic E 0952 (DGME) TBA
YFM660RSET Frame Silver 8 0895 (S8) 5265
Wheel No paint
“660R Raptor” 5LPP Team Yamaha Blue / Body* Deep Purplish Blue Solid E 0583 (DPBSE) 5829
YFM660RT White (L) Frame Silver 8 0895 (S8) 5265
Wheel no paint
White / (W) Body (Primary)* Bluish White Solid 1 0892 (BWS1) 5780
Red Body (Secondary)* Vivid Red Cocktail 7 0580 (VRC7) 1300-1 + 5826
Frame Vivid Red Cocktail 7 0580 (VRC7) 1300-1 + 5826
Wheel no paint
“YFZ450” Special Edition 5TGA Yellow/ Body (Primary)* Light Reddish Yellow Solid 1 0386 (LYRS1) 5809
YFZ450SET Black Body (Secondary)* Yamaha Black 0033 (YB) 5135
Frame Mat Black 2 0582 (MBL2) 5988
Wheel no paint
“YFZ450” 5TG7 Team Yamaha Blue / Body* Deep Purplish Blue Solid E 0583 (DPBSE) 5829
YFZ450T White (L) Frame Silver 8 0895 (S8) 5265
Wheel no paint
White / (W) Body* Bluish White Solid 1 0892 (BWS1) 5780
Red Frame Vivid Red Cocktail 7 0580 (VRC7) 1300-1 + 5826
Wheel no paint
“Banshee” Special Edition 5FKY Black Body* Black Metallic J 0906 (SMJ) TBA
YFZ350SET Frame Mat Black 2 0582 (MBL2) 5988
Wheel no paint
“Banshee” 5FKV Team Yamaha Blue / Body* Deep Purplish Blue Solid E 0583 (DPBSE) 5829
YFZ350T White (L) Frame Silver 8 0895 (S8) 5265
Wheel no paint
Red Body (Secondary)* Vivid Red Cocktail 7 0580 VRC7) 1300-1 + 5826
Wheel no paint
“Raptor 350” Special Edition 5YT4 Grey Body* Dark Gray Metallic E 0952 (DGME) TBA
YFM350RSET Frame Mat Black 2 0582 (MBL2) 5988
Front Bumper no paint
Wheel no paint
“Raptor 350” 5YT5 Team Yamaha Blue / Body* Deep Purplish Blue Solid E 0583 (DPBSE) 5829
YFM350RT White (L) Frame Silver 8 0895 (S8) 5265
Wheel no paint
Red Body (Secondary)* Romantique Rouge 00TR (RTR 5650
Wheel no paint
NOTE: When ordering Model The Sales Color *Paint code for ref- TBA – To Be
pre-painted or plastic codes can Name is for unit erence only - Do Announced
PAGE 5 of 6
SPORT (CONT’D)
“Blaster” 5VM5 Team Yamaha Blue / Body* Deep Purplish Blue Solid E 0583 (DPBSE) 5829
YFS200T White (L) Frame Silver 8 0895 (S8) 5265
White / (W) Body* Bluish White Solid 1 0892 (BWS1) 5780
Red Frame Vivid Red Cocktail 7 0580 (VRC7) 1300-1 + 5826
YOUTH
“Grizzly 80” 2D31 Hunter Green (GR) Body* Pastel Deep Green 00K0 (PDG) 5822
YFM80GT Frame Yamaha Black 0033 (YB) 5135
Front Bumper Mat Black 2 0582 (MBL2) 5988
Carrier Mat Black 2 0582 (MBL2) 5988
Carrier Mat Black 2 0582 (MBL2) 5988
“Raptor 80” 5THB Team Yamaha Blue / Body* Deep Purplish Blue Solid E 0583 (DPBSE) 5829
YFM80RT White (L) Frame Yamaha Black 0033 (YB) 5135
Red Body (Secondary)* Romantique Rouge 00TR (RTR) 5650
“Raptor 50” 5FY4 Team Yamaha Blue / Body* Deep Purplish Blue Solid E 0583 (DPBSE) 5829
YFM50RT White (L) Frame Yamaha Black 0033 (YB) 5135
Red Body (Secondary)* Romantique Rouge 00TR (RTR) 5650
NOTE: When ordering Model The Sales Color *Paint code for ref-
pre-painted or plastic codes can Name is for unit erence only - Do
PAGE 6 of 6 ROUTE TO:

SERVICE PARTS WARRANTY SALES
2005 MODELS
The following is a comprehensive listing of Primary ID numbers for 2005 Yamaha ATVs. The frame num-
ber of a unit contains the Primary ID for warranty purposes. Production started with the listed numbers
below. For more Primary ID details, see Technical Bulletin AT97-006 or AT99-003. The Model Code
appears on a label on the ATV and is useful to help identify the model when contacting Yamaha Parts
& Accessories. This code is also referenced with other model information at the beginning of the Parts
List on CD-ROM.
YFM50RT Raptor 50 49cc 5YF AA013-0007523
YFM80RT Raptor 80 79cc 5TH AB02Y-0030027
YFM80GT Grizzly 80 79cc 2D3 AB03Y-0000011
YFM125GT Grizzly 125 124cc 1C5 AE02Y-0002513
YFM125GHT Grizzly 125 (Hunter Green) 124cc 1C5 AE02Y-0002513
YFS200T Blaster 195cc 5VM AG023-0026699
YFM250BT Bruin 250 2WD 230cc 1P01 AG01Y-0112201
YFM350RT Raptor 350 348cc 5YT AH12Y-0004796
YFM350RSET Raptor 350 SE (Special Edition) 348cc 5YT AH12Y-0017518
YFM35FXT Wolverine 4WD 348cc 4KB AH04Y-0018609
YFZ350T Banshee 347cc 5FK 3GG03-0057019
YFZ350SET Banshee SE (Special Edition) 347cc 5FK 3GG03-0057019
YFM35BAT Bruin 350 Auto 2WD 348cc 5WH AH10Y-0007701
YFM35FAT Bruin 350 Auto 4WD 348cc 5UH AH09Y-0012301
YFM35FAHT Bruin 350 Auto 4WD (Hunter Edition) 348cc 5UH AH13Y-0000101
YFM40FT Big Bear 400 4WD 386cc 5FU AH06Y-0052201
YFM4FAT Kodiak 400 4WD 401cc 1P1 AJ15Y-0000101
YFM4FAHT Kodiak 400 4WD (Hunter Edition) 401cc 1P1 AJ15Y-0000101
YFM45FAT Kodiak 450 4WD 421cc 1D9 AJ14Y-0000101
YFM45FAHT Kodiak 450 4WD (Realtree Hardwoods® Hunter
Edition) 421cc 1D9 AJ16Y-0000101
YFZ450T YFZ450 439cc 5TG AJ11Y-0023898
YFZ450RSET YFZ450 SE (Special Edition) 439cc 5TG AJ11Y-0023898
YFM660RT 660R Raptor 660cc 5LP AM01Y-0064904
YFM660RSET 660R Raptor SE (Special Edition) 660cc 5LP AM01Y-0064904
YFM66FAT Grizzly 660 4WD 660cc 5KM AM03Y-0051677
YFM66FAHT Grizzly 660 4WD (Realtree Hardwoods Hunter
®
Edition) 660cc 5KM AM03Y-0051677

YFM66FAHWT Grizzly 660 4WD (Realtree Wetlands™ Hunter
Edition) 660cc 5KM AM03Y-0051677
YFM66FASET Grizzly 660 4WD (Special Edition) 660cc 5KM AM03Y-0051677
ROUTE TO:
SERVICE PARTS WARRANTY SALES PAGE 1 of 1
© 2004 YAMAHA MOTOR CORPORATION, U.S.A.
2004 MODELS
Color Rite Distribution Company now offers two ordering locations for your convenience. Color Rite East
is for dealers East of the Mississippi River. Color Rite West is for dealers West of the Mississippi River.
Please note the new address below:
123 Blaine St. 1817 E. Ave. Q, Ste. C-24
East Bangore, PA 18013 Palmdale, CA 93550
800-358-1882 - Order 800-736-7980 - Order
610-588-7355 - Tech 661-266-1944 - Tech
610-588-1570 - Fax 661-266-0286 - Fax
• (’91~’99) Paint Reference Guide (P/N: LIT-10030-PC-99)
• (’91~’99) Summer ’99 Paint Chart Reference Guide (P/N: LIT-10030-PC-2K)
• (’99~’00) ATV Paint Reference Chart (Technical Bulletin AT2001-005)
When ordering, please provide Color Rite with the Year, Model, and Paint Code. Remember to provide
call back information for your dealership (e.g., phone number / fax / e-mail). A Model Application Guide
providing detailed information by model year can be found at Color Rite’s web page:
www.color-rite.com
PAGE 1 of 6
UTILITY
Grizzly 660 Auto 4x4 5KMM Hunter Edition Body* N/A

YFM660FHS (Realtree Hardwoods® Frame Yamaha Black 0033 (YB) 5135
Realtree Hardwoods® Camo Camouflage) Front Bumper Low Gloss Black 0098 (LGB) 5654
Hunter Edition Carrier (F&R) Chijimi Black 00W0 (WVB) 5187^
Grizzly 660 Auto 4x4 5KMN Hunter Edition Body* N/A
YFM660FHSWL (Advantage® Wetlands™ Frame Yamaha Black 0033 (YB) 5135
Realtree® Wetlands™ Camo Camouflage) Front Bumper Low Gloss Black 0098 (LGB) 5654
Grizzly 660 Limited Edition 5KMP Limited Edition Metallic Body Dull Red Metallic D 0779 (DRMD) 1165 + 5165
Auto 4x4 Red Frame Yamaha Black 0033 (YB) 5135
YFM660FLES Front Bumper Low Gloss Black 0098 (LGB) 5654
Wheel No paint
Grizzly 660 Auto 4x4 5KMH Hunter Green Body* Pastel Deep Green 00K0 (PDG) 5822
YFM660FS Frame Yamaha Black 0033 (YB) 5135
Wheel No paint
Steel Blue Body* Dark Purplish Blue Solid N 0891 (DPBSN) 5290
Wheel No paint
Red Body* Romantique Rouge 00TR (RTR) 5650
Wheel No paint
Kodiak 450 4x4 Ultramatic 5NDC Hunter Edition Body* N/A
YFM45FAHS (Realtree Hardwoods® Frame Yamaha Black 0033 (YB) 5135
Realtree Hardwoods® Camo Camouflage) Front Bumper Chijimi Black 00W0 (WVB) 5187^
Kodiak 450 4X4 Ultramatic 5ND6 Hunter Green Body* Pastel Deep Green 00K0 (PDG) 5822
YFM45FAS Frame Yamaha Black 0033 (YB) 5135
Kodiak 400 4x4 Ultramatic 5TEA Hunter Edition Body* N/A
YFM4FAHS (Realtree Hardwoods® Frame Yamaha Black 0033 (YB) 5135
C - Designates Model The Sales Color *Paint code for ref- N/A - Not Available. ^5187 is not
California Model codes can Name is for unit erence only - Do textured.
be used to color identification not paint plastic
NOTE: When ordering confirm the and may be used body.
pre-painted or plastic model year for more than one
body parts from the of the unit. paint color.
Parts Catalog, check
the first page of the parts list,
the code next to the part Color-Rite Paint Code Information:
number, and this chart for 1000 series codes are base coats.
color verification. 5000 series codes are color coats.
PAGE 2 of 6
UTILITY (CONT’D)
Kodiak 400 Ultramatic 4X4 5TE6 Hunter Green Body* Pastel Deep Green 00K0 (PDG) 5822
YFM4FAS Frame Yamaha Black 0033 (YB) 5135
Kodiak 400 Ultramatic 2WD 5VH5 Hunter Green Body* Pastel Deep Green 00K0 (PDG) 5822
YFM4AS Frame Yamaha Black 0033 (YB) 5135
Big Bear 400 4X4 5FUE Hunter Green Body* Pastel Deep Green 00K0 (PDG) 5822
YFM40FS Frame Yamaha Black 0033 (YB) 5135
Big Bear 400 2WD 5GWB Hunter Green Body* Pastel Deep Green 00K0 (PDG) 5822
YFM40S Frame Yamaha Black 0033 (YB) 5135
C - Designates Model The Sales Color *Paint code for ref- ^5187 is not
Parts Catalog, check Color-Rite Paint Code Information:
the first page of the 1000 series codes are base coats.
parts list, the code next 5000 series codes are color coats.
to the part number, and All color coats must be clear coated.
this chart for color Use low gloss clear for low gloss paint.
verification.
PAGE 3 of 6
2004 ATV
2004 Paint
ATV Reference
Paint Chart
Reference Chart
MODEL
MODEL SALES
SALES PAINT
PAINT YAMAHA
YAMAHA COLOR RITE
COLOR RITE
MODEL
MODEL CODE
CODE COLOR NAME
COLOR NAME COMPONENT
COMPONENT COLOR NAME
COLOR NAME PAINT CODE
PAINT CODE PAINT CODE
PAINT CODE
UTILITY (CONT’D)
UTILITY (CONT’D)
Bruin 350 350

Bruin Auto 4x4 4x4
Auto 5UH3
5UH3 Hunter Edition
Hunter Edition Body*
Body* N/A N/A
YFM35FAHS
YFM35FAHS (Realtree Hardwoods
(Realtree Hardwoods
® ® Frame
Frame Yamaha Black
Realtree Hardwoods
Realtree Hardwoods
®
Camo
®
Camo Camouflage)
Camouflage) Front Bumper
(WVB) 5187^
5187^
Hunter Edition
Hunter Edition Carrier (F&R)
(WVB) 5187^
5187^
Wheel
Wheel LowLow
Gloss Black
(LGB) 56545654
Bruin 350 350

Bruin Auto 4x4 4x4
Auto 5UH1
5UH1 Hunter Green
Hunter Green Body*
Body* Pastel Deep
Pastel Green
(PDG) 58225822
YFM35FAS
YFM35FAS Frame
Frame Yamaha Black
Front Bumper
(WVB) 5187^
5187^
Carrier (F&R)
(WVB) 5187^
5187^
Wheel
Wheel LowLow
Gloss Black
(LGB) 56545654
Steel BlueBlue
Steel Body*
Body* DarkDark
Purplish BlueBlue
Purplish SolidSolid
N N 08910891(DPBSN) 52905290
(DPBSN)
Frame
Frame Yamaha Black
Front Bumper
Chijimi Black 00W000W0 (WVB) 5187^
(WVB) 5187^
Carrier (F&R)
(WVB) 5187^
Wheel
Wheel LowLow
Gloss Black
Gloss Black (LGB) 56545654
00980098(LGB)
RedRed Body*
(RTR) 56505650
Frame
Frame Yamaha Black
Front Bumper
(WVB) 5187^
5187^
Carrier (F&R)
(WVB) 5187^
5187^
Wheel
Wheel LowLow
Gloss Black
(LGB) 56545654
Bruin 350 350

Bruin Auto 2WD2WD
Auto 5WH1
5WH1 Hunter Green
Hunter Green Body*
Body* Pastel Deep
Pastel Green
(PDG) 58225822
YFM35AS
YFM35AS Frame
Frame Yamaha Black
Front Bumper
(WVB) 5187^
5187^
Carrier (F&R)
(WVB) 5187^
5187^
Wheel
Wheel LowLow
Gloss Black
(LGB) 56545654
Steel BlueBlue
Steel Body*
Body* DarkDark
Purplish BlueBlue
Purplish SolidSolid
N N 08910891(DPBSN) 52905290
(DPBSN)
Frame
Frame Yamaha Black
Front Bumper
(WVB) 5187^
Carrier (F&R)
(WVB) 5187^
Wheel
Wheel LowLow
Gloss Black
00980098(LGB)
RedRed Body*
(RTR) 56505650
Frame
Frame Yamaha Black
Front Bumper
(WVB) 5187^
5187^
Carrier (F&R)
(WVB) 5187^
5187^
Wheel
Wheel LowLow
Gloss Black
(LGB) 56545654
Wolverine 4X44X4
Wolverine 4KBX
4KBX Team Yamaha
Team BlueBlue
Yamaha Body*
Body* Deep Purplish
Deep BlueBlue
Purplish SolidSolid
E E 05830583(DPBSE) 58295829
(DPBSE)
YFM35FXS
YFM35FXS Frame
Frame Yamaha Black
Front Bumper
Front Bumper Silver 8 8
Silver 08950895(S8)(S8) 52655265
Carrier (R) (R)
Carrier Yamaha Black
Wheel
Wheel Silver
Silver 00350035(SL)(SL) 56165616
Black
Black Body*
Body* Yamaha Black
Frame
Frame Yamaha Black
Front Bumper
Black 2 2
Black (MBL2) 59885988
05820582(MBL2)
Carrier (R) (R)
Carrier Yamaha Black
Wheel
Wheel LowLow
Gloss Black
00980098(LGB)
BearTracker
BearTracker 4XEL
4XEL Hunter Green
Hunter Green Body*
Body* Pastel Deep
Pastel Green
(PDG) 58225822
YFM250XS
YFM250XS Frame
Frame Yamaha Black
Front Bumper
(WVB) 5187^
5187^
Carrier (F&R)
(WVB) 5187^
5187^
Wheel
Wheel LowLow
Gloss Black
(LGB) 56545654
Steel BlueBlue
Steel Body*
Body* DarkDark
Purplish BlueBlue
Purplish SolidSolid
N N 08910891(DPBSN) 52905290
(DPBSN)
Frame
Frame Yamaha Black
Front Bumper
(WVB) 5187^
Carrier (F&R)
(WVB) 5187^
Wheel
Wheel LowLow
Gloss Black
00980098(LGB)
RedRed Body*
(RTR) 56505650
Frame
Frame Yamaha Black
Front Bumper
(WVB) 5187^
5187^
Carrier (F&R)
(WVB) 5187^
5187^
Wheel
Wheel LowLow
Gloss Black
(LGB) 56545654
C - Designates
C - Designates ModelModel The The
Sales Color
Sales Color *Paint codecode
*Paint for ref- N/A N/A
for ref- - Not- Not
Available.
Available. ^5187 is not
^5187 is not
California Model
California Model codes can can Name
codes Nameis forisunit
for unit erence onlyonly
erence - Do- Do textured.
textured.
be used to to colorcolor
be used identification
identification not paint plastic
not paint plastic
NOTE:NOTE:When ordering
When ordering confirm the the and and
confirm maymay be used
be used body.
body.
pre-painted
pre-painted or plastic bodybody model
or plastic yearyear for more
model thanthan
for more one one
partsparts
fromfrom the Parts Catalog,
the Parts Catalog, of the the unit. paintpaint
of unit. color.color. Color-Rite Paint Code Information:
check the first pagepage
of the Color-Rite Paint Code Information:
check the first of the 10001000
series codes
series are base
codes coats.
are base coats.
partsparts
list, list,
the code nextnext
the code to to 50005000
series codes are color coats.
the part number, and and series codes are color coats.
the part number, All color coats
All color mustmust
coats be clear coated.
be clear coated.
this this
chartchart
for color verification.
for color verification. UseUse
low low
gloss clearclear
for low gloss paint.
gloss for low gloss paint.
PAGE 4 of4 6of 6

PAGE
UTILITY (CONT’D)
125 Grizzly 1C51 Hunter Green Body* Pastel Deep Green 00K0 (PDG) 5822
YFM125S Frame Yamaha Black 0033 (YB) 5135
Carrier (F&R) Mat Black 2 0582 (MBL2) 5988
Steel Blue Body* Dark Puplish Blue Solid N 0891 (DPBSN) 5290
Carrier (F&R) Mat Black 2 0582 (MBL2) 5988
Breeze 5VJ4/5VJ5 Team Yamaha Blue Body* Deep Purplish Blue Solid E 0583 (DPBSE) 5829
YFA1S/C Frame Yamaha Black 0033 (YB) 5135
Front Bumper Yamaha Black 0033 (YB) 5135
Hunter Green Body* Pastel Deep Green 00K0 (PDG) 5822
SPORT
660R Raptor 5LPF Team Yamaha Blue / Body* Deep Purplish Blue Solid E 0583 (DPBSE) 5829
YFM660RS White Frame Silver 8 0895 (S8) 5265
Wheel no paint
White / Body* Bluish White Solid 1 0892 (BWS1) 5780
Red Body Vivid Red Cocktail 7 0580 (VRC7) 5826
Frame Vivid Red Cocktail 7 0580 (VRC7) 5826
Front Bumper Silver 0035 (SL) 5616
Wheel no paint
660R Raptor Limited Edition 5LPJ Black / Yellow Body* Yamaha Black 0033 (YB) 5135
YFM660RLES Body Silver 3 0791 (S3) 5175
Frame Mat Black 2 0582 (MBL2) 5988
YFZ450 5TG1 Team Yamaha Blue / Body* Deep Purplish Blue Solid E 0583 (DPBSE) 5829
YFZ450S White Frame Silver 8 0895 (S8) 5265
Wheel no paint
Wheel no paint
YFZ450 Limited Edition 5TG4 Black / Yellow Body* Yamaha Black 0033 (YB) 5135
YFM450LES Frame Mat Titan 2 0826 (MT2) 5997
Front Bumper Mat Titan 2 0826 (MT2) 5997
Raptor 350 5YT1 Team Yamaha Blue / Body* Deep Purplish Blue Solid E 0583 (DPBSE) 5829
YFM350S White Frame Silver 8 0895 (S8) 5265
Wheel no paint
Red Body Romantique Rouge 00TR (RTR) 5650
Wheel no paint
C - Designates Model The Sales Color *Paint code for ref-

California Model codes can Name is for unit erence only - Do
verification.
PAGE 5 of 6
SPORT (CONT’D)
Banshee 5FKP Team Yamaha Blue / Body* Deep Purplish Blue Solid E 0583 (DPBSE) 5829
YFZ350S White Frame Silver 8 0895 (S8) 5265
Wheel no paint
Wheel no paint
Banshee Limited Edition 5FKT Black / Yellow Body* Yamaha Black 0033 (YB) 5135
YFZ350LES Frame Mat Black 2 0582 (MBL2) 5988
Warrior 5NFB / Team Yamaha Blue / Body* Deep Purplish Blue Solid E 0583 (DPBSE) 5829
YFM35XS(C) 5NFC White Frame Silver 8 0895 (S8) 5265
Wheel no paint
Red Frame Vivid Red Cocktail 7 0580 (VRC7) 5826
Wheel no paint
Blaster 5VM3 Team Yamaha Blue / Body* Deep Purplish Blue Solid E 0583 (DPBSE) 5829
YFS200S White Frame Silver 8 0895 (S8) 5265
Red Frame Vivid Red Cocktail 7 0580 (VRC7) 5826
YOUTH
Raptor 80 5TH8 Team Yamaha Blue / Body* Deep Purplish Blue Solid E 0583 (DPBSE) 5829
YFM80WS White Frame Yamaha Black 0033 (YB) 5135
Raptor 50 5YF1 Team Yamaha Blue / Body* Deep Purplish Blue Solid E 0583 (DPBSE) 5829
YFM50S White Frame Yamaha Black 0033 (YB) 5135
C - Designates Model The Sales Color *Paint code for ref-

California Model codes can Name is for unit erence only - Do
verification.

2004 MODELS
Certain models will not have new literature if the prior year’s information is still current. The manuals list-
ed in the chart below can be ordered from Crestec Los Angeles, Inc. (Ph: 1-888-530-9446, FAX: 1-310-
527-5835). This bulletin also lists other publications related to your dealership operation (see page 3),
which can be ordered from Yamaha Parts and Accessories.
YFM50WS Raptor 50 LIT-11626-17-13 LIT-11616-17-13 LIT-11666-17-13

YFM80WS Raptor 80 LIT-11626-17-12 YFM80WD~M YFM80WP LIT-11616-YF-81 YFM80WP
LIT-11616-YF-80 LIT-11616-15-38 LIT-11666-15-38
YFA1S Breeze LIT-11626-17-02 YFA1W(~N) YFA1P LIT-11616-YF-01 LIT-11666-17-02
LIT-11616-YF-00 LIT-11616-15-08
YFA1SC Breeze (Calif.) LIT-11626-17-02 YFA1W(~N) YFA1P LIT-11616-YF-01 LIT-11666-17-02
LIT-11616-YF-00 LIT-11616-15-08
YFM125S Grizzly 125 LIT-11626-17-56 YFA1W(~N) YFA1P LIT-11616-GZ-12 LIT-11666-17-56
LIT-11616-YF-00 LIT-11616-15-08
YFM125S
LIT-11616-17-56
YFS200S Blaster LIT-11626-17-07 YFS200U YFS200P LIT-11616-BL-20 LIT-11666-17-07
LIT-11616-07-20 LIT-11616-15-05
YFS200R
LIT-11616-16-37
YFM25XS BearTracker LIT-11626-17-22 YFM250XL YFM250XN LIT-11616-BT-25 YFM250XL
LIT-11616-12-01 LIT-11616-14-17 LIT-11666-12-01
YFM250XP
LIT-11616-15-03
YFM35AS Bruin 350 2WD LIT-11626-17-33 YFM400FAR YFM350AS LIT-11616-BN-20 LIT-11666-17-33
LIT-11616-16-02 LIT-11616-17-33
YFM350S Raptor 350 LIT-11626-17-57 YFM350XA(~N) YFM350XP LIT-11616-RP-35 LIT-11666-17-57
LIT-11616-YM-37 LIT-11616-15-09
YFM350ZS
LIT-11616-17-57
YFM35FAS Bruin 350 4x4 LIT-11626-17-32 YFM400FAR YFM350AS LIT-11616-BN-35 LIT-11666-17-32
LIT-11616-16-02 LIT-11616-17-32
YFM35FAHS Bruin 350 4x4 LIT-11626-17-32 YFM400FAR YFM350AS LIT-11616-BN-35 LIT-11666-17-32
Hardwoods® LIT-11616-16-02 LIT-11616-17-32
Hunter
YFM35FXS Wolverine 4x4 LIT-11626-17-03 YFM350FXG(~M) YFM350FXN LIT-11616-FX-37 YFM35FXG
LIT-11616-FX-36 LIT-11616-14-02 LIT-11666-09-58
YFM350FXP
LIT-11616-15-07
PAGE 1 of 3
YFM35XS Warrior LIT-11626-17-06 YFM350XA(~N) YFM350XP LIT-11616-YM-38 LIT-11666-17-06

LIT-11616-YM-37 LIT-11616-15-09
YFM35XSC Warrior (Calif.) LIT-11626-17-06 YFM350XA(~N) YFM35XP LIT-11616-YM-38 LIT-11666-17-06
LIT11616-YM-37 LIT-11616-15-09
YFZ350S Banshee LIT-11626-17-04 YFZ350T(~N) YFZ350P LIT-11616-YF-37 LIT-11666-17-04
LIT-11616-YF-36 LIT-11616-15-04
YFZ350LES Banshee LIT-11626-17-04 YFZ350T(~N) YFZ350P LIT-11616-YF-37 LIT-11666-17-04
Limited Edition LIT-11616-YF-36 LIT-11616-15-04
YFM4AS Kodiak 400 2WD LIT-11626-17-18 YFM400FAR YFM400AR LIT-11616-KD-20 YFM400AR
Ultramatic LIT-11616-16-02 LIT-11616-16-35 LIT-11666-16-35
YFM4FAS Kodiak 400 4x4 LIT-11626-17-17 YFM400FAR YFM400FAR
Ultramatic LIT-11616-16-02 LIT-11666-16-02
YFM4FAHS Kodiak 400 4x4 LIT-11626-17-17 YFM400FAR YFM400FAR
Hunter Ultramatic LIT-11616-16-02 LIT-11666-16-02
YFM40S Big Bear 400 2WD LIT-11626-17-08 YFM400FWNM(~N) YFM400P LIT-11616-BB-20 YFM400M
LIT-11616-BB-2K LIT-11616-15-21 LIT-11666-13-34
YFM40FS Big Bear 400 4x4 LIT-11626-17-10 YFM400FM YFM40FP LIT-11616-BB-40 YFM400FWNM
LIT-11616-BB-2K LIT-11616-15-22 LIT-11666-13-22
YFM45FAS Kodiak 450 4x4 LIT-11626-17-25 YFM450FAR YFM450FAS LIT-11616-KD-45 YFM450FAR
Ultramatic LIT-11616-16-01 LIT-11616-17-25 LIT-11666-16-01
YFM45FAHS Kodiak 450 4x4 LIT-11626-17-25 YFM450FAR YFM450FAS LIT-11616-KD-45 YFM450FAR
Hardwoods® LIT-11616-16-01 LIT-11616-17-25 LIT-11666-16-01
Hunter Ultramatic
YFZ450S YFZ450 LIT-11626-17-11 LIT-11616-17-11 LIT-11666-17-11
YFM660FS Grizzly 660 LIT-11626-17-14 YFM660FP YFM660FR LIT-11616-GZ-66 YFM660FP
LIT-11616-15-01 LIT-11616-16-34 LIT-11666-15-01
YFM660FS
LIT-11616-17-14
YFM660FHS Grizzly 660 LIT-11626-17-14 YFM660FP YFM660FR LIT-11616-GZ-66 YFM660FP
Hardwoods® LIT-11616-15-01 LIT-11616-16-34 LIT-11666-15-01
Hunter YFM660FS
LIT-11616-17-14
YFM660FLES Grizzly 660 LIT-11626-17-14 YFM660FP YFM660FR LIT-11616-GZ-66 YFM660FP
Limited Edition LIT-11616-15-01 LIT-11616-16-34 LIT-11666-15-01
YFM660FS
LIT-11616-17-14
YFM660FHSWL Grizzly 660 LIT-11626-17-14 YFM660FP YFM660FR LIT-11616-GZ-66 YFM660FP
Wetlands™ LIT-11616-15-01 LIT-11616-16-34 LIT-11666-15-01
YFM660FS
LIT-11616-17-14
YFM660RS 660R Raptor LIT-11626-17-05 YFM660RN YFM660RP LIT-11616-RP-66 LIT-11666-17-05
LIT-11616-14-21 LIT-11616-15-31
YFM660RLES 660R Raptor LIT-11626-17-05 YFM660RN YFM660RP LIT-11616-RP-66 LIT-11666-17-05
Limited Edition - LIT-11616-14-21 LIT-11616-15-31
Black
PAGE 2 of 3
OTHER PUBLICATIONS
2004 ATV Utility Accessory Brochure LIT-ATCAT-00-04
2004 Sport ATV Accessory Brochurre LIT-ATCAT-SP-04
2004 Sports ATVs Brochure LIT-11104-SP-RT
Consumer 2004 Utility ATVs Brochure LIT-11104-UT-IL
ATV Warranty Statement* LIT-11790-002-03
Sport Hang Tag (660R Raptor, Banshee, Warrior, Blaster) 5LP-2819R-00-00
General Service and Warranty General Hang Tag (all others) 5KM-2819R-00-00
ATV Set-Up and Predelivery Checklist LIT-17161-01-2K
2004 MCY/ATV/SxS Technical Update CD LIT-CDTEC-MS-04
Yamaha Extended Service
(Y.E.S.) Y.E.S. Used Unit Registration Card LIT-11580-00-19
Y.E.S. Motorsports Used Hang Tag LIT-11580-00-40
Y.E.S. Motorsports Hang Tag LIT-11580-00-16
Y.E.S. It Works Video VID-10660-00-78
Model Year Suffix Letter Chart

Model Year Suffix Letter
1987 T
1988 U
1989 W
1990 A
1991 B
1992 D
1993 E
1994 F
1995 G
1996 H
1997 J
1998 K
1999 L
2000 M
2001 N
2002 P
2003 R
2004 S
ROUTE TO: SERVICE PARTS WARRANTY SALES PAGE 3 of 3

2004 MODELS
List on CD-ROM.
YFM50S Raptor 50 49cc 5YF1 AA013-0000014
YFM80WS Raptor 80 79cc 5TH8 AB02Y-0022092
YFA-1S Breeze 124cc 5VJ4 AE013-0015823
YFA-1SC Breeze (California Model) 124cc 5VJ5 AE01Y-0002636
YFM125S Grizzly 125 124cc 1C51 AE02Y-0000013
YFS200S Blaster 195cc 5VM3 AG023-0014092
YFM25XS BearTracker 230cc 4XEL AG01Y-0103801
YFM350S Raptor 350 348cc 5YT1 AH12Y-0000015
YFM35FXS Wolverine 4WD 348cc 4KBX AH04Y-0015688
YFM35XS Warrior 348cc 5NFB 3GD03-0039676
YFM35XSC Warrior (California Model) 348cc 5NFC AH01Y-0007082
YFZ350S Banshee 347cc 5FKP 3GG03-0049053
YFZ350LES Banshee (Limited Edition) 347cc 5FKT 3GG03-0049053
YFM35AS Bruin Auto 2WD 348cc 5WH1 AH10Y-0000101
YFM35FAS Bruin Auto 4WD 348cc 5UH1 AH09Y-0000101
YFM35FAHS Bruin Auto 4WD (Hunter Edition) 348cc 5UH3 AH11Y-0000101
YFM40S Big Bear 400 2WD 386cc 5GWB AH08Y-0003401
YFM40FS Big Bear 400 4WD 386cc 5FUE AH06Y-0047401
YFM4AS Kodiak 400 2WD 401cc 5VH5 AJ08Y-0007802
YFM4FAS Kodiak 400 4WD 401cc 5TE6 AJ07Y-0016301
YFM4FAHS Kodiak 400 4WD (Hunter Edition) 401cc 5TEA AJ13Y-0000101
YFM45FAS Kodiak 450 4WD 421cc 5ND6 AJ06Y-0015601
YFM45FAHS Kodiak 450 4WD (Realtree Hardwoods® Hunter
Edition) 421cc 5NDC AJ12Y-0000101
YFZ450S YFZ450 439cc 5TG1 AJ11Y-0000026
YFM660RS 660R Raptor 660cc 5LPF AM01Y-0045700
YFM660RLERS 660R Raptor (Limited Edition) 660cc 5LPJ AM01Y-0045700
YFM660FS Grizzly 660 4WD 660cc 5KMH AM03Y-0024941
YFM660FHS Grizzly 660 4WD (Realtree Hardwoods® Hunter
Edition) 660cc 5KMM AM03Y-0024941
YFM660FHSWL Grizzly 660 4WD (Realtree Wetlands™ Hunter
Edition) 660cc 5KMN AM03Y-0024941
YFM660FLES Grizzly 660 4WD (Limited Edition) 660cc 5KMP AM03Y-0024941
ROUTE TO:
SERVICE PARTS WARRANTY SALES PAGE 1 of 1
2003 MODELS

11603 Groveland Ave.
Whittier, CA 90604
For Info (562) 947-9796
Fax (562) 947-5087
To ORDER, CALL: (800) 736-7980
call back information for your dealership (e.g., phone number / fax / e-mail).
● (’91~’99) Paint Reference Guide (P/N: LIT-10030-PC-99)
● (’91~’99) Summer ’99 Paint Chart Reference Guide (P/N: LIT-10030-PC-2K)
● (’99~’00) ATV Paint Reference Chart (Technical Bulletin AT2001-005)
● (2001) ATV Paint Reference Chart (Technical Bulletin AT2001-003)
● (2002) ATV Paint Reference Chart (Technical Bulletin AT2001-009)
A Model Application Guide providing detailed information by model year can be found at Color Rite’s web
page:
www.color-rite.com
PAGE 1 of 6
UTILITY
660 Grizzly 5KM8 Hunter Edition Body* N/A

YFM660FHR (Realtree Hardwoods® Frame Yamaha Black 0033 (YB) 5135
Realtree Hardwoods® Camo Camouflage) Front Bumper Low Gloss Black 0098 (LGB) 5654
660 Grizzly 5KMG Hunter Edition Body* N/A
YFM660FHR-H (Advantage® Wetlands™ Frame Yamaha Black 0033 (YB) 5135
Realtree® Wetlands™ Camo Camouflage) Front Bumper Low Gloss Black 0098 (LGB) 5654
660 Grizzly Limited Edition 5KMD Limited Edition Metallic Body Dark Gray Metallic A 0821 (DGMA) 5180
YFM660FRGY Titanium Frame Yamaha Black 0033 (YB) 5135
Front Bumper Low Gloss Black 0098 (LGB) 5654
660 Grizzly 5KMA Hunter Green Body* Pastel Deep Green 00K0 (PDG) 5822
YFM660FR Frame Yamaha Black 0033 (YB) 5135
Wheel No paint
Beige Body* Dark Grayish Yellow Solid 1 0598 (DNYS1) 5901
Wheel No paint
Wheel No paint
Kodiak 450 A 4x4 Ultramatic 5ND5 Hunter Edition Body* N/A
YFM45FAHR (Realtree Hardwoods® Frame Yamaha Black 0033 (YB) 5135
Realtree Hardwoods® Camor Camouflage) Front Bumper Chijimi Black 00W0 (WVB) 5187^
Kodiak 450 4X4 Ultramatic 5ND1 Hunter Green Body* Pastel Deep Green 00K0 (PDG) 5822
YFM45FAR Frame Yamaha Black 0033 (YB) 5135
Kodiak 400 4x4 Ultramatic 5TE5 Hunter Edition Body* N/A
YFM4FAHR (Realtree Hardwoods® Frame Yamaha Black 0033 (YB) 5135
C - Designates Model The Sales Color *Paint code for ref- N/A - Not Available. ^5187 is not
Parts Catalog, check
the code next to the part
number, and Color-Rite Paint Code Information:
PAGE 2 of 6
UTILITY (CONT’D)
Kodiak 4X4 Ultramatic 5TE1 Hunter Green Body* Pastel Deep Green 00K0 (PDG) 5822
YFM4FAR Frame Yamaha Black 0033 (YB) 5135
Kodiak 400 Ultramatic 2WD 5VH1 Hunter Green Body* Pastel Deep Green 00K0 (PDG) 5822
YFM4AR Frame Yamaha Black 0033 (YB) 5135
Big Bear 400 4X4 5FUC Hunter Green Body* Pastel Deep Green 00K0 (PDG) 5822
YFM40FR Frame Yamaha Black 0033 (YB) 5135
verification.
PAGE 3 of 6
UTILITY (CONT’D)
Big Bear 400 2WD 5GW9 Hunter Green Body* Pastel Deep Green 00K0 (PDG) 5822
YFM400NR Frame Yamaha Black 0033 (YB) 5135
Beige Body* Dark Grayish Yellow Solid 1 0598 (DNS1) 5901
BearTracker 4XEH Hunter Green Body* Pastel Deep Green 00K0 (PDG) 5822
YFM250XR Frame Yamaha Black 0033 (YB) 5135
SPORT
660R Raptor 5LP9 Team Yamaha Blue /

YFM660RR White Body* Deep Purplish Blue Solid E 0583 (DPBSE) 5829
Frame Deep Purplish Blue Metallic C 0564 (DPBMC) 5815
Wheel (no paint)
Black / Body* Yamaha Black 0033 (YB) 5135
Frame Silver 0035 (SL) 5616
Wheel (no paint)
660R Raptor 5LPC Black Body* Yamaha Black 0033 (YB) 5135
YFM660RLER (with Blue Flames) Frame Mat Black 2 0582 (MBL2) 5988
(Limited Edition) Front Bumper Mat Black 2 0582 (MBL2) 5988
Wheel (no paint)
Black Body* Yamaha Black 0033 (YB) 5135
(with Red Flames) Frame Mat Black 2 0582 (MBL2) 5988
Wheel (no paint)
verification.
PAGE 4 of 6
SPORT (CONT’D)
Banshee 5FKJ Team Yamaha Blue /

YFZ350R White Body* Deep Purplish Blue Solid E 0583 (DPBSE) 5829
Wheel no paint
Wheel no paint
Banshee 5FKM Yellow / Body* Light GreenishYellow Solid 3 0864 (LGYS3) 5812
YFZ350LER Black Body* Yamaha Black 0033 (YB) 5135
(Limited Edition) (with Flames) Frame Mat Black 2 0582 (MBL2) 5988
Wheel no paint
Wolverine 4X4 4KBV Team Yamaha Blue Body* Deep Purplish Blue Solid E 0583 (DPBSE) 5829
YFM35FXR Frame Yamaha Black 0033 (YB) 5135
Black Body* Yamaha Black 0033 (YB) 5135
Warrior Team Yamaha Blue /
YFM35XR 5NF8 / White Body* Deep Purplish Blue Solid E 0583 (DPBSE) 5829
5NF9 Frame Silver 0035 (SL) 5616
Wheel no paint
Wheel no paint
Blaster 5VM1 Team Yamaha Blue /
YFS200R White Body* Deep Purplish Blue Solid E 0583 (DPBSE) 5829
Breeze 5VJ1 / Team Yamaha Blue Body* Deep Purplish Blue Solid E 0583 (DPBSE) 5829
YFA1R / C 5VJ2 Frame Yamaha Black 0033 (YB) 5135
Hunter Green Body* Pastel Deep Green 00K0 (PDG) 5822
verification.
PAGE 5 of 6
SPORT (CONT’D)
Raptor 80 5TH5 Team Yamaha Blue /

YFM80WR White Body* Deep Purplish Blue Solid E 0583 (DPBSE) 5829
C - Designates Model codes The Sales Color *Paint code for ref- ^5187 is not
California Model can be used Name is for unit erence only - Do textured.
to confirm color identification not paint plastic
NOTE: When ordering the model and may be used body.
pre-painted or plastic year of the for more than one
body parts from the unit. paint color.
verification.
PAGE 6 of 6 ROUTE TO: ✓ SERVICE ✓ PARTS ✓ WARRANTY ✓ SALES

2003 MODELS
Certain models will not have new literature if the prior year’s information is still current. Those literature
part numbers will be listed, but “Same as . . .” will appear in the appropriate Manual column. The man-
uals listed in the chart below can be ordered from Crestec Los Angeles, Inc. (Ph: 1-888-530-9446,
FAX: 1-310-527-5853). Refer to Technical Bulletin AT2000-004 for more information. This bulletin also
lists other publications related to your dealership operation (see page 3), which can be ordered from
Yamaha Parts and Accessories.
Owner’s Service Assembly

Model Model Name Manual Manual Supplement Manual
YFM80WR Raptor 80 LIT-11626-16-07 LIT-11616-YF-80 LIT-11616-15-38 LIT-11666-15-38

Same as Same as Same as
YFM80W D~P YFM80W P YFM80W P
YFA1R Breeze LIT-11626-16-04 LIT-11616-YF-00 LIT-11616-15-08 LIT-11666-06-75
YFA1 W~P YFA1 P YFA1 W~P
YFA1R(C) Breeze (Calif.) LIT-11626-16-04 LIT-11616-YF-00 LIT-11616-15-08 LIT-11666-06-75
YFA1 W~P YFA1 P YFA1 W~P
YFS200R Blaster LIT-11626-16-37 LIT-11616-07-20 LIT-11616-16-37 LIT-11666-16-37
LIT-11616-15-05
Same as
YFS200 P
YFM250XR BearTracker LIT-11626-16-14 LIT-11616-12-01 LIT-11616-14-17 LIT-11666-12-01
YFM250X L~P YFM250X N~P YFM250X L~P
LIT-11616-15-03
Same as
YFM250X P
YFM35FXR Wolverine LIT-11626-16-03 LIT-11616-FX-36 LIT-11616-14-02 LIT-11666-09-58
YFM35FX G~P YFM35FX N~P YFM35FX G~P
LIT-11616-15-07
Same as
YFM35FX P
YFM35XR Warrior LIT-11626-16-08 LIT-11616-YM-37 LIT-11616-15-09 LIT-11666-08-60
YFM35X A~P YFM35X P YFM35X E~P
PAGE 1 of 3
YFM35XR(C) Warrior (Calif.) LIT-11626-16-08 LIT11616-YM-37 LIT-11616-15-09 LIT-11666-08-60

YFM35X A~P YFM35X P YFM35X E~P
YFZ350R Banshee LIT-11626-16-29 LIT-11616-YF-36 LIT-11616-15-04 LIT-11666-07-86
YFZ350 T~P YFZ350 P YFZ350 B~P
YFZ350LER Banshee LIT-11626-16-29 LIT-11616-YF-36 LIT-11616-15-04 LIT-11666-07-86
Limited Edition Same as Same as Same as
YFZ350 T~P YFZ350 P YFZ350 B~P
YFM4AR Kodiak 400 2WD LIT-11626-16-35 LIT-11616-16-02 LIT-11616-16-35 LIT-11666-16-35
Ultramatic
YFM400NR Big Bear 400 2WD LIT-11626-16-12 LIT-11616-BB-2K LIT-11616-15-21 LIT-11666-13-34
YFM400 M~P YFM400 P YFM400 M~P
YFM40FR Big Bear 4x4 LIT-11626-16-13 LIT-11616-BB-2K LIT-11616-15-22 LIT-11666-13-22
YFM40F M~P YFM40F P YFM40F M~P
YFM4FAR Kodiak 4x4 LIT-11626-16-02 LIT-11616-16-02 LIT-11666-16-02
Ultramatic
YFM4FAHR Kodiak 4x4 LIT-11626-16-02 LIT-11616-16-02 LIT-11666-16-02
Hunter Ultramatic
YFM45FAR Kodiak 450 4x4 LIT-11626-16-01 LIT-11616-16-01 LIT-11666-16-01
Ultramatic
YFM45FAHR Kodiak 450 4x4 LIT-11626-16-01 LIT-11616-16-01 LIT-11666-16-01
Hunter Ultramatic
YFM660FR Grizzly 660 LIT-11626-16-34 LIT-11616-15-01 LIT-11616-16-34 LIT-11666-15-01
Same as Same as
YFM660F P YFM660F P
YFM660FRGY Grizzly 660 LIT-11626-16-34 LIT-11616-15-01 LIT-11616-16-34 LIT-11666-15-01
Limited Edition Same as Same as
YFM660F P YFM660F P
YFM66FHR Grizzly 660 Hunter LIT-11626-16-34 LIT-11616-15-01 LIT-11616-16-34 LIT-11666-15-01
Same as Same as
YFM66FH P YFM66FH P
YFM660RR 660R Raptor LIT-11626-16-09 LIT-11616-14-21 LIT-11616-15-31 LIT-11666-14-21
YFM660R N~ P YFM660R P YFM660R N~P
YFM660RLER 660R Raptor LIT-11626-16-09 LIT-11616-14-21 LIT-11616-15-31 LIT-11666-14-21
Limited Edition - Same as Same as Same as
Black YFM660R N~P YFM660R P YFM660R N~P
PAGE 2 of 3

Other Publications Part Number
Y-12 Hang Tag (Badger only) 2FJ-2819R-00-00
Y-6 Hang Tag IHN-2819R-00-00
Utility Hang Tag 3GH-2819R-00-00
Sport Hang Tag (Raptor, Banshee, Warrior, Blaster) 3JM-2819R-00-00
General Hang Tag (all others) 3FA-2819R-00-00
ATV Technical Service Data (’99~’01) LIT-17571-SD-01
2002 Motorcycle/ATV Service Data Book LIT-SDATA-MC-AT
2003 ATV Accessory Brochure LIT-ATCAT-00-03
2003 Sports ATVs Brochure LIT-11103-SP-OR
Y.E.S. Sample Contract LIT-11580-00-38
Y.E.S. Used Hang Tag LIT-11580-00-40
*The Limited Warranty Statement is also printed in each Owner’s Manual.
ROUTE TO: ✓ SERVICE ✓ PARTS ✓ WARRANTY ✓ SALES PAGE 3 of 3

2003 MODELS
List on microfiche or CD-ROM.
Model Model Name Displacement Model Code Starting PID No.*
YFM80WR Raptor 80 79cc 5TH5 AB02Y-009110
YFA-1R Breeze 124cc 5VJ1 AE013-011538
YFA-1RC Breeze (California Model) 124cc 5VJ2 AE01Y-001876
YFS200R Blaster 195cc 5VM1 AG023-000010
YFM25XR BearTracker 230cc 4XEH AG01Y-091201
YFZ350R Banshee 347cc 5FKJ 3GG03-038806
YFZ350LER Banshee Special Edition 347cc 5FKM 3GG03-040522
YFM35FXR Wolverine 4WD 348cc 4KBV AH04Y-011627
YFM35XR Warrior 348cc 5NF8 3GD03-031103
YFM35XRC Warrior (California Model) 348cc 5NF9 AH01Y-005632
YFM40NR Big Bear 400 2WD 386cc 5GW9 AH08Y-000101
YFM40FR Big Bear 400 4WD 386cc 5FUC AH06Y-034801
YFM4AR Kodiak 400 2WD 401cc 5VH1 AJ08Y-000101
YFM4FAR Kodiak 400 4WD 401cc 5TE1 AJ07Y-000101
YFM4FHAR Kodiak 400 Hunter Edition 401cc 5TE5 AJ09Y-000101
YFM45FAR Kodiak 450 421cc 5ND1 AJ06Y-000101
YFM45FAHR Kodiak 450 Hunter Edition 421cc 5ND5 AJ10Y-000101
YFM660RR 660R Raptor 660cc 5LP9 AM01Y-022872
YFM660RLER 660R Raptor Limited Edition 660cc 5LPC AM01Y-027578
YFM660FR Grizzly 660 660cc 5KMA AM03Y-000127
YFM660FHR Grizzly 660 Hardwoods Hunter Edition 660cc 5KM8 AM03Y-000101
YFM660FRGY Grizzly 660 Limited Edition 660cc 5KMD AM03Y-006985
YFM66FHRWL Grizzly Wetlands Hunter Edition 660cc 5KMG AM03Y-016697
* The Serial Number of the ATV is the last 6-digits of the VIN. When using the YDS (Yamaha Dealer System), you are required
to add a “0” (zero) at the beginning of the 6-digits of the VIN. So if the correct Primary ID is 3GG03-038305, you would type
in 3GG03-0038305 on YDS.
A good rule of thumb is if the computer won’t take a 6-digit serial number or if the paper form has room for 7-digits, make it a
7-digit serial number with a zero in the first position.

2002 MODELS

Whittier, CA 90604
For Info (562) 947-9796
Fax (562) 947-5087
To ORDER, CALL: (800) 736-7980
E-Mail: colorritebh@earthlink.com
call back information for your dealership (e.g. phone number / fax / e-mail).
● (’91~’99) Paint Reference Guide (P/N: LIT-10030-PC-99)
● (’91~’99) Summer ’99 Paint Chart Reference Guide (P/N: LIT-10030-PC-2K)
● ’99~’00 ATV Paint Reference Chart (Technical Bulletin AT2001-005)
● 2001 ATV Paint Reference Chart (Technical Bulletin AT2001-003)
A Model Application Guide providing detailed information by model year can be found at Color Rite’s web
page:
www.color-rite.com
from the parts catalog. Paint codes are generally listed on the first page of the parts catalog and next to
the part number of the pre-painted or plastic body part. This chart can be used to confirm the color of
the part you are ordering. The Model Code and starting V.I.N. numbers are also listed on the first page
of the parts catalog and can be used to confirm the model year of the ATV. The Sales color name may
be used for more than one paint color. Applicable Sales Color Codes have also been included in the
Sales Color Name column.
PAGE 1 of 5
SALES PAINT YAMAHA COLOR RITE
MODEL MODEL CODE COLOR NAME COMPONENT COLOR NAME PAINT CODE PAINT CODE
"Grizzly 660 4X4" 5KM5 Hunter Edition Body* N/A
(Hunter Edition) (RealTree Hardwoods®) Frame Yamaha Black 0033 (YB) 5135
YFM660FHP Front Bumper Low Gloss Black 0098 (LGB) 5654
"Grizzly 660 4X4" 5KM1 Hunter Green (GR) Body* Pastel Deep Green 00K0 (PDG) 5822
YFM660FP Frame Yamaha Black 0033 (YB) 5135
Wheel (no paint)
Beige (E) Body* Dark Grayish Yellow Solid 1 0598 (DNYS1) 5901
Wheel (no paint)
Wheel (no paint)
"Grizzly 660 4X4" 5KM6 Limited Edition Silver Body Light Gray Metallic B 0698 (LNMB) 5183
YFM660FPS Frame Yamaha Black 0033 (YB) 5135
Wheel (no paint)
“660R Raptor" 5LP5 Team Yamaha Blue /
YFM660RP White (L) Body* Deep Purplish Blue Solid E 0583 (DPBSE) 5829
Frame Deep Purplish Blue Metallic C 0564 (DPBMC) 5815
Wheel (no paint)
White (W) Body* Radical White 00UJ (RW) 5457
Wheel (no paint)
"Kodiak 4X4" 5GHR Hunter Edition Body* N/A
(Hunter Edition) (RealTree Hardwoods®) Frame Yamaha Black 0033 (YB) 5135
YFM4FAHP Front Bumper Low Gloss Black 0098 (LGB) 5654
Carrier (F&R) Low Gloss Black 0098 (LGB) 5654
"Kodiak 4X4" 5GHK Hunter Green (GR) Body* Pastel Deep Green 00K0 (PDG) 5822
YFM4FAP Frame Yamaha Black 0033 (YB) 5135
Carrier (F&R) Yamaha Black 0033 (YB) 5135
C - Designates Model codes The Sales Color *Paint code for ref- N/A - Not Available. ^ is not textured.
California Model can be used to Name is for unit erence only - Do
confirm the color identification not paint plastic
NOTE: When ordering model year of and may be used body (except
pre-painted or plastic the unit. for more than one Grizzly 660 4x4
body parts from the paint color. Limited Edition
Parts Catalog, check Silver).
the first page of the The letter in paren-
parts list, the code next thesis is the Sales NOTE: Stripes are Color-Rite Paint Code Information:
to the part number, and Color Code - available as graph- 1000 series codes are base coats.
this chart for color e.g., (L) ic sets. 5000 series codes are color coats.
verification. All color coats must be clear coated.
The Model Code and Use low gloss clear for low gloss paint.
VIN numbers are also
listed on the first page of
the Parts Catalog and
can be used to confirm
the model year of the
ATV.
PAGE 2 of 5
"Big Bear 400 4X4" 5FUA Hunter Edition Body* Pastel Deep Green 00K0 (PDG) 5822
(Hunter Edition) (RealTree X-tra® Brown Frame Yamaha Black 0033 (YB) 5135
YFM40FHP Camo Seat) Front Bumper Titanic Gray Metallic 00MA (TGM) 5860
"Big Bear 400 4X4" 5FUA Hunter Green (GR) Body* Pastel Deep Green 00K0 (PDG) 5822
YFM40FP Frame Yamaha Black 0033 (YB) 5135
Frame Yamaha Black 0033 (YB 5135
"Big Bear 400" 5GW7 Hunter Edition Body* Pastel Deep Green 00K0 (PDG) 5822
(2WD) (RealTree X-tra® Brown Frame Yamaha Black 0033 (YB) 5135
(Hunter Edition ) Camo Seat) Front Bumper Titanic Gray Metallic 00MA (TGM) 5860
YFM40HP Carrier (F&R) Yamaha Black 0033 (YB) 5135
"Big Bear 400" 5GW7 Hunter Green (GR) Body* Pastel Deep Green 00K0 (PDG) 5822
(2WD) Frame Yamaha Black 0033 (YB) 5135
YFM40P Front Bumper Titanic Gray Metallic 00MA (TGM) 5860
"Wolverine 4X4" 4KBR Team Yamaha Blue (L) Body* Deep Purplish Blue Solid E 0583 (DPBSE) 5829
YFM35FXP Frame Yamaha Black 0033 (YB) 5135
Hunter Green (GR) Body* Pastel Deep Green 00K0 (PDG) 5822
C - Designates Model codes The Sales Color *Paint code for ref-
confirm the color identification not paint plastic Color-Rite Paint Code Information:
NOTE: When ordering model year of and may be used body. 1000 series codes are base coats.
pre-painted or plastic the unit. for more than one 5000 series codes are color coats.
body parts from the paint color. NOTE: Stripes are All color coats must be clear coated.
Parts Catalog, check available as graph- Use low gloss clear for low gloss paint.
the first page of the The letter in paren- ic sets.
parts list, the code next thesis is the Sales
to the part number, and Color Code -
this chart for color e.g., (L)
verification.
The Model Code and
ATV.
PAGE 3 of 5
"Warrior" Team Yamaha Blue /
YFM350XP 5NF4 White (L) Body* Deep Purplish Blue Solid E 0583 (DPBSE) 5829
YFM35XPC 5NF5 Frame Silver 0035 (SL) 5616
Wheel no paint
White (B) Body* Radical White 00UJ (RW) 5457
Wheel no paint
"Banshee" 5FKE Team Yamaha Blue /
YFZ350P White (L) Body* Deep Purplish Blue Solid E 0583 (DPBSE) 5829
Wheel no paint
Wheel no paint
"BearTracker" 4XEE Hunter Edition Body* Pastel Deep Green 00K0 (PDG) 5822
YFM25XHP (RealTree X-tra® Brown Frame Yamaha Black 0033 (YB) 5135
Camo Seat) Front Bumper Titanic Gray Metallic 00MA (TGM) 5860
"BearTracker" 4XEE Hunter Green (GR) Body* Pastel Deep Green 00K0 (PDG) 5822
YFM25XP Frame Yamaha Black 0033 (YB) 5135
"Blaster" 5KJ7 Team Yamaha Blue /
YFS200P White (L) Body* Deep Purplish Blue Solid E 0583 (DPBSE) 5829
confirm the color identification not paint plastic Color-Rite Paint Code Information:
verification.
The Model Code and
ATV.
PAGE 4 of 5
“Breeze” 3FAW / 3FAX Black / Body* Yamaha Black 0033 (YB) 5135
YFA1P / C White Body* Radical White 00UJ (RW) 5457
“Raptor 80” 5TH1 Team Yamaha Blue /
YFM80RPL White Body* Deep Purplish Blue Solid E 0583 (DPBSE) 5829
confirm the color identification not paint plastic Color-Rite Paint Code Iinformation:
verification.
The Model Code and
ATV.

2002 MODELS
Effective 6/25/02 this Technical Bulletin replaces AT2002-0008; please remove and destroy AT2002-008.
Denotes a change in the original Technical Bulletin.
uals listed in the chart below can be ordered from Crestec Los Angeles, Inc. (Ph: 1-888-530-9446, FAX:
1-310-527-5853). Refer to Technical Bulletin AT2000-004 for more information. This bulletin also lists
other publications related to your dealership operation (see page 2), which can be ordered from Yamaha
Parts and Accessories.
YFM80WP Raptor 80 LIT-11626-15-38 LIT-11616-YF-80 LIT-11616-15-38 LIT-11666-15-38
YFA1P Breeze LIT-11626-15-08 LIT-11616-YF-00 LIT-11616-15-08 LIT-11666-06-75
Same as Same as
YFA1 W~N YFA1 W~N
YFA1P(C) Breeze (Calif.) LIT-11626-15-08 LIT-11616-YF-00 LIT-11616-15-08 LIT-11666-06-75
Same as Same as
YFA1 W~N YFA1 W~N
YFS200P Blaster LIT-11626-15-05 LIT-11616-07-20 LIT-11616-15-05 LIT-11666-07-20
Same as Same as
YFS200 U~N YFS200 A~N
YFM250XP BearTracker LIT-11626-15-03 LIT-11616-12-01 LIT-11616-15-03 LIT-11666-12-01
Same as LIT-11616-14-17 Same as
YFM250X L~N YFM250X L~N
YFM350FXP Wolverine LIT-11626-15-07 LIT-11616-FX-36 LIT-11616-15-07 LIT-11666-09-58
Same as Same as
YFM350FX G~N YFM350FX G~N
YFM350XP Warrior LIT-11626-15-09 LIT-11616-YM-37 LIT-11616-15-09 LIT-11666-08-60
Same as Same as
YFM350X A~N YFM350X E~N
YFM350XP(C) Warrior (Calif.) LIT-11626-15-09 LIT11616-YM-37 LIT-11616-15-09 LIT-11666-08-60
Same as Same as
YFM350X A~N YFM350X E~N
YFZ350P Banshee LIT-11626-15-04 LIT-11616-YF-36 LIT-11616-15-04 LIT-11666-07-86
Same as same as
YFZ350 T~N YFZ350 B~N
PAGE 1 of 2
YFM400P Big Bear 2WD LIT-11626-15-21 LIT-11616-BB-2K LIT-11616-15-21 LIT-11666-13-34
Same as Same as
YFM400 M~N YFM400 M~N
YFM400FP Big Bear 4WD LIT-11626-15-22 LIT-11616-BB-2K LIT-11616-15-22 LIT-11666-13-22
Same as Same as
YFM400FW M~N YFM400FW M~N
YFM400FAP Kodiak 4WD LIT-11626-15-19 LIT-11616-KD-2K LIT-11616-15-19 LIT-11666-13-21
Same as Same as
YFM400FWA M~N YFM400FWA M~N
YFM400FHAP Kodiak 4WD LIT-11626-15-19 LIT-11616-KD-2K LIT-11616-15-19 LIT-11666-13-21
Hunter Same aa Same as
YFM400FWHA M~N YFM400FWHA M~N
YFM660FAP Grizzly 660 LIT-11626-15-01 LIT-11616-15-01 LIT-11666-15-01
YFM660FHAP Grizzly 660 Hunter LIT-11626-15-01 LIT-11616-15-01 LIT-11666-15-01
YFM660FSAP Grizzly 660 Silver LIT-11626-15-01 LIT-11616-15-01 LIT-11666-15-01
YFM660RP 660R Raptor LIT-11626-15-31 LIT-11616-14-21 LIT-11616-15-31 LIT-11666-14-21
Same as Same as
YFM660R N YFM660R N
YFM660RP-B 660R Raptor LIT-11626-15-31 LIT-11616-14-21 LIT-11616-15-31 LIT-11666-14-21
Limited Edition - Same as Same as
Black YFM660R N YFM660R N

ATV Technical Service Data (’99~’01) LIT-17571-SD-01
Motorcycle/ATV Service Data Binder LIT-SDATA-MC-AT
Y.E.S. Plan Highlights LIT-11580-00-05
2002 ATV Accessory Brochure LIT-ATCAT-00-02
2002 Sports ATVs Brochure LIT-11102-SP-OR

2002 MODELS
The following is a comprehensive listing of Primary ID numbers for 2002 Yamaha ATV’s. The frame num-
List on microfiche or CD-ROM.
Model Model Name Displacement Model Code Starting PID No.*
YFM80WP Raptor 80 79cc 5TH1 AB02Y-000032
YFA-1P Breeze 124cc 3FAW AE013-007350
YFA-1PC Breeze (California Model) 124cc 3FAX AE01Y-001326
YFS200P Blaster 195cc 5KJ7 3JM03-039885
YFM25XP BearTracker 230cc 4XEE AG01Y-072601
YFM25XHP BearTracker Hunter Edition 230cc 4XEE AG01Y-075350
YFZ350P Banshee 347cc 5FKE 3GG03-028762
YFM35FXP Wolverine 348cc 4KBR AH04Y-009652
YFM35XP Warrior 348cc 5NF4 3GD03-018702
YFM350XPC Warrior (California Model) 348cc 5NF5 AH01Y-004072
YFM40P Big Bear 2WD 386cc 5GW7 AH08Y-017702
YFM40HP Big Bear 2WD Hunter Edition 386cc 5GW7 AH08Y-019549
YFM40FP Big Bear 4WD 386cc 5FUA AH06Y-016201
YFM40FHP Big Bear 4WD Hunter Edition 386cc 5FUA AH06Y-020101
YFM4FAP Kodiak 4WD 401cc 5GH K AJ03Y-026912
YFM4FHAP Kodiak Hunter Edition 401cc 5GH R AJ03Y-027392
YFM660RP 660R Raptor 660cc 5LP5 AM01Y-003061
YFM660RPB 660R Black Raptor 660cc 5LP8 AM01-015340
YFM660FP Grizzly 660 660cc 5KM1 AM02Y-000030
YFM660FHP Grizzly 660 Hunter Edition 660cc 5KM5 AM02Y-002030
YFM660FPS Grizzly 660 Limited Edition Silver 660cc 5KM6 AM02Y-010957
* The Serial Number of the ATV is the last 6-digits of the VIN, but Yamaha has just introduced another twist if you use YDS (the
Yamaha Dealer System via the Internet) to do your warranty registrations and warranty claims, or use YCS Online functions.
Yamaha computer systems now require a serial number that is seven numbers long.
Fortunately, this is easy to do. Just put a “0” (zero) at the beginning of the last 6-digits of the VIN - and it’s always a “0,” no mat-
ter what other characters are in the VIN. So if the correct Primary ID is 3GG03-000353, you would type in 3GG030000353 on
YDS (or with any YCS Online functions).
A good rule of thumb is if the computer won’t take a 6-digit serial number or if the paper form has room for 7-digits, make it a
7-digit serial number with a zero in the first position.

2001 MODELS
This bulletin provides paint identification and ordering information for 2001-model ATVs. All ATV paint
National Sales Office

Whittier, CA 90604
For Info (562) 947-9796
Fax (562) 947-5087
To ORDER, CALL (800) 736-7980
or
E-Mail: colorritebh@earthlink.com
When ordering, please provide Color Rite with the Year, Model, and Paint Code, and provide call-back
information for your dealership (e.g., name, phone and/or fax number, e-mail address, etc.)
For 1999 and earlier models, use the Paint Chart Reference Guide (LIT-10030-PC-99) and the Summer
’99 Paint Chart Reference Guide (LIT-10030-PC-2K). A Model Application Guide providing detailed infor-
mation, by model year, can also be found on Color Rite’s web page: www.color-rite.com.
PAGE 1 of 5
Model Model ATV Color Component Paint Color Yamaha Paint Color-Rite Paint
Code Name Name Code Code
YFM660RN/C 5LP1 / 5LP3 Team Yamaha Blue /
(Raptor) White (L)
Body* Deep Purplish Blue Solid E 0583 (DPBSE) 5829U
Frame Deep Purplish Blue Metallic C 0564 (DPBMC) 5815U
Front Bumper Silver 0035 (SL) 5616U
Wheel (No Paint)
Black / White (W)
Body* Radical White 00UJ (RW) 5457UL
Frame Silver 0035 (SL) 5616U
Wheel (No Paint)
YFM600FAHN 5GTK Hunter Edition
(Grizzly 4X4) (Realtree® X-tra™)
Body* N/A N/A N/A
Frame Yamaha Black 0033 (YB) 5135UL
Front Bumper Low Gloss Black 0098 (LGB) 5654U
Wheel Low Gloss Black 0098 (LGB) 5654U
YFM600FAN 5GTE Hunter Green (GR)
(Grizzly 4X4) Body* Pastel Deep Green 00K0 (PDG) 5822U
Front Bumper Titanic Gray Metallic 00MA (TGM) 5860U
Wheel Titanic Gray Metallic 00MA (TGM) 5860U
Beige (E)
Body* Dark Grayish Yellow Solid 1 0598 (DNYS1) 5901U
Red (R)
Body* Romantique Rouge 00TR (RTR) 5650U
YFM400AN 5HA7 Hunter Green (GR)
(Kodiak 2WD) Body* Pastel Deep Green 00K0 (PDG) 5822U
Beige (E)
Red (R)
YFM400FAHN 5GHF Hunter Edition
(Kodiak 4X4) (Realtree® X-tra™)
Body* N/A N/A N/A
Front Bumper Low Gloss Black 0098 (LGB) 5654U
Wheel Low Gloss Black 0098 (LGB) 5654U
(C) Designates ATV Color Name * Paint code for ^ Paint is in the
California model is for unit color reference only - Do process of
identification. not paint plastic being
body. formulated -
Contact Color-
Rite for base
Color-Rite paint code information: coat information.
NOTE: U = Urethane
When ordering pre-painted parts from the parts catalog, check the first L = Lacquer
page of the parts list (microfiche or CD-ROM), the code next to the part, UL = Urethane or Lacquer
and this chart for color verification. 1000 series codes are base coats
5000 series codes are color coats
All color coats must be clear coated
PAGE 2 of 5
YFM400FAN 5GH9 Hunter Green (GR)
(Kodiak 4X4) Body* Pastel Deep Green 00K0 (PDG) 5822U
Beige (E)
Red (R)
YFM400FHN 5FU9 Hunter Green
(Big Bear 4X4 (Realtree® X-tra™ Seat) Body* Pastel Deep Green 00K0 (PDG) 5822U
w/ Camo Seat) Frame Yamaha Black 0033 (YB) 5135UL
YFM400FN 5FU6 Hunter Green (GR)
(Big Bear 4X4) Body* Pastel Deep Green 00K0 (PDG) 5822U
Beige (E)
Red (R)
YFM400HN 5GW4 Hunter Green
(Big Bear 2WD (Realtree® X-tra™ Seat) Body* Pastel Deep Green 00K0 (PDG) 5822U
YFM400N 5GW4 Hunter Green (GR)
(Big Bear 2WD) Body* Pastel Deep Green 00K0 (PDG) 5822U
Beige (E)
Red (R)
body. formulated -
Contact Color-
Rite for base
NOTE: U = Urethane
PAGE 3 of 5
YFM350FXN 4KBM Team Yamaha Blue /
(Wolverine 4X4) White (L)
Wheel Silver 0035 (SL) 5616U
Hunter Green (GR)
Body* Pastel Deep Green 00K0 (PDG) 5822U
YFZ350N 5FKA Team Yamaha Blue /
(Banshee) White (L)
Wheel (no paint)
Black / White (W)
Wheel (no paint)
YFM350XN/C 3GDY / 5FN1 Team Yamaha Blue /
(Warrior) White (L)
Wheel (no paint)
Black / White (W)
Wheel (no paint)
YFM250XHN 4XEA Hunter Green
(BearTracker (w/ Realtree® X-tra™ Seat) Body* Pastel Deep Green 00K0 5822U
(PDG)
YFM250XN 4XEA Hunter Green (GR)
(BearTracker) Body* Pastel Deep Green 00K0 (PDG) 5822U
Beige (E)
Red (R)
YFS200N 5KJ4 Team Yamaha Blue /
(Blaster) White (L)
Black / White (W)
body. formulated -
Contact Color-
Rite for base
NOTE: U = Urethane
PAGE 4 of 5
YFA1N/C 3FAT / 3FAU Black / White (W)
(Breeze) Body* Radical White 00UJ (RW) 5457UL
Front Bumper Yamaha Black 0033 (YB) 5135UL
YFM80HN 4EMX Hunter Green
(Badger (Realtree® X-tra™ Seat) Body* Pastel Deep Green 00K0 (PDG) 5822U
Wheel Yamaha Black 0033 (YB) 5135UL
YFM80N/C 4EMX / 4EMY Team Yamaha Blue /
(Badger) White (L)
body. formulated -
Contact Color-
Rite for base
NOTE: U = Urethane
ROUTE TO:  SERVICE  PARTS  WARRANTY  SALES PAGE 5 of 5

2001 MODELS
ATV SERVICE LITERATURE
The following is a comprehensive listing of service literature part numbers for 2001 Yamaha ATV’s. If the
service literature used in prior years is still current, the literature part number will still be listed, but “Same
as . . .” will appear in the appropriate Manual column.
These manuals may be ordered from Crestec Los Angeles, Inc. (ph: 1-888-530-9446). Refer to
Technical Bulletin AT2000-005 for more information.
Actual Owner’s Assembly Service

Model Displacement Manual Manual Manual
“Badger” 79 LIT-11626-14-04 LIT-11666-08-19 LIT-11616-YF-80
YFM80N Same as Same as
YFM80 D~M YFM80 D~M
“Badger Realtree 79 LIT-11626-14-04 LIT-11666-08-19 LIT-11616-YF-80
Hunter” Same as Same as
YFM80HN YFM80 D~M YFM80 D~M
“Badger” (Calif.) 79 LIT-11626-14-04 LIT-11666-08-19 LIT-11616-YF-80
YFM80N(C) Same as Same as
YFM80 D~M YFM80 D~M
“Breeze” 124 LIT-11626-14-03 LIT-11666-06-75 LIT-11616-YF-00
YFA1N Same as Same as
YFA1 W~M YFA1M
“Breeze” (Calif.) 124 LIT-11626-14-03 LIT-11666-06-75 LIT-11616-YF-00
YFA1N(C) Same as Same as
YFA1W C~M(C) YFA1M(C)
“Blaster” 195 LIT-11626-14-09 LIT-11666-07-20 LIT-11616-07-20
YFS200N Same as Same as
YFS200 A~M YFS200 U~M
“Bear Tracker” 229.6 LIT-11626-14-17 LIT-11666-12-01 LIT-11616-12-01
YFM250XN Same as LIT-11616-14-17
YFM250X L~M (Supplement)
Same as
YFM250X L~M
PAGE 1 of 3
“Bear Tracker 229.6 LIT-11626-14-17 LIT-11666-12-01 LIT-11616-12-01
Realtree Hunter” Same as LIT-11616-14-17
YFM250XHN YFM250X L~M (Supplement)
Same as
YFM250X L~M
“Wolverine” 348 LIT-11626-14-02 LIT-11666-09-58 LIT-11616-FX-36
YFM350FXN Same as Same as
YFM350FX E~M YFM350FX G~M
“Warrior” 348 LIT-11626-14-10 LIT-11666-08-60 LIT-11616-YM-37
YFM350XN Same as Same as
YFM350X E~M YFM350X A~M
“Warrior” (Calif.) 348 LIT-11626-14-10 LIT-11666-08-60 LIT-11616-YM-37
YFM350XNC Same as Same as
YFM350X E~MC YFM350X A~M
“Banshee” 347 LIT-11626-14-08 LIT-11666-07-86 LIT-11616-YF-36
YFZ350N Same as Same as
YFZ350 B~M YFZ350 T~M
“Big Bear” 2WD 386 LIT-11626-14--22 LIT-11666-13-34 LIT-11616-BB-2K
YFM400N Same as Same as
YFM400NM YFM400FWNM
“Big Bear 2WD 386 LIT-11626-14--22 LIT-11666-13-34 LIT-11616-BB-2K
Realtree Hunter” Same as Same as
YFM400HN YFM400NM YFM400FWNM
“Big Bear” 4WD 386 LIT-11626-14-11 LIT-11666-13-22 LIT-11616-BB-2K
YFM400FN Same as Same as
YFM400FWNM YFM400FWNM
“Big Bear - 4WD 386 LIT-11626-14-11 LIT-11666-13-22 LIT-11616-BB-2K
Realtree Hunter “ Same as Same as
YFM400FHN YFM400FWNM YFM400FWNM
“Kodiak” 2WD 386 LIT-11626-14-07 LIT-11666-13-39 LIT-11616-KD-2K
YFM400AN Same as
YFM400AM
“Kodiak - 4WD” 386 LIT-11626-14-05 LIT-11666-13-21 LIT-11616-13-21
YFM400FAN Same as Same as
YFM400FAM YFM400FAM
“Kodiak - 4WD 386 LIT-11626-14-05 LIT-11666-13-21 LIT-11616-13-21
Realtree Hunter” Same as Same as
YFM400FAHN YFM400FAHM YFM400FAHM
“Grizzly” 595 LIT-11626-14-06 LIT-11666-11-21 LIT-11616-FW-00
YFM600FN Same as
YFM600FWAM
“Grizzly Realtree Hunter” 595 LIT-11626-14-06 LIT-11666-11-21 LIT-11616-FW-00
YFM600FHN Same as
YFM600FWAM
“Raptor” 660 LIT-11626-14-21 LIT-11666-14-21 LIT-11616-14-21
YFM660RN
“Raptor” (Calif.) 660 LIT-11626-14-21 LIT-11666-14-21 LIT-11616-14-21
YFM660RNC
PAGE 2 of 3
Tips and Practice Guide for the ATV Rider LIT-17750-00-2K
2000 ATV Flat Rate Manual LIT-17750-00-2K
ATV Technical Service Data (1998, 1999, 2000) LIT-17571-SD-2K
Y.E.S. Plan Highlights LIT-11580-00-05
Sample Y.E.S. Contract LIT-11580-00-27

2001 MODELS
The following is a comprehensive listing of Primary I.D. numbers for 2001 Yamaha ATV’s. The frame
numbers of a unit contains the Primary I.D. for warranty purposes. Because the engine number may
not match the frame number, be sure to use the frame number in all warranty documents. Production
started with the listed numbers below. For more Primary I.D. details, see Technical Bulletin AT97-006
or AT99-003. The Model Code appears on a label on the ATV and is useful to help identify the model
when contacting Yamaha Parts & Accessories. This code is also referenced with other model infor-
mation at the beginning of the Parts List on microfiche or CD-ROM.

YFM80N Badger 79cc 4EMX AB013-000004
YFM80NC Badger, CA 79cc 4EMY AB01Y-000402
YFM80HN Badger Realtree Hunter 79cc 4EMX AB013-000004
YFA-1N Breeze 124cc 3FAT AE013-000002
YFA-1NC Breeze, CA 124cc 3FAU AE01Y-000601
YFS200N Blaster 195cc 5KJ4 3JM03-019348
YFM25XN Bear Tracker 230cc 4XEA AG01Y-047201
YFM25XHN Bear Tracker Realtree Hunter 230cc 4XEA AG01Y-047201
YFZ350N Banshee 347cc 5FKA 3GG03-014443
YFM35FXN Wolverine 348cc 4KBM AH04Y-000756
YFM35XN Warrior 348cc 3GDY 3GD03-000006
YFM350XNC Warrior, CA 348cc 5NF1 AH01Y-002872
YFM40N Big Bear 2WD 386cc 5GW4 AH08Y-009501
YFM40HN Big Bear 2WD Realtree Hunter 386cc 5GW4 AH08Y-009501
YFM40FN Big Bear 4WD 386cc 5FU6 AH06Y-000101
YFM40FHN Big Bear 4WD Realtree Hunter 386cc 5FU9 AH06Y-403101
YFM400AN Kodiak 2WD 401cc 5HA7 AJ04Y-000351
YFM4FAN Kodiak 4WD 401cc 5GH9 AJ03Y-001162
YFM4FAHN Kodiak Realtree Hunter 401cc 5GHF AJ03Y-007257
YFM600FN Grizzly 595cc 5GTE AJ02Y-001510
YFM600FHN Grizzly Realtree Hunter 595cc 5GTK AJ02Y-010713
YFM660RN Raptor 660cc 5lLP1 AM013-000052
YFM660RNC Raptor, CA 660cc 5LP3 AM013-000002

’99 ~ ’00 MODELS

ATV Paint Reference Charts
This bulletin contains information regarding paint color codes for 1999 and 2000 model ATVs. The 1999
information has updates or corrections to the references contained in the Summer 1999 Paint Chart
Reference Guide (LIT-10030-PC-2K).
For easy reference, the 2000 information includes the color name used in sales literature and the color-
code designator used in the model name. Note that the Sales color names may be used for more than
one actual color. The 2000-model information also includes paint colors for frames, bumpers, and
wheels, where applicable.
All paint may be ordered through Color Rite:

Whittier, CA 90604
For info (562) 947-9796
Fax (562) 947-5087
To ORDER, CALL (800) 736-7980
Web Site: www.color-rite.com
E-mail: colorritebh@earthlink.com
call-back information for your dealership (e.g., name, phone and/or fax number, e-mail address, etc.).
A Model Application Guide providing detailed information by model year, can be found at Color Rite’s
web page: www.color-rite.com.
NOTE: The following paint charts are also useful when ordering pre-painted parts from the Parts
Catalog. Paint codes are generally listed on the first page of the Parts catalog and next to the part num-
ber of the pre-painted or plastic body part. These charts can be used to confirm the color of the part you
are ordering. The Sales Color Name may be used for more than one paint color. The Sales Color Codes
have been included in the Color Name column in the year 2000 chart.
PAGE 1 of 5
Paint Chart Reference Guide
’99~’00 ATV Paint Reference Chart
ATV - 1999
Component Abbre- Color

Model Description Color * Paint Name viation Code*
YFM600FL/C Beige Dark Grayish Yellow Solid 1 DNYS1 598
Grizzly Green Pastel Deep Green PDG 0K0
Red Romantique Rouge RTR 0TR
YFM400FL/C Green Pastel Deep Green PDG 0K0
Kodiak Red Romantique Rouge RTR 0TR
YFM350FXL/C Green Pastel Deep Green PDG 0K0
Wolverine Blue Deep Purplish Blue Solid E DPBSE 583
YFM350FHL/C Hunter Green Pastel Deep Green PDG 0K0
Big Bear 4WD
(Hunter Edition)
YFM350FL/C Beige Dark GrayishYellow Solid1 DNYS1 598
Big Bear 4WD Green Pastel Deep Green PDG 0K0
YFB250FL Green Pastel Deep Green PDG 0K0
Timberwolf 4WD
YFM350UL/C Beige Dark Grayish Yellow Solid 1 DNYS1 598
Big Bear 2WD Green Pastel Deep Green PDG 0K0
YFM250XL/C Beige Dark Grayish Yellow Solid 1 DNYS1 598
BearTracker Green Pastel Deep Green PDG 0K0
YFA1L White Radical White RW 0UJ
Breeze
YFM80L White Radical White RW 0UJ
Badger
YFZ350L Blue Deep Purplish Blue Solid E 583
Banshee Red Romantique Rouge RTR 0TR
YFM350XL/C Dark Gray Low Gloss Gray LGG OT2
Warrior White Radical White RW 0UJ
YFS200L Blue Deep Purplish Blue Solid E DPBSE 583
Blaster White Radical White RW 0UJ
C - Designates *The Sales Color Name *Paint code
California Model is for unit color identifi- for reference
cation. The Sales Color only - Do not
Name may be used for paint plastic
more than one paint body parts.
color.
NOTE: When ordering

pre-painted or plastic
body parts from the
Parts Catalog, check .
the first page of the
parts list, the code next
to the part number, and
this chart for color
verification.
PAGE 2 of 5
Paint Reference Chart
ATV - 2000
Sales Paint Yamaha Color-Rite

Model Model Code Color Name* Component Color Name Paint Code Paint Code
YFM600FHM / C 5GT9 / 5GTA Hunter Green Body* Pastel Deep Green 00K0 (PDG) 5822
(Grizzly 4WD ) (w/ Realtree X-tra® Seat) Frame Yamaha Black 0033 (YB) 5135
(w/ Camo Seat) Front Bumper Low Gloss Black 0098 (LGB) 5654
Wheel Mat Black 2 0582 (MBL2) 5988
YFM600FM / C 5GT6 / 5GT7 Hunter Green (GR) Body* Pastel Deep Green 00K0 (PDG) 5822
(Grizzly 4WD) Frame Yamaha Black 0033 (YB) 5135
YFM400AM / C 5HA1 / 5HA2 Hunter Green (GR) Body* Pastel Deep Green 00K0 (PDG) 5822
(Kodiak 2WD) Frame Yamaha Black 0033 (YB) 5135
YFM400FAHM / C 5GH6 / 5GH7 Hunter Green Body* Pastel Deep Green 00K0 (PDG) 5822
(Kodiak 4WD) (w/ Realtree X-tra® Seat) Frame Yamaha Black 0033 (YB) 5135
(w/ Camo Seat) Front Bumper Low Gloss Black 0098 (LGB) 5654
Wheel Mat Black 2 0582 (MBL2) 5988
YFM400FAM / C 5GH1 / 5GH2 Hunter Green (GR) Body* Pastel Deep Green 00K0 (PDG) 5822
(Kodiak 4WD) Frame Yamaha Black 0033 (YB) 5135
C - Designates *The Sales Color Name *Paint code for
California Model is for unit color identifi- reference only -
cation. The Sales Color Do not paint
Name may be used for plastic body
more than one paint parts.
color.
The letter in parenthesis

is the Sales Color Code - Color Rite Paint Code Information:
NOTE: When ordering i.e. (R). 1000 series codes are base coats.
pre-painted or plastic 5000 series codes are color coats.
body parts from the All color coats must be clear coated.
Parts Catalog, check Use low-gloss clear for low-gloss paints.
this chart for color Continued on next page
verification.
PAGE 3 of 5
ATV - 2000 (Cont’d)

YFM400FHM 5FU5 Buckmaster Edition Body* N/A
(Big Bear 4WD) (Realtree X-tra®) Frame Yamaha Black 0033 (YB) 5135
Wheel Yamaha Black 0033 (YB) 5135
YFM400FM / C 5FU1 / 5FU2 Hunter Green (GR) Body* Pastel Deep Green 00K0 (PDG) 5822
(Big bear 4WD) Frame Yamaha Black 0033 (YB) 5135
YFM400M / C 5GW1 / 5GW2 Hunter Green (GR) Body* Pastel Deep Green 00K0 (PDG) 5822
(Big Bear 2WD) Frame Yamaha Black 0033 (YB) 5135
YFM350FXM / C 4KBG / 4KBH Team Yamaha Blue (L) Body* Deep Purplish Blue Solid E 0583 (DPBSE) 5829
(Wolverine 4WD) Frame Yamaha Black 0033 (YB) 5135
Hunter Green (GR) Body* Pastel Deep Green 00K0 (PDG) 5822
YFZ350M 5FK6 Team Yamaha Blue / White (L) Body* Deep Purplish Blue Solid E 0583 (DPBSE) 5829
(Banshee) Frame Silver 0035 (SL) 5616
Wheel N/A
Red / White (W) (Red) Body* Romantique Rouge 00TR (RTR) 5650
(White) Body* Radical White 00UJ (RW) 5457
Wheel N/A
C - Designates *The Sales Color Name *Paint code for N/A - Not Available
color.

verification. Continued on next page
PAGE 4 of 5
ATV - 2000 (Cont’d)
YFM350XM / C 3GDU / 3GDV Team Yamaha Blue / White (L) Body* Deep Purplish Blue Solid E 0583 (DPBSE) 5829
(Warrior) Frame Silver 0035 (SL) 5616
Wheel N/A
Wheel N/A
YFB250FM 4KDL Hunter Green (GR) Body* Pastel Deep Green 00K0 (PDG) 5822
(Timberwolf) Frame Yamaha Black 0033 (YB) 5135
YFM250XM / C 4XE5 / 4XE6 Hunter Green (GR) Body* Pastel Deep Green 00K0 (PDG) 5822
(BearTracker) Frame Yamaha Black 0033 (YB) 5135
YFS200M 5KJ1 Team Yamaha Blue / White (L) Body* Deep Purplish Blue Solid E 0583 (DPBSE) 5829
(Blaster) Frame Silver 0035 (SL) 5616
YFA1M / C 3FAR / 3FAP Blue / White (L) (Blue) Body* Deep Purplish Blue Solid E 0583 (DPBSE) 5829
(Breeze) (White) Body* Radical White 00UJ (RW) 5457
YFM80M / C 4EMT / 4EMS Blue / White (L) (Blue) Body* Deep Purplish Blue Solid E 0583 (DPBSE) 5829
(Badger) (White) Body* Radical White 00UJ (RW) 5457
C - Designates *The Sales Color Name *Paint code for N/A - Not Available
color.
verification.

© 1999 YAMAHAMOTORCORPORATION, U.S.A.
2000 MODELS
ATV SERVICE LITERATURE
The following is a comprehensive listing of service literature part numbers for 2000 Yamaha ATV’s.
If the service literature used in prior years is still current, the literature part number will still be listed,
but “Same as . . .” will appear in the appropriate Manual column.

ì Badgerî 79 LIT-11626-13-03 LIT-11666-08-19 LIT-11616-08-19
YFM80M LIT-11616-13-28
(Supplement)
ì Badgerî (Calif.) 79 LIT-11626-13-28 LIT-11666-08-19 LIT-11616-08-19
YFM80MC LIT-11616-13-28
(Supplement)
î Breezeî 124 LIT-11626-13-04 LIT-11666-06-75 LIT-11616-YF-00
YFA1M * LIT-11616-13-04
(Supplement)
î Breezeî (Calif.) 124 LIT-11626-13-04 LIT-11666-06-75 LIT-11616-YF-00
YFA1M * LIT-11616-13-04
(Supplement)
ì Blasterî 195 LIT-11626-13-07 LIT-11666-07-20 LIT-11616-07-20
YFS200M
ì Bear Trackerî 229.6 LIT-11626-13-14 LIT-11666-12-01 LIT-11616-12-01

YFM250XM
ì Bear Trackerî (Calif.) 229.6 LIT-11626-13-14 LIT-11666-12-01 LIT-11616-12-01

YFM250XMC
ì Timberwolfî 4WD 229.6 LIT-11626-13-02 LIT-11666-09-80 LIT-11616-09-11

YFB250FWM
ì Wolverineî 348 LIT-11626-13-05 LIT-11666-09-58 LIT-11616-FX-36

YFM350FXM * LIT-11616-12-03
* LIT-11616-13-05
(Supplements)
*This supplement is included in the main book, but is also available separately.
PAGE 1 of 3
ì Wolverineî (Calif.) 348 LIT-11626-13-05 LIT-11666-09-58 LIT-11616-FX-36
YFM350FXMC * LIT-11616-12-03
* LIT-11616-13-05
(Supplements)
ì Warriorî 348 LIT-11626-13-08 LIT-11666-08-60 LIT-11616-YM-36
YFM350XM LIT-11616-10-89
(Supplement)
ì Warriorî (Calif.) 348 LIT-11626-13-08 LIT-11666-08-60 LIT-11616-YM-36
YFM350XMC LIT-11616-10-89
(Supplement)
ì Bansheeî 347 LIT-11626-13-09 LIT-11666-07-86 LIT-11616-YF-35
YFZ350M LIT-11616-10-95
(Supplement)
ì Kodiakî 2WD 386 LIT-11626-13-39 LIT-11666-13-39 LIT-11616-13-21
YFM400AM LIT-11616-13-39
(Supplement)
ì Kodiakî 2WD (Calif.) 386 LIT-11626-13-39 LIT-11666-13-39 LIT-11616-13-21
YFM400AMC LIT-11616-13-39
(Supplement)
ì Kodiakî 4WD 386 LIT-11626-13-21 LIT-11666-13-21 LIT-11616-13-21
YFM400FAM
ì Kodiakî 4WD (Calif.) 386 LIT-11626-13-21 LIT-11666-13-21 LIT-11616-13-21

YFM400FAMC
ì Kodiak - Real Treeî 4WD 386 LIT-11626-13-21 LIT-11666-13-21 LIT-11616-13-21

YFM400FAHM
ì Kodiak - 386 LIT-11626-13-21 LIT-11666-13-21 LIT-11616-13-21

Real Treeî 4WD(Calif.)
YFM400FAHMC
ì Big Bearî 2WD 386 LIT-11626-13-34 LIT-11666-13-34 LIT-11616-13-22

YFM400NM LIT-11616-13-34
(Supplement)
ì Big Bearî 2WD (Calif.) 386 LIT-11626-13-34 LIT-11666-13-34 LIT-11616-13-22
YFM400NMC LIT-11616-13-34
(Supplement)
ì Big Bearî 4WD 386 LIT-11626-13-22 LIT-11666-13-22 LIT-11616-13-22
YFM400FWNM
ì Big Bearî 4WD (Calif.) 386 LIT-11626-13-22 LIT-11666-13-22 LIT-11616-13-22

YFM400FWNMC
ì Big Bear - 386 LIT-11626-13-22 LIT-11666-13-22 LIT-11616-13-22

Buckmasterî 4WD
YFM400FWNHM
ì Grizzlyî 595 LIT-11626-13-06 LIT-11666-11-02 LIT-11616-FW-00

YFM600FWAM * LIT-11616-11-21
* LIT-11616-12-37
(Supplements)
ì Grizzlyî (Calif.) 595 LIT-11626-13-06 LIT-11666-11-02 LIT-11616-FW-00
YFM600FWAMC * LIT-11616-11-21
* LIT-11616-12-37
(Supplements)
PAGE 2 of 3
ì Grizzly - Real Treeî 595 LIT-11626-13-06 LIT-11666-11-02 LIT-11616-FW-00
YFM600FWHM * LIT-11616-11-21
* LIT-11616-12-37
(Supplements)
ì Grizzly - 595 LIT-11626-13-06 LIT-11666-11-02 LIT-11616-FW-00
Real Treeî (Calif.) * LIT-11616-11-21
YFM600FWHMC * LIT-11616-12-37
(Supplements)
PAGE 3 of 3
1999 MODELS Effective 3/26/99, this Technial Bulletin replaces AT99-001; please remove and
destroy AT99-001. Denotes a change in the original Technical Bulletin.
ATV PRIMARY I.D. NUMBERS & SERVICE LITERATURE
The following is a comprehensive listing of Primary I.D. numbers and service literature part numbers
for 1999 Yamaha ATV’s. The frame numbers of a unit is now the Primary I.D. for warranty purposes.
Because the engine number may not match the frame number, be sure to use the frame number in all
warranty documents. Production started with the listed numbers below. For more details, see Technical
Bulletin AT97-006.
If the service literature used in prior years is still current, the literature part number will still be listed,
but “Same as . . .” will appear in the appropriate Manual column.
Actual Starting
Displace- Frame Numbers Owner’s Assembly Service
Model ment (Primary I.D.) Manual Manual Manual
“Badger” 79 4EM-095264 LIT-11626-12-50 LIT-11666-08-19 LIT-11616-08-19
YFM80L Same as Same as
YFM80D~K YFM80D~K
”Breeze” 124 3FA-107718 LIT-11626-12-44 LIT-11666-06-75 LIT-11616-06-75
YFA1L Same as Same as
YFA W~K YFA W~K
“Blaster” 195 3JM-289187 LIT-11626-12-51 LIT-11666-07-20 LIT-11616-07-20
YFS200L Same as Same as
YFS200A~K YFS200U~K
“Timberwolf” 229.6 4KD-118196 LIT-11626-12-45 LIT-11666-09-80 LIT-11616-09-11
YFB250FWL Same as Same as
YFB250H~K YFB250H~K
“Bear Tracker” 229.6 AG01W-000102 LIT-11626-12-46 LIT-11666-12-01 LIT-11616-12-01
YFM250XL
”Bear Tracker” (Calif.) 229.6 AG01Y-000101 LIT-11626-12-46 LIT-11666-12-01 LIT11616-12-01

YFM250XLC
“Big Bear”4WD 348 4WU-057914 LIT-11626-12-48 LIT-11666-10-58 LIT-11616-10-58

YFM350FWBL Same as Same as
YFM350FWB J~K YFM350FWB J~K
LIT-11616-10-93
LIT-11616-12-10
(Supplements)
PAGE 1 of 2
1999 ATV Primary ID Numbers & Service Literature
Actual Starting
Displace- Frame Numbers Owner’s Assembly Service
Model ment (Primary I.D.) Manual Manual Manual
“Big Bear”4WD (Calif.) 348 AH02Y-000328 LIT-11626-12-48 LIT-11666-10-58 LIT-11616-10-58
YFM350FWBLC Same as Same as
YFM350FWB J~K YFM350FWB J~K
LIT-11616-10-93
LIT-11616-12-10
(Supplements)
“Big Bear”2WD 348 AH03W-000007 LIT-11626-12-49 LIT-11666-10-08 LIT-11616-10-08
YFM350UBL Same as Same as
YFM350UB H~K YFM350UB H~K
LIT-11616-12-02
(Supplement)
“Big Bear”2WD (Calif.) 348 AH03Y-000001 LIT-11626-12-49 LIT-11666-10-08 LIT-11616-10-08
YFM350UBLC Same as Same as
YFM350UB H~K YFM350UB H~K
LIT-11616-12-02
(Supplement)
“Wolverine” 348 4KB-078283 LIT-11626-12-47 LIT-11666-09-58 LIT-11616-FX-35
YFM35FXL Same as
YFM350FX G~K
”Wolverine”(Calif.) 348 AH04Y-000003 LIT-11626-12-47 LIT11666-09-58 LIT-11616-FX-35
YFM35FXLC Same as
YFM350FX G~K
“Warrior” 348 3GD-225942 LIT-11626-12-53 LIT-11666-08-60 LIT-11616-YM-36
YFM350XL Same as Same as
YFM350X E~K YFM350X A~K
LIT-11616-10-89
LIT-11616-10-28
(Supplements)
“Warrior”(Calif.) 348 4KD-118196 LIT11626-12-53 LIT-11666-08-60 LIT-11616-YM-36
YFM350XLC Same as Same as
YFM350X E~K YFM350X A~K
LIT-11616-10-89
LIT-11616-10-28
(Supplements)
”Banshee” 347 3GG-150917 LIT-11626-12-52 LIT11666-07-86 LIT-11616-YF-35
YFZ350L Same as Same as
YFM350X B~K YFM350X T~K
LIT-11616-10-95
(Supplement)
“Kodiak”4WD 386 AH05W-000018 LIT11626-12-24 LIT-11666-12-24 LIT-11616-KD-40
YFM400FWBL Same as
YFM400FWB E~K
LIT-11616-12-24
(Supplement)
“Kodiak” 4WD (Calif.) 386 AH05Y-000001 LIT-11626-12-24 LIT-11666-12-24 LIT-11616-KD-40
Same as
YFM400FWBLC YFM400FWB E~K
LIT-11616-12-24
(Supplement)
“Grizzly” 595 AJ02W-000020 LIT-11626-12-37 LIT-11666-11-02 LIT-11616-11-02
YFM600FWAL Same as
YFM600FWAK
LIT-11616-12-37
LIT-11616-11-21
(Supplements)
“Grizzly” (Calif.) 595 AJ02Y-000001 LIT-11626-12-37 LIT-11666-11-02 LIT-11616-11-02
YFM600FWALC Same as
YFM600FWAKC
LIT-11616-12-37
LIT-11616-11-21
(Supplements)
PAGE 2 of 2
ATV
Service Data
YFM50 2004~2008
“Raptor 50”
Service Data (5YF)
ENGINE:
Engine Type . . . . . . . . . . . . . . . . . . . . . . Air Cooled, 4 Cycle, SOHC
Bore x Stroke . . . . . . . . . . . . . . . . . . . . . 39 x 41.4mm (1.54 x 1.63 in)
Number Cylinders / Displacement . . . . . . . . . . . . . . 1 / 49cc (2.99 cu. in)
Valve Clearance (Cold) - Intake . . . . . . . . . 0.05 ~ 0.10mm (0.002 ~ 0.004 in)
- Exhaust . . . . . . . . . . . . . . . . 0.075 ~ 0.125mm (0.003 ~ 0.005 in)
Oil Type - Above 5°C (40°F) . . . . . . . . . . . . . . . . . Yamalube 4, 20W40
Oil Type - Below 15°C (60°F) . . . . . . . . . . . . . . . . . Yamalube 4, 10W30
Oil Type - Below 0°C (32°F) . . . . . . . . . . . . . . . . . . Yamalube 4, 5W30
Capacity - Oil & Filter Change . . . . . . . . . . . . . . . . . . . . . . . . . N/A
- Oil Change Only . . . . . . . . . . . . . . . . . . . . . . . 0.8L (0.9 US qt)
Fuel System:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single Carburetor
Manufacturer / Model . . . . . . . . . . . . . . . . . . . . . . . Mikuni / VM16SH
Main Jet / Pilot Jet . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72.5 / 15
Pilot Screw (Turns Out) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5
Needle Jet / Jet Needle . . . . . . . . . . . . . . . . . . . . . . . D-8M / 3PZ13
Clip Position / Slide Cutaway . . . . . . . . . . . . . . . . . . . . . . . . 2 / 3.0
Float Height . . . . . . . . . . . . . . . . . . . . . . 20 ~ 22mm (0.79 ~ 0.87 in)
Fuel Level . . . . . . . . . . . . . . . . . . . 4.0 ~ 5.0mm (0.16 ~ 0.20 in) Below
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1750 ~ 1850 rpm
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.0 ~ 6.0%
Fuel Tank Capacity - Main / Reserve . . . . 6.8L (1.8 US gal) / 0.9L (0.24 US gal)
Fuel Type . . . . . . . . . . . . . . . Regular Unleaded / ([R+M]/2) 86 or Higher
Transmission:
Type . . . . . . . . . . . . . . . Constant Mesh, Semi-Automatic Clutch, 3 Speed
Oil Type / Capacity . . . . . . . . . . . . . . . . . . . . . . . . . SEE ENGINE
Final Drive:
Rear Drive Type . . . . . . . . . . . . . . . . . . . . . . . Gear Drive “Live Axle”
- Oil Type . . . . . . . . . . . . . . . . . SAE 80 API “GL-4” Hypoid Gear Oil
- Periodic Oil Change Capacity . . . . . . . . . . . . . . . 0.12L (0.13 US qt)
Suspension:
Front - Toe In . . . . . . . . . . . . . . . . . . . . . . 0 ~ 10mm (0.00 ~ 0.39 in)
Tires:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT16 x 7-7
- Nominal Pressure . . . . . . . . . . . . . . . . . 17 ~ 23kPa (2.5 ~ 3.3 psi)
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT16 x 8-7
June 2009
YFM50 2004~2008 “Raptor 50” Service Data
IGNITION SYSTEM:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CDI
Spark Plug Type . . . . . . . . . . . . . . . . . . . . . . . . . . . NGK, CR7HS
Spark Plug Gap . . . . . . . . . . . . . . . . . . 0.6 ~ 0.7mm (0.024 ~ 0.028 in)
Spark Plug Cap Ω . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10KΩ
Ignition Coil Test Gap . . . . . . . . . . . . . . . . . . . . . . . . 6mm (0.24 in)
Primary Ω / Secondary Ω . . . . . . . . . . . . . . 0.18 ~ 0.28Ω / 6.32 ~ 9.48KΩ
Pickup Coil Color Code / Ω . . . . . . . . . . . . . . . . W/R ~ W/L / 264 ~ 396Ω
Source Coil Color Code / Ω . . . . . . . . . . . . . . . . G/W ~ B/R / 304 ~ 456Ω
Charging System:
Charging System Type . . . . . . . . . . . . . . . . . . . . . . . . . AC Magneto
Battery - Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12N7D-3B
System Maximum Output . . . . . . . . . . . . . . . . . . 14V 3.2A @ 5000 rpm
Stator Coil Color Code / Ω . . . . . . . . . . . . . . . . . . B ~ W / 0.72 ~ 1.08Ω
Lighting System:
System Maximum Output . . . . . . . . . . . . . . . . . . . 15.5V @ 8000 RPM
Lighting Coil Color Code / Ω . . . . . . . . . . . . . . . . B ~ Y/R / 0.32 ~ 0.48Ω
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Tailight / Brake Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 1.7W
Torque Values:
Engine Drain Plug . . . . . . . . . . . . . . . . . . . . . M12: 2.0m-kg (14 ft-lb)
Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . . M10: 1.3m-kg (9.4 ft-lb)
Front Wheel Nut . . . . . . . . . . . . . . . . . . . . . . . M8: 2.8m-kg (20 ft-lb)
Front Hub Nut . . . . . . . . . . . . . . . . . . . . . . . . M12: 7.0m-kg (50 ft-lb)
Rear Wheel Nuts . . . . . . . . . . . . . . . . . . . . . . M8: 2.8m-kg (20 ft-lb)
Rear Hub Nuts . . . . . . . . . . . . . . . . . . . . . . . M12: 7.0m-kg (50 ft-lb)
TUNE UP / MAINTENANCE PARTS:
Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . . . NGK-CR7HS-A0-00
Oil Filter Type / Part Number . . . . . . . . . . . . . . Screen / 22F-13411-01-00
Air Filter Type / Part Number . . . . . . . . . . . . . . . Foam / 55X-14451-00-00
Front Brake Lining . . . . . . . . . . . . . . . . . . . . . . . 4KN-W2536-11-00
Rear Brake Lining . . . . . . . . . . . . . . . . . . . . . . . . 3KG-W2536-00-00
Indicator Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . 5GH-83516-00-00
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . 5G2-82151-00-00 (5A)
Drain Bolt Sealing Washer . . . . . . . . . . . . . . . . . . . . 812-11198-00-00
Float Valve Set . . . . . . . . . . . . . . . . . . . . . . . . . . 22F-14150-00-00
Float Bowl O-Ring / Gasket . . . . . . . . . . . . . . . . . . . . 22F-14184-00-00
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4020-40-12 (20W40)
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4010-30-12 (10W30)
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4ATV-53-12 (05W30)
Rear Gear Case Oil . . . . . . . . . . . . . . . . . . . . . . ACC-SHAFT-DR-VE
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BTY-12N7D-3B-00
Throttle Cable . . . . . . . . . . . . . . . . . . . . . . . . . . 3GB-26311-02-00
Front Brake Cable . . . . . . . . . . . . . . . . . . . . . . . . 3GB-26361-03-00
Rear Brake Cable . . . . . . . . . . . . . . . . . . . . . . . . . 3GB-26341-01-00
Front Brake Lever . . . . . . . . . . . . . . . . . . . . . . . . 3GB-83922-00-00
Rear Brake or Clutch Lever . . . . . . . . . . . . . . . . . . . 1NV-83912-00-00
YFM80 1995~2001
“Badger”
Service Data (4EM)
ENGINE:
Engine Type . . . . . . . . . . . . . . . . . . . . . . Air Cooled, 4 Stroke, SOHC
Valve Clearance (Cold) - Intake . . . . . . . . . . 0.05 ~ 0.10mm (0.002~0.004 in)
- Exhaust . . . . . . . . . . . . . . . . 0.075 ~ 0.125mm (0.003 ~ 0.005 in)
Oil Type - Below 15°*C (60°F) . . . . . . . . . . . . . . . . . Yamalube 4, 10W30
Capacity - Oil Change . . . . . . . . . . . . . . . . . . . . . . . 0.8L (0.9 US qt)
Fuel SysteM:
Main Jet / Pilot Jet . . . . . . . . . . . . . . . . . . . . . . . . . . . 76.3 / 12.5
Needle Jet / Jet Needle . . . . . . . . . . . . . D-8M / 3PZ13 (CA. D-8M / 3PZ8)
Clip Position / Slide Cutaway . . . . . . . . . . . . . . . . . . 2 / 3.5 (CA 1 /3.5)
Fuel Level . . . . . . . . . . . . . . . . . . . 2.5 ~ 4.5mm (0.10 ~ 0.18 in) Below
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1750 ~ 1850 rpm
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5 ~ 5.5%
Fuel Type / Octane . . . . . . . . . . Regular Unleaded / ([R+M]/2) 86 or Higher
Transmission:
Type . . . . . . . . . . . . . . . Constant Mesh, Semi-Automatic Clutch, 3 Speed
Oil Type / Capacity . . . . . . . . . . . . . . . . . . . . . . . . SEE ENGINE / ø
Final Drive:
Rear Drive Type . . . . . . . . . . . . . . . . . . . . . . . Gear drive “Live Axle”
Suspension:
Front - Toe In . . . . . . . . . . . . . . . . . . . . . . 0 ~ 10mm (0.00 ~ 0.39 in)
Tires:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT18 x 7-7
- Nominal Pressure . . . . . . . . . . . . . 0.17 ~ 0.23 Kg/cm (2.5 ~ 3.3 psi)
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT18 x 7-8
April 2005
YFM80 1995~2001 “Badger” Service Data
IGNITION SYSTEM:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CDI
Charging System:
Lighting System:
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 1.7W
Torque Values:
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . 5G2-82151-00-00 (5A)
Float Valve Set . . . . . . . . . . . . . . . . . . . . . . . . . . 22F-14150-00-00
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4020-40-12 (20W40)
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4010-30-12 (10W30)
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BTY-12N7D-3B-00
Rear Brake Lever . . . . . . . . . . . . . . . . . . . . . . . . 1NV-83912-00-00
YFM80G 2005~2008
“Grizzly 80”
Service Data (2D3)
ENGINE:
Valve Clearance (Cold) - Intake . . . . . . . . 0.05 ~ 0.10mm (0.002 ~ 0.004 in)
- Exhaust . . . . . . . . . . . . . . . . 0.075 ~ 0.125mm (0.003 ~ 0.005 in)
FUEL SYSTEM:
Main Jet / Pilot Jet . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76.3 / 12.5
Needle Jet / Jet Needle . . . . . . . . . . . . . D-8M / 3PZ13 (CA D-8M / 3PZ8)
Clip Position / Slide Cutaway . . . . . . . . . . . . . . . . . . 2 / 3.5 (CA 1 / 3.5)
Fuel Level . . . . . . . . . . . . . . . . . . . . . . . 2.5 ~ 4.5mm (0.10 ~ 0.18 in)
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1750 - 1850 rpm
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5 ~ 5.5%
TRANSMISSION:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Speed Semi Automatic
FINAL DRIVE:
SUSPENSION:
Front - Toe-In . . . . . . . . . . . . . . . . . . . . . . . 0 ~ 10mm (0.0 ~ 0.39 in)
TIRES:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT18 x 7-7
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT18 x 7-8
June 2009
YFM80G 2005~2008 “Grizzly 80” Service Data
IGNITION SYSTEM:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CDI
Charging System:
Lighting System:
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 1.7W
Torque Values:
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . 5G2-82151-00-00 (5A)
Float Valve Set . . . . . . . . . . . . . . . . . . . . . . . . . . 22F-14150-00-00
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4020-40-12 (20W40)
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4010-30-12 (10W30)
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BTY-12N7D-3B-00
Rear Brake Lever . . . . . . . . . . . . . . . . . . . . . . . . 23X-83912-00-00
YFM80W 2002~2008
“Raptor 80”
Service Data (5TH)
ENGINE:
- Exhaust . . . . . . . . . . . . . . . . 0.075 ~ 0.125mm (0.003 ~ 0.005 in)
FUEL SYSTEM:
Needle Jet / Jet Needle . . . . . . . . . . . . . . D-8M / 3PZ13 (CA D-8M / 3PZ8)
Clip Position / Slide Cutaway . . . . . . . . . . . . . . . . . . 2 / 3.5 (CA 1 / 3.5)
Fuel Level . . . . . . . . . . . . . . . . . . . . . . . 2.5 ~ 4.5mm (0.10 ~ 0.18 in)
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1750 - 1850 rpm
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5 ~ 5.5%
TRANSMISSION:
FINAL DRIVE:
SUSPENSION:
Front - Toe-In . . . . . . . . . . . . . . . . . . . . . . . 0 ~ 10mm (0.0 ~ 0.39 in)
TIRES:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT18 x 7-7
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT18 x 7-8
June 2009
YFM80W 2002~2008 “Raptor 80” Service Data
IGNITION SYSTEM:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CDI
Charging System:
Lighting System:
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 1.7W
Torque Values:
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . 5G2-82151-00-00 (5A)
Float Valve Set . . . . . . . . . . . . . . . . . . . . . . . . . . 22F-14150-00-00
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4020-40-12 (20W40)
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4010-30-12 (10W30)
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BTY-12N7D-3B-00
Rear Brake Lever . . . . . . . . . . . . . . . . . . . . . . . . 1NV-83912-00-00
YFM90R 2009~
“Raptor 90”
Service Data (43D)
ENGINE:
Engine Type . . . . . . . . . . . . . Air Cooled, 4-Stroke, Single Cylinder, SOHC
Bore x Stroke . . . . . . . . . . . . . . . . . . . . 47.0 x 51.0mm (1.85 x 2.01 in)
Number Cylinders / Displacement . . . . . . . . . . . . . 1 / 88.0cc (5.36 cu. in)
Valve Clearance (Cold) - Intake . . . . . . . . . . . . . . . . 0.07mm (0.003 in)
- Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . 0.07mm (0.003 in)
Oil Type - Below 0°C (32°F) . . . . . . . . . . . . . Yamalube 4, 5W40 or 5W30
Capacity - Oil & Filter Change . . . . . . . . . . . . . . . . . 0.80 L (0.85 US qt)
- Oil Change Only . . . . . . . . . . . . . . . . . . . . . 0.75 L (0.80 US qt)
FUEL SYSTEM:
Manufacturer / Model . . . . . . . . . . . . . . . . . . . . . . . TK / SVR 22-1G
Main Jet / Pilot Jet . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 / 32
Pilot Screw (Turns Out) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Needle Jet / Jet Needle . . . . . . . . . . . . . . . . . . . 2.090 H5.5 / 4T12 1
Float Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.5mm (1.00 in)
Fuel Level . . . . . . . . . . . . . . . . . . . . . . 5.0 ~ 6.0mm (0.20 ~ 0.24 in)
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1600 ~ 1800 rpm
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.0 ~ 4.0%
Fuel Tank Capacity - Main / Reserve . . . 4.8 L (1.27 US gal) / 1.0 L (0.26 US gal)
TRANSMISSION:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V-Belt Fully Automatic
Oil Type / Capacity . . . SAE 80 API “GL-4” Hypoid Gear Oil / 0.3 L (0.32 US qt)
V-Belt Width / Limit . . . . . . . . . . . . 18.0mm (0.708 in) / 17.0mm (0.669 in)
FINAL DRIVE:
Rear Drive Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chain Drive
SUSPENSION:
Front - Toe-In . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.0mm (0.59 in)
- Spring Preload (Std) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Rear - Spring Preload (Std) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
TIRES:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT18 x 7-8
- Nominal Pressure . . . . . . . . . . . . . . . . . . . . 0.25 Kg/cm (3.6 psi)
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT18 x 9-8
June 2009
YFM90R 2009~ “Raptor 90” Service Data
ignition system:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CDI
Spark Plug Type . . . . . . . . . . . . . . . . . . . . . . . . . . NGK, CR7HSA
Spark Plug Gap . . . . . . . . . . . . . . . . . 0.6 ~ 0.7mm (0.024 ~ 0.028 in)
Spark Plug Cap Ω . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.0KΩ
Primary Ω / Secondary Ω . . . . . . . . . . . . 0.189 ~ 0.231Ω / 2.79 ~ 3.41KΩ
Pickup Coil Color Code / Ω . . . . . . . . . . . . . . . . W/L ~ W/R / 94 ~ 140Ω
Source Coil Color Code / Ω . . . . . . . . . . . . . . . B/G ~ B/R / 640 ~ 960Ω
charging system:
Charging System Type . . . . . . . . . . . . . . . . . . . . . . . . AC Magneto
Battery - Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . GTX5L - BS
System Maximum Output . . . . . . . . . . . . . . . . 14.0V, 85 W @ 5000 RPM
Stator Coil Color Code / Ω . . . . . . . . . . . . . . . . . . W ~ W / 0.60 ~ .90Ω
lighting system:
System Maximum Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Lighting Coil Color Code / Ω . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
torque values:
Engine Drain Plug . . . . . . . . . . . . . . . . . . . . . M30: 0.8m-kg (5.8 ft-lb)
Front Wheel Nut . . . . . . . . . . . . . . . . . . . . . . M10: 4.5m-kg (33 ft-lb)
Rear Caliper Bolts . . . . . . . . . . . . . . . . . . . . . . M8: 2.8m-kg (20 ft-lb)
Rear Hub Nuts . . . . . . . . . . . . . . . . . . . . . . M14: 13.5m-kg (98 ft-lb)
Rear Axle Nuts . . . . . . . . . . . . . . . . . M28: Inside Nut: 6.0m-kg (43 ft-lb)
Outside Nut: 17.0m-kg (123 ft-lb)
Rear Axle Pinch Bolts . . . . . . . . . . . . . . . . . . . M12: 5.5m-kg (40 ft-lb)
Drive Sprocket Nuts . . . . . . . . . . . . . . . . . . . . . M6: 1.0m-kg (7.2 ft-lb)
Driven Sprocket Nuts . . . . . . . . . . . . . . . . . . . . M10: 3.5m-kg (25 ft-lb)
tune up / maintenance parts:
Oil Filter Type / Part Number . . . . . . . . . . . . . Strainer / 43D-E3411-00-00
Air Filter Type / Part Number . . . . . . . . . . Foam / 43D-E4451-00-00 (qty 2)
Air Filter Guide . . . . . . . 43D-E4468-00-00 (qty 2), 43D-E440H-00-00 (qty 2)
Front Brake Lining . . . . . . . . . . . . . . . . . . . . . . . . 43D-F510L-00-00
Rear Brake Lining . . . . . . . . . . . . . . . . . . . . . . . . 43D-F5906-00-00
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . . 43D-H2151-00-00 (10A)
Drain Bolt Sealing Washer . . . . . . . . . . . . . . . . . . . 43D-E319C-00-00
Float Valve Needle . . . . . . . . . . . . . . . . . . . . . . . 43D-E4392-00-00
Float Bowl O-Ring / Gasket . . . . . . . . . . . . . . . . . . 5WB-E4384-00-00
V-Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43D-E7641-00-00
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . Yamlube 20W50
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . Yamalube 10W40
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . . Yamalube 05W30 / 05W40
Transmission Oil . . . . . . . . . Yamalube Friction Modified Shaft Drive Gear Oil
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BTG-GTX5L-BS-00
Throttle Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . 43D-F6311-00-00
Starter Cable (Choke) . . . . . . . . . . . . . . . . . . . . . . 43D-F6331-00-00
Front Brake Cable . . . . . . . . . . . . . 43D-F6340-00-00, 43D-F6350-00-00
Front Brake Lever . . . . . . . . . . . . . . . . . . . . . . . . 43D-H3922-00-00
Rear Brake or Clutch Lever . . . . . . . . . . . . . . . . . . . 43D-H3912-00-00
YFA1 1995~2004
“Breeze”
Service Data (3FA)
ENGINE:
Bore x Stroke . . . . . . . . . . . . . . . . . . . . . 49 x 66mm (1.93 x 2.60 in)
- Exhaust . . . . . . . . . . . . . . . . . . 0.10 ~ 0.14mm (0.004 ~ 0.006 in)
FUEL SYSTEM:
Main Jet / Pilot Jet . . . . . . . . . . . . . . . . . . . 82.5 / 12.5 (CA. 77.5 / 12.5)
Needle Jet / Jet Needle . . . . . . . . . . . . . N-6 / 4H36 (CA. 0-1M / 4HPY46)
Clip Position / Slide Cutaway . . . . . . . . . . . . . . . . . . 3 / 2.5 (CA. 1 / 2.5)
Fuel Level . . . . . . . . . . . . . . . . . . . . . . . . 4 ~ 6mm (0.16 ~ 0.24 in)
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1650 - 1750 rpm
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5 ~ 5.5%
TRANSMISSION:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V-Belt Automatic
Capacity - Oil Change . . . . . . . . . . . . . . . . . . . . . . 0.6L (0.63 US qt)
V-Belt Width / Limit . . . . . . . . . . . . . 20.1mm (0.791 in)/ 18.1mm (0.712 in)
FINAL DRIVE:
Rear Drive Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chain
- Chain Free Play . . . . . . . . . . . . . . . . . . . . . . . . 30mm (1.18 in)
- Chain Size / Links . . . . . . . . . . . . . . . . . . . . . . . . . . 520 / 74
- Drive Sprocket Teeth . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
- Driven Sprocket Teeth . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
SUSPENSION:
Front - Toe-In . . . . . . . . . . . . . . . . . . . . . . . 0 ~ 10mm (0.0 ~ 0.39 in)
TIRES:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT20 x 7-8
- Nominal Pressure . . . . . . . . . . . . . . . . . 17 ~ 23kPa (2.5 ~ 3.3psi)
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT22 x 10-8
- Nominal Pressure . . . . . . . . . . . . . . . . . 22 ~ 28kPa (3.2 ~ 4.1psi)
April 2005
YFA1 1995~2004 “Breeze” Service Data
IGNITION SYSTEM:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CDI
Pickup Coil Color Code / Ω . . . . . . . . . . . . . . . . . . W ~ R / 248 ~ 372Ω
CHARGING SYSTEM:
Battery - Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12N12C-4A-2
Stator Coil Color Code / Ω . . . . . . . . . . . . . . . . . . . B ~ Y 0.72 ~ 1.08Ω
LIGHTING SYSTEM:
Lighting Coil Color Code / Ω . . . . . . . . . . . . . . . . . Y ~ B / 0.32 ~ 0.48Ω
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 25W-25W
Taillight / Brake Light . . . . . . . . . . . . . . . . . . . . . . . 12V 21W-12V5W
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 3.4W
TORQUE VALUES:
Rear Wheel Nut . . . . . . . . . . . . . . . . . . . . . . . M10: 5.5m-kg (40 ft-lb)
Rear Hub Nut . . . . . . . . . . . . . . . . . . . . . . . M16: 12.0m-kg (87 ft-lb)
Rear Axle Nut (See Service Manual for Procedure) . . . M38 24.0m-kg (170 ft-lb)
Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . Screen / 51Y-13411-00-00
Air Filter Type & Part Number . . . . . . . . . . . . Washable / 2XJ-14451-00-00
Air Filter Guide . . . . . . . . . . . . . . . . . . . . . . . . . . 2XJ-14458-00-00
Front Brake Lining . . . . . . . . . . . . . . . . . . . . . . . 4BE-W253E-00-00
Rear Brake Lining . . . . . . . . . . . . . . . . . . . . . . . . 3FA-W253A-00-00
Headlight Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . 102-84314-00-XX
Taillight Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A2-84714-41-00
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . 5G2-82151-00-00 (5A)
Drain Bolt 0 Ring . . . . . . . . . . . . . . . . . . . . . . . . . 93210-347A1-00
Float Valve Set . . . . . . . . . . . . . . . . . . . . . . . . . . 21V-14190-18-00
Float Bowl O-Ring . . . . . . . . . . . . . . . . . . . . . . . . 24W-14184-00-00
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4020-40-12 (20W40)
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4010-30-12 (10W30)
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . . ACC-Y4ATV-53-12 (5W30)
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BTY-YB12C-A0-00
Throttle Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . 3FA-26311-01-00
Choke Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . 3FA-26331-01-00
Rear Brake Cable . . . . . . . . . . . . . . . . . . . . . . . . . 3FA-26351-02-00
Front Brake Lever . . . . . . . . . . . . . . . . . . . . . . . . . 59V-83922-00-00
Rear Brake Lever . . . . . . . . . . . . . . . . . . . . . . . . . 2HT-83912-00-00
YFM125G 2005~
“Grizzly 125”
Service Data (1C5)
ENGINE:
- Exhaust . . . . . . . . . . . . . . . . . . 0.10 ~ 0.14mm (0.004 ~ 0.006 in)
FUEL SYSTEM:
Needle Jet / Jet Needle . . . . . . . . . . . . . . . . . . . . . . . 0-1M / 4HPY46
Fuel Level . . . . . . . . . . . . . 4 ~ 6mm (0.16 ~ 0.24 in) Below Gask. Surface
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1650 ~ 1750 rpm
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5 ~ 5.5%
TRANSMISSION:
Type . . . . . . . . . . . . . . . . . . . . . . . . . V-Belt Automatic with Reverse
Capacity - Oil Change . . . . . . . . . . . . . . . . . . . . . . 0.6L (0.63 US qt)
V-Belt Width / Limit . . . . . . . . . . . . 20.1mm (0.791 in) / 18.1mm (0.712 in)
FINAL DRIVE:
- Chain Size / Links . . . . . . . . . . . . . . . . . . . . . . . . . . 520 / 74
SUSPENSION:
Front - Toe-In . . . . . . . . . . . . . . . . . . . . . . . 0 ~ 10mm (0.0 ~ 0.39 in)
TIRES:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT20 x 7-8
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT22 x 10-8
June 2009
YFM125G 2005~ “Grizzly 125” Service Data
IGNITION SYSTEM:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DC-CDI
Pickup Coil Color Code / Ω . . . . . . . . . . . . . . . . . . Gy ~ R / 280 ~ 420Ω
CHARGING SYSTEM:
Battery - Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12N12C-4A-2
System Maximum Output . . . . . . . . . . . . . . . . . . 14V 11A @ 5000 rpm
Stator Coil Color Code / Ω . . . . . . . . . . . . . . . . . . B ~ W 0.56 ~ 0.84Ω
LIGHTING SYSTEM:
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 30W-30W
Taillight / Brake Light . . . . . . . . . . . . . . . . . . . . . . 12V 21W-12V 5W
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 1.7W
TORQUE VALUES:
Front Wheel Nut / Rear . . . . . . M10: 5.5m-kg (40 ft-lb) / M10: 5.5m-kg (40 ft-lb)
Front Hub Nut / Rear . . . . . . M16: 7.0m-kg (50 ft-lb) / M16: 12.0m-kg (87 ft-lb)
Rear Axle Nut (See Service Manual for Procedure) . . . M33 24.0m-kg (170 ft-lb)
Chain Adjuster Lock Nuts . . . . . . . . . . . . . . . . . . M8: 1.6m-kg (11.0 ft-lb)
Drive Sprocket Nuts . . . . . . . . . . . . . . . . . . . . . M12: 7.5m-kg (54 ft-lb)
Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . Screen / 51Y-13411-00-00
Air Filter Type & Part Number . . . . . . . . . . . . . . . Foam / 2XJ-14451-00-00
Front Brake Lining / Rear . . . . . . . . . 4BE-W253E-00-00 / 3FA-W253A-00-00
Headlight Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . 4KB-84314-01-00
Taillight Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A2-84714-41-00
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . . . 1UY-82151-00-00 (15A)
Drain Bolt 0 Ring . . . . . . . . . . . . . . . . . . . . . . . . . 93210-347A1-00
Float Valve Set . . . . . . . . . . . . . . . . . . . . . . . . . . 21V-14190-18-00
Float Bowl O-Ring . . . . . . . . . . . . . . . . . . . . . . . . 24W-14184-00-00
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4020-40-12 (20W40)
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4010-30-12 (10W30)
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BTG-CB12C-A0-00
Throttle Cable / Choke Cable . . . . . . . . . 3FA-26311-01-00 / 3FA-26331-01-00
Front Brake Cable / Rear . . . . . . . . . . 3FAl-26373-00-00 / 3FA-26351-03-00
Front Brake Lever / Rear . . . . . . . . . . 59V-83922-00-00 / 2HT-83912-00-00
Rear Brake or Clutch Lever . . . . . . . . . . . . . . . . . . . . 2HT-83912-00-00
YFS200 1995~2006
“Blaster”
Service Data (5VM)
ENGINE:
Engine Type . . . . . . . . . . . . . . . . . . . . . . . . . . Air Cooled, 2 Stroke
Number Cylinders / Displacement . . . . . . . . . . . . . 1 / 195cc (11.90 cu. in)
Oil Type (Autolube Injection) / Ratio . . . . . . . . . . . . . . . Yamalube 2S / ø
FUEL SYSTEM:
Manufacturer / Model . . . . . . . . . . . . . . . . . . . . . . . Mikuni / VM26SS
Main Jet / Pilot Jet . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230 / 32.5
Air Screw (Turns Out) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5
Needle Jet / Jet Needle . . . . . . . . . . . . . . . . . . . . . . . . . P-6 / 5J22
Float Height . . . . . . . . . . . . . . . . . . . . 20.5 ~ 21.5mm (0.81 ~ 0.85 in)
Fuel Level . . . . . . . . . . . . . . . . . . . . . . . 0.5 ~ 1.5mm (0.02 ~ 0.06 in)
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1450 ~ 1550 rpm
Fuel Tank Capacity - Main / Reserve . . . . . 9L (2.38 US gal) / 2L (0.53 US gal)
Fuel Type / Octane . . . . . . . . . Premium Unleaded / ([R+M]/2) 90 or Higher
TRANSMISSION:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Speed Manual
Oil Type / Capacity . . . . . . . . . . . . Yamalube 4, 10W30 / 0.7L (0.74 US qt)
FINAL DRIVE:
- Chain Free Play . . . . . . . . . . . . . . . . . . 30 ~ 40mm (1.18 ~ 1.57 in)
- Chain Size / Links . . . . . . . . . . . . . . . . . . . . . . . . . . 520 / 92
SUSPENSION:
Front - Toe-In . . . . . . . . . . . . . . . . . . . . . . . 0 ~ 10mm (0.0 ~ 0.39 in)
- Spring Preload (Std) . . . . . . . . 2nd Position (From The Softest Setting)
Rear - Spring Preload (Std) . . . . . . . . . . . . . . . . . . . . . 230mm (9.1 in)
TIRES:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT21 x 7-10
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT21 x 10-8
June 2009
YFS200 1995~2006 “Blaster” Service Data
IGNITION SYSTEM:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CDI
Spark Plug Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . NGK, B8ES
Spark Plug Cap Ω . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5KΩ
Pickup Coil Color Code / Ω . . . . . . . . . . . . . . . . . . W/R ~ B / 16 ~ 24Ω
Source Coil Color Code / Ω . . . . . . . . . . . . . . . . . B/R ~ B / 192 ~ 288Ω
LIGHTING SYSTEM:
System Maximum Output . . . . . . . . . . . . . . . . . . . . 15.0V @ 8000 rpm
Lighting Coil / Ω . . . . . . . . . . . . . . . . . . . . . . . B/R ~ B / 0.16 ~ 0.24Ω
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 45W-45W
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 3.4W
TORQUE VALUES:
Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . . M14: 2.5m-kg (18 ft-lb)
Rear Axle Nut (See Service Manual for Procedure) . . . M38: 24.0m-kg (170 ft-lb)
Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . NGK-B8ES0-00-00
Air Filter Type & Part Number . . . . . . . . . . . . Washable / 2XJ-14451-00-00
Front Brake Lining . . . . . . . . . . . . . . . . . . . . . . . 4BE-W253E-00-00
Rear Brake Lining . . . . . . . . . . . . . . . . . . . . . . . . . 2XJ-25811-00-00
Headlight Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . 21V-84314-00-XX
Taillight Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A2-84714-41-00
Drain Bolt Sealing Washer . . . . . . . . . . . . . . . . . . . . 90201-12172-00
Float Valve Set . . . . . . . . . . . . . . . . . . . . . . . . . 2MA-14107-28-00
Float Bowl Gasket . . . . . . . . . . . . . . . . . . . . . . . . 304-14184-00-00
2 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . ACC-Y2R00-00-12
Transmission Oil . . . . . . . . . . . . . . . . . . . . ACC-Y4010-30-12 (10W30)
Throttle Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . 2XJ-26311-01-00
Clutch Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . 2XJ-26335-01-00
Rear Brake Cable . . . . . . . . . . . . . . . . . . . . . . . . . 2XJ-26361-01-00
Front Brake Lever . . . . . . . . . . . . . . . . . . . . . . . . 3GH-83922-10-00
Rear Brake Lever . . . . . . . . . . . . . . . . . . . . . . . . 23X-83912-00-00
YFB250 1995~1998
“Timberwolf 2WD”
Service Data (4BD)
ENGINE:
Engine Type . . . . . . . . . . . . . . . . . . . . . . . Air Cooler 4 Cycle, SOHC
Number Cylinders / Displacement . . . . . . . . . . . . 1 / 229.6cc (14.01 cu. in)
- Exhaust . . . . . . . . . . . . . . . . . . 0.11 ~ 0.15mm (0.004 ~ 0.006 in)
Capacity - Oil & Filter Change . . . . . . . . . . . . . . . . . . . 1.6L (1.7 US qt)
Fuel System:
Main Jet / Pilot Jet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 / 20
Pilot Screw (Turns Out) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Needle Jet / Jet Needle . . . . . . . . . . . . . . . . . . . . . . . . . O-0 / 5L10
Fuel Level Measured From Gask Surface . . . . 2 ~ 4mm (0.08 ~ 0.16 in) Below
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1350 ~ 1450 rpm
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5 ~ 4.5%
Fuel Tank Capacity - Main / Reserve . . . 9.2L (2.40 US gal) / 1.6L (0.42 US gal)
Transmission:
Type . . . . . . Constant Mesh, Semi-Automatic Clutch, 5 Speed with 1 Reverse
FINAL DRIVE:
Suspension:
Front - Toe In . . . . . . . . . . . . . . . . . . . . . . . 0 ~ 5mm (0.00 ~ 0.2 in)
Tires:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT22 x 7.00-10
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT22 x 10.00-10
April 2005
YFB250 1995~1998 “Timberwolf 2WD” Service Data
IGNITION SYSTEM:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CDI
Spark Plug Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . NGK, D7EA
Spark Plug Gap . . . . . . . . . . . . . . . . . . . 0.6 ~ 0.7mm (0.02 ~ 0.03 in)
Pickup Coil Color Code / Ω . . . . . . . . . . . . . . . W/R ~ W/G / 189 ~ 231Ω
Source Coil Color Code / Ω . . . . . . . . . . . . . . . . . . BR-B / 270 ~ 330Ω
CHARGING SYSTEM:
Battery - Model . . . . . . . . . . . . . . . . . . . . . . . . . . . GM12CZ-4A-2
Stator Coil Color Code / Ω . . . . . . . . . . . . . . . . . W ~ B / 0.72 ~ 0.88Ω
Lighting System:
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 25W-25W
Tailight / Brake Light . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 7.5W
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 3.4W
Torque Values:
Front Hub Nut . . . . . . . . . . . . . . . . . . . . . . . M16: 15.0m-kg (110 ft-lb)
Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . . . NGK-DR7EA-00-00
Oil Filter Type / Part Number . . . . . . . . . . . . Cartridge / 5H0-13440-00-00
Air Filter Type / Part Number . . . . . . . . . . . . . . Foam / 1YW-14451-00-00
Air Filter Guide . . . . . . . . . . . . . . . . . . . . . . . . . . 1YW-14458-01-00
Front / Rear Brake Lining . . . . . . . . . . . . . . . . . . . . 4BD-W2536-01-00
Headlight Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . 1YT-84314-00-00
Taillight Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . 3GD-84714-00-XX
Indicator Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . 123-83516-21-XX
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 705-82151-00-00
Drain Bolt Sealing Washer . . . . . . . . . . . . . . . . . . . . 93210-347A1-00
Float Valve Set . . . . . . . . . . . . . . . . . . . . . . . . . . 21V-14190-18-00
Float Bowl O-Ring / Gasket . . . . . . . . . . . . . . . . . . . 24W-14184-00-00
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4020-40-12 (20W40)
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4010-30-12 (10W30)
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BTY-YB12C-A0-00
Throttle Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . 4KD-26311-01-00
Starter Cable (Choke) . . . . . . . . . . . . . . . . . . . . . . 4BD-26331-00-00
Front Brake Cable / Rear Brake Cable . . . 4BD-26373-01-00 / 4KD-26341-01-00
Front Brake Lever / Front Brake Lever . . . 59V-83922-00-00 / 2HT-83912-00-00
YFB250F 1995~2000
“Timberwolf 4WD”
Service Data (4KD)
ENGINE:
- Exhaust . . . . . . . . . . . . . . . . . . 0.11 ~ 0.15mm (0.004 ~ 0.006 in)
Fuel System:
Needle Jet / Jet Needle . . . . . . . . . . . . . . . . . . . . . . . . . O-4 / 5L10
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1350 ~ 1450 rpm
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5 ~ 4.5%
Fuel Tank Capacity - Main / Reserve . . . 9.2L (2.40 US.gal) / 1.6L (0.42 US gal)
Transmission:
Oil Type / Capacity . . . SAE 80 API “GL-4” Hypoid Gear Oil / 0.67L (0.71 US qt)
Final Drive:
Suspension:
Front - Toe In . . . . . . . . . . . . . . . . . . . . . . 0 ~ 10mm (0.00 ~ 0.39 in)
Tires:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT22 x 7.00-10
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT22 x 10.00-10
April 2005
YFB250F 1995~2000 “Timberwolf 4WD” Service Data
IGNITION SYSTEM:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CDI
Source Coil Color Code / Ω . . . . . . . . . . . . . . . . . BR ~ B / 428 ~ 532Ω
Charging System:
Battery - Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . YB12C-A
Stator Coil Color Code / Ω . . . . . . . . . . . . . . . . . W ~ B / 0.72 ~ 0.88Ω
Lighting System:
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 25W-25W
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 3.4W
TORQUE VALUES:
Air Filter Guide . . . . . . . . . . . . . . . . . . . . . . . . . . 1YW-14458-01-00
Front / Rear Brake Lining . . . . . . . . . . . . . . . . . . . . 4BD-W2536-01-00
Taillight Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . 3GD-84714-00-XX
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 705-82151-00-00
Float Valve Set . . . . . . . . . . . . . . . . . . . . . . . . . . 21V-14190-18-00
Float Bowl O-Ring / Gasket . . . . . . . . . . . . . . . . . . . . 24W-14184-00-0
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4020-40-12 (20W40)
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4010-30-12 (10W30)
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BTY-YB12C-A0-00
Throttle Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . 4KD-26311-01-00
Starter Cable (Choke) . . . . . . . . . . . . . . . . . . . . . . 4BD-26331-00-00
Front Brake Cable / Rear Brake Cable . . . 4BD-26373-01-00 / 4KD-26341-01-00
Front Brake Lever / Rear Brake Lever . . . . 59V-83922-00-00 / 2HT-83912-00-00
YFM25B 2005~
“Bruin 250/Big Bear 250”
Service Data (1P0)
ENGINE:
Engine Type . . . . . . . . . . . . . . . . . . . . . . Air Cooled 4 Cycle, SOHC
- Exhaust . . . . . . . . . . . . . . . . . . 0.11 ~ 0.15mm (0.004 ~ 0.006 in)
FUEL SYSTEM:
Manufacturer / Model . . . . . . . . . . . . . . . . . . . . . . . . Mikuni / BSR33
Needle Jet / Jet Needle . . . . . . . . . . . . . . . . . . . . . . . P-2M / 5EP20
Clip Position / Slide Cutaway . . . . . . . . . . . . . . . . . . . . . . . . 2 / N/A
Fuel Level . . . . . . . . . . . . . . . . . . . . . 3 ~ 4mm (0.12 ~ 0.16 in) Above
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1400 ~ 1500 rpm
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.0 ~ 5.0%
Fuel Tank Capacity - Main / Reserve . . . . 12L (3.17 US gal) / 1.6L (0.42 US gal)
TRANSMISSION:
FINAL DRIVE:
Rear Drive Type . . . . . . . . . . . . . . . . . . . . . . Gear Drive “Live Axle”
SUSPENSION:
Front - Toe-In . . . . . . . . . . . . . . . . . . . . . . . . 0 ~ 5mm (0.0 ~ 0.2 in)
TIRES:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT22 x 7.00-10
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT22 x 10.00-10
June 2009
YFM25B 2005~ “Bruin 250/Big Bear 250” Service Data
ignition system:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DC-CDI
Spark Plug Type . . . . . . . . . . . . . . . . . . . . . . . . . . . NGK, DR7EA
Rotation Sensor Coil Color Code / Ω . . . . . . . . . . R ~ W/L / 0.058 ~ 0.086Ω
charging system:
Battery - Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . YB14A-A2
Stator Coil Color Code / Ω . . . . . . . . . . . . . . . . . W ~ W / 0.43 ~ 0.65Ω
lighting system:
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 25W-25W
Taillight / Brake Light . . . . . . . . . . . . . . . . . . . . . . . . . 12V 21W-5W
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 1.7W
torquetor values:
Front Caliper Bolts . . . . . . . . . . . . . . . . . . . . . . M8: 3.0m-kg (22 ft-lb)
Air Filter Type / Part Number . . . . . . . . . . . . . . Paper / 4XE-E4450-00-00
Front Brake Lining . . . . . . . . . . . . . . . . . . . . . . . 3GD-W0045-00-00
Rear Brake Lining . . . . . . . . . . . . . . . . . . . . . . . 4XE-WF531-00-00
Taillight Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A2-84714-41-00
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . . 2GV-82151-00-00 (20A)
Float Valve Set . . . . . . . . . . . . . . . . . . . . . . . . . . 1UY-14107-20-00
Float Bowl O-Ring / Gasket . . . . . . . . . . . . . . . . . . . 2LN-14147-00-00
Oil Type - Above 5°C (40°F) . . . . . . . . . . . . . . . . . . . 20W50 Yamalube
Oil Type - Below 15°C (60°F) . . . . . . . . . . . . . . . . . . . 10W40 Yamalube
Oil Type - Below 0°C (22°F) . . . . . . . . . . . . . . . 5W40 or 5W30 Yamalube
Rear Gear Case Oil . . . . . . . . . . . . . . . . . . . . . . ACC-SHAFT-LU-00
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BTY-YB14A-A2-00
Throttle Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . 4KB-26311-11-00
Rear Brake Cable . . . . . . . . . . . . . . . . . . . . . . . . . 4XE-26341-00-00
Rear Brake or Clutch Lever . . . . . . . . . . . . . . . . . . . 2HT-83912-00-00
YFM25X 1999~2004
“BearTracker”
Service Data (4XE)
ENGINE:
- Exhaust . . . . . . . . . . . . . . . . . . 0.11 ~ 0.15mm (0.004 ~ 0.006 in)
FUEL SYSTEM:
Manufacturer / Model . . . . . . . . . . . . . . . . . . . . . . . . Mikuni / BST34
Needle Jet / Jet Needle . . . . . . . . . . . . . . . . . . . . . . . P-2N / 5CE35
Fuel Level . . . . . . . . . . . . . . . . . . . . . . . . 1 ~ 2mm (0.04 ~ 0.08 in)
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1400 - 1500 rpm
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.0 ~ 5.0%
TRANSMISSION:
FINAL DRIVE:
SUSPENSION:
Front - Toe-In . . . . . . . . . . . . . . . . . . . . . . . 0 ~ 5mm (0.0 ~ 0.20 in)
Rear - Spring Preload (Std) . . . . . . . . 2nd Position (From The Softest Setting)
TIRES:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT22 x 7-12
- Nominal Pressure . . . . . . . . . . . . . . . . . . . . . . . 20kPa (2.9 psi)
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT22 x 10-12
April 2005
YFM25X 1999~2004 “BearTracker” Service Data
IGNITION SYSTEM:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DC-CDI
CHARGING SYSTEM:
LIGHTING SYSTEM:
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 25W-25W
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 1.7W
TORQUE VALUES:
Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . NGK-DR7EA-00-00
Oil Filter . . . . . . . . . . . . . . . . . . . . . . . Cartridge / 5H0-13440-00-00
Oil Filter O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . 93210-54175-00
Air Filter Type & Part Number . . . . . . . . . . . Disposable / 4XE-E4450-00-00
Rear Brake Lining . . . . . . . . . . . . . . . . . . . . . . . . 4XE-WF531-00-00
Taillight Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A2-84714-41-00
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . . . 2GV-82151-00-00 (20A)
Drain Bolt O Ring . . . . . . . . . . . . . . . . . . . . . . . . . 93210-347A1-00
Float Bowl O-Ring . . . . . . . . . . . . . . . . . . . . . . . . 2LN-14147-00-00
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4020-40-12 (20W40)
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4010-30-12 (10W30)
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BTY-YB14A-A2-00
Rear Brake Cable . . . . . . . . . . . . . . . . . . . . . . . . 4XE-26341-00-00
YFM35BA 2004~2006
“Bruin 2WD”
Service Data (5WH)
ENGINE:
Bore x Stroke . . . . . . . . . . . . . . . . . . . . 83 x 64.5mm (3.27 x 2.54 in)
- Exhaust . . . . . . . . . . . . . . . . . . 0.16 ~ 0.20mm (0.006 ~ 0.008 in)
Fuel System:
Manufacturer / Model . . . . . . . . . . . . . . . . . . . . . . . Mikuni / BSR33
Needle Jet / Jet Needle . . . . . . . . . . . . . . . . . . . . . . P-2M / 5ETY1-54
Float Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13mm (.51 in)
Fuel Level . . . . . . . . . . . . . 3 ~ 4mm (0.12 ~ 0.16 in) Above Gask. Surface
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1450 ~ 1550 rpm
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.0 ~ 5.0%
Fuel Tank Capacity - Main / Reserve . . . 13.5 L (3.6 US gal) / 3.L (0.87 US gal)
Transmission:
Type . . . . . . . . . . . . . . . . . . . . . . V-Belt Fully Automatic With Reverse
Final Drive:
Suspension:
Front - Toe In . . . . . . . . . . . . . . . . . . . . . . . . 0 ~ 10mm (0 ~ 0.39 in)
Rear - Spring Preload (Std) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Tires:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 8-12
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 10-12
June 2009
YFM35BA 2004~2006 “Bruin 2WD” Service Data
IGNITION SYSTEM:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DC-CDI
Spark Plug Gap . . . . . . . . . . . . . . . . . . . . 0.6 ~ 0.7mm (0.02 ~ 0.03 in)
Charging System:
Battery - Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . YTX14AH
Lighting System:
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 30W-30W
Tailight / Brake Light . . . . . . . . . . . . . . . . . . . . . . . . . 12V 21W-5W
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 1.7W
Torque Values:
Engine Drain Plug . . . . . . . . . . . . . . . . . . . . . . M8: 2.3m-kg (17 ft-lb)
Front & Rear Caliper Bolts . . . . . . . . . . . . . . . . . M8: 3.0m-kg (22 ft-lb)
Oil Filter Type / Part Number . . . . . . . . . . . . . Spin On / 5GH-13440-00-00
Air Filter Type / Part Number . . . . . . . . . . . . . . Foam / 5UH-E4451-00-00
Air Filter Guide . . . . . . . . . . . . . . . . . . . . . . . . . 5UH-E4458-00-00
Front Brake Lining / Rear Brake Lining . . 3GD-W0045-00-00 / 5VH-WF536-00-00
Headlight Bulb / Taillight Bulb . . . . . . . 5FU-H4314-00-00 / 1A2-84714-41-00
Indicator Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . 3FV-83517-00-00
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . 1AE-82151-00-00 (30A-BL)
- Additional Fuse . . . . . . . . . . . . . . . . . . 5JJ-82151-10-00 (15A-BL)
Float Valve Set . . . . . . . . . . . . . . . . . . . . . . . . . . 4SV-14107-20-00
Float Bowl O-Ring / Gasket . . . . . . . . . . . . . . . . . . . 5DM-14561-00-00
V-Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5UH-17641-00-00
4 Stroke Oil . . . . . . . ACC-Y4020-40-12 (20W40) / ACC-Y4010-30-12 (10W30)
4Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4ATV-53-12 (05W30)
Front Differential Oil . . . . . . . . . . . . . . . . . . . . . . ACC-SHAFT-DR-VE
Throttle Cable / Speedometer Cable . . . . 5GH-26311-01-00 / 5VH-H3550-00-00
Rear Brake Cable . . . . . . . . . . . . . . . . . . . . . . . . 5VH-F6331-00-00
Front Brake Lever . . . . . . . . . . . . . . . . . . . . . . . . 5KM-83922-00-00
YFM35FA 2004~2006
“Bruin 4WD”
Service Data (5UH)
ENGINE:
- Exhaust . . . . . . . . . . . . . . . . . . 0.16 ~ 0.20mm (0.006 ~ 0.008 in)
Capacity - Oil & Filter Change . . . . . . . . . . . . . . . . . . 2.3 L (2.4 US qt)
- Oil Change Only . . . . . . . . . . . . . . . . . . . . . . . 2.2 L (2.3 US qt)
Fuel System:
Needle Jet / Jet Needle . . . . . . . . . . . . . . . . . . . . . . P-2M / 5ETY1-54
Float Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13mm (0.51 in)
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1450 ~ 1550 rpm
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.0 ~ 5.0%
Transmission:
Final Drive:
Front Drive Type . . . . . . . . . . . . . . . Gear Drive / 2WD, 4WD Limited Slip
Suspension:
Front - Toe In . . . . . . . . . . . . . . . . . . . . . . . . 0 ~ 10mm (0 ~ 0.39 in)
Tires:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 8-12
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 10-12
June 2009
YFM35FA 2004~2006 “Bruin 4WD” Service Data
IGNITION SYSTEM:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DC-CDI
Charging System:
Lighting System:
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 30W-30W
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 1.7W
Torque Values:
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . 1AE-82151-00-00 (30A-BL)
V-Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5UH-17641-00-00
4Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4ATV-53-12 (05W30)
Throttle Cable / Speedometer Cable . . . . 5GH-26311-01-00 / 5VH-H3550-00-00
YFM35FG 2007~
“Grizzly 350 4WD”
Service Data (5UH)
ENGINE:
Engine Type . . . . . . . . . . . . . . . . . . . . . . . Air Cooled 4 Cycle, SOHC
- Exhaust . . . . . . . . . . . . . . . . . . 0.16 ~ 0.20mm (0.006 ~ 0.008 in)
FUEL SYSTEM:
Air Screw (Turns Out) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5
Needle Jet / Jet Needle . . . . . . . . . . . . . . . . . . . . . . . . P-2M / 5ETY2
Float Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13mm (.51 in)
Fuel Level . . . . . . . . . . . . 3 ~ 4mm (0.12 ~ 0.16 in) Above Gasket Surface
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1450 ~ 1550 rpm
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.0 ~ 5.0%
Fuel Type . . . . . . . . . . . . . . Premium Unleaded / ([R+M]/2) 86 or Higher
TRANSMISSION:
FINAL DRIVE:
SUSPENSION:
Front - Toe-In . . . . . . . . . . . . . . . . . . . . . . 0 ~ 10mm (0.00 ~ 0.39 in)
TIRES:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 8-12
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 10-12
June 2009
YFM35FG 2007~ “Grizzly 350 4WD” Service Data
ignition system:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DC-CDI
Ignition Coil Test Gap . . . . . . . . . . . . . . . . . . . . . . . . . 6mm (0.24 in)
Pickup Coil Color Code / Ω . . . . . . . . . . . . . . . . W/R ~ W/G/ 459 ~ 561Ω
charging system:
System Maximum Output . . . . . . . . . . . . . . . . . . . 14V 16A @ 5000 rpm
lighting system:
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 30W-30W
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 30W-30W
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 1.7W
torque values:
Front & Rear Caliper Bolts . . . . . . . . . . . . . . . . . . M8: 3.0m-kg (22 ft-lb)
Rear Brake Lining . . . . . . . . . . . . . . . . . . . . . . . . 5VH-WF536-00-00
Headlight Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . 5FU-H4314-00-00
Taillight Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A2-84714-41-00
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . 1AE-82151-00-00 (30A-BL)
- Additional Fuse . . . . . . . . . . . . . . . . . . . 5JJ-82151-50-00 (3A-BL)
Float Bowl O-Ring / Gasket . . . . . . . . . . . . . . . . . . . . 5DM-14561-00-00
V-Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5UH-17641-00-00
Throttle Cable / Speedometer . . . . . . . . 5GH-26311-01-00 / 5VH-H3550-00-00
Rear Brake Cable . . . . . . . . . . . . . . . . . . . . . . . . . 5VH-F6331-00-00
YFM35FGI 2007~
“Grizzly 350 4WD IRS”
Service Data (4S2)
ENGINE:
Valve Clearance (cold) - Intake . . . . . . . . . 0.06 ~ 0.10mm (0.002 ~ 0.004 in)
- Exhaust . . . . . . . . . . . . . . . . . . 0.16 ~ 0.20mm (0.006 ~ 0.008 in)
Oil type - Above 5°C (40°F) . . . . . . . . . . . . . . . . . . Yamalube 4, 20W40
Oil type - Below 15°C (60°F) . . . . . . . . . . . . . . . . . Yamalube 4, 10W30
Oil type - Below 0°C (32°F) . . . . . . . . . . . . . . . . . . . Yamalube 4, 5W30
FUEL SYSTEM:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single Carburetor
Air Screw (Turns Out) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Needle Jet / Jet Needle . . . . . . . . . . . . . . . . . . . . . . . P-2M / 5ETY3
Float Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13mm (.51 in)
Fuel Level . . . . . . . . . . . . . 3 ~ 4mm (0.12 ~ 0.16 in) Above Gasket Surface
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1450 ~ 1550 rpm
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.0 ~ 5.0%
Fuel Type . . . . . . . . . . . . . . . Premium Unleaded / ([R+M]/2) 86 or Higher
TRANSMISSION:
Oil Type / Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . SEE ENGINE
FINAL DRIVE:
SUSPENSION:
Front - Toe-In . . . . . . . . . . . . . . . . . . . . . . 0 ~ 10mm (0.00 ~ 0.39 in)
TIRES:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 8-12
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 10-12
June 2009
YFM35FGI 2007~ “Grizzly 350 4WD IRS” Service Data
ignition system:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DC-CDI
charging system:
lighting system:
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 30W-30W
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 1.7W
torque values:
Air Filter Guide . . . . . . . . . . . . . . . . . . . . . . . . . . 5UH-E4458-00-00
Rear Brake Lining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Taillight Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A2-84714-41-00
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . 1AE-82151-00-00 (30A-BL)
- Additional Fuse . . . . . . . . . . . . . . . . . 5JJ-82151-30-00 (10A-BL)
V-Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5UH-17641-00-00
Front Differential Oil . . . . . . . . . . . . . . . . . . . . . . . ACC-SHAFT-LU-00
Rear Gear Case Oil . . . . . . . . . . . . . . . . . . . . . . . ACC-SHAFT-LU-00
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BTY-YTX14-AH-BS
Throttle Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . 5GH-26311-01-00
Starter Cable (Choke) . . . . . . . . . . . . . . . . . . . . . . 5VH-F6331-00-00
Speedometer Cable . . . . . . . . . . . . . . . . . . . . . . . 5VH-H3550-00-00
Rear Brake Cable . . . . . . . . . . . . . . . . . . . . . . . . . 4S2-26341-00-00
YFM35G 2007~
Service Data (5WH)
ENGINE:
- Exhaust . . . . . . . . . . . . . . . . . . 0.16 ~ 0.20mm (0.006 ~ 0.008 in)
FUEL SYSTEM:
Air Screw (Turns Out) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5
Needle Jet / Jet Needle . . . . . . . . . . . . . . . . . . . . . . . . P-2M / 5ETY2
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1450 ~ 1550 rpm
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.0 ~ 5.0%
TRANSMISSION:
FINAL DRIVE:
SUSPENSION:
Front - Toe-In . . . . . . . . . . . . . . . . . . . . . . 0 ~ 10mm (0.00 ~ 0.39 in)
- Spring Preload (Std) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
TIRES:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 8-12
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 10-12
June 2009
YFM35G 2007~ “Grizzly 350 2WD” Service Data
ignition system:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DC-CDI
Ignition Coil Test Gap . . . . . . . . . . . . . . . . . . . . . . . . . 6mm (0.24 in)
Pickup Coil Color Code / Ω . . . . . . . . . . . . . . . . W/R ~ W/G / 459 ~ 561Ω
charging system:
lighting system:
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 30W-30W
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 1.7W
torque values:
Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . . . M12: 1.8m-kg (13 ft-lb)
Front & Rear Caliper Bolts . . . . . . . . . . . . . . . . . . M8: 3.0m-kg (22 ft-lb)
Air Filter Guide . . . . . . . . . . . . . . . . . . . . . . . . . . 5UH-E4458-00-00
Rear Brake Lining . . . . . . . . . . . . . . . . . . . . . . . . 5VH-WF536-00-00
Taillight Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A2-84714-41-00
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . . 1AE-82151-00-00 (30A-BL)
V-Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5UH-17641-00-00
Throttle Cable / Speedometer . . . . . . . . 5GH-26311-01-00 / 5VH-H3550-00-00
YFM35X 2006~
“Wolverine 350 2WD”
Service Data (3D5)
ENGINE:
Engine Type . . . . . . . . . . . . . . . . . . . . . . Air Cooled 4 Cycle, SOHC
Bore x Stroke . . . . . . . . . . . . . . . . . . . 83.0 x 64.5mm (3.27 x 2.54 in)
- Exhaust . . . . . . . . . . . . . . . . . . 0.16 ~ 0.20mm (0.006 ~ 0.008 in)
Capacity - Oil & Filter Change . . . . . . . . . . . . . . . . . 2.20L (2.33 US qt)
- Oil Change Only . . . . . . . . . . . . . . . . . . . . . 2.30L (2.43 US qt))
FUEL SYSTEM:
Needle Jet / Jet Needle . . . . . . . . . . . . . . . . . . . . . . . P-2M / 5ETY3
Fuel Level . . . . . . . . . . . . . . . . . . . . . 3 ~ 4mm (0.12 ~ 0.16 in) Above
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1450 ~ 1550 rpm
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.0 ~ 5.0%
TRANSMISSION:
FINAL DRIVE:
SUSPENSION:
Front - Toe-In . . . . . . . . . . . . . . . . . . . . . . . . 0 ~ 5mm (0.0 ~ 0.2 in)
TIRES:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 8-12
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT23 x 10-12
June 2009
YFM35X 2006~ “Wolverine 350 2WD” Service Data
ignition system:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DC-CDI
charging system:
lighting system:
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 30W-30W
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 3.4W
torque values:
Front Caliper Bolts . . . . . . . . . . . . . . . . . . . . . M8: 3.0m-kg (22 ft-lb)
Rear Caliper Bolts . . . . . . . . . . . . . . . . . . . . . M10: 2.8m-kg (20 ft-lb)
Oil Filter Type / Part Number . . . . . . . . . . . . Cartridge / 1UY-13440-02-00
Air Filter Type / Part Number . . . . . . . . . . . . . . . Foam / 1UY-14451-00-00
Air Filter Guide . . . . . . . . . . . . . . . . . . . . . . . . . . 1UY-14458-01-00
Rear Brake Lining . . . . . . . . . . . . . . . . . . . . . . . 1UY-W0046-00-00
Taillight Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A2-84714-41-00
Indicator Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . 123-83516-21-XX
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . . 2GV-82151-00-00 (20A)
Float Bowl O-Ring / Gasket . . . . . . . . . . . . . . . . . . . 2LN-14147-00-00
Oil Type - Above 5°C (40°F) . . . . . . . . . . . . . . . . . . 20W50 Yamalube
Oil Type - Below 0°C (22°F) . . . . . . . . . . . . . . 5W40 or 5W30 Yamalube
Rear Gear Case Oil . . . . . . . . . . . . . . . . . . . . . ACC-SHAFT-LU-00
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BTY-YB12C-A0-00
Throttle Cable . . . . . . . . . . . . . . . . . . . . . . . . . . 4KB-26311-10-00
Speedometer Cable . . . . . . . . . . . . . . . . . . . . . . 4KB-83550-00-00
Reverse Cable . . . . . . . . . . . . . . . . . . . . . . . . . . 4KB-2637E-02-00
Front Brake Cable . . . . . . . . . . . . . . . . . . . . . . . . 4KB-26351-01-00
Rear Brake Cable . . . . . . . . . . . . . . . . . . . . . . . . 4KB-26341-00-00
Front Brake Lever . . . . . . . . . . . . . . . . . . . . . . . . 1UY-83922-01-00
Rear Brake or Clutch Lever . . . . . . . . . . . . . . . . . . . 1UY-83912-01-00
YFM350ER 1995
“Moto-4”
Service Data (3HP)
ENGINE:
- Exhaust . . . . . . . . . . . . . . . . . . 0.16 ~ 0.20mm (0.006 ~ 0.008 in)
Oil Type - Below 0°*C (32°F) . . . . . . . . . . . . . . . . . . Yamalube 4, 5W30
Fuel System:
Manufacturer / Model . . . . . . . . . . . . . . . . . . . . . . Mikuni / BTM32SH
Needle Jet / Jet Needle . . . . . . . . . . . . . . . . . . . . . . . . . N-8 / 5H26
Fuel Level Measured From Gask Surface . . . . 1 ~ 2mm (0.04 ~ 0.08 in) Above
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1450 ~ 1550 rpm
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5 ~ 5.5%
Fuel Tank Capacity - Main / Reserve . . . . 11L (2.9 US.gal) / 1.2L (0.32 US gal)
Transmission:
Final Drive:
- Periodic Oil Change Capacity . . . . . . . . . . . . . . . 0.25L(0.27 US qt)
Front Drive Type . . . . . . . . . . . . . . . . . . . . . Gear Drive / Limited Slip
Suspension:
Front - Toe In . . . . . . . . . . . . . . . . . . . . . . 0 ~ 10mm (0.00 ~ 0.39 in)
TIRES:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 12-9
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 10-12
April 2005
YFM350ER 1995 “Moto-4” Service Data
IGNITION SYSTEM:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CDI
Primary Ω / Secondary Ω . . . . . . . . . . . . . 0.357 ~ 0.483Ω / 5.44 ~ 7.36KΩ
Pickup Coil Color Code / Ω . . . . . . . . . . . . . . . . . . Y ~ G / 171 ~ 209Ω
Source Coil Color Code / Ω . . . . . . . . . . . . . . . . . . Br ~ G / 270 ~ 330Ω
Charging System:
Lighting System:
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 25W-25W
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 3.4W
Torque Values:
Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . NGK-D8EA0-00-00
Air Filter Guide . . . . . . . . . . . . . . . . . . . . . . . . . 1YW-14458-00-00
Front Brake Lining . . . . . . . . . . . . . . . . . . . . . . . 4BD-W2536-01-00
Rear Brake Lining . . . . . . . . . . . . . . . . . . . . . . . 2HR ~ W0045-00-00
Headlight Bulb . . . . . . . . . . . . . . . . . . . . . . . . . 102-84314-00-XX
Taillight Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . 3GD-84714-00-00
Indicator Bulb . . . . . . . . . . . . . . . . . . . . . . 4R0-83517-00-00 12V/3.4
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . . . 1AE-82151-00-00 (30A)
Float Bowl O-Ring / Gasket . . . . . . . . . . . . . . . . . . . . 1UY-14147-00-00
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4020-40-12 (20W40)
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4010-30-12 (10W30)
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BTY-YB14A-A1-00
Throttle Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . 3HP-26311-10-00
Starter Cable (Choke) . . . . . . . . . . . . . . . . . . . . . . 1YW-26331-01-00
Speedometer Cable . . . . . . . . . . . . . . . . . . . . . . . 1YW-83550-00-00
Reverse Cable . . . . . . . . . . . . . . . . . . . . . . . . . . 3HP-2637F-00-00
Front Brake Cable / Rear Brake Cable . . . 3GH-26361-01-00 / 1YW-26351-01-00
Front Brake Lever / Rear Brake Lever . . . . . . . . . . 3GH-83922-10-00 / N/A
YFM350FW 1995~1996
“Big Bear 4WD”
Service Data (3HN)
ENGINE:
- Exhaust . . . . . . . . . . . . . . . . . . 0.16 ~ 0.20mm (0.006 ~ 0.008 in)
Fuel System:
Needle Jet / Jet Needle . . . . . . . . . . . . . P-0 / 4DP11 (CA. P-0M / 4DP16)
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1450 ~ 1550 rpm
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5 ~ 5.5%
Transmission:
Final Drive:
Suspension:
Front - Toe In . . . . . . . . . . . . . . . . . . . . . . 5 ~ 15mm (0.19 ~ 0.59 in)
TIRES:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 8-12
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 10-12
April 2005
YFM350FW 1995~1996 “Big Bear 4WD” Service Data
IGNITION SYSTEM:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CDI
Charging SysteM:
System Maximum Output . . . . . . . . . . . . . . . . . 14V 14.5A @ 3000 rpm
Lighting System:
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 25W-25W
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 3.4W
Torque Values:
Front Brake Lining . . . . . . . . . . . . . . . . . . . . . . . 3HN-W2535-10-00
Rear Brake Lining . . . . . . . . . . . . . . . . . . . . . . . . 4WV-W2536-01-00
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . . . 1AE-82151-00-00 (30A)
Float Bowl O-Ring / Gasket . . . . . . . . . . . . . . . . . . . . 2LN-14147-00-00
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4020-40-12 (20W40)
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4010-30-12 (10W30)
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BTY-YB14A-A1-00
Throttle Cable . . . . . . . . . . . . . . . . . . . . . . . . . . 3HN-26311-00-00
Speedometer Cable . . . . . . . . . . . . . . . . . . . . . . . 2HR-83550-01-00
Reverse Cable . . . . . . . . . . . . . . . . . . . . . . . . . . 4GB-2637F-10-00
Front Brake Cable / Rear Brake Cable . . . . . . . . . . N/A / 3HN-26341-00-00
Front Brake Lever . . . . . . . . . . . . . . . . . . . . . . . . 38W-83922-00-00
YFM350FWB 1997~1999
“Big Bear 4WD”
Service Data (5FT)
ENGINE:
- Exhaust . . . . . . . . . . . . . . . . . . 0.16 ~ 0.20mm (0.006 ~ 0.008 in)
Fuel System:
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1450 ~ 1550
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5 ~ 5.5%
Transmission:
Final Drive:
Suspension:
Front - Toe In . . . . . . . . . . . . . . . . . . . . . . 5 ~ 15mm (0.19 ~ 0.59 in)
TIRES:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 8-12
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 10-12
April 2005
YFM350FWB 1997~1999 “Big Bear 4WD” Service Data
IGNITION SYSTEM:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CDI
Charging SysteM:
Lighting System:
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 25W-25W
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 3.4W
Torque Values:
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . . . 1AE-82151-00-00 (30A)
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4020-40-12 (20W40)
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4010-30-12 (10W30)
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BTY-YB14A-A1-00
YFM350FWJ “Big Bear SE 4WD”
1997
Service Data (4WU)
ENGINE:
Valve Clearance Cold) - Intake . . . . . . . . . 0.06 ~ 0.10mm (0.002 ~ 0.004 in)
- Exhaust . . . . . . . . . . . . . . . . . . 0.16 ~ 0.20mm (0.006 ~ 0.008 in)
Fuel System:
Needle Jet / Jet Needle . . . . . . . . . . . . . . . . . . . . . . . . . N-8 / 5H26
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1450 ~ 1550 rpm
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5 ~ 5.5%
Transmission:
Final Drive:
Suspension
Front - Toe In . . . . . . . . . . . . . . . . . . . . . . 5 ~ 15mm (0.19 ~ 0.59 in)
Tires:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 8-12
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 10-12
April 2005
YFM350FWJ 1997 “Big Bear SE 4WD” Service Data
IGNITION SYSTEM:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CDI
Primary Ω / Secondary Ω . . . . . . . . . . . . (0.357 ~ 0.483) Ω / 5.44 ~ 7.36KΩ
Pickup Coil Color Code / Ω . . . . . . . . . . . . . . . . . . R ~ W / 459 ~ 561Ω
Charging System:
Lighting System:
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2V 25W-25W
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 3.4W
Torque Values:
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . . . 1 AE-82151-00-00 (30A)
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4020-40-12 (20W40)
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4010-30-12 (10W30)
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BTY-YB14A-A1-00
Front Brake Lever / Rear Brake Lever . . . 38W-83922-00-00 / 2HT-83912-00-00
YFM35FX 1995~2005
“Wolverine 4WD”
Service Data (4KB) (2D4)
ENGINE:
- Exhaust . . . . . . . . . . . . . . . . . . 0.16 ~ 0.20mm (0.006 ~ 0.008 in)
FUEL SYSTEM:
Needle Jet / Jet Needle . . . . . . . . . . . . . . . . . . . . . . . . P-OM / 5H65
Fuel Level . . . . . . . . . . . . . . . . . . . . . . . . 1 ~ 2mm (0.04 ~ 0.08 in)
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1450 - 1550 rpm
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5 ~ 5.5%
TRANSMISSION:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Speed Semi-Automatic
FINAL DRIVE:
Front Drive Type . . . . . . . . . . . . . . . . . . . . . . Gear Drive, 4WD LSD
- Oil Type . . . . . . . . . . . . SAE 80 API “GL-5” Hypoid Gear Oil For LSD
SUSPENSION:
Front - Toe-In . . . . . . . . . . . . . . . . . . . . . . . 0 ~ 5mm (0.0 ~ 0.20 in)
TIRES:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 8-12
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT23 x 10-12
June 2009
YFM35FX 1995~2005 “Wolverine 4WD” Service Data
IGNITION SYSTEM:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DC-CDI
CHARGING SYSTEM:
LIGHTING SYSTEM:
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 30W-30W
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 3.4W
TORQUE VALUES:
Oil Filter . . . . . . . . . . . . . . . . . . . . . . . Cartridge / 1UY-13440-02-00
Oil Filter O Ring . . . . . . . . . . . . . . . . . . . . . . . . . . 93210-54452-00
Air Filter Type & Part Number . . . . . . . . . . . . Washable / 1UY-14451-00-00
Rear Brake Lining . . . . . . . . . . . . . . . . . . . . . . . . 1UY-W0046-00-00
Taillight Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A2-84714-41-00
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . . . 2GV-82151-00-00 (20A)
Drain Bolt 0 Ring . . . . . . . . . . . . . . . . . . . . . . . . . 93210-35512-00
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4020-40-12 (20W40)
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4010-30-12 (10W30)
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BTY-YB12C-A0-00
Rear Brake Cable . . . . . . . . . . . . . . . . . . . . . . . . 4KB-26341-00-00
Speedometer Cable . . . . . . . . . . . . . . . . . . . . . . . 4KB-83550-00-00
YFM350R 2004~
“Raptor 350”
Service Data (5YT)
ENGINE:
- Exhaust . . . . . . . . . . . . . . . . . . 0.16 ~ 0.20mm (0.006 ~ 0.008 in)
- Oil Change Only . . . . . . . . . . . . . . . . . . . . . . . . 2.L (2.5 US qt)
Fuel System:
Needle Jet / Jet Needle . . . . . . . . . . . . . . . . . . . . . . . P-0M / 5JFC39
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1450 ~ 1550 rpm
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5 ~ 4.5%
Fuel Tank Capacity - Main / Reserve . . . . . 9.0L (2.4 US gal) / 1.9L (0.5 US gal)
Transmission:
Type . . . . . . . . . . . Constant Mesh, Manual Clutch, 6 Speed with 1 Reverse
Final Drive:
- Chain Free Playh . . . . . . . . . . . . . . . . 25 ~ 35mm (0.98 ~ 1.38 in)
- Chain Size / Links . . . . . . . . . . . . . . . . . . . . . . . . . . 520 / 98
- Drive Sprocket Teeth / Driven Sprocket Teeth . . . . . . . . . . . . . 13 / 38
SUspension:
Front - Toe In . . . . . . . . . . . . . . . . . . . . . . . . 0 ~ 10mm (0 ~ 0.39 in)
Rear - Spring Preload (Std) . . . . . . . . . . . . . . . . . . . . 228.5mm (9.0 in)
Tires:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT22 x 7-10
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT22 x 10-9
April 2005
YFM350R 2004~ “Raptor 350” Service Data
IGNITION SYSTEM:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DC-CDI
Source Coil Color Code / Ω . . . . . . . . . . . . . . . R ~ W/L / 0.270 ~ 0.330Ω
Charging System:
Lighting System:
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 30W-30W
Tailight / Brake Light . . . . . . . . . . . . . . . . . . . . . . . 12V 21W-12V 5W
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 3.4W
Torque Values:
Front Hub Nuts / Rear . . . . . M14: 8.5m-kg (61 ft-lb) / M16: 12.0m-kg (85 ft-lb)
Front Caliper Bolts / Rear . . . . . . M8: 2.8m-kg (20 ft-lb) / M8: 2.3 m-kg (17 ft-lb)
Headlight Bulb . . . . . . . . . . . . . . . . . . . . . . . . . 4KB-84314-00-00
Taillight Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A2-84714-41-00
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . . . 3GY-82151-00-00 (15A)
Float Valve Set . . . . . . . . . . . . . . . . . . . . . . . . . . 5YT-14190-25-00
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4020-40-12 (20W40)
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4010-30-12 (10W30)
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BTY-YTZ10-S0-00
Throttle Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . 5YT-26311-00-00
Clutch Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . 5YT-26311-00-00
Rear Brake Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Front Brake Lever . . . . . . . . . . . . . . . . . . . . . . . . . 5LP-83922-00-00
YFM350U 1996~1999
“Big Bear 2WD”
Service Data (5FE)
ENGINE:
- Exhaust . . . . . . . . . . . . . . . . . . 0.16 ~ 0.20mm (0.006 ~ 0.008 in)
Fuel System:
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1450 ~ 1550 rpm
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5 ~ 5.5%
Transmission:
Final Drive:
SUspension
Front - Toe In . . . . . . . . . . . . . . . . . . . . . . . . 0 ~ 10mm (0 ~ 0.39 in)
Tires:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 8-12
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 12-9
April 2005
YFM350U 1996~1999 “Big Bear 2WD” Service Data
IGNITION SYSTEM:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CDI
Charging System:
Lighting System:
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 25W-25W
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 3.4W
Torque Values:
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . . . 1AE-82151-00-00 (30A)
Float Bowl O-Ring / Gasket . . . . . . . . . . . . . . . . . . . . 1UY-14147-00-00
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4020-40-12 (20W40)
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4010-30-12 (10W30)
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BTY-YB14A-A1-00
Rear Brake Cable . . . . . . . . . . . . . . . . . . . . . . . . 3HN-26341-00-00
YFM350X 1995~2004
“Warrior”
Service Data (5NF)
ENGINE:
- Exhaust . . . . . . . . . . . . . . . . . . 0.16 ~ 0.20mm (0.006 ~ 0.008 in)
FUEL SYSTEM:
Needle Jet / Jet Needle . . . . . . . . . . . . . . . . 0.6 / 5J18 (CA. 0-6M / 5J31)
Clip Position / Slide Cutaway . . . . . . . . . . . . . . . . . 3 / N/A (CA. 1 / N/A)
Fuel Level . . . . . . . . . . . . . . . . . . . . . . . . 2 ~ 3mm (0.08 ~ 0.12 in)
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1450 - 1550 rpm
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5 ~ 5.5%
Fuel Tank Capacity - Main / Reserve . . . . . 9.0L (2.4 US gal) / 1.9L (0.5 US gal)
TRANSMISSION:
FINAL DRIVE:
- Chain Size / Links . . . . . . . . . . . . . . . . . . . . . . . . . . 520 / 98
SUSPENSION:
Front - Toe-In . . . . . . . . . . . . . . . . . . . . . . 17 ~ 27mm (0.67 ~ 1.06 in)
- Spring Preload (Std) . . . . . . . . . 1st Position (From The Softest Setting)
- Damping (Std) . . . . . . . . . 15 Clicks (From The Fully Turned In Position)
TIRES:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT22 x 7-10
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT22 x 10-9
June 2009
YFM350X 1995~2004 “Warrior” Service Data
IGNITION SYSTEM:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DC-CDI
CHARGING SYSTEM:
LIGHTING SYSTEM:
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 30W-30W
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 3.4W
TORQUE VALUES:
Oil Filter O Ring . . . . . . . . . . . . . . . . . . . . . . . . . . 93210-54452-00
Taillight Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A2-84714-41-00
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . . . 1UY-82151-00-00 (15A)
Drain Bolt 0 Ring . . . . . . . . . . . . . . . . . . . . . . . . . 93210-35512-00
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4020-40-12 (20W40)
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4010-30-12 (10W30)
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BTY-YB12C-A0-00
Throttle Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . 3GD-26311-01-00
Clutch Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . 1UY-26335-00-00
Rear Brake Cable . . . . . . . . . . . . . . . . . . . . . . . . . 1UY-26341-02-00
Rear Brake Lever . . . . . . . . . . . . . . . . . . . . . . . . . 5LP-83912-00-00
YFZ350 1995~2006
“Banshee”
Service Data (5FK)
ENGINE:
Engine Type . . . . . . . . . . . . . . . . . . . . . . . . Liquid Cooled, 2 Stroke
Oil Type (Premix) / Ratio . . . . . . . . . . . . . . . . . . . Yamalube 2R / 24:1
COOLING SYSTEM:
Coolant Type . . . Ethylene Glycol With Corrosion Inhibitor For Aluminum Engines
Coolant Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1:1
Coolant Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5L (1.6 US qt)
FUEL SYSTEM:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dual Carburetor
Manufacturer / Model . . . . . . . . . . . . . . . . . . . . . . . Mikuni / VM26SS
Air Screw (Turns Out) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Needle Jet / Jet Needle . . . . . . . . . . . . . . . . . . . . . . . . . . 0-8 / 5N7
Fuel Level . . . . . . . . . . . . . . . . . . . . . . . 0.5 ~ 1.5mm (0.02 ~ 0.06 in)
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1450 - 1550 rpm
Fuel Type / Octane . . . . . . . . . Premium Unleaded / ([R+M]/2) 90 or Higher
TRANSMISSION:
Oil Type / Capacity . . . . . . . . . . . . . Yamalube 4, 10W30 / 1.5L (1.6 US qt)
FINAL DRIVE:
- Chain Size / Links . . . . . . . . . . . . . . . . . . . . . . . . . . 520 / 104
SUSPENSION:
Front - Toe-In . . . . . . . . . . . . . . . . . . . . . . . 0 ~ 10mm (0.0 ~ 0.39 in)
- Spring Preload (Std) . . . . . . . . 3rd Position (From The Softest Setting)
- Compression Damping (Std) . . 10 Clicks (From The Fully Turned Out Position)
- Rebound Damping (Std) . . . 10 Clicks (From The Fully Turned In Position)
TIRES:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT21 x 7-10
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT20 x 10-9
June 2009
YFZ350 1995~2006 “Banshee” Service Data
IGNITION SYSTEM:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CDI
Spark Plug Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . NGK, B8ES
Primary Ω / Secondary Ω . . . . . . . . . . . . . . . 1.44 ~ 1.76Ω / 5.28 ~ 7.92KΩ
Source Coil Color Code / Ω . . . . . . . . . . . . . . . . . . G ~ R / 13.7 ~ 20.5Ω
LIGHTING SYSTEM:
Source Coil Color Code / Ω . . . . . . . . . . . . . . . . . . Y ~ B / 0.26 ~ 0.38Ω
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 30W-30W
TORQUE VALUES:
Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . NGK-B8ES0-00-00
Air Filter Type & Part Number . . . . . . . . . . . . Washable / 2GU-14451-00-00
Air Filter Guide . . . . . . . . . . . . . . . . . . . . . . . . . . 5FK-14458-00-00
Taillight Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A2-84714-41-00
Float Valve Set . . . . . . . . . . . . . . . . . . . . . . . . . 1UA-14190-28-00
Float Bowl Gasket . . . . . . . . . . . . . . . . . . . . . . . . 304-14184-00-00
2 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . ACC-Y2R00-00-12
Transmission Oil . . . . . . . . . . . . . . . . . . . . ACC-Y4010-30-12 (10W30)
Throttle Cable . . . . . . . . . . . . . . . . . . . . . . . . . . 2GU-26260-01-00
Clutch Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . 2GU-26335-01-00
Rear Brake Cable . . . . . . . . . . . . . . . . . . . . . . . . . 1UY-26361-02-00
Rear Brake Lever . . . . . . . . . . . . . . . . . . . . . . . . . 5LP-83912-00-00
YFM4A 2003~2004
“Kodiak 2WD”
Service Data (5VH)
ENGINE:
Engine Type . . . . . . . . . . . . . . . . . . . . . Liquid Cooler 4 Cycle, SOHC
- Exhaust . . . . . . . . . . . . . . . . . . 0.16 ~ 0.20mm (0.006 ~ 0.008 in)
Oil Type - Below 15*C (60°F) . . . . . . . . . . . . . . . . . Yamalube 4, 10W30
Cooling System:
Coolant Type . . Ethylene Glycol With Corrosion Inhibitors For Aluminum Engines
Coolant Ratio / Capacity . . . . . . . . . . . . . . . . . . 1:1 / 1.1L (1.16 US qt)
Fuel System:
Needle Jet / Jet Needle . . . . . . . . . . . . . . . . . . . . . . P-0M / 5EP13-55
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1450 ~ 1550 rpm
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.0 ~ 5.0%
Transmission:
Final Drive:
Suspension:
Front - Toe In . . . . . . . . . . . . . . . . . . . . . . . . 0 ~ 10mm (0 ~ 0.39 in)
TIRES:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 8-12
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 10-12
June 2009
YFM4A 2003~2004 “Kodiak 2WD” Service Data
IGNITION SYSTEM:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DC-CDI
Spark Plug Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . NGK, DR8EA
Spark Plug Gap / Spark Plug Cap Ω . . . . . . . 0.6 ~ 0.7mm (0.02 ~ 0.03 in) / 10KΩ
CHARGING SYSTEM:
Lighting System:
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 30W-30W
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 1.7W
Torque Values:
Front / Rear Caliper Bolts . . . . . . . . . . . . . . . . . . M8: 3.0m-kg (22 ft-lb)
Air Filter Type / Part Number . . . . . . . . . . . . . . Foam / 5ND-E4451-00-00
Air Filter Guide . . . . . . . . . . . . . . . . . . . . . . . . . 5ND-E4458-00-00
Front Brake Lining / Rear Brake Lining . . . . 3GD-W0045-00-00 / 5VH-WF536-00-00
Headlight / Taillight Bulb . . . . . . . . . . 5FU-H4314-00-00 / 1A2-84714-41-00
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . 1AE-82151-00-00 (30A-BL)
V-Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5GH-17641-00-00
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4020-40-12 (20W40)
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4010-30-12 (10W30)
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BTY-YTX14-AH-LB
Throttle Cable . . . . . . . . . . . . . . . . . . . . . . . . . . 5GH-26311-00-00
Starter Cable (Choke) . . . . . . . . . . . . . . . . . . . . . . 5GH-26331-02-00
YFM4FA 2003~2004
“Kodiak 4WD”
Service Data (5TE)
ENGINE:
- Exhaust . . . . . . . . . . . . . . . . . . 0.16 ~ 0.20mm (0.006 ~ 0.008 in)
Cooling System:
Coolant Ratio / Capacity . . . . . . . . . . . . . . . . . . 1:1 / 1.1 L (1.16 US qt)
Fuel System:
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1450 ~ 1550 rpm
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.0 ~ 5.0%
Transmission:
Final Drive:
Suspension:
Front - Toe In . . . . . . . . . . . . . . . . . . . . . . . . 0 ~ 10mm (0 ~ 0.39 in)
Tires:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 8-12
- Nominal Pressure . . . . . . . . . . . . . 0.22 ~ 0.28 Kg/cm (3.2 ~ 4.1psi)
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 10-12
- Nominal Pressure . . . . . . . . . . . . . 0.22 ~ 0.28 Kg/cm (3.2 ~ 4.1psi)
April 2005
YFM4FA 2003~2004 “Kodiak 4WD” Service Data
IGNITION SYSTEM:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DC-CDI
Spark Plug Gap / Spark Plug Cap Ω . . . . 0.6 ~ 0.7mm (0.02 ~ 0.03 in) / 10KΩ
Charging System:
Lighting System:
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 30W-30W
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 1.7W
Torque Values:
Front / Rear Caliper Bolts . . . . . . M8: 3.0m-kg (22 ft-lb) / M8: 3.0m-kg (22 ft-lb)
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . 1AE-82151-00-00 (30A-BL)
V-Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5GH-17641-00-00
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4020-40-12 (20W40)
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4010-30-12 (10W30)
Front Differential Oil / Rear Gear Case Oil . . . . . . . . . . ACC-SHAFT-DR-VE
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BTY-YTX14-AH-LB
YFM4FA 2005~2008
“Kodiak 4WD”
Service Data (1P1)
ENGINE:
- Exhaust . . . . . . . . . . . . . . . . . . 0.16 ~ 0.20mm (0.006 ~ 0.008 in)
Oil Type - Below 15*C (60°F) . . . . . . . . . . . . . . . . . Yamalube 4, 10W30
- Oil Change Only . . . . . . . . . . . . . . . . . . . . . . . . 2.L (2.4 US qt)
Cooling System:
Fuel System:
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1450 ~ 1550 rpm
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.0 ~ 5.0%
Transmission:
V-Belt Width / Limit . . . . . . . . . . . . . . 30.7mm (1.21 in) / 27.6mm (1.09 in)
Final Drive:
Front Drive Type . . . . . . Gear Drive / 2WD, 4WD Limited Slip & 4WD Locking
Suspension:
Front - Toe In . . . . . . . . . . . . . . . . . . . . . . . . 0 ~ 10mm (0 ~ 0.39 in)
TIRES:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 8-12
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 10-12
June 2009
IGNITION SYSTEM:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DC-CDI
Spark Plug Type / Spark Plug Gap . . . . NGK, DR8EA / 0.6 ~ 0.7mm (0.02 ~ 0.03 in)
CHARGING SYSTEM:
Battery - Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . YTX20L-BS
Lighting System:
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 30W-30W
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LED
Torque Values:
Front Brake Lining / Rear Brake Lining . . . . 3GD-W0045-00-00 / 5GH-W0046-10-00
Headlight / Taillight Bulb . . . . . . . . . . 5FU-H4314-00-00 / 1A2-84714-41-00
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . 1AE-82151-00-00 (30A-BL)
V-Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5GH-17641-00-00
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4020-40-12 (20W40)
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4010-30-12 (10W30)
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BTY-YTX20-LB-S0
Front Brake Lever / Rear . . . . . . . . . . 5KM-83922-00-00 / 5GH-26341-01-00
YFM40 2000~2004
“Big Bear 2WD”
Service Data (5GW)
ENGINE:
- Exhaust . . . . . . . . . . . . . . . . . . 0.16 ~ 0.20mm (0.006 ~ 0.008 in)
FUEL SYSTEM:
Fuel Level . . . . . . . . . . . . . . . . . . . . . . . . . 3 ~ 4mm (0.12 ~ 0.16 in)
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1450 - 1550 rpm
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5 ~ 5.5%
TRANSMISSION:
FINAL DRIVE:
SUSPENSION:
Front - Toe-In . . . . . . . . . . . . . . . . . . . . . . . 0 ~ 10mm (0.0 ~ 0.39 in)
TIRES:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 8-12
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 11-10
April 2005
YFM40 2000~2004 “Big Bear 2WD” Service Data
IGNITION SYSTEM:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DC-CDI
CHARGING SYSTEM:
LIGHTING SYSTEM:
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 30W-30W
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 1.7W
TORQUE VALUES:
Oil Filter O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . 93210-54452-00
Rear Brake Lining . . . . . . . . . . . . . . . . . . . . . . . . 5FU-WF536-00-00
Headlight Bulb . . . . . . . . . . . . . . . . . . . . . . . . . 5FU-H4314-00-00
Taillight Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A2-84714-41-00
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . . . 1AE-82151-00-00 (30A)
- Additional Fuse . . . . . . . . . . . . . . . . . . . . 36Y-82151-00-00 (15A)
- Additional Fuse . . . . . . . . . . . . . . . . . . . 42X-82151-00-00 (10A)
Float Bowl O-Ring . . . . . . . . . . . . . . . . . . . . . . . . 5DM-14561-00-00
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4020-40-12 (20W40)
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4010-30-12 (10W30)
Throttle Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . 5FU-26311-00-00
Starter Cable (Choke) . . . . . . . . . . . . . . . . . . . . . . 5FU-26331-10-00
Rear Brake Cable . . . . . . . . . . . . . . . . . . . . . . . . 5FU-26341-00-00
YFM40F 2000~2006
“Big Bear 4WD”
Service Data (5FU)
ENGINE:
- Exhaust . . . . . . . . . . . . . . . . . . 0.16 ~ 0.20mm (0.006 ~ 0.008 in)
FUEL SYSTEM:
Fuel Level . . . . . . . . . . . . . . . . . . . . . . . . . 3 ~ 4mm (0.12 ~ 0.16 in)
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1450 - 1550 rpm
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5 ~ 5.5%
TRANSMISSION:
FINAL DRIVE:
Front Drive Type . . . . . . . . . . . . . . . . . . . Gear Drive, 2WD-4WD LSD
- Oil Type . . . . . . . . . . . . SAE 80 API “GL-5” Hypoid Gear Oil For LSD
SUSPENSION:
Front - Toe-In . . . . . . . . . . . . . . . . . . . . . . . 0 ~ 10mm (0.0 ~ 0.39 in)
TIRES:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 8-12
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 10-12
June 2009
YFM40F 2000~2006 “Big Bear 4WD” Service Data
IGNITION SYSTEM:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DC-CDI
CHARGING SYSTEM:
LIGHTING SYSTEM:
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 30W-30W
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 3.4W
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 1.7W
TORQUE VALUES:
Oil Filter O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . 93210-54452-00
Rear Brake Lining . . . . . . . . . . . . . . . . . . . . . . . . 5FU-WF536-00-00
Taillight Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A2-84714-41-00
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . . . 1AE-82151-00-00 (30A)
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4020-40-12 (20W40)
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4010-30-12 (10W30)
Starter Cable (Choke) . . . . . . . . . . . . . . . . . . . . . . 5FU-26331-10-00
Speedometer Cable . . . . . . . . . . . . . . . . . . . . . . . 4WV-83550-00-00
Rear Brake Cable . . . . . . . . . . . . . . . . . . . . . . . . 5FU-26341-00-00
YFM40FB 2007~
“Big Bear 400 IRS”
Service Data (4S1)
ENGINE:
- Exhaust . . . . . . . . . . . . . . . . . . 0.16 ~ 0.20mm (0.006 ~ 0.008 in)
Oil Type - Above 5˚C (40˚F) . . . . . . . . . . . . . . . . . . Yamalube 4, 20W40
Oil Type - Below 15˚C (60˚F) . . . . . . . . . . . . . . . . . Yamalube 4, 10W30
Oil Type - Below 0˚C (32˚F) . . . . . . . . . . . . . . . . . . . Yamalube 4, 5W30
FUEL SYSTEM:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single Carburetor
Needle Jet / Jet Needle . . . . . . . . . . . . . . . . . . . . . . . P-0M / 5EP9-55
Float Height . . . . . . . . . . . . . . . . . . . . . . . 12 ~ 14mm (0.47 ~ 0.55 in)
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1450 ~ 1550 rpm
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5 ~ 5.5%
TRANSMISSION:
FINAL DRIVE:
- Oil Type . . . . . . . . . . . . Yamaha Friction Modified Shaft Drive Gear Oil
Front Drive Type . . . . . . . Gear Drive / 2WD 4WD Limited Slip & 4WD Locking
- Oil Type . . . . . . . . . . . . Yamaha Friction Modified Shaft Drive Gear Oil
SUSPENSION:
Front - Toe-In . . . . . . . . . . . . . . . . . . . . . . 5 ~ 15mm (0.20 ~ 0.59 in)
TIRES:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 8-12
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 10-1
- Nominal Pressure . . . . . . . . . . . . . 0.22 ~ 0.28 Kg/cm (3.2 ~ 4.1 psi
June 2009
YFM40FB 2007~ “Big Bear 400 IRS” Service Data
ignition system:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DC-CDI
charging system:
lighting system:
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 30W-30W
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 1.7W
torque values:
Rear Caliper Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Air Filter Type / Part Number . . . . . . . . . . . . . . Paper / 4XE-E4450-00-00
Air Filter Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Rear Brake Lining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Taillight Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A2-84714-41-00
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . 1AE-82151-00-00 (30A)
- Additional Fuse . . . . . . . . . . . . . . . . . . . . 42X-82151-00-00 (10A)
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4020-40-12 (20W40)
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . . ACC-Y4010-30-12 (10W30)
Front Differential Oil . . . . . . . . . . . . . . . . . . . . . . ACC-SHAFT-LU-00
Starter able (Choke) . . . . . . . . . . . . . . . . . . . . . . . 5FU-26331-10-00
Rear Brake Cable . . . . . . . . . . . . . . . . . . . . . . . . . 4S1-26341-00-00
YFM400A 2000~2001
“Kodiak 2WD”
Service Data (5HA)
ENGINE:
- Exhaust . . . . . . . . . . . . . . . . . . 0.16 ~ 0.20mm (0.006 ~ 0.008 in)
Cooling System:
Coolant Type . . . . Ethylene Glycol With Corrosion Inhibitors For Aluminum Engines
Coolant Ratio / Capacity . . . . . . . . . . . . . . . . . 1 :1 / 1.1 L (1.14 US qt)
Fuel System:
Main Jet / Pilot Jet . . . . . . . . . . . . . . . . . . . 132.5 / 17.5 (CA. 130 / 17.5)
Needle Jet / Jet Needle . . . . . . . . . . P-0M / 5EP7-55 (CA. P-0M / 5EP11-55)
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1450 ~ 1550 rpm
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.0 ~ 5.0%
Transmission:
Final Drive:
Suspension:
Front - Toe In . . . . . . . . . . . . . . . . . . . . -10 ~ 10mm (-0.39 ~ 0.39 in)
Tires:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 8-12
- Nominal Pressure . . . . . . . . . . . . . 0.22 ~ 0.28 kg/cm (3.2 ~ 4.0 psi)
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 10-12
April 2005
IGNITION SYSTEM:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DC-CDI
Charging System:
Lighting System:
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 30W-30W
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 3.4W
Torque Values:
Front / Rear Caliper Bolts . . . . . . M8: 3.0m-kg (22 ft-lb) / M8: 3.0m-kg (22 ft-lb)
Front Brake Lining / Rear Brake Lining . . 3GD-W0045-00-00 / 5GH-W0046-10-00
Headlight Bulb / Taillight Bulb . . . . . . . . 4KB-84314-00-00 / 1A2-84714-41-00
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . 1AE-82151-00-00 (30A-BL)
V-Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5GH-17641-00-00
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4020-40-12 (20W40)
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4010-30-12 (10W30)
Speedometer Cable . . . . . . . . . . . . . . . . . . . . . . . 5GH-83550-00-00
Rear Brake Cable / Front Brake Lever . . . 5GH-26341-01-00 / 5GH-83922-00-00
YFM400F 1995~1999
“Kodiak 4WD”
Service Data (5EH) (4SH) (4GB)
ENGINE:
- Exhaust . . . . . . . . . . . . . . . . . . 0.16 ~ 0.20mm (0.006 ~ 0.008 in)
Fuel System:
Main Jet / Pilot Jet . . . . . . . . . . . . . . . . . . 112.5 / 42.5 (CA. 115 / 42.5)
Needle Jet / Jet Needle . . . . . . . . . . . . . . . . . . . . . . P-0M / 4DHY13
Fuel Level Measured From Gask Surface . . . . 1 ~ 2mm (0.04 ~0.08 in) Above
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1450 ~ 1550 rpm
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.0 ~ 5.0%
Transmission:
Final Drive:
- Periodic Oil Change Capacity . . . . . . . . . . . . . . . 0.19 L (0.20 US qt)
Suspension:
Front - Toe In . . . . . . . . . . . . . . . . . . . . . . . . 0 ~ 10mm (0 ~ 0.39 in)
Tires:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 8-12
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 10-12
June 2009
YFM400F 1995~1999 “Kodiak 4WD” Service Data
IGNITION SYSTEM:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CDI
Charging System:
Lighting System:
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 30W-30W
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 3.4W / 12V 1.7W
Torque Values:
Front Brake Pad Kit (1999 5EH) . . . . . . . . . . . . . . . . . 3GD-W0045-01-00
Indicator Bulb . . . . . . . . . . . . . . . . . . . . . 3GM-83517-00-00 12V/1.7W
Indicator Bulb . . . . . . . . . . . . . . . . . . . . . 4R0-83517-00-00 12V / 3.4
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . 1AE-82151-00-00 (30A-BL)
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4020-40-12 (20W40)
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4010-30-12 (10W30)
Throttle Cable . . . . . . . . . . . . . . . . . . . . . . . . . . 4WU-26311-00-00
Speedometer Cable . . . . . . . . . . . . . . . . . . . . . . . 5EH-83550-00-00
Rear Brake Cable . . . . . . . . . . . . . . . . . . . . . . . . 4WU-26341-00-00
Front Brake Lever / Rear Brake Lever . . . 38W-83922-00-00 / 2HT-83912-00-00
YFM400FA 2000~2002
“Kodiak 4WD”
Service Data (5GH)
ENGINE:
Engine Type . . . . . . . . . . . . . . . . . . . . . . Liquid Cooler 4 Cycle, SOHC
- Exhaust . . . . . . . . . . . . . . . . . . 0.16 ~ 0.20mm (0.006 ~ 0.008 in)
Oil Type - Above 5°C (40°F) . . . . . . . . . . . . . . . . . . Yamalube 4, 20W40
Cooling System:
Fuel System:
Main Jet / Pilot Jet . . . . . . . . . . . . . . . . . . . 132.5 / 17.5 (CA. 130 / 17.5)
Needle Jet / Jet Needle . . . . . . . . . . P-0M / 5EP7-55 (CA. P-0M / 5EP11-55)
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1450 ~ 1550
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.0 ~ 5.0
Transmission:
Final Drive:
Suspension:
Front - Toe In . . . . . . . . . . . . . . . . . . . . -10 ~ 10mm (-0.39 ~ 0.39 in)
Tires:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 8-12
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 10-12
- Nominal Pressure . . . . . . . . . . . . . . 0.22 ~ 0.28 kg/cm (3.2 ~ 4.0 psi)
April 2005
YFM400FA 2000~2002 “Kodiak 4WD” Service Data
IGNITION SYSTEM:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DC-CDI
Spark Plug Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . NGK, DR8EA
Spark Plug Gap / Spark Plug Cap Ω . . . . . . 0.6 ~ 0.7mm (0.02 ~ 0.03 in) / 10KΩ
Charging System:
Lighting System:
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 30W-30W
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 3.4W
Torque Values:
Front Caliper Bolts / Rear Caliper Bolts . . . M8: 3.0m-kg (22 ft-lb) / M8: 3.0m-kg (22 ft-lb)
Front Brake Lining / Rear Brake Lining . . 3GD-W0045-00-00 / 5GH-W0046-10-00
Headlight Bulb / Taillight Bulb . . . . . . . . 4KB-84314-00-00 / 1A2-84714-41-00
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . 1AE-82151-00-00 (30A-BL)
V-Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5GH-17641-00-00
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4020-40-12 (20W40)
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4010-30-12 (10W30)
Speedometer Cable . . . . . . . . . . . . . . . . . . . . . . . 5GH-83550-00-00
Front Brake Cable / Rear Brake Cable . . . . . . . . . . N/A / 5GH-26341-01-00
Front Brake Lever / Rear Brake Lever . . . 5GH-83922-00-00 / 2HT-83912-00-00
YFM45FA 2003~2004
“Kodiak 450 4WD”
Service Data (5ND)
ENGINE:
- Exhaust . . . . . . . . . . . . . . . . . . 0.16 ~ 0.20mm (0.006 ~ 0.008 in)
Cooling System:
Fuel System:
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1450 ~ 1550 rpm
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.0 ~ 5.0%
Transmission:
Final Drive:
Suspension:
Front - Toe In . . . . . . . . . . . . . . . . . . . . . . . . 0 ~ 10mm (0 ~ .39 in)
Tires:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 8-12
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 10-12
- Nominal Pressure . . . . . . . . . . . . . . 0.22 ~ 0.28 Kg/cm (3.2 ~ 4.1psi)
April 2005
YFM45FA 2003~2004 “Kodiak 450 4WD” Service Data
IGNITION SYSTEM:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DC-CDI
Charging System:
Lighting System:
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 30W-30W
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LED
Torque Values:
Front / Rear Brake Lining . . . . . . . . . 3GD-W0045-00-00 / 5GH-W0046-10-00
Main Fuse . . . . . . . . . . . . . . . . . . . 1AE-82151-00-00 . FUSE (30A-BL)
- Additional Fuse . . . . . . . . . . . . . . 5JJ-82151-10-00 FUSE (15A-BL)
- Additional Fuse . . . . . . . . . . . . . . 5JJ-82151-30-00 FUSE (10A-BL)
- Additional Fuse . . . . . . . . . . . . . . . 5JJ-82151-50-00 FUSE (3A-BL)
V-Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5GH-17641-00-00
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4020-40-12 (20W40)
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4010-30-12 (10W30)
Rear Brake Cable . . . . . . . . . . . . . . . . . . . . . . . . 5GH-26341-01-00
YFM45FA“Kodiak 450 4WD”2005~2007
Service Data (1D9)
ENGINE:
- Exhaust . . . . . . . . . . . . . . . . . . 0.16 ~ 0.20mm (0.006 ~ 0.008 in)
Cooling System:
Fuel System:
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1450 ~ 1550 rpm
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.0 ~ 5.0%
Transmission:
Final Drive:
Suspension:
Front - Toe In . . . . . . . . . . . . . . . . . . . . . . . . 0 ~ 10mm (0 ~ 0.39 in)
Tires:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 8-12
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 10-12
June 2009
YFM45FA 2005~2007 “Kodiak 450 4WD” Service Data
IGNITION SYSTEM:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DC-CDI
Charging System:
Lighting System:
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 30W-30W
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LED
Torque Values:
Front & Rear Hub Nuts . . . . . . . . . . . . . . . . . . M16: 15.0m-kg (110 ft-lb)
Front / Rear Brake Lining . . . . . . . . . 3GD-W0045-00-00 / 1D9-W0046-00-00
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . 1AE-82151-00-00 (30A-BL)
V-Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5GH-17641-00-00
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4020-40-12 (20W40)
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4010-30-12 (10W30)
YFM45FG 2008~
Service Data (17S)
ENGINE:
Engine Type . . . . . . . . . . . . . . . . . . . . . Liquid Cooled 4 Cycle, SOHC
- Exhaust . . . . . . . . . . . . . . . . . . 0.16 ~ 0.20mm (0.006 ~ 0.008 in)
COOLING SYSTEM:
Coolant Ratio / Capacity . . . . . . . . . . . . . . . . . . . 1:1 / 1.3L (1.37 US qt)
FUEL SYSTEM:
Pilot Screw (Turns Out) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1450 ~ 1550 rpm
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5 ~ 5.5%
TRANSMISSION:
Oil Type / Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . SEE ENGINE
FINAL DRIVE:
- Oil Type . . . . . . . . . . . Yamaha Friction Modified Shaft Drive Gear Oil
SUSPENSION:
Front - Toe-In . . . . . . . . . . . . . . . . . . . . . . . . 0 ~ 10mm (0 ~ 0.39 in)
TIRES:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 8-12
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 10-12
June 2009
YFM45FG 2008~ “Grizzly 450 4WD” Service Data
ignition system:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DC-CDI
charging system:
lighting system:
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 30W-30W
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LED
torque values:
Air Filter Guide . . . . . . . . . . . . . . . . . . . . . . . . . . 5ND-E4458-00-00
Rear Brake Lining . . . . . . . . . . . . . . . . . . . . . . . . 5GH-W0046-10-00
Taillight Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A2-84714-41-00
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . . 1AE-82151-00-00 (30A-BL)
Drain Bolt Sealing Washer . . . . . . . . . . . . . . . . . . . . . 214-11198-01-00
V-Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5GH-17641-00-00
Starter Cable (Choke) . . . . . . . . . . . . . . . . . . . . . 5GH-26331-02-00
yfm45fx “Wolverine 450 Sport 4WD”
2006~
Service Data (3c2)
ENGINE:
Engine Type . . . . . . . . . . . . . . . . . . . . Liquid Cooled 4 Cycle, SOHC
Bore x Stroke . . . . . . . . . . . . . . . . . . . . 84.5 x 75mm (3.33 x 2.95 in)
Number Cylinders / Displacement . . . . . . . . . . . . 1 / 420cc (25.67 cu. in)
- Exhaust . . . . . . . . . . . . . . . . . . 0.16 ~ 0.20mm (0.006 ~ 0.008 in)
Capacity - Oil & Filter Change . . . . . . . . . . . . . . . . . . 2.4L (2.5 US qt)
COOLING SYSTEM:
Coolant Type . . Ethylene Glycol with Corrosion Inhibitors for Aluminum Engines
FUEL SYSTEM:
Main Jet / Pilot Jet / Pilot Screw (Turns Out) . . . . . . . . . . . 131.3 / 17.5 / 1.5
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1450 ~ 1550 rpm
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 ~ 5%
Fuel Type . . . . . . . . . . . . . . Unleaded Regular / ( [R+M] / 2 ) 86 or Higher
TRANSMISSION:
Type . . . . . . . . . . . . . . . . . . . . . . V-Belt Fully Automatic with Reverse
FINAL DRIVE:
Rear Drive Type . . . . . . . . . . . . . . . . . . . . . . . Gear Drive Live Axle
- Oil Type SAE . . . . . . . . . . . . . . . . . . 80 API GL-4 Hypoid Gear Oil
- Oil Type . . . . . . . . . . . . . . . . . . SAE 80 API GL-4 Hypoid Gear Oil
SUSPENSION:
Front - Toe In . . . . . . . . . . . . . . . . . . . . . . . . 0 ~ 10mm (0 ~ 0.39 in)
TIRES:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT23 x 8-12
- Nominal Pressure . . . . . . . . . . . . . 0.37 ~ 0.43Kg/cm (5.0 ~ 6.0 psi)
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT23 x 10-12
June 2009
YFM45FX 2006~ “Wolverine 450 Sport 4WD” Service Data
ignition system:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DC-CDI
charging system:
Charging System Type . . . . . . . . . . . . . . . . . . . . . . . . A/C Magneto
Maximum Output . . . . . . . . . . . . . . . . . . . . . . 14V 19A @ 5000 rpm
Battery - Manufacturer / Model . . . . . . . . . . . . . . . . . . . ø / YTX20L-BS
lighting system:
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 30W-30W
Taillight / Indicator . . . . . . . . . . . . . . . . . . . . . . 12V 21W-5W / LED
torque values:
Drain Plug, Engine . . . . . . . . . . . . . . . . . . . . . M8: 2.3m-kg (17 ft-lb)
Air Filter Type / Part Number . . . . . . . . . . . . . . Foam / 5UG-E4451-00-00
Air Filter Guide . . . . . . . . . . . . . . . . . . . . . . . . . 5UG-E4458-00-00
Rear Brake Lining . . . . . . . . . . . . . . . . . . . . . . . 5GH-W0046-00-00
Taillight Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . 256-84714-60-00
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . 1AE-82151-00-00 (30A-BL)
V-Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5GH-17641-00-00
Starter Cable (Choke) . . . . . . . . . . . . . . . . . . . . . . 3C2-F6331-00-00
Park Brake Cable . . . . . . . . . . . . . . . . . . . . . . . . . 3C2-26341-00-00
YFZ450 2004~2005
“YFZ450”
Service Data (5TG)
ENGINE:
- Exhaust . . . . . . . . . . . . . . . . . . 0.20 ~ 0.25mm (0.008 ~ 0.010 in)
- Oil Change Only . . . . . . . . . . . . . . . . . . . . . . 1.75L (1.85 US qt)
Cooling System:
Fuel System:
Manufacturer / Model . . . . . . . . . . . . . . . . . . . . . . . Keihin / FCR39H
Needle Jet / Jet Needle . . . . . . . . . . . . . . . . . . . . . . . . . NA / NDS4
Clip Position / Slide Cutaway . . . . . . . . . . . . . . . . . . . . . . . . . 4 / 1.5
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1750 ~ 1850 rpm
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.0 ~ 6.0%
Transmission:
Type . . . . . . . . . . . . . . . . . . . Constant Mesh, Manual Clutch, 5 Speed
Final Drive:
Rear Drive Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chain drive
- Chain Free Play . . . . . . . . . . . . . . . . . 25 ~ 35mm (0.98 ~ 1.38 in)
- Chain Size / Links . . . . . . . . . . . . . . . . . . . . . . . . . . 520 / 96
Suspension:
Front - Toe In . . . . . . . . . . . . . . . . . . . . . . 2 ~ 12mm (0.08 ~ 0.47 in)
- Spring Preload (Std) . . . . . . . . . . . . . . . . . . . . 255mm (10.04 in)
- Compression Damping (Std) . . 11 Clicks (From The Fully Turned In Position)
- Rebound Damping (Std) . . . . 12 Clicks (From The Fully Turned In Position)
Rear - Spring Preload (Std) . . . . . . . . . . . . . . . . . . . . 244mm (9.61 in)
- Compression Damping (Std) 1 3/4 turns (From The Fully Turned In Position)
- Rebound Damping (Std) . . 1 3/4 turns (From The Fully Turned In Position)
Tires:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT21 x 7-10
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT20 x 10-9
June 2009
YFZ450 2004~2005 Service Data
IGNITION SYSTEM:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DC-CDI
Spark Plug Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . NGK, CR8E
Charging System:
Battery - Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GT7B-4
Stator Coil Color Code / Ω . . . . . . . . . . . . . . W ~ Ground / 0.29 ~ 0.43Ω
Lighting System:
Lighting Coil Color Code / Ω . . . . . . . . . . . . . . Y ~ Ground / 0.22 ~ 0.34Ω
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 30W-30W
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 1.7W
Torque Values:
Oil Tank Drain Plug . . . . . . . . . . . . . . . . . . . . . M12: 2.0m-kg (14 ft-lb)
Rear Axle Nuts (See Service Manual For Procedure) . . M46: 10.0m-kg (72 ft-lb)
Rear Axle Bearing Hub Nuts . . . . . . . . . . . . . . . . M14 8.5m-kg (61 ft-lb)
Chain Adjuster Lock Nuts . . . . . . . . . . . . . . . . . M8: 1.6m-kg (11.0 ft-lb)
Drive Sprocket Nuts . . . . . . . . . . . . . . . . . . . . . M18: 7.5m-kg (54 ft-lb)
Driven Sprocket Nuts . . . . . . . . . . . . . . . . . . . M10: 5.5m-kg (40 ft-lb)
TUNE UP / MAINTENANCE PARTS
Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . NGK-CR8E-00-00
Oil Filter Type / Part Number . . . . . . . . . . . . . Cartridge / 5TA-13440-00-00
Air Filter Type / Part Number . . . . . . . . . . . . . . Foam / 5TG-14451-00-00
Air Filter Guide . . . . . . . . . . . . . . . . . . . . . . . . . . 5TG-14458-00-00
Front Brake Lining / Rear Brake Lining . . 5TG-W0045-00-00 / 5LP-W0046-50-00
Headlight Bulb / Taillight Bulb . . . . . . . . 4KB-84314-01-00 / 256-84714-61-00
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . 36Y-82151-00-00 (15A)
Float Valve Set . . . . . . . . . . . . . . . . . . . . . . . . . 4MX-14392-00-00
Float Bowl O-Ring / Gasket . . . . . . . . . . . . . . . . . . . 5JG-14984-00-00
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4UC-82100-01-00
Throttle Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . 5TG-26311-00-00
Clutch Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . 5TG-26335-00-00
Rear Brake Cable . . . . . . . . . . . . . . . . . . . . . . . . 5TG-26341-00-00
Front Brake Lever . . . . . . . . . . . . . . . . . . . . . . . . 5TG-83922-00-00
Rear Brake or Clutch Lever . . . . . . . . . . . . . . . . . . . . 5TJ-83912-00-00
YFZ450 2006~
“YFZ450”
Service Data (5TG) (5D3)
ENGINE:
- Exhaust . . . . . . . . . . . . . . . . . . 0.20 ~ 0.25mm (0.008 ~ 0.010 in)
COOLING SYSTEM:
Coolant Type . . . Ethylene Glycol With Corrosion Inhibitors For Aluminum Engines
FUEL SYSTEM:
Manufacturer / Model . . . . . . . . . . . . . . . . . . . . . . . Keihin / FCR39H
Main Jet / Pilot Jet . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 / 42
Needle Jet / Jet Needle . . . . . . . . . . . . . . . . . . . . . . . . NA / NGNR
Clip Position / Slide Cutaway . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 1.5
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1750 ~ 1850 rpm
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.5 ~ 6.5%
Fuel Tank Capacity - Main / Reserve . . 10.0L (2.649 US gal) / 1.9L (0.50 US gal)
TRANSMISSION:
Type . . . . . . . . . . . . . . . . . . . Constant Mesh, Manual Clutch, 5 Speed
FINAL DRIVE:
- Chain Size / Links . . . . . . . . . . . . . . . . . . . . . . . . . . 520 / 96
- Drive sprocket Teeth / Driven Sprocket Teeth . . . . . . . . . . . . . 14 / 38
SUSPENSION:
Front - Toe-In . . . . . . . . . . . . . . . . . . . . . . . 2 ~ 12mm (0.08 ~ 0.47)
- Spring Preload (Std) . . . . . . . . . . . . . . . . . . . . 255mm (10.04 in)
- Compression Damping (Std) . 11 Clicks (From The Fully Turned In Position)
- Rebound Damping (Std) . . . 12 Clicks (From The Fully Turned In Position)
Rear - Spring Preload (Std) . . . . . . . . . . . . . . . . . . . 244mm (9.61 in)
- Compression Damping (Std) 1-3/4 Turns (From The Fully Turned In Position)
- Rebound Damping (Std) . . . 1-3/4Turns (From The Fully Turned In Position)
TIRES:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT21 x 7-10
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT20 x 10-9
- Nominal Pressure . . . . . . . . . . . . . . . . . . . 0.235 Kg/cm (5.0 psi)
June 2009
YFZ450 2006~ “YFZ450” Service Data
ignition system:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DC-CDI
charging system:
Battery - Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GT7B-4
Stator Coil Color Code / Ω . . . . . . . . . . . . . . W ~ Ground / 0.29 ~ 0.43Ω
lighting system:
Lighting Coil Color Code / Ω . . . . . . . . . . . . . . . Y-Ground / 0.22 ~ 0.34Ω
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 30W-30W
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 1.7W
torque values:
Oil Tank Drain Plug . . . . . . . . . . . . . . . . . . . . M12: 2.0m-kg (14 ft-lb)
Rear Axle Nuts (See Service Manual For Procedure) . . M46: 10.0m-kg (72 ft-lb)
Rear Axle Bearing Hub Nuts . . . . . . . . . . . . . . . . M14 8.5m-kg (61 ft-lb)
Chain Adjuster Lock Nuts . . . . . . . . . . . . . . . . . . M8: 1.6m-kg (11.0 ft-lb)
Drive Sprocket Nuts . . . . . . . . . . . . . . . . . . . . M8: 1.6m-kg (11.0 ft-lb)
Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . . . NGK-CR8E0-00-00
Oil Filter Type / Part Number . . . . . . . . . . . . . Cartridge / 5TA-13440-00-00
Air Filter Guide . . . . . . . . . . . . . . . . . . . . . . . . . 5TG-14458-00-00
Front Brake Lining . . . . . . . . . . . . . . . . . . . . . . . 5TG-W0045-00-00
Rear Brake Lining . . . . . . . . . . . . . . . . . . . . . . . 5LP-W0046-50-00
Taillight Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . 256-84714-61-00
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . . . 36Y-82151-00-00 (15A)
Float Valve Set . . . . . . . . . . . . . . . . . . . . . . . . . 4MX-14392-00-00
Float Bowl O-Ring / Gasket . . . . . . . . . . . . . . . . . . . 5JG-14984-00-00
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4UC-82100-01-00
Throttle Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . 5TG-26311-00-00
Clutch Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . 5TG-26335-00-00
Rear Brake Cable . . . . . . . . . . . . . . . . . . . . . . . . 5TG-26341-00-00
Front Brake Lever . . . . . . . . . . . . . . . . . . . . . . . . 5TG-83922-00-00
Rear Brake or Clutch Lever . . . . . . . . . . . . . . . . . . . 5TG-83912-00-00
YFZ450R 2009~
“YFZ450R”
Service Data (18P)
ENGINE:
Engine Type . . . . . . . . . . . . . . . . . . . . Liquid Cooled 4 Cycle, DOHC
- Exhaust . . . . . . . . . . . . . . . . . . 0.20 ~ 0.25mm (0.008 ~ 0.010 in)
COOLING SYSTEM:
FUEL SYSTEM:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Injection
Manufacturer / Model . . . . . . . . . . . . . . . . . . . . . . . Mikuni / 42EHS
Main Jet / Pilot Jet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Needle Jet / Jet Needle . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Clip Position / Slide Cutaway . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Float Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1950 ~ 2050 rpm
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5 ~ 9.0%
Fuel Tank Capacity - Main / Reserve . . . 10.0 L (2.64 US gal) / 3.4 L (0.90 US gal)
TRANSMISSION:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . Constant Mesh, 5 Speed
FINAL DRIVE:
- Chain Size / Links . . . . . . . . . . . . . . . . . . . . . . . . . . 520 / 98
SUSPENSION:
Front - Toe-In . . . . . . . . . . . . . . . . . . . . . . . 2 ~ 12mm (0.08 ~ 0.47)
- Spring Preload (Std) . . . . . . . . . . . . . . . . . . . 289.8mm (11.41 in)
- Compression Damping (Std) Lo / Hi . . . . . . . . . . 10 Clicks (1 Turn Out)
- Rebound Damping (Std) . . . . . . . . . . . . . . . . . . . . 12 Clicks Out
Rear - Spring Preload (Std) . . . . . . . . . . . . . . . . . . 265.0mm (10.43 in)
- Compression Damping (Std) Lo / Hi . . . . . . . . 8 Clicks Out / 1 Turn Out
TIRES:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT21 x 7R10
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT20 x 10R9
June 2009
YFZ450R 2009~ “YFZ450R” Service Data
ignition system:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TCI-Digital
charging system:
Battery - Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . YTZ-7S
System Maximum Output . . . . . . . . . . . . . . . . 14.0V 265 W @ 5000 rpm
lighting system:
Lighting Coil Color Code / Ω . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 30W-30W
Taillight / Brake Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LED
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LED
torque values:
Front Hub Nut . . . . . . . . . . . . . . . . . . . . . . . . M14: 7.0 m-kg (50 ft-lb)
Front Caliper Bolts . . . . . . . . . . . . . . . . . . . . . M8: 2.8 m-kg (20 ft-lb)
Rear Caliper Bolts . . . . . . . . . . . . . . . . . . . . . M10: 4.3 m-kg (31 ft-lb)
Rear Hub Nuts (See Service Manual) . . . . . . . . . . M16: 20 m-kg (145 ft-lb)
Rear Axle Nuts (See Service Manual For Procedure) . . M38: 25 m-kg (181 ft-lb)
Rear Axle Nut Set Screws . . . . . . . . . . . . . . . . . M6: 0.7 m-kg (5.1 ft-lb)
Rear Axle Pinch Bolts (See Service Manual For Procedure) . . M8: 2.1 m-kg (15 ft-lb)
Drive Sprocket Nut . . . . . . . . . . . . . . . . . . . . . M22: 10 m-kg (72 ft-lb)
Driven Sprocket Nuts . . . . . . . . . . . . . . . . . . . . M8: 7.2 m-kg (52 ft-lb)
tune up / maintenance sparts:
Oil Filter Type / Part Number . . . . . . . . . . . . Cartridge / 5D3-13440-00-00
Air Filter Guide . . . . . . . . . . . . . . . . . . . . . . . . . 5TG-14458-00-00
Front Brake Lining . . . . . . . . . . . . 5TG-W0045-20-00 / 5TG-W0045-30-00
Rear Brake Lining . . . . . . . . . . . . . . . . . . . . . . . 5TG-W0046-10-00
Taillight Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . 1S3-84710-01-00
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . . 2GH-82151-00-00 (20A)
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yamlube 20W50
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . Yamalube 10W40
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . . . Yamalube 5W30 / 5W40
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BTY-YTZ7S-HE-00
Battery Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . 18P-82122-00-00
Throttle Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . 18P-26311-00-00
Front Brake Lever . . . . . . . . . . . . . . . . . . . . . . . . 5D3-83922-00-00
Rear Brake or Clutch Lever . . . . . . . . . . . . . . . . . . . 5TJ-83912-00-00
YFM5FG/P “Grizzly 550 FI 4WD/EPS”
2009~
Service Data (28P) (34D)
ENGINE:
Bore x Stroke . . . . . . . . . . . . . . . . . . . . 92.0 x 84.0mm (3.62 x 3.31 in)
Valve Clearance (Cold) - Intake . . . . . . . 0.09 ~ 0.13mm (0.0035 ~ 0.0051 in)
- Exhaust . . . . . . . . . . . . . . . . 0.160 ~ 0.200mm (0.0063 ~ 0.0079 in)
COOLING SYSTEM:
FUEL SYSTEM:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Injection
Manufacturer / Model . . . . . . . . . . . . . . . . . . . . . . . . Mikuni / 40EIS
Needle Jet / Jet Needle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Clip Position / Slide Cutaway . . . . . . . . . . . . . . . . . . . . . . . . . 1N/A
Float Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Fuel Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1550 ~ 1650 rpm
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4%
Fuel Tank Capacity - Main / Reserve . . . . . 20L (5.3 US gal) / 4.5L (1.19 US gal)
TRANSMISSION:
V-Belt Width / Limit . . . . . . . . . . . . . . . 33.3mm (1.31 in) / 30mm (1.18 in)
FINAL DRIVE:
Front Drive Type . . . . . . . . . . . Gear Drive / 2WD, 4WD LSD-4WD Locking
SUSPENSION:
Front - Toe-In . . . . . . . . . . . . . . . . . . . . . . . . 0 ~ 10mm (0 ~ 0.39 in)
TIRES:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 8-12
- Nominal Pressure . . . . . . . . . . . . . . . . . . . . 0.35 kgf/cm (5.0 psi)
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 10-12
- Nominal Pressure . . . . . . . . . . . . . . . . . . . . 0.30 kgf/cm (4.4 psi)
June 2009
YFM5FG/P 2009~ “Grizzly 550 FI 4WD/EPS” Service Data
ignition system:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TCI
Spark Plug Type . . . . . . . . . . . . . . . . . . . . . . . . . NGK, LMAR6A-9
Spark Plug Gap . . . . . . . . . . . . . . . . . . 0.8 ~ 0.9mm (0.031 ~0.035 in)
Pickup Coil Color Code / Ω . . . . . . . . . . . . . . . . . . Gy ~ B / 459 ~ 561Ω
Rotation Sensor Coil Color Code / Ω . . . . . . . . . . . . . . . . . . . . . . N/A
charging system:
System Maximum Output . . . . . . . . . . . . . . . . . . 14V 34A @ 5000 RPM
Stator Coil Color Code / Ω . . . . . . . . . . . . . . . . W ~ W / 0.108 ~ 0.132Ω
lighting system:
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 35/35W
Taillight / Brake Light . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 5/21W
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LED
torque values:
Engine Drain Plug . . . . . . . . . . . . . . . . . . . . . M14: 3.0 m-kg (22 ft-lb)
Oil Tank Drain Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . . M10: 1.3 m-kg (9.4 ft-lb)
Front Wheel Nut . . . . . . . . . . . . . . . . . . . . . . M10: 5.5 m-kg (40 ft-lb)
Front Hub Nut (See Service Manual) . . . . . . . . . . . M20: 26 m-kg (190 ft-lb)
Front Caliper Bolts . . . . . . . . . . . . . . . . . . . . . . M8: 3.0 m-kg (22 ft-lb)
Rear Wheel Nuts . . . . . . . . . . . . . . . . . . . . . M10: 5.5 m-kg (40 ft-lb)
R ear Hub Nuts (See Service Manual) . . . . . . . . . . M20: 26 m-kg (190 ft-lb)
Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . . . NGK-LMAR6-A9-00
Air Filter Type / Part Number . . . . . . . . . . . . . . . Foam / 3B4-14451-00-00
Air Filter Guide . . . . . . . . . . . . . . . . . . . . . . . . . . 3B4-14472-00-00
Front Brake Lining . . . . . . . . . . . . . 3B4-W0045-00-00 / 3B4-W0045-10-00
Rear Brake Lining . . . . . . . . . . . . . 3B4-W0046-00-00 / 3B4-W0046-10-00
Headlight Bulb . . . . . . . . . . . . . . . . . . . . . . . . . 3B4-84314-00-00
Taillight Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A2-84714-41-00
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . . . 5PS-82151-00-00 (40A)
- Additional Fuse . . . . . . . . . . . . . . . . . . . . 5JJ-82151-10-00 (15A)
V-Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28P-17641-00-00
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (20W50)
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (10W40)
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . (05W30 / 05W40)
Throttle Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . 3B4-26311-20-00
Reverse Cable . . . . . . . . . . . . . . . . . . . . . . . . . . 3B4-2637F-10-00
Front Brake Lever . . . . . . . . . . . . . . . . . . . . . . . . 3B4-83922-00-00
Rear Brake or Clutch Lever . . . . . . . . . . . . . . . . . . . 3B4-83912-00 -00
YFM600FA 1998
“Grizzly 4WD”
Service Data (4MV)
ENGINE:
Number Cylinders / Displacement . . . . . . . . . . . . . . . 595cc (36.33 cu. in)
- Exhaust . . . . . . . . . . . . . . . . . . 0.12 ~ 0.17mm (0.005 ~ 0.007 in)
Fuel System:
Needle Jet / Jet Needle . . . . . . . . . . . . . . . . . . . . . . Y-0M / 6HH28-94
Fuel Level . . . . . . . . . . . . . . . . . . . 2.0 ~ 3.0mm (0.08 ~ 0.12 in) Above
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1350 ~ 1450 rpm
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.0 ~ 6.0%
Fuel Tank Capacity - Main / Reserve . . . . . 19L (5.02 US gal) 3L (0.79 US gal)
Transmission:
Final Drive:
Suspension:
Front - Toe In . . . . . . . . . . . . . . . . . . . . . . . -5 ~ 5mm (-0.2 ~ 0.2 in)
Tires:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 8-12
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 10-12
April 2005
YFM600FA 1998 “Grizzly 4WD” Service Data
IGNITION SYSTEM:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CDI
Spark Plug Type . . . . . . . . . . . . . . . . . . . . . . . . . NGK, DPR8EA-9
Source Coil Color Code / Ω . . . . . . . . . . . . . . . . . BR ~ G / 270 ~ 330Ω
Charging System:
Lighting System:
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 30W-30W
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 3.4W
Torque Values:
Oil Filter Type / Part Number . . . . . . . . . . . . . Cartridge / 4X7-13440-01-00
Front Brake Lining / Rear Brake Lining . . 4WV-W0045-00-00 / 4WV-W2536-01-00
Indicator Bulb . . . . . . . . . . . . . . . . . . . . . 4G1-84744-00-XX 12V/3.4W
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . . . 2GV-82151-00-00 (20A)
Float Valve Set . . . . . . . . . . . . . . . . . . . . . . . . . 4WV-14190-28-00
Float Bowl O-Ring / Gasket . . . . . . . . . . . . . . . . . . . 4WV-14147-20-00
V-Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4WV-17641-00-00
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4020-40-12 (20W40)
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4010-30-12 (10W30)
Throttle Cable . . . . . . . . . . . . . . . . . . . . . . . . . . 4WV-26311-00-00
Starter Cable (Choke) . . . . . . . . . . . . . . . . . . . . . . 4WV-26331-00-00
Rear Brake Cable / Front Brake Lever . . . 4WV-26341-00-00 / 1RX-83922-01-00
YFM600FA 1999~2001
“Grizzly 4WD”
Service Data (5GT)
ENGINE:
Number Cylinders / Displacement . . . . . . . . . . . . . . . 595cc (36.33 cu. in)
- Exhaust . . . . . . . . . . . . . . . . . . 0.12 ~ 0.17mm (0.005 ~ 0.007 in)
Fuel System:
Needle Jet / Jet Needle . . . . . . . . . . . . . . . . . . . . . . Y-0M / 6HH28-94
Fuel Level . . . . . . . . . . . . . . . . . . . 2.0 ~ 3.0mm (0.08 ~ 0.12 in) Above
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1350 ~ 1450 rpm
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.0 ~ 6.0%
Fuel Tank Capacity - Main / Reserve . . . . . 19L (5.02 US gal) 3L (0.79 US gal)
Transmission:
Final Drive:
Suspension:
Front - Toe In . . . . . . . . . . . . . . . . . . . . . . . -5 ~ 5mm (-0.2 ~ 0.2 in)
Tires:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 8-12
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 10-12
April 2005
YFM600FA 1999~2001 “Grizzly 4WD” Service Data
IGNITION SYSTEM:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CDI
Source Coil Color Code / Ω . . . . . . . . . . . . . . . . . BR ~ G / 270 ~ 330Ω
Charging System:
Lighting System:
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 30W-30W
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 3.4W
Torque Values:
Oil Filter Type / Part Number . . . . . . . . . . . . . Cartridge / 4X7-13440-01-00
Front Brake Lining / Rear Brake Lining . . . 4WV-W0045-00-00 / 4WV-W2536-01-00
Indicator Bulb . . . . . . . . . . . . . . . . . . . . . 4G1-84744-00-XX 12V/3.4W
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . . . 2GV-82151-00-00 (20A)
Float Valve Set . . . . . . . . . . . . . . . . . . . . . . . . . 4WV-14190-28-00
Float Bowl O-Ring / Gasket . . . . . . . . . . . . . . . . . . . 4WV-14147-20-00
V-Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4WV-17641-00-00
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4020-40-12 (20W40)
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4010-30-12 (10W30)
Throttle Cable . . . . . . . . . . . . . . . . . . . . . . . . . . 4WV-26311-00-00
Starter Cable (Choke) . . . . . . . . . . . . . . . . . . . . . . 4WV-26331-00-00
Rear Brake Cable / Front Brake Lever . . . 4WV-26341-00-00 / 1RX-83922-01-00
YFM660F 2002~2008
Service Data (5KM) (2C6) (23D)
ENGINE:
Engine Type . . . . . . . . . . . . . . . . . . . . Liquid Cooled, 4 Stroke, SOHC
- Exhaust . . . . . . . . . . . . . . . . . . 0.15 ~ 0.20mm (0.006 ~ 0.008 in)
COOLING SYSTEM:
FUEL SYSTEM:
Main Jet / Pilot Jet . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153.8 / 40
Needle Jet / Jet Needle . . . . . . . . . . . . . . . . . . . . . . O-0M / 6JPH-10
Fuel Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5mm (.14 in)
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1450 - 1550 rpm
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5 ~ 5.5%
TRANSMISSION:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V-Belt Fully Automatic
FINAL DRIVE:
Front Drive Type . . . . . . . . . . . . Gear Drive, 2WD-4WD LSD-4WD Locking
SUSPENSION:
Front - Toe-In . . . . . . . . . . . . . . . . . . . . . . . 0 ~ 10mm (0.0 ~ 0.39 in)
TIRES:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 8-12
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 10-12
June 2009
YFM660F 2002~2008 “Grizzly 660 4WD” Service Data
IGNITION SYSTEM:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DC-CDI
CHARGING SYSTEM:
LIGHTING SYSTEM:
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 30W-30W
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LED
TORQUE VALUES:
Front Hub Nut . . . . . . . . . . . . . . . . . . . . . . M16: 20.0m-kg (145 ft-lb)
Rear Hub Nut . . . . . . . . . . . . . . . . . . . . . . M16: 20.0m-kg (145 ft-lb)
Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . NGK-DPR8E-A9-00
Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . Spin On / 5GH-13440-00-00
Front Brake Lining . . . . . . . . . . . . . . . . . . . . . . . 4WV-W0045-00-00
Rear Brake Lining . . . . . . . . . . . . . . . . . . . . . . . . 5KM-W0046-00-00
Taillight Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A2-84714-41-00
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . 1AE-82151-00-00 (30A-BL)
Float Valve Set . . . . . . . . . . . . . . . . . . . . . . . . . 5KM-14190-30-00
V-Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5KM-17641-00-00
Throttle Cable . . . . . . . . . . . . . . . . . . . . . . . . . . 5KM-26311-00-00
Starter Cable (Choke) . . . . . . . . . . . . . . . . . . . . . . 5KM-26331-00-00
YFM660R 2001~2005
“660R Raptor”
Service Data (5LP)
ENGINE:
- Exhaust . . . . . . . . . . . . . . . . . . 0.15 ~ 0.20mm (0.006 ~ 0.008 in)
COOLING SYSTEM:
FUEL SYSTEM:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dual Carburetor
Main Jet / Pilot Jet . . . . . . . . . . . . . . . . . . . . . L:140 R:145 / L&R 22.5
Pilot Screw (Turns Out) . . . . . . . . . . . . . . . . . . . . . . LH 3.5 / RH 2.5
Needle Jet / Jet Needle . . . . . . . . . . . . . . . . . . . . . P-6M / 5ND16-56
Fuel Level . . . . . . . . . . . . . . . . . . . . . . . . . 3 ~ 4mm (0.12 ~ 0.16 in)
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1450 - 1550 rpm
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.0 ~ 5.0%
TRANSMISSION:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Speed, Manual
FINAL DRIVE:
- Chain Size / Links . . . . . . . . . . . . . . . . . . . . . . . . . . 520 / 92
SUSPENSION:
Front - Toe-In . . . . . . . . . . . . . . . . . . . . . . . 0 ~ 10mm (0.0 ~ 0.39 in)
- Spring Preload (Std) . . . . . . . . 3rd Position (From The Softest Setting)
Rear - Spring Preload (Std) . . . . . . . . . . . . . . . . . . . . 253mm (9.96 in)
- Compression Damping (Std) . . . 7 Clicks (From The Fully Turned In Position)
- Rebound Damping (Std) . . 10 Clicks (From The Fully Turned Out Position)
TIRES:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT21 x 7-10
- Nominal Pressure . . . . . . . . . . . . . . . . . . . . . . 27.5kPa (4.0 psi)
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT20 x 10-9
- Nominal Pressure . . . . . . . . . . . . . . . . . . . . . . 27.5kPa (4.0 psi)
June 2009
YFM660R 2001~2005 “660R Raptor” Service Data
IGNITION SYSTEM:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DC-CDI
CHARGING SYSTEM:
Battery - Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . YTX14-BS
LIGHTING SYSTEM:
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 30W-30W
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 1.7W
TORQUE VALUES:
Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . Spin On / 5DM-13440-00-00
Air Filter Type & Part Number . . . . . . . . . . . . Washable / 5LP-14451-00-00
Air Filter Guide . . . . . . . . . . . . . . . . . . . . . . . . . . 5LP-14458-01-00
Front Brake Lining . . . . . . . . . . . . . . . . . . . . . . . 5LP-W0045-00-00
Rear Brake Lining . . . . . . . . . . . . . . . . . . . . . . . . 5LP-W0046-50-00
Taillight Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . 256-84714-61-00
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . . . 2GV-82151-00-00 (20A)
Float Valve Set . . . . . . . . . . . . . . . . . . . . . . . . . . 5LP-14107-20-00
Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94581-18092-00
Drive Sprocket . . . . . . . . . . . . . . . . . . . . . . . . . . 9383E-13216-00
Driven Sprocket . . . . . . . . . . . . . . . . . . . . . . . . . . 2XJ-25440-20-00
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4020-40-12 (20W40)
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4010-30-12 (10W30)
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BTY-YTX14-BS-00
Throttle Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . 5LP-26311-00-00
Starter Cable (Choke) . . . . . . . . . . . . . . . . . . . . . . 5LP-26331-10-00
Clutch Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . 5LP-26335-00-00
Rear Brake Cable . . . . . . . . . . . . . . . . . . . . . . . . . 5LP-26341-00-00
Reverse Cable . . . . . . . . . . . . . . . . . . . . . . . . . . 5LP-26150-00-00
YFM7FG/P 2007~2008
“Grizzly 700 FI/EPS”
Service Data (5C0) (3B4)
ENGINE:
- Exhaust . . . . . . . . . . . . . . . 0.160 ~ 0.200mm (0.0063 ~ 0.0079 in)
COOLING SYSTEM:
Coolant Type . . . Ethylene Glycol with Corrosion Inhibitors for Aluminum Engines
Coolant Ratio / Capacity . . . . . . . . . . . . . . . . . 1:1 / 1.99L (2.10 US qt)
FUEL SYSTEM:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Injection
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1550 ~ 1650 rpm
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.0%
Fuel Type . . . . . . . . . . . . . . . Unleaded Regular ( [R+M] / 2) 86 or Higher
TRANSMISSION:
Type . . . . . . . . . . . . . . . . . . . . . . V-Belt Fully Automatic with Reserve
FINAL DRIVE:
Rear Drive Type . . . . . . . . . . . . . . . . . . . . . . . Gear Drive “Live” Axle
Front Drive Type . . . . . . . Gear Drive / 2WD, 4WD Limited Slip & 4WD Locking
SUSPENSION:
Front - Toe In . . . . . . . . . . . . . . . . . . . . . . . . 0 ~ 10mm (0 ~ 0.39 in)
- Spring Preload (Sted) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
TIRES:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 8-12
- Nominal Pressure . . . . . . . . . . . . . . . . 0.32 ~ 0.38 kgf/cm (5-6 psi)
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 10-12
June 2009
YFM7FG/P 2007~2008 “Grizzly 700 FI/EPS” Service Data
ignition system:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TCI
Spark Plug Type . . . . . . . . . . . . . . . . . . . . . . . . . NGK, CPR7EA-9
Spark Plug Cap Resistance Ω . . . . . . . . . . . . . . . . . . . . . . . . 10KΩ
Ignition Coil - Test Gap . . . . . . . . . . . . . . . . . . . . . . . 6mm (0.24 in)
Primary Ω / Secondary Ω . . . . . . . . . . . . . . . 3.4 ~ 4.6Ω / 13.0KΩ ± 20%
Pickup Coil - Color Code / Ω . . . . . . . . . . . . . . . . . Gy ~ B / 459~561Ω
charging system:
Maximum Output . . . . . . . . . . . . . . . . . . . . . 14V 33.5A @ 5000 rpm
Stator Coil - Color Code / Ω . . . . . . . . . . . . . . . . . W ~ W / 0.13 ~ 0.15Ω
lighting system:
Headlight / Taillight / Indicator . . . . . . . . . . 12V 35/35W / 12V 5/21W / LED
torque values:
Front Hub Nut . . . . . . . . . . . . . . . . . . . . . . . M20: 26m-kg (190 ft-lb)
Rear Hub Nuts . . . . . . . . . . . . . . . . . . . . . . . M20: 26m-kg (190 ft-lb)
Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . NGK-CPR7E-A9-00
Air Filter Guide . . . . . . . . . . . . . . . . . . . . . . . . . . 3B4-14472-00-00
Front Brake Lining . . . . . . . . . . . . 3B4-W0045-00-00 / 3B4-W0045-10-00
Headlight Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . 3B4-84314-00-00
Taillight Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A2-84714-41-00
Indicator Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . . . 5PS-82151-00-00 (40A)
- Additional Fuse . . . . . . . . . . . . . . . . . . . . . 5JJ-82151-90-00 (5A)
Float Valve Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Float Bowl O-Ring / Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
V-Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3B4-17641-00-00
Throttle Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . 3B4-26311-00-00
Reverse Cable . . . . . . . . . . . . . . . . . . . . . . . . . . 3B4-2637F-00-00
Rear Brake Or Clutch Lever . . . . . . . . . . . . . . . . . . . 3B4-83912-00-00
YFM7FG/P 2009~
“Grizzly 700 FI/EPS”
Service Data (5C0)(43P)
ENGINE:
- Exhaust . . . . . . . . . . . . . . . 0.160 ~ 0.200mm (0.0063 ~ 0.0079 in)
COOLING SYSTEM:
Coolant Type . . Ethylene Glycol with Corrosion Inhibitors for Aluminum Engines
Coolant Ratio / Capacity . . . . . . . . . . . . . . . . . 1:1 / 1.99L (2.10 US qt)
FUEL SYSTEM:
Manufacturer / Model . . . . . . . . . . . . . . . . . . . . . . . . Mikuni / 44EIS
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1550 ~ 1650 rpm
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.0%
TRANSMISSION:
Type . . . . . . . . . . . . . . . . . . . . . . V-Belt Fully Automatic with Reserve
FINAL DRIVE:
SUSPENSION:
Front - Toe In . . . . . . . . . . . . . . . . . . . . . . . . 0 ~ 10mm (0 ~ 0.39 in)
- Spring Preload (Sted) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
TIRES:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 8-12
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 10-12
June 2009
YFM7FG/P 2009~ “Grizzly 700 FI 4WD/EPS” Service Data
ignition system:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TCI
Spark Plug Type . . . . . . . . . . . . . . . . . . . . . . . . . NGK, LMAR6A-9
Primary Ω / Secondary Ω . . . . . . . . . . . . . . . 3.4 ~ 4.6Ω / 13.0KΩ ± 20%
Pickup Coil Color Code / Ω . . . . . . . . . . . . . . . . . . Gy ~ B / 459 ~ 561Ω
charging system:
lighting system:
Headlight / Taillight / Indicator . . . . . . . . . . 12V 35/35W / 12V 5/21W / LED
torque values:
Rear Hub Nuts . . . . . . . . . . . . . . . . . . . . . . M20: 26m-kg (190 ft-lb)
Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . . . NGK-LMAR6-A9-00
Air Filter Guide . . . . . . . . . . . . . . . . . . . . . . . . . 3B4-14472-00-00
Headlight Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . 3B4-84314-00-00
Taillight Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A2-84714-41-00
Indicator Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . . . 5PS-82151-00-00 (40A)
Float Valve Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Float Bowl O-Ring / Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
V-Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3B4-17641-00-00
Throttle Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . 3B4-26311-20-00
Reverse Cable . . . . . . . . . . . . . . . . . . . . . . . . . . 3B4-2637F-10-00
Rear Brake or Clutch Lever . . . . . . . . . . . . . . . . . . . 3B4-83912-00-00
YFM70R 2006~
“Raptor 700R”
Service Data (1S3)
ENGINE:
Bore x Stroke . . . . . . . . . . . . . . . . . . . . 102 x 84mm (4.02 x 3.31 in)
- Exhaust . . . . . . . . . . . . . . . . 0.16 ~ 0.20mm (0.0063 ~ 0.0079 in)
COOLING SYSTEM:
Coolant Type . . . . . Ethylene Glycol with Corrosion Inhibitors for Aluminum Engines
FUEL SYSTEM:
Clip Position / Slide Cutaway . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Float Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Fuel Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1500 ~ 1700 rpm
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5 ~ 8.5%
Fuel Tank Capacity - Main / Reserve . . . . . . . . . . . . . . . 11L (2.91 US gal)
TRANSMISSION:
V-Belt Width / Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
FINAL DRIVE:
- Chain Size / Links . . . . . . . . . . . . . . . . . . . . . . . . . . . 520 / 98
SUSPENSION:
Front - Toe In . . . . . . . . . . . . . . . . . . . 2.0 ~ 12.0mm (0.008 ~ 0.47 in)
- Spring Preload (Std) . . . . . . . . . . . . . . . . . . . 260.0mm (10.24 in)
- Compression Damping (Std) Lo / Hi . . . . . . 10 Clicks Out / 2 Clicks Out
Rear - Spring Preload (Std) . . . . . . . . . . . . . . . . . . 233.0mm (9.17 in)
- Compression Damping (Std) . . . . . . . . . . . 11 Clicks Out / 2 Clicks Out
TIRES:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT21 x 7-10
- Nominal Pressure . . . . . . . . . . . . . . . . . . . . . 0.27Kg/cm (4.0 psi)
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT20 x 10-9
June 2009
YFM70R 2006~ “Raptor 700R” Service Data
ignition system:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TCI-DigitalI
Pickup Coil Color Code / Ω . . . . . . . . . . . . . . . . L/Y ~ G/W / 192 ~ 288Ω
charging system:
Battery - Manufacturer / Model . . . . . . . . . . . . . . . . . . . . . ø / YT9-B4
lighting system:
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 30W-30W
Taillight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LED
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LED
torque values:
Oil Tank Drain Plug . . . . . . . . . . . . . . . . . . . . . . M8: 1.9m-kg (13 ft-lb)
Rear Axle Nuts (See Service Manual for Procedure) . . . . . M38: 24.0m-kg (175 ft-lb)
Oil Filter Type / Part Number . . . . . . . . . . . . Cartridge / 4X7-13440-01-00
Air Filter Type / Part Number . . . . . . . . . . . . . Washable / 1S3-14451-00-00
Air Filter Guide . . . . . . . . . . . . . . . . . . . . . . . . . 1S3-14458-00-00
Front Brake Lining / Rear Brake Lining . . 1S3-W0045-00-00 / 1S3-W0046-00-00
Taillight Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . 1S3-84710-00-00
Main Fuse . . . . . . . . . . . . . . . . . . . . . 2GH-82151-00-00 Fuse (20A)
Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94582-13098-00
Drive Sprocket . . . . . . . . . . . . . . . . . . . . . . . . 9383G-14231-00-00
Driven Sprocket . . . . . . . . . . . . . . . . . . . . . . . . . 5TG-25438-10-00
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BTY-YT9B4-00-00
Throttle Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . 1S3-26311-00-00
Starter Cable (Choke) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Clutch Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . 1S3-26335-00-00
Reverse Cable . . . . . . . . . . . . . . . . . . . . . . . . . . 1S3-26150-00-00
Side x Side
Service Data
2009 Side x Side
Model 2004 2005 2006 2007 2008 2009
Model Market Name
Code (S) (T) (V) (W) (X) (Y)
YXR45FA Rhino 450 4WD 2P5
YXR66F Rhino 660 4WD 5UG
YXP700A ProHauler 700 JW4
YXR70F Rhino 700 FI 5B4 / 42S
YXP1000A ProHauler 1000 JW5

All Rhino Models – V-Belt Information

The following information has been provided to better assist you when servicing the V-belt of a Rhino. The
following V-belt chart is also available in the new Spec Data book.
Outside
Model Top Width “A” Wear Thickness Angle Circumference
Part Number Application “A” mm Limit mm “B” mm “C” Degree mm
5B4-17641-00-00 YXR70F (5B4, 42S) 32.7 30.0 15.8 + 0.6 27 + 1 944 + 3
5KM-17641-01-00 YXR66F (5UG) 32.7 30.0 14.9 + 0.6 26 + 1 944 + 3
5GH-17641-10-00 YXR45F (2P5) 28.3 27.3 13.6 + 0.6 28 + 1 876 + 3
NOTE: Although some V-belts share common dimensions, they cannot be interchanged because the construction material is
specific to the application.
For easy Model Code cross reference, use the Starting PID Number reference pages listed in the Spec Data book.
ALL 2009 MODELS

Side x Side Starting Primary I.D. Numbers
The following is a comprehensive listing of Primary ID numbers for 2009 Yamaha Side x Sides. The frame
number of a unit contains the Primary ID for warranty purposes. Production started with the listed numbers
below. The Model Code appears on a label on the SxS and is useful to help identify the model when contact-
ing Yamaha Parts & Accessories. This code is also referenced with other model information at the beginning
of the Parts List on CD-ROM.
Model Model Name Displacement Model Code Starting P. I.D. Number
YXR70FY Rhino 700 FI 686cc 5B4H AM16Y-0010401
YXR70FHY Rhino 700 FI Hunter (Realtree® AP HD® Camo) 686cc 5B4T AM18Y-0002701
YXR70FDUY Rhino 700 FI Ducks Unlimited® Edition 686cc 5B4M AM20Y-0000701
YXR70SPY Rhino 700 FI Sport Edition 686cc 5B4P AM21Y-0003001
YXR70FSEY Rhino 700 FI Special Edition 686cc 5B4W AM23Y-0002901
YXR70SP2Y Rhino 700 FI Sport Edition 2 686cc 42S1 AM24Y-0003601
YXR45FY Rhino 450 421cc 2P5G AJ32Y-0004001
YXR45FHY Rhino 450 Hunter (Realtree® AP HD® Camo) 421cc 2P5F AJ30Y-0001301
PAGE 1 of 1
2008 MODELS
Side x Side Service Literature
Effective 4/12/09, this Technical Bulletin replaces SXS2008-003B; please remove and destroy
SXS2008-003B. An denotes a change.
listed in the chart below can be ordered from Crestec Los Angeles, Inc. (Ph: 1-888-530-9446, FAX:
1-310-527-5835). This bulletin also lists other publications related to your dealership operation (see page
2), which can be ordered from Yamaha Parts and Accessories.
New ’08
Service Manual ’08 Supplement Compilation Manual Assembly
Model Model Name Owner’s Manual (Main) (Supplements Only) (Main & Supplements) Manual
YXR70FX Rhino 700 FI LIT-11626-21-58 LIT-11616-21-58 N/A N/A LIT-11666-21-58
YXR70FSPX Rhino 700 FI LIT-11626-21-59 LIT-11616-21-58 N/A N/A LIT-11666-21-58

Sport Edition
YXR70FSP2X Rhino 700 FI LIT-11626-21-65 LIT-11616-21-58 N/A N/A LIT-11666-21-58

Special Edition II
YXR70FSEPX Rhino 700 FI LIT-11626-21-58 LIT-11616-21-58 N/A N/A LIT-11666-21-58

Special Edition I
YXR70FHX Rhino 700 FI LIT-11626-21-58 LIT-11616-21-58 N/A N/A LIT-11666-21-58

Hunter Edition
YXR70FDUX Rhino 700 FI LIT-11626-21-58 LIT-11616-21-58 N/A N/A LIT-11666-21-58

Ducks Unlimited
YXR45FX Rhino 450 LIT-11626-21-21 YXR45FHW LIT-11616-21-21 LIT-11616-RH-46* LIT-11666-19-43

LIT-11616-RH-45*
YXR45FSPX Rhino 450 LIT-11626-21-21 YXR45FSEW LIT-11616-21-21 LIT-11616-RH-46* LIT-11666-19-43

Special Edition LIT-11616-RH-45*
YXR45FHX Rhino 450 Hunter LIT-11626-21-21 YXR45FHW LIT-11616-21-21 LIT-11616-RH-46* LIT-11666-19-43

LIT-11616-RH-45*
* The manual is a compilation of the related Service Manual and Supplements. This is the part number to order for a complete
manual.
PAGE 1 of 2
2008 Side x Side Service Literature

2008 Rhino Product Brochure LIT-RHINO-66-Y8
2008 Rhino Basic Orientation Video 5B4-U595A-01-00
Consumer
2008 Rhino Accessories and Apparel Brochure LIT-10080-RN-08
2005 and Earlier Side x Side Limited Warranty Statement* LIT-11790-05-03
2006 and Later Side x Side Limited Warranty Statement* LIT-11790-65-06
Side x Side Dealer Setup & Predelivery Checklist LIT-17561-00-07
Side x Side Service 2001~2005 Technical Update DVD LIT-175MT-R5-DV
2007 SxS Service Manuals CD LIT-CDSRV-SS-07
Warranty & Y.E.S. Handbook LIT-11760-00-05
SXS Drop-off Inspection Form LIT-INSPC-FM-SX
General Service &
Warranty 2008 SxS Flat Rate Manual LIT-17750-SS-08

(Y.E.S.) Y.E.S. Used Unit Registration Card LIT-11580-00-19
Y.E.S. It Works DVD DVD-10660-00-04

2004 S
2005 T
2006 V
2007 W
2008 X
PAGE 2 of 2
ALL 2008 MODELS

The following is a comprehensive listing of Primary ID numbers for 2008 Yamaha Side x Sides. The frame
below. The Model Code appears on a label on the SxS and is useful to help identify the model when contact-
YXR70FX Rhino 700 FI 686cc 5B41 AM16Y-0000101

™
YXR70FHX Rhino 700 FI Hunter (Realtree® AP HD Camo) 686cc 5B45 AM18Y-0000101
YXR70FDUX Rhino 700 FI Ducks Unlimited Edition

®
686cc 5B48 AM20Y-0000101
YXR70SPX Rhino 700 FI Sport Edition 686cc 5B4B AM21Y-0000101
YXR70FSEPX Rhino 700 FI Special Edition 1 Blue 686cc 5B49 AM23Y-0000101
YXR70FSP2X Rhino 700 FI Special Edition 2 Midnight Armor 686cc 5B4E AM24Y-0000101
YXR45FX Rhino 450 421cc 2P5A AJ32Y-0000101

™
YXR45FHX Rhino 450 Hunter (Realtree® AP HD Camo) 421cc 2P5C AJ30Y-0000101
YXR45FSPX Rhino 450 Special Edition 421cc 2P5D AJ34Y-0000101
PAGE 1 of 1
2007 MODELS
Certain models will not have new literature if the prior year’s information is still current. The manu-
als listed in the chart below can be ordered from Crestec Los Angeles, Inc. (Ph: 1-888-530-9446,
New ’07
Service Manual ’07 Supplement Compilation Manual Assembly
Model Model Name Owner’s Manual (Main) (Supplements Only) (Main & Supplements) Manual
YXR66FW Rhino 660 LIT-11626-20-51 YXR66FAS LIT-11616-20-51 LIT-11616-RH-68* YXR66FAV

LIT-11616-RH-67 LIT-11666-19-41
YXR66FSPW Rhino 660 4WD LIT-11626-20-59 YXR66FAS LIT-11616-20-51 LIT-11616-RH-68* YXR66FSPW

Sport Edition LIT-11616-RH-67 LIT-11666-20-51
YXR66FSEW Rhino 660 4WD LIT-11626-20-51 YXR66FAS LIT-11616-20-51 LIT-11616-RH-68* YXR66FAV

Special Edition LIT-11616-RH-67 LIT-11666-19-41
YXR66FHW Rhino 660 4WD LIT-11626-20-51 YXR66FAS LIT-11616-20-51 LIT-11616-RH-68* YXR66FAV

Hardwoods™ LIT-11616-RH-67 LIT-11666-19-41
Hunter Edition Camo
YXR66FEXW Rhino 660 4WD LIT-11626-20-51 YXR66FAS LIT-11616-20-51 LIT-11616-RH-68* YXR66FAV

Exploring Edition LIT-11616-RH-67 LIT-11666-19-41
Hunter Green
YXR66FDUW Rhino 660 4WD LIT-11626-20-51 YXR66FAS LIT-11616-20-51 LIT-11616-RH-68* YXR66FAV

Ducks Unlimited LIT-11616-RH-67 LIT-11666-19-41
Edition
YXR45FW Rhino 450 LIT-11626-20-50 YXR45FAV LIT-11616-20-50 LIT-11616-RH-45* YXR45FAV

LIT-11616-19-43 LIT-11666-19-43
YXR45FSEW Rhino 450 LIT-11626-20-50 YXR45FAV LIT-11616-20-50 LIT-11616-RH-45* YXR45FAV

Special Edition LIT-11616-19-43 LIT-11666-19-43
YXR45FHW Rhino 450 Hunter LIT-11626-20-50 YXR45FAV LIT-11616-20-50 LIT-11616-RH-45* YXR45FAV

LIT-11616-19-43 LIT-11666-19-43
* The manual is a compilation of the related Service Manual and Supplements. This is the part number to order for a complete
manual.
PAGE 1 of 2

2007 Rhino 660 Product Brochure LIT-RHINO-66-Y7
2007 Rhino Basic Orientation Video DVD-10660-00-15
2007 Rhino Accessories and Apparel Brochure LIT-ATCAT-UT-07
Consumer 2005 and Earlier Side x Side Limited Warranty Statement* LIT-11790-05-03
2006 and Later Side x Side Limited Warranty Statement* LIT-11790-65-06
YXR660FA Normalized Emissions Rating Hang Tag (EPA Requirements) LIT-NER06-SS-02
Rhino 660 Side x Side CA Emission Control Warranty LIT-19760-00-03
2001~2005 Technical Update DVD LIT-175MT-R5-DV
Side x Side Service 2005 SxS Service Manuals CD LIT-CDSRV-SS-05
2006 SxS Service Manuals CD LIT-CDSRV-SS-06
General Service & 2005 SxS Flat Rate Manual LIT-17750-SS-05
Warranty
Yamaha Extended Service
(Y.E.S.)

2004 S
2005 T
2006 V
2007 W
PAGE 2 of 2
ALL 2007 MODELS

The following is a comprehensive listing of Primary ID numbers for 2007 Yamaha Side by Sides. The frame
below. The Model Code appears on a label on the ATV and is useful to help identify the model when contact-
YXR66FW Rhino 660 660cc 5UG AM04Y-0030551
YXR66FHW Rhino 660 Hunter (Hardwoods® HD Camo) 660cc 5UG AM06Y-0018201
YXR66FEXWG Rhino 660 Exploring Edition 660cc 5UG AM04Y-0030551
YXR66FDUW Rhino 660 Ducks Unlimited™ Edition 660cc 5UG AM11Y-0000101
YXR66FSEW Rhino 660 Special Edition 660cc 5UG AM08Y-0008301
YXR66SPW Rhino 660 Sport Edition 660cc 5UG AM08Y-0009001
YXR45FW Rhino 450 421cc 2P5 AJ19Y-0008201
YXR45FHW Rhino 450 Hunter (Hardwoods® HD Camo) 421cc 2P5 AJ22Y-0003101
YXR45FSEW Rhino 450 Special Edition 421cc 2P5 AJ23Y-0000101
PAGE 1 of 1
2006 MODELS
Certain models will not have new literature if the prior year’s information is still current. The manu-
als listed in the chart below can be ordered from Crestec Los Angeles, Inc. (Ph: 1-888-530-9446,

Model Model Name Manual Manual Supplement Combos Manual
YXP700AVL Pro Hauler 700 2WD YXP700AS YXP700AS YXP700AS
LIT-11626-19-39 LIT-11616-17-54 LIT-11666-17-54
YXR66FAHV Rhino 660 4WD LIT-11626-19-41 LIT-11616-RH-66 LIT-11616-19-41 LIT-11616-RH-67* LIT-11666-19-41
Hardwoods™
Hunter Edition Camo
YXR66FAEXGV Rhino 660 4WD LIT-11626-19-41 LIT-11616-RH-66 LIT-11616-19-41 LIT-11616-RH-67* LIT-11666-19-41
Exploring Edition
Hunter Green
YXR66FAEXHV Rhino 660 4WD LIT-11626-19-41 LIT-11616-RH-66 LIT-11616-19-41 LIT-11616-RH-67* LIT-11666-19-41
Exploring Edition
Hardwoods™
Hunter Camo
YXR66FASEV Rhino 660 4WD LIT-11626-19-41 LIT-11616-RH-66 LIT-11616-19-41 LIT-11616-RH-67* LIT-11666-19-41

Special Edition
YXR66FAVGR Rhino 660 4WD LIT-11626-19-41 LIT-11616-RH-66 LIT-11616-19-41 LIT-11616-RH-67* LIT-11666-19-41

YXR45FAVGR Rhino 450 4WD LIT-11626-19-43 LIT-11616-19-43 LIT-11666-19-43
* The manual is a compilation of the related Service Manual and Supplements. This is the part number to order.
PAGE 1 of 2

2006 Rhino 660 Product Brochure LIT-RHINO-66-Y6
2005 ProHauler Product Brochure LIT-HAULR-20-05
Rhino 660 Basic Orientation Video VID-10660-00-88
Consumer 2006 Rhino Accessories and Apparel Brochure LIT-10080-RN-06
Side x Side Limited Warranty Statement* LIT-11790-05-03
Side x Side Service 2001~2005 Technical Update DVD LIT-175MT-R5-DV
General Service & 2005 SxS Flat Rate Manual LIT-17750-SS-05
Warranty Warranty Labor Rate Change Request LIT-11791-02-02
Yamaha Extended Service Y.E.S. Used Hang Tag LIT-11580-00-40

2004 S
2005 T
2006 V
PAGE 2 of 2
ALL 2004 ~ 2006 MODELS

For identification purposes of 2004 ~ 2006 models, the following lists of Starting Primary I.D. Numbers
(PID) are provided below:
2004
Model Model Name Starting Primary I.D. Number
YXR66FAS Rhino 660 4WD AM04Y-0000101
YXR66FAHS Rhino 660 4WD Realtree Hardwoods Hunter Edition AM06Y-0000101
YXP700S ProHauler 700 JW41Y-0000101
YXP1000AS ProHauler 1000 JW51Y-0000101
2005
YXR66FAT Rhino 660 4WD AM04Y-0008901
YXR66FAHT Rhino 660 4WD Realtree Hardwoods Hunter Edition AM06Y-0003501
YXP700T ProHauler 700 JW42Y-0000101
YXP1000AT ProHauler 1000 JW52Y-0000101
2006
YXR45FAVGR Rhino 450 4WD AJ19Y-0000101
YXR66FAVGR Rhino 660 4WD AM04Y-0019201
YXR66FASEV Rhino 660 4WD Special Edition AM08Y-0000101
YXR66FAEXHV Rhino 660 4WD Realtree Hardwoods Exploring Edition AM06Y-0008601
YXR66FAEXGV Rhino 660 4WD Exploring Edition AM04Y-0019201
YXR66FAHV Rhino 660 4WD Realtree Hardwoods Hunter Edition AM06Y-0008601
YXP700AVL ProHauler 700 JW42Y-0001201
PAGE 1 of 1
2004/2005 MODELS
Side x Side Paint Reference Chart
This bulletin provides paint identification and ordering information for all 2004/2005-model Side x Sides.
All Side x Side paint may be ordered through Color Rite.
Color Rite Distribution Company now offers two ordering locations for your convenience. Color Rite East
is for dealers East of the Mississippi River. Color Rite West is for dealers West of the Mississippi. Please
note the new addresses below:

123 Blaine St. 1817 E. Ave. Q Ste. C-24
East Bangor, PA 18013 Palmdale, CA 93550
800-358-1882 - Order 800-736-7980 - Order
610-588-7355 - Tech 661-266-1944 - Tech
610-588-1570 - Fax 661-266-0286 - Fax
Web Site: www.color-rite.com
call back information for your dealership (e.g. phone number / fax / e-mail). A Model Application Guide
providing detailed information by model year can be found at Color Rite’s web page:
www.color-rite.com
PAGE 1 of 2
2004/2005Side
2004/2005 Sidex xSide
Side Paint
Paint Reference
Reference Chart
Chart
Model Yamaha Paint Code Color-Rite
Model Code Sales Color Name Component Paint Color Name (Paint Code Abbr.) Paint Code
Rhino 660
“Rhino 660 Auto 4x4”
YXR660FAHS/FAHT 5UG3/ Hunter Edition Body* N/A
5UG8 (Realtree Hardwoods® Frame Yamaha Black 0033 (YB) 5135
High Definition Roof Support Yamaha Black 0033 (YB) 5135
Camouflage) Front Bumper Chijimi Black 00W0 (WVB) 5187^
“Rhino 660 Auto 4x4”

YXR660FAS/FAT 5UG1/ Hunter Green Body* Pastel Deep Green 00K0 (PDG) 5822
5UG4 Frame Yamaha Black 0033 (YB) 5135
Roof Support Yamaha Black 0033 (YB) 5135
Pro Hauler
“Pro Hauler 1000 Auto”
YXP1000AS/AT JW51/ Steel Blue Body* Dark Purplish Blue Solid N 0891 (DPBSN) 5290
JW52 Frame Yamaha Black 0033 (YB) 5135
“Pro Hauler 700 Auto”

YXP700AS/AT JW41/ Steel Blue Body* Dark Purplish Blue Solid N 0891 (DPBSN) 5290
JW42 Frame Yamaha Black 0033 (YB) 5135
Model Sales Color Name is *Paint code for N/A - Not Available 5187^ is not
codes for unit color reference only - textured.
can be identification and may Do not paint
used to be used for more than plastic body.
confirm one paint color.
the model Color Rite paint code information:
year of 5000 series codes are color coats.
the unit. All color coats must be clear coated.
NOTE: When ordering pre-painted parts from the Parts Catalog,

check the code next to the part number and this chart for color veri-
fication.

2004 MODELS
uals listed in the chart below can be ordered from Crestec Los Angeles, Inc. (Ph: 1-888-530-9446, FAX:
1-310-527-5835). This bulletin also lists other publications related to your dealership operation (see

YXP1000AS ProHauler 1000 LIT-11626-17-54 LIT-11616-17-54 LIT-11666-17-54

YXP700AS ProHauler 700 LIT-11626-17-54 LIT-11616-17-54 LIT-11666-17-54
YXR66FAHS Rhino 660 4x4 LIT-11626-17-23 LIT-11616-17-23 LIT-11666-17-23
Hardwoods™
Hunter Edition
YXR66FAS Rhino 660 4x4 LIT-11626-17-23 LIT-11616-17-23 LIT-11666-17-23
PAGE 1 of 2
2004 Rhino 660 Product Brochure LIT-11660-RH-Y4
2004 ProHauler Product Brochure LIT-HAULR-20-04
Consumer Rhino 660 Basic Orientation Video VID-10660-00-88
2004 Rhino Accessories Brochure LIT-10080-RN-04
Side x Side Limited Warranty Statement* LIT-11790-05-03
Side x Side Service
General Service &
Warranty Warranty Labor Rate Change Request LIT-11791-02-02
(Y.E.S.)

YXR45F 2006~
“Rhino 450 4WD”
Service Data (2P5)
ENGINE:
Bore x Stroke . . . . . . . . . . . . . . . . . . . . 84.5 x 75mm (3.33 x 2.95 in)
Number Cylinders / Displacement . . . . . . . . . . . . 1 / 421cc (25.69 cu. in)
- Exhaust . . . . . . . . . . . . . . . . 0.16 ~ 0.20mm (0.0063 ~ 0.0079 in)
COOLING SYSTEM:
Coolant Type . . . Ethylene Glycol with Corrosion Inhibitors for Aluminum Engines
FUEL SYSTEM:
Main Jet / Pilot Jet . . . . . . . . . . . . . . . . . . . . . . . . . . . 133.8 / 20
Needle Jet / Jet Needle . . . . . . . . . . . . . . . . . . . . . . P-0M / 5ERB1
Fuel Level . . . . . . . . . . . . 3 ~ 4mm (0.12 ~ 0.16 in) Above Gasket, Surface
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1450 ~ 1550 rpm
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 ~ 5%
Fuel Type . . . . . . . . . . . . . . Unleaded Regular ( [R+M] / 2 ) 86 or Higher
TRANSMISSION:
FINAL DRIVE:
- Oil Type SAE . . . . . . . . . . . . . . . . . . 80 API GL-4 Hypoid Gear Oil
SUSPENSION:
Front - Toe In . . . . . . . . . . . . . . . . . . . . . 15 ~ 25mm (0.59 ~ 0.98 in)
TIRES:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 8-12
- Nominal Pressure . . . . . . . . . . . . . 0.63 ~ 0.70Kg/cm (9.1 ~ 10.2 psi)
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 10-12
- Nominal Pressure . . . . . . . . . . . . 0.91 ~ 0.98 Kg/cm (13.2 ~ 14.2 psi)
June 2009
YXR45F 2006~ “Rhino 450 4WD” Service Data
ignition system:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DC-CDI
charging system:
Maximum Output . . . . . . . . . . . . . . . . . . . . . . 12V 28A @ 5000 rpm
Battery - Manufacturer / Model . . . . . . . . . . ø / Wet Type, U1 Group Rating
lighting system:
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 30W-30W
Taillight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 21W-5W
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 1.7W x 5
torque values:
Rear Caliper Bolts . . . . . . . . . . . . . . . . . . . . . . . . 4.0m-kg (29 ft-lb)
Rear Axle Nuts (See Service Manual for Procedure) . . . . . . . . . . . . . N/A
Air Filter Type / Part Number . . . . . . . . . . . . . . Foam / 5UG-E4451-00-00
Front / Rear Brake Lining . . . . . . . . . 3LD-W0045-00-00 / 5UG-W0046-00-00
Taillight Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . 1A2-84714-41-000
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . 1AE-82151-00-00 (30A-BL)
Float Valve Set . . . . . . . . . . . . . . . . . . . . . . . . . . 5UH-14107-10-00
V-Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5KM-17641-00-00
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5UG-H2100-00-00
Throttle Cable . . . . . . . . . . . . . . . . . . . . . . . . . . A5UG-26311-00-00
Starter Cable (Choke) . . . . . . . . . . . . . . . . . . . . . . 2P5-26331-00-00
Park Brake Cable . . . . . . . . . . . . . . . . . . . . . . . . . 2P5-26341-00-00
YXR66F 2004~2007
“Rhino 660 4WD”
Service Data (5UG)
ENGINE:
- Exhaust . . . . . . . . . . . . . . . . . . 0.15 ~ 0.20mm (0.006 ~ 0.008 in)
COOLING SYSTEM:
FUEL SYSTEM:
Needle Jet / Jet Needle . . . . . . . . . . . . . . . . . . . . . . O-0M / 6JPH-10
Clip Position / Slide Cutaway . . . . . . . . . . . . . . . . . . . . . . . N/A / N/A
Fuel Level . . . . . . . . . . . . . . . . . . 3.5mm (0.14 in) Above Gask. Surface
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1450 - 1550 rpm
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5 ~ 4.5%
TRANSMISSION:
FINAL DRIVE:
Rear Drive Type . . . . . . . . . . . . . . . . . . . . . . . Gear Drive “Live” Axle
SUSPENSION:
Front - Toe-In . . . . . . . . . . . . . . . . . . . . . . . 0 ~ 10mm (0.0 ~ 0.39 in)
- Compression Damping (Std) . . . . . . . . . . . . . . . . . . . . . . . N/A
- Rebound Damping (Std) . . . . . . . . . . . . . . . . . . . . . . . . . N/A
TIRES:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 8-12
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 10-12
June 2009
YXR66F 2004~2007 “Rhino 660 4WD” Service Data
IGNITION SYSTEM:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DC-CDI
CHARGING SYSTEM:
Battery - Model . . . . . . . . . . . . . . . . . . . “Wet” Type, U1 Group Rating
LIGHTING SYSTEM:
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 30W-30W
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 1.7W x 5
TORQUE VALUES:
Front Hub Nut . . . . . . . . . . . . . . . . . . . . . . . M20: 26 m-kg (190 ft-lb)
Front Caliper Bolts . . . . . . . . . . . . . . . . . . . . . M10: 4.8 m-kg (35 ft-lb)
Rear Wheel Nut . . . . . . . . . . . . . . . . . . . . . . M10: 5.5 m-kg (40 ft-lb)
Rear Hub Nut . . . . . . . . . . . . . . . . . . . . . . . M20: 26 m-kg (190 ft-lb)
Rear Axle Nut (See Service Manual for Procedure) . . . . . . . . . . . . . . N/A
Rear Caliper Bolts . . . . . . . . . . . . . . . . . . . . . . . . 4.0 m-kg (29 ft-lb)
Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . Spin On / 5GH-13440-00-00
Air Filter Type & Part Number . . . . . . . . . . . . . . Foam / 5UG-E4451-00-00
Front / Rear Brake Lining . . . . . . . . . 3LD-W0045-00-00 / 5UG-W0046-00-00
Headlight / Taillight Bulb . . . . . . . . . . . 4KB-84314-01-00 / 1A2-84714-41-00
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . 1AE-82151-00-00 (30A-BL)
Float Valve Set / . . . . . . . . . . . . . . . . . . . . . . . . 5KM-14190-30-00
V-Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5KM-17641-00-00
4-Stroke Oil . . . . . . . ACC-Y4020-40-12 (20W40), ACC-Y4010-30-12 (10W30)
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5UG-H2100-00-00
Throttle Cable . . . . . . . . . . . . . . . . . . . . . . . . . . 5UG-26311-00-00
Starter Cable (Choke) . . . . . . . . . . . . . . . . . . . . . . 5UG-26331-00-00
Park Brake Cable . . . . . . . . . . . . . . . . . . . . . . . . 5UG-26341-00-00
YXP700a 2004~2006
“ProHauler 700”
Service Data (JW4)
ENGINE:
- Exhaust . . . . . . . . . . . . . . . . . . 0.08 ~ 0.12mm (0.003 ~ 0.005 in)
COOLING SYSTEM:
Coolant Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Coolant Ratio / Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
FUEL SYSTEM:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manufacturer / Model . . . . . . . . . . . . . . . . . . . . . Mikuni / BV26-21-83
Main Jet / Pilot Jet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87.5 / 65
Pilot Screw (Turns Out) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3/8
Fuel Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
TRANSMISSION:
FINAL DRIVE:
Rear Drive Type . . . . . . . . . . . . . . . . . . . . Gear Drive Differential Type
- Oil Type . . . . . . . . . . . . . . . . . . . . . . . . . . . SAE 90 Gear Oil
Front Drive Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
SUSPENSION:
Front - Toe-In . . . . . . . . . . . . . . . . . . . . . . . . 0 ~ 11mm (0 ~ 0.43 in)
- Spring Preload (Std) . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Rear - Spring Preload (Std) . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
TIRES:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT20 x 10-8
- Nominal Pressure . . . . . . . . . . . . . . . 0.70 ~ 0.84 Kg/cm (10.0 ~ 12.0 psi)
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT20 x 10-8
June 2009
YXP700A 2004~2006 “ProHauler 700” Service Data
IGNITION SYSTEM:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T.C.I.
Spark Plug Type . . . . . . . . . . . . . . . . . . . . . . . . . . NGK, BPR2ES
Spark Plug Cap Ω . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 ~ 6KΩ
CHARGING SYSTEM:
Battery - Model . . . . . . . . . “Wet” Type, BCI Group 24 Rating, 400 CCA Min
Stator Coil Color Code / Ω . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
LIGHTING SYSTEM:
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 30W-30W
Taillight / Brake Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2V 3.4W x 1
TORQUE VALUES:
Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . . M14: 2.0 m-kg (15 ft-lb)
Front Hub Nut . . . . . . . . . . . . . . . . . . . . . . . M14: 11.7 m-kg (85 ft-lb)
Front Caliper Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Rear Hub Nut . . . . . . . . . . . . . . . . . . . . . . . . . 14.6 m-kg (106 ft-lb)
Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . NGK-BPR2E-S0-00
Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Air Filter Type & Part Number . . . . . . . . . . . . . . Paper / JN6-E4450-01-00
Front / Rear Brake Lining . . . . . . . . . . . . . . . . . . N/A / JN6-F5331-01-00
Headlight / Taillight Bulb . . . . . . . . . . . . . . . . . . . . . . . . . N/A / N/A
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42X-82151-00-00
- Additional Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Float Valve Set . . . . . . . . . . . . . . . . . . . . . . . . . . JN5-14150-00-00
Float Bowl O-Ring . . . . . . . . . . . . . . . . . . . . . . . . 796-14184-00-00
V-Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J55-G6241-00-00
4-Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4020-40-12 (20W40)
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4010-30-12 (10W30)
Front Differential Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Throttle Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . JN6-F6312-01-00
Starter Cable (Choke) . . . . . . . . . . . . . . . . . . . . . . JN6-F6331-11-00
Rear Brake Cable . . . . JU0-F6341-00-00 WIRE 1, JU0-F6351-00-00 WIRE 2 YXP1000
YXR70F 2008~
“Rhino 700 FI”
Service Data (5B4) (42S)
ENGINE:
- Exhaust . . . . . . . . . . . . . . . . . . 0.16 ~ 0.20mm (0.006 ~ 0.008 in)
Premix Oil Type / Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Capacity - Oil & Filter Change . . . . . . . . . . . . . . . . . 2.1 L (2.2 US qt)
- Oil Change Only . . . . . . . . . . . . . . . . . . . . . . 2.0 L (2.1 US qt)
COOLING SYSTEM:
Coolant Ratio / Capacity . . . . . . . . . . . . . . . . . 1:1 / 2.35 L (2.48 US qt)
FUEL SYSTEM:
Clip Position / Slide Cutaway . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Float Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Fuel Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1550 ~ 1650
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 ~ 10%
Fuel Tank Capacity - Main / Reserve . . . . . . . . . . . 30 L (7.9 US gal) / N/A
TRANSMISSION:
V-Belt Width / Limit . . . . . . . . . . . . . 33.3mm (1.31 in) / 30.0mm (1.18 in))
FINAL DRIVE:
SUSPENSION:
Front - Toe In . . . . . . . . . . . . . . . . . . . 15.0 ~ 25.0mm (0.59 ~ 0.98 in)
- Spring Preload (Std) . . . . . . . . . . . . . 2 / (SP Model: 67mm [2.64 in])
- Compression Damping (Std) . N/A / (SP Model: 10 Out From Fully Turned in Position)
- Rebound Damping (Std) . . N/A / (SP Model: 10 Out From Fully Turned in Position)
Rear - Spring Preload (Std) . . . . . . . . . . . 2 (SP Model: 63.5mm [2.50 in])
- Compression Damping (Std) . . N/A / (SP Model: 7 Out From Fully Turned in Position)
- Rebound Damping (Std) . . N/A / (SP Model: 12 Out From Fully Turned in Position)
TIRES:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 8-12
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT25 x 10-12
June 2009
YXR70F 2008~ “Rhino 700 FI” Service Data
ignition system:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DC-TCI
Spark Plug Type . . . . . . . . . . . . . . . . . . . . . . . . . NGK, CPR7EA-9
Pickup Coil Color Code / Ω . . . . . . . . . . . . . . . . . GY ~ B / 459 ~ 561Ω
charging system:
Battery - Model . . . . . . . . . . . . . . . Wet Type, U1 Group Rating 340 CCA
lighting system:
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 30W-30W
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LED
torque values:
Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . M10: 1.3 m-kg (9.4 ft-lb)
Front Hub Nut (See Service Manual) . . . . . . . . . . . M20: 35 m-kg (250 ft-lb)
Front Caliper Bolts . . . . . . . . . . . . . . . . . . . . M10: 4.8 m-kg (35 ft-lb)
Rear Wheel Nuts . . . . . . . . . . . . . . . . . . . . . M10: 5.5 m-kg (40 ft-lb)
Rear Hub Nuts . . . . . . . . . . . . . . . . . . . . . . M20: 35 m-kg (250 ft-lb)
Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . . . NGK-CPR7E-A9-00
Air Filter Type / Part Number . . . . . . . . . . . . . . Foam / 5BR-E4451-00-00
Air Filter Guide . . . . . . . . . . . . . . . . . . . . . . . . . 5B4-E4472-00-00
Parking Brake Lining . . . . . . . . . . . . . . . . . . . . . . 5B4-W0046-00-00
Taillight Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A2-84714-41-00
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . . . 5PS-82151-00-00 (40A)
- Starter Relay Fuse . . . . . . . . . . . . . . . . . . 42X-82151-00-00 (10A)
V-Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5B4-17641-00-00
Oil Type - Above 5°C (40°F) . . . . . . . . . . . . . . . . . . 20W50 Yamalube
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BTG-11U1L-D0-00
Park Brake Cable . . . . . . . . . . . . . . . . . . . . . . . . . 5B4-26341-00-00
YXP1000A 2004~2005
“ProHauler 1000”
Service Data (JW5)
ENGINE:
- Exhaust . . . . . . . . . . . . . . . . . . 0.08 ~ 0.12mm (0.003 ~ 0.005 in)
COOLING SYSTEM:
Coolant Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Coolant Ratio / Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
FUEL SYSTEM:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Manufacturer / Model . . . . . . . . . . . . . . . . . . . . . Mikuni / BV26-21-83
Main Jet / Pilot Jet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87.5 / 65
Pilot Screw (Turns Out) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3/8
Fuel Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Idle RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Set CO% . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
TRANSMISSION:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
V-Belt Width / Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
FINAL DRIVE:
Rear Drive Type . . . . . . . . . . . . . . . . . . . . Gear Drive Differential Type
- Oil Type . . . . . . . . . . . . . . . . . . . . . . . . . . . SAE 90 Gear Oil
Front Drive Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
SUSPENSION:
Front - Toe-In . . . . . . . . . . . . . . . . . . . . . . . . 0 ~ 11mm (0 ~ 0.43 in)
- Spring Preload (Std) . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Rear - Spring Preload (Std) . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
TIRES:
Front - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT22 x 12-10
Rear - Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AT22 x 12-10
June 2009
YXP1000A 2004~2005 “ProHauler 1000” Service Data
IGNITION SYSTEM:
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T.C.I.
Spark Plug Type . . . . . . . . . . . . . . . . . . . . . . . . . . NGK, BPR2ES
Spark Plug Cap Ω . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 ~ 6KΩ
Ignition Coil Test Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Pickup Coil Color Code / Ω . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
CHARGING SYSTEM:
Battery - Model . . . . . . . . . “Wet” Type, BCI Group 24 Rating, 400 CCA Min
Stator Coil Color Code / Ω . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
LIGHTING SYSTEM:
Headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12V 30W-30W
Taillight / Brake Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2V 3.4W x 1
TORQUE VALUES:
Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . . M14: 2.0 m-kg (15 ft-lb)
Front Hub Nut . . . . . . . . . . . . . . . . . . . . . . . M14: 11.7 m-kg (85 ft-lb)
Front Caliper Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Rear Hub Nut . . . . . . . . . . . . . . . . . . . . . . . . . 14.6 m-kg (106 ft-lb)
Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . NGK-BPR2E-S0-00
Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Air Filter Type & Part Number . . . . . . . . . . . . . . Paper / JN6-E4450-01-00
Front / Rear Brake Lining . . . . . . . . . . . JN6-F5331-01-00 / JN6-F5331-01-00
Headlight / Taillight Bulb . . . . . . . . . . . . . . . . . . . . . . . . . N/A / N/A
Main Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42X-82151-00-00
Float Valve Set . . . . . . . . . . . . . . . . . . . . . . . . . . JN5-14150-00-00
Float Bowl O-Ring . . . . . . . . . . . . . . . . . . . . . . . . 796-14184-00-00
V-Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J55-G6241-00-00
4-Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4020-40-12 (20W40)
4 Stroke Oil . . . . . . . . . . . . . . . . . . . . . . ACC-Y4010-30-12 (10W30)
Front Differential Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Throttle Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . JN6-F6312-01-00
Starter Cable (Choke) . . . . . . . . . . . . . . . . . . . . . . JN6-F6331-11-00
Rear Brake Cable . . . . . . . . . . . . . . . . . . . . . . . . . See Parts Book

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ATV/SxS

©2009 Yamaha Motor Corporation, U.S.A.

YFM50 Raptor 50 (5YF)

YFM35FG Grizzly 350 4WD (5UH)

Data Sheet Reference - Page 1

YFM350X Warrior (5NF)

YFM40F Big Bear 4WD (5FU)

Data Sheet Reference - Page 2

YFZ450 YFZ450 (5TG)

Grizzly 550 / (28P)

YFM660R 660R Raptor (5LP)

Data Sheet Reference - Page 3

All Ultramatic Models – V-Belt Information

YFM80GHX Grizzly 80 LIT-11626-21-06 YFM80WD N/A N/A YFM80GT

YFM25RX Raptor 250 LIT-11626-21-39 LIT-11616-21-22 N/A N/A LIT-11666-21-22

YFM35FGIHX Grizzly 350 IRS LIT-11626-21-40 YFM35FGIHW N/A N/A YFM35FGIHW

YFM35FGHX Grizzly 350 4WD LIT-11626-21-17 YFM400FAR N/A N/A YFM35FAS

YFM7FGPSPX Grizzly 700 FI SE LIT-11626-21-02 YFM7FGPSEW LIT-11616-21-02 LIT-11616-GZ-70 YFM7FGPSEW

Model Year Model Year Model Year Model Year

ROUTE TO: ! SERVICE ! PARTS !WARRANTY !SALES PAGE 3 of 3

YFM80GHW Grizzly 80 LIT-11626-20-06 YFM80WD N/A N/A YFM80GT

YFM35GW Grizzly 350 2WD LIT-11626-20-19 YFM400FAR N/A N/A YFM35AS

YFM35FGIW Grizzly 350 IRS LIT-11626-20-46 LIT-11616-20-46 N/A N/A LIT-11666-20-46

YFM35FGIHW Grizzly 350 IRS LIT-11626-20-46 LIT-11616-20-46 N/A N/A LIT-11666-20-46

YFM350RSE2W Raptor 350 LIT-11626-20-10 YFM350XA N/A N/A YFM350S

YFZ450SEW YFZ450 Special Edition LIT-11626-20-44 YFZ450S LIT-11616-20-13 LIT-11616-YF-46 YFZ450S

YFM70RYRW Raptor 700 LIT-11626-20-34 YFM70RV LIT-11616-20-12 LIT-11616-RP-70 YFM70RV

Model Year Model Year Model Year Model Year

ROUTE TO: ✓ SERVICE ✓ PARTS ✓WARRANTY ✓SALES PAGE 3 of 3

YFM80GHV Grizzly 80 LIT-11626-19-61 YFM80WD LIT-11616-18-47 LIT-11616-GZ-80 YFM80GT

YFM80RV Raptor 80 LIT-11626-19-64 YFM80WD YFM80WP

YFM35BAV Bruin 350 2WD LIT-11626-19-66 YFM400FAR YFM35AS

YFM35XV Wolverine 350 LIT-11626-19-80 YFM400FAR LIT-11616-19-80 LIT-11616-FX-20 LIT-1666-19-80

YFZ350SPV Banshee SP LIT-11626-19-15 YFZ350T YFZ350LES

YFZ450V YFZ450 LIT-11626-19-77 YFZ450S LIT-11616-19-32 LIT-11616-YF-45 LIT-11666-19-32

YFZ450BBV YFZ450 LIT-11626-19-63 YFZ450S LIT-11616-19-32 LIT-11616-YF-45 LIT-11666-19-32

YFZ450SPV YFZ450 SP LIT-11626-19-77 YFZ450S LIT-11616-19-32 LIT-11616-YF-45 LIT-11666-19-32

YFM66FAV Grizzly 660 LIT-11626-19-60 YFM660FP YFM660FP

YFM66FASEV Grizzly 660 SE LIT-11626-19-60 YFM660FP YFM660FP

YFM700RV Raptor 700 LIT-11626-19-59 LIT-11616-19-13 LIT-11666-19-13

YFM700RSPV Raptor 700 SP LIT-11626-19-59 LIT-11616-19-13 LIT-11666-19-13

Model Year Model Year

PAGE 4 of 4 ROUTE TO: ✓ SERVICE ✓ PARTS ✓WARRANTY ✓SALES

“Grizzly 660 Auto 4x4” 2C61 Hunter Edition Body* N/A

PAGE 4 of4 6of 6

PAGE 6 of 6 ROUTE TO:

Edition) 660cc 5KM AM03Y-0051677

Grizzly 660 Auto 4x4 5KMM Hunter Edition Body* N/A

Bruin 350 350

Bruin 350 350

Bruin 350 350

PAGE 4 of4 6of 6

C - Designates Model The Sales Color *Paint code for ref-

C - Designates Model The Sales Color *Paint code for ref-

PAGE 6 of 6 ROUTE TO:

YFM50WS Raptor 50 LIT-11626-17-13 LIT-11616-17-13 LIT-11666-17-13

YFM35XS Warrior LIT-11626-17-06 YFM350XA(~N) YFM350XP LIT-11616-YM-38 LIT-11666-17-06

Model Year Suffix Letter Chart

ROUTE TO: SERVICE  PARTS WARRANTY SALES PAGE 3 of 3

Color Rite Distribution Company

660 Grizzly 5KM8 Hunter Edition Body* N/A

660R Raptor 5LP9 Team Yamaha Blue /

Banshee 5FKJ Team Yamaha Blue /

ROUTE TO: SERVICE PARTS WARRANTY SALES PAGE 3 of 3