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Alexia Hhi Wbts Installation Preliminary-Spec-Reva
Alexia Hhi Wbts Installation Preliminary-Spec-Reva
A
HHI Water Ballast Treatment System JULY 2019
M/T ALEXIA
IMO NO.: 9389966
PRELIMINARY
SPECIFICATION
INSTALLATION OF HHI
WATER BALLAST TREATMENT SYSTEM
Prepared by: Revision Month Year
A JULY 2019
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M/T ALEXIA Preliminary Specification for the installation of Rev. A
HHI Water Ballast Treatment System JULY 2019
Table of contents
410.1 Ballast Piping System in P/R (to and from ballast mains) .................................. 23
460 Cooling Fresh Water Supply to Sea Water Feed Unit ............................................. 34
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M/T ALEXIA Preliminary Specification for the installation of Rev. A
HHI Water Ballast Treatment System JULY 2019
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M/T ALEXIA Preliminary Specification for the installation of Rev. A
HHI Water Ballast Treatment System JULY 2019
DRAWINGS APPENDIX
1. ALEXIA- DMP-112_AUX COOLING FW SYSTEM WITH BWTS
2. ALEXIA- DMP-110_BALLAST PIPING DIAGRAM IN ER WITH BWTS
3. ALEXIA- DHP-137_DIAGRAM OF CARGO OILSTRIPPING & BALLAST PIPE WITH
BWTS
4. ALEXIA- DMP-113_CONTROL AIR SYSTEM WITH BWTS
5. ALEXIA- DMP-150_FRESH WATER SERVICE SYSTEM WITH BWTS
6. ALEXIA DHP-136_SIDESTREAM FLOW SYSTEM WITH BWTS
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M/T ALEXIA Preliminary Specification for the installation of Rev. A
HHI Water Ballast Treatment System JULY 2019
000 General Terms & Conditions
001. This preliminary specification (1st edition) has been prepared in order to permit
Owners to get a tender from candidate shipyards and/or contractors to provide
quotation for the installation of the HHI Water Ballast Treatment System and related
piping and necessary modifications, as described herein. It is to be highlighted that the
described components and necessary works are based on the BALLAST WATER
TREATMENT SYSTEM (BWTS), HIBALLAST SYSTEM (HHI project No.: HWC12-
HIBAPP1231-S01) and in that respect the final arrangement / specification may differ
according to BWTS Maker final developments and/or improvements and Class
drawings review/approval.
002. All workmanship and materials to be of good quality, suitable for the intended
purpose, and all repairs and/or renewals to be carried out to the entire satisfaction of
the Owners' Representative, Maker’s Service Engineer and Classification Surveyors. All
works described here-in shall be performed in accordance with all applicable
Regulations, Requirements and Industry standards. Where no applicable regulatory
body governs, all works shall be to the best marine commercial practice. It is to be
further understood by the Shipyard / Contractor that all materials requiring a test shall
be tested in accordance with the Rules of the vessel’s Classification Society and must
be in full compliance with their requirements. All charges and costs for tests,
inspections, etc. must be borne by the Shipyard / Contractor.
003. This specification is not intended to cover each and every minor detail of the work
described; therefore, the omission of any details or the existence of any errors in the
description is unintentional and does not relieve the Shipyard / Contractor from his
obligation to make a complete quotation, being responsible to promptly identify any
discrepancies or omissions and if existing, they are to be pointed out and discussed
prior to final agreement.
004. Any particulars for the work involved are given for the guidance of the Shipyard /
Contractors, who are, however, to take their own particulars and dimensions and to be
responsible for same.
005. The vessel will be kept insured by the Owners during the currency of the Contract,
but this provision is not intended and is not to be construed to release the Shipyard /
Contractor from any liability which the Law may impose upon him. The Shipyard /
Contractor is to fully protect the vessel and the Owners against any claims for injury to
workmen, also for any damage done to the vessel, her machinery or fittings, while the
vessel is undergoing repairs.
006. All gear, tools, equipment and services, etc. together with all material necessary
to carry out the work to be supplied by the Shipyard / Contractors, who are to have full
responsibility for same.
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M/T ALEXIA Preliminary Specification for the installation of Rev. A
HHI Water Ballast Treatment System JULY 2019
007. All removals necessary in connection with the work specified must be replaced as
before, while any renewals not detailed in the specification will be treated as extras,
except for renewals of previously sound parts, which have been clearly broken or
damaged by the Contractor's workmen.
008. Any additional work required, to the hull or machinery, beyond that specified
herein, or any other extra work whatever to be carried out by the Shipyard / Contractor,
must be especially ordered in writing or agreed to by a duly authorized person, on the
Schedule Rates given or at prices to be mutually agreed, and no extension of time will
be allowed unless it is mutually agreed that the work cannot be concurrently carried
out with the other work.
009. The tender to be presented in a lump sum estimated cost, as well as in a price per
unit of pipe installed / steel modified or renewed. The time required for the execution
of the repairs specified and redelivery to be stated on basis of continuous running days.
010. The Contractor shall be responsible to ensure that under NO circumstances shall
any ship generated oil, refuse or scrap materials find their way into the surrounding
environment, where-by the ship either directly or indirectly which could be in violation
of any Law, regulation or ordinance. The Contractor shall not operate any ship valve
or open any appendage which might initiate a spill; all line up of equipment or systems
will be undertaken only by the ship operating personnel.
011. All the work noted in the attached specification must be carried out in its entirety
and no deviation whatever will be allowed, unless mutually agreed.
012. The presented and herein specified installation pattern was laid out for the main
components in line with the survey files provided by the Owner and based on the
BALLAST WATER TREATMENT SYSTEM (BWTS), HIBALLAST SYSTEM (HHI project
No.: HWC12-HIBAPP1231-S01), including the scope of supply and components’
reference drawings and 3D provided models.
013. The part of the work (steel and/or piping) that based on the drawings can be pre-
fabricated at the Shipyard’s / Contractor’s workshop, shall be dealt with as new
construction and additions on the unit net price shall not be applied.
014. The final agreement will be based on the Class Approved drawings that will
become available before vessel’s arrival at the shipyard’s facilities.
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M/T ALEXIA Preliminary Specification for the installation of Rev. A
HHI Water Ballast Treatment System JULY 2019
100 Ship particulars
Principal Dimensions:
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M/T ALEXIA Preliminary Specification for the installation of Rev. A
HHI Water Ballast Treatment System JULY 2019
110. Water Ballast System
Capacity × Total
Pump Name Type
Head
Above ballast pumps are located in Cargo Pump Room and they are serving all Water
Ballast Tanks, while After Peak Tank is served by the Bilge/Fire & G.S Pumps located in
Engine Room.
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M/T ALEXIA Preliminary Specification for the installation of Rev. A
HHI Water Ballast Treatment System JULY 2019
120. HHI Scope of Supply
The scope of supply is described in the BALLAST WATER TREATMENT SYSTEM
(BWTS), HIBALLAST SYSTEM (HHI project No.: HWC12-HIBAPP0214-S01).
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M/T ALEXIA Preliminary Specification for the installation of Rev. A
HHI Water Ballast Treatment System JULY 2019
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M/T ALEXIA Preliminary Specification for the installation of Rev. A
HHI Water Ballast Treatment System JULY 2019
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M/T ALEXIA Preliminary Specification for the installation of Rev. A
HHI Water Ballast Treatment System JULY 2019
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M/T ALEXIA Preliminary Specification for the installation of Rev. A
HHI Water Ballast Treatment System JULY 2019
In the Engine Room the complete disinfection and neutralization units will be installed
together withal required ancillary equipment and also a dedicated filtration system for
the APT.
More specifically:
In the PORT side Engine Room Floor, Sea Water Feed Unit, Filter for APT, Control Panel,
Backflushing Pump, Control Panel for Backflushing Panel, TRO, Drain Tank Unit will be
located.
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M/T ALEXIA Preliminary Specification for the installation of Rev. A
HHI Water Ballast Treatment System JULY 2019
On the 3RD Deck,, in the Engine Room, STBD Side, Electrolysis Unit, Neutralization Unit,
Rectifier #1 & #2, Local Control Panel #1 & #2, Backflushing Control Panels will be
located.
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M/T ALEXIA Preliminary Specification for the installation of Rev. A
HHI Water Ballast Treatment System JULY 2019
200 General Services
Following General Services as shall be needed to be provided by the Shipyard /
Contractor to the vessel during carrying out the installation of WBTS works, must be
quoted:
201. Wharfage per day and for the expected duration for the completion of the
installation works.
204. Sewage Disposal Ashore (per operation and per cubic meter)
206. Fire Line water (per day and line) and Fire Watchman (per man-day)
212. Tank Cleaning & Gas Free. It is Shipyard’s / Contractor’s responsibility to keep
all working areas safe for hot works. Local cleaning of tanks (per sq. m) and gas free
certificate (per day) to be arranged.
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M/T ALEXIA Preliminary Specification for the installation of Rev. A
HHI Water Ballast Treatment System JULY 2019
300 Steel Works & Outfitting
The Shipyard / Contractor should quote for providing all necessary labor and materials
for the specified construction works. All materials to be new and certified in line with
Classification requirements. Arrangements for staging, access, etc., as necessary for
carrying out the work to be included into the quoted price. Outfitting to follow
shipyard’s / contractor’s standards & practices except otherwise specifically specified
into the design drawings.
• Price per kg – mild steel normal steel profile (bulbous, angle, T and/or welded),
for new profiles
310 Component Foundation Structure
For the foundation of the Main Filtration System (two (2) Filters 1500m³/h) and the Aft
Peak Filtration System (one (1) Filter 150m³/h) Filter foundation and maintenance
platform (for main filtration system only) structural drawings will be prepared and
annexed into the final Working Specification.
See below included drawings of the equipment to be installed for reference together
with approximate weights.
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M/T ALEXIA Preliminary Specification for the installation of Rev. A
HHI Water Ballast Treatment System JULY 2019
310.1 Foundation in Engine Room
Foundation of following main equipment to be considered:
Foundation of the AP 300 m3/h RF3-3 filter module. (Foundation drawing will be
prepared). Approximate weight of equipment in operational condition 930 kg.
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M/T ALEXIA Preliminary Specification for the installation of Rev. A
HHI Water Ballast Treatment System JULY 2019
310.2 Foundation in Pump Room
Foundation of following main equipment to be considered:
Foundation of the two (2) Ex Filters in P/R 1,500 m3/h RF3-7 filter module. (Foundation
drawing will be prepared). Maintenance platforms for the Filters to be also considered.
Approximate weight of equipment in operational condition 3155 kg.
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M/T ALEXIA Preliminary Specification for the installation of Rev. A
HHI Water Ballast Treatment System JULY 2019
310.3 Electrolysis Unit Foundation
For the Electrolysis Unit, new Foundation Drawing will be prepared and additional
stiffeners & supports have to be located during the installation. Approximate weight
of equipment in dry condition 4200 kg.
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M/T ALEXIA Preliminary Specification for the installation of Rev. A
HHI Water Ballast Treatment System JULY 2019
310.4 Neutralization Unit Foundation
For the Neutralization Unit, new Foundation Drawing will be prepared and additional
stiffeners & supports have to be located during the installation. Approximate weight
of equipment in dry condition 420 kg.
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M/T ALEXIA Preliminary Specification for the installation of Rev. A
HHI Water Ballast Treatment System JULY 2019
320. Soft Steel (Non‐Structural) Fitting HHI small components
Fitting works necessary for the foundation of below listed small components to be
made in situ, including access platforms, and other works of same type. Refer to the
drawings Appendix for components to be installed. The information provided is based
on the Technical Agreement Specification of HHI. The exact types are subject to Maker
confirmation upon issuance of the final list of supplied components.
Notes:
• All new mild steel material to be supplied with one coat primer except parts
that will not be accessible after installation to be provided with one coat primer
plus two final coats.
• All burned disturbed areas to be power tool cleaned and coated as original.
330. Welding Seams Tests
The shipyard / contractor is to quote for UTM testing of welding seams. Quoted price
will be per spot and running meter.
340. Outfitting items
The shipyard / contractor is to quote for below outfitting items, according to their
standards:
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M/T ALEXIA Preliminary Specification for the installation of Rev. A
HHI Water Ballast Treatment System JULY 2019
Notes:
• All new fittings to be supplied with one coat primer except parts that will not
be accessible after installation to be provided with one coat primer plus two
final coats.
• All burned disturbed areas to be power tool cleaned and coated as original.
350. Shifting & Relocations
Any major shifting or relocation to be described at the later engineering stage,
however, lowering and transferring of equipment in position inside the Engine Room
and Pump Room is not expected to be challenging. All major equipment has been
provided with some degree of disassembly.
After the positioning of all equipment, for the assembly of all units the makers drawings
will be have to be followed.
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M/T ALEXIA Preliminary Specification for the installation of Rev. A
HHI Water Ballast Treatment System JULY 2019
400 Fitting of Piping, Valves & Accessories
The Shipyard / Contractor should quote for providing all necessary labor and materials
for the specified piping & fitting works. All materials to be new and certified in line with
Classification requirements. Arrangements for staging, access, etc., as necessary for
carrying out the work to be included into the quoted price.
• Straight pipe, mild seamless steel, sch. 40 & 80 – Price per dia (8mm to 600mm)
per meter
• Elbow & Bend – Price per dia (8mm to 600mm) per meter
• Flange K10, including gasket – Price per dia (8mm to 600mm) per meter
• Removal & Refit – Price per dia (8mm to 600mm) per meter
• Fitting of Valves & Accessories – Price per dia (8mm to 600mm) per piece
JIS Standards will be used throughout for the piping material, flanges, valves
and fittings.
410 Valves, Piping & Fittings in P/R
410.1 Ballast Piping System in P/R (to and from ballast mains)
The shipyard / contractor is to quote for providing labor and materials for the
installation of the new ballast line and related piping modifications. A new ballast line
to be arranged from the main crossover at the discharge of the ballast pumps, to the
backwash Filters, to the flow metering unit and the flow control valve and back to the
pump common discharge to the ballast tanks.
In between additional connections will be required for TRO sensors, chemical dosing
and neutralization.
Two new backflushing lines 150A each are arranged, and connected to a 250A common
backwash line directed to one new overboard.
The main filtration system (FILTER 2X1800m³/h) and corresponding inlet/outlet valves
are 500A in diameter – suitable reductions / expansions to be arranged accordingly.
Refer to the WATER BALLAST SYSTEM IN PUMP ROOM WITH HHI INSTALLATION (UNA
DHP-137).
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M/T ALEXIA Preliminary Specification for the installation of Rev. A
HHI Water Ballast Treatment System JULY 2019
410.2 Ballast Piping in P/R
The shipyard / contractor is to quote for providing labor and materials for the
installation of the new ballast line and related piping modifications – please consider
the following bill of materials.
Refer to the WATER BALLAST SYSTEM IN PUMP ROOM WITH HHI INSTALLATION (UNA
DHP-137).
PIPING SPECIFICATION
Nom. THICK. DES. DES.
TAG MATERIAL HYD. TEST
DIA (SCH.80) PRESS. TEMP.
25A 4.5 mm
40A 5.1 mm
80A 7.6 mm
400A 12.7 mm
500A 12.7 mm
600A 12.7 mm
SUM TABLE
BEND REDUCER
MATERIAL DIA LENGTH TEE
45⁰ 90⁰ OTHER /
600A 58500
500A 58500
SEAMLESS CARBON STEEL
400A 40000
300A 60000
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M/T ALEXIA Preliminary Specification for the installation of Rev. A
HHI Water Ballast Treatment System JULY 2019
Notes:
410.3 Ballast Valves & Fittings in P/R
The following valves & fittings shall be fitted in the ballast uptake and delivery lines
(For detailed drawings of the components and their connections see also HHI Approval
drawings).
Refer to the Water Ballast System with BWTS in Pump Room (UNA DHP-137).
VALVE SPECIFICATION
DES. MATERIAL
Nom.
LEG EQUIPMENT PRES
DIA BODY DISK SEAT
S.
01VBW-N 500A
WAFER TYPE HYD.REMOTE
02VBW-N OPERATED BUTTERFLY 500A
VALVE
03VBW-N 500A
07VBW-N 500A
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M/T ALEXIA Preliminary Specification for the installation of Rev. A
HHI Water Ballast Treatment System JULY 2019
CAST
15VBW-N 5K CAST BRONZE
IRON
WAFER TYPE WAFER TYPE
CAST
16VBW-N HYD.REMOTE OPERATED 600A 5K CAST BRONZE
IRON
BUTTERFLY VALVE
CAST
17VBW-N 5K CAST BRONZE
IRON
CAST
19VBW-N FLAP CHECK VALVE 150A 5K CAST BRONZE
IRON
CAST
20VBW-N FLAP CHECK VALVE 150A 5K CAST BRONZE
IRON
CAST
21VBW-N GLOBE VALVE 80A 5K CAST BRONZE
IRON
CAST
23VBW-N GLOBE VALVE 25A 5K CAST BRONZE
IRON
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M/T ALEXIA Preliminary Specification for the installation of Rev. A
HHI Water Ballast Treatment System JULY 2019
CAST
24VBW-N GLOBE VALVE 25A 5K CAST BRONZE
IRON
CAST
25VBW-N GLOBE VALVE 25A 5K CAST BRONZE
IRON
Note: As Built Ballast Valves Maker and Valve Hydraulic Remote Control System Maker
is NAKAKITA. New Valves and existing Valves position (open/close) signal to be
connected to WBTS Control Panel through NAKAKITA Valve Remote Control System.
NAKAKITA Hydraulic Power Unit will be used for the monitoring and control of NEW
Remotely operated valves above. Necessary Hydraulic Oil piping works to be
considered and quoted.
420 Valves, Piping & Fittings in E/R
The shipyard / contractor is to quote for providing labor and materials for the
installation of the equipment and corresponding piping inside the E/R.
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M/T ALEXIA Preliminary Specification for the installation of Rev. A
HHI Water Ballast Treatment System JULY 2019
Part of the installation in the E/R is related with the treatment of the After-Peak Tank
and the other part is related with the components and piping for the complete electro-
chlorination system.
The Sea water Feed Unit is the pumping and heating assembly (skid) responsible for
sending the required sea water to the electrolysis unit for producing the injection
chemical. This is to be connected via piping with the sea water main and the After-Peak
suction.
The Electrolysis unit and the Neutralization unit and corresponding piping and also the
TRO sensors and piping.
A backwash filter is to be installed for the filtering of the After-Peak ballast water.
A new ballast line to be arranged from the Bilge, G.S. & Fire Pumps, at the discharge
of the pumps, to the backwash Filter, to the flow metering unit and the flow control
valve and back to the After-Peak tank filling piping.
In between additional connections will be required for TRO sensors, chemical dosing
and neutralization.
One new backflushing line 100A to be arranged, and connected to one new overboard.
Final position of the new overboard to be identified in the due course – however,
location is not to be lower than any other existing overboard in same E/R level (Lower
Floor).
420.1 Ballast Piping in E/R
The shipyard / contractor is to quote for providing labor and materials for the
installation of the required piping in the E/R.
All piping material are to follow the reference drawings. Refer to the WATER BALLAST
SYSTEM IN E/R WITH BWTS (UNA DMP-110).
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M/T ALEXIA Preliminary Specification for the installation of Rev. A
HHI Water Ballast Treatment System JULY 2019
200A 12.7 mm
100A 8.6 mm
WATER
CARBON
BALLAST 80A 7.6 mm
STEEL
LINE-AFT
65A 7.0 mm
25A 4.5 mm
SUM TABLE
BEND REDUCER
MATERIAL DIA LENGTH TEE
45⁰ 90⁰ OTHER /
200A 43285
SEAMLESS CARBON STEEL
100A 29280
420.2 Ballast Valves & Fittings in E/R
The following valves & fittings shall be fitted in the ballast uptake and delivery lines
(For detailed drawings of the components and their connections see also HHI Approval
drawings).
Refer to the Water Ballast System in E/R with BWTS (UNA DMP-110).
VALVE SPECIFICATION
DES. MATERIAL
Nom
LEG EQUIPMENT PRES
. DIA BODY BODY BODY
.
01VWB-
200A 10K
N
02VWB-
200A 10K
N
04VWB-
200A 10K
N
05VWB-
200A 10K
N
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M/T ALEXIA Preliminary Specification for the installation of Rev. A
HHI Water Ballast Treatment System JULY 2019
07VWB-
CHECK VALVE 80A 10K
N
09VWB-
CHECK VALVE Ø 12 10K BRONZE
N
11VWB-
CHECK VALVE Ø 12 5K
N
12VWB-
CHECK VALVE Ø 12 5K BRONZE
N
13VWB-
CHECK VALVE Ø 12 5K
N
14VWB- CAST
FLAP CHECK VALVE 100A 5K NBR NBR
N IRON
16VWB-
CHECK VALVE 50A 5K
N
18VWB-
GLOBE CHECK VALVE 100A 10K
N
21VWB-
CHECK VALVE Ø 12 5K BRONZE
N
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M/T ALEXIA Preliminary Specification for the installation of Rev. A
HHI Water Ballast Treatment System JULY 2019
22VWB-
CHECK VALVE Ø 12 5K BRONZE
N
23VWB- CASR
GLOBE CHECK VALVE 100A 10K NBR NBR
N IRON
24VWB-
CHECK VALVE Ø 12 5K BRONZE
N
25VWB- CASR
FLAP CHECK VALVE 100A 10K NBR NBR
N IRON
26VWB- CASR
FLAP CHECK VALVE 100A 10K NBR NBR
N IRON
430 Overall Sampling points
The shipyard / contractor to quote for providing and installing the connection piece
for the 80A/50A, 10K sampling spool.
Length
Item Nom. Dia. Thickness Material
(mm)
BA-N30 80A FLANGED BALL
STAINLESS
MAIN BALLAST VALVE FF, DIN 10K
N/A STEEL
SAMPLE MAIN BALLAST SAMPLE N/A
CAST IRON
ASSEMBLY VALVE ASSEMBLY VALVE
The BA-N30 & 17NV sampling spool is mounted on an 80A & 50A steel pipe neck with
a stand by 10K flanged connection piece.
Pipe neck with flange to be constructed for Sampling Point as per mentioned piping
detail.
440 Side Stream Piping and Valves
Fitting (penetration spool pieces, gaskets, etc.) and supports for the piping should be
included as per Maker’s standards.
Special care to be given and shipyard to quote including application procedure for PE
Coated pipes (chemical injection piping).
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M/T ALEXIA Preliminary Specification for the installation of Rev. A
HHI Water Ballast Treatment System JULY 2019
PIPING SPECIFICATION
Nom DES. DES. HYDRO
TAG MATERIAL THICK
. DIA PRESS TEMP TEST
8.6
SD-N03-100 CARBON STEEL 100A 10K
mm
55°C WORKIN
9.3
SD-N04-50 STAINLESS STEEL 50A 5K MAX. G TEST
mm
VALVES SPECIFICATION
MATERIAL
TAG EQUIPMENT DESCRIPTION
BODY DISK SEAT
SD01 Ø 12
MINI VALVE BRONZE/PTFE LINED
SD02 (10K)
SD03 NON RETURN
CAST IRON/ PTFE
FLANGED TYPE 100A(10K) NBR
SD04 LINED
VALVE
Important Note: Pipe length is given by estimation and for budgeting purposes,
exact length will be calculated on the later stage.
SIDE STREAM ‐SUM TABLE
BEND REDUCER/
MATERIAL DIA LENGTH TEE
45⁰ 90⁰ OTHER EXPANDER
100A 84500
CARBON STEEL
250A 58500
STAINLESS STEEL WITH
100A 156000
COATED
65A 52000
COPPER TUBE 12A 130000
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M/T ALEXIA Preliminary Specification for the installation of Rev. A
HHI Water Ballast Treatment System JULY 2019
450 Control air piping
Refer to the Compressed Air System with BWTS, UNA DMP-113, and HHI dwg: HWC-
PJW-20181231
The shipyard / contractor to quote for providing and installing the control air piping
for the ballast water system valves.
The referenced piping diagrams and the machinery arrangement can be found in the
Drawings Appendix.
The control air downstream of the dryer should be used. This is rated at 7.0 bar pressure
based on new pipe 25A (Sch.40). The HHI supply pneumatic valve is operating at 7.0
bar connected to new one (1) instrument air assembly. For initial estimation, budgeting
purposes only, following to be considered:
The following valves & fittings shall be considered for the piping system:
DES MATERIAL
LEG EQUIPMENT DESCRIPTION
PRESS BODY DISK SEAT
CT-01N STOP VALVE 25A 10K
CAST BRONZE
CT-02N STOP VALVE 25A 10K
Important Note: Pipe length is given by estimation and for budgeting purposes,
exact length will be calculated on the later stage.
CONTROL AIR‐SUM TABLE
BEND REDUCER/
MATERIAL DIA LENGTH TEE
45⁰ 90⁰ OTHER EXPANDER
25A 58500 10 10 5
CARBON STEEL
25A 58500 10 10 5
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M/T ALEXIA Preliminary Specification for the installation of Rev. A
HHI Water Ballast Treatment System JULY 2019
460 Cooling Fresh Water Supply to Sea Water Feed Unit
The contractor to provide labor and materials for the installation of the piping allowing
suction of the Sea Water Feed Unit from the sea water main and sea chests.
Refer to the AUX CENTRAL COOLING FW SYSTEM WITH BWTS UNA DMP-112
PIPING SPECIFICATION
DES.
Nom. DES.
TAG MATERIAL THICK TEM HYDRO TEST
DIA PRESS
P
VALVE SPECIFICATION
DES MATERIAL
EQUIPMEN DESCRIPTIO
LEG
T N PRESS BODY DISK SEAT
GLOBE
01VFGN 80A 10K CAST IRON CAST BRONZE
VALVE
GLOBE
02VFGN 80A 10K CAST IRON CAST BRONZE
VALVE
FLAP CHECK
03VFGN 100A 10K CAST IRON CAST BRONZE
VALVE
FLAP CHECK
04VFGN 100A 10K CAST IRON CAST BRONZE
VALVE
Important Note: Pipe length is given by estimation and for budgeting purposes,
exact length will be calculated on the later stage.
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M/T ALEXIA Preliminary Specification for the installation of Rev. A
HHI Water Ballast Treatment System JULY 2019
COOLING ‐SUM TABLE
BEND REDUCER/
MATERIAL DIA LENGTH TEE
45⁰ 90⁰ OTHER EXPANDER
80A 84500 7 4
CARBON STEEL
80A 55000 8 4
480 Fresh Water Service System
The contractor to provide labor and materials for the installation of the piping allowing
fresh water rinsing and filling of the backwashing filter.
Please note that suitable stand by piping for connection has been identified in the
pump room and consequently there os no need for separate pipe routing from the E/R.
Refer to the Domestic Fresh Water & Sanitary with BWTS UNA DMP-150.
PIPING SPECIFICATION
DES.
DES.
LEG MATERIAL Nom. DIA THICK TEM HYDRO TEST
PRESS
P
CARBON
DA-N1-25A 25A 3.4mm 5K R.T -
STEEL
CARBON
DA-N2-25A 25A 3.4mm 5K R.T. -
STEEL
Important Note: Pipe length is given by estimation and for budgeting purposes,
exact length will be calculated on the later stage.
FRESH WATER ‐SUM TABLE
BEND REDUCER/
MATERIAL DIA LENGTH TEE
45⁰ 90⁰ OTHER EXPANDER
25A 55000 6 8
CARBON STEEL
25A 35000 10 7
700 Electrical Installation Works
The shipyard / contractor to quote for providing and installing the required cables and
circuit breakers for the powering, control and monitoring of the system. Electrical
installation works shall be in accordance with IEC Standards and Maker’s
recommendations and to the satisfaction of Class. Sizing of cables shall be as per
Drawings Appendix. Cables laying out and routing should be confirmed in situ. Power
Cable lengths are given for estimation purposes only:
Page | 35
M/T ALEXIA Preliminary Specification for the installation of Rev. A
HHI Water Ballast Treatment System JULY 2019
In all cable installations the existing cable trays are to be incorporated as far as
practicable. The cable lengths included are based on an estimated routing onboard but
they are indicative for budgeting purposes. The actual routing may differ upon
installation. In general Power Cables to run separately from the signal cables, if same
tray is to be used allow 25 to 50mm between power & signal cables bunches.
• Cable installation, including connections work – Price per cable running meter
710 MCCB at MSBD 440V Feeder Panel
(to be included at later stage)
720 WBTS Distribution Board
Two Electrical Distribution Board as per below Wire Diagram with IP44 protection
and fittings to be constructed. Cable entry from below. Dimensions as per
Manufacturer standards. Wire Diagram Drawing will be prepared.
730 Installation & Routing of cables
In general, electric cables shall be certified by the Class and complied with the
relevant IEC recommendations for Marine use.
Power & Control Cables to be Fire Retardant Armoured Cables 0.6/1kV (IEC 60092-
353), Standard copper conductor, EP Rubber insulated, galvanized steel wire armour
and with PVC sheath. Control cables to be with common shield.
Cables shall be certified for the intended use by the Classification Society.
Fire stops with Class approved compound seal will be installed according to the Fire
Zones and Classification Society Rules.
Cables to be of Voltage Rating 0.6/1 kV, except specially noted.
Cables with copper conductors and temperature class 90 degC, with earth core are
Page | 36
M/T ALEXIA Preliminary Specification for the installation of Rev. A
HHI Water Ballast Treatment System JULY 2019
used.
Cables designation:
FA: Fire Retardant
Number of Cores: S-Single, D-Double, T-Three, M-Multi Core
P: EP Rubber Insulation
(Y): PVC Sheath
C: Metal Wire Armor (galvanized steel)
(Y): PVC protective cover
(C): Common Shield
The shipyard / contractor to quote for the installation, connection and routing of the
below cables, given for estimation and budgeting purposes only, subject to the actual
on-site routing:
Page | 37
M/T ALEXIA Preliminary Specification for the installation of Rev. A
HHI Water Ballast Treatment System JULY 2019
APPENDIX
Page | 38
PLAN HISTORY
DATE REV. DESCRIPTION
ALEXIA-IMO 9389966
T
LENGTH B.P. 237.000
BREDTH 42.000
DEPTH 21.300
AF DESIGNED DRAFT
FULL DRAFT
12.190
14.578
R
D
1. All existing ballast pipes & valves according to “as built” drawings.
2. All other pipes and valves according to HYUNDAI HEAVY INDUSTRIES drawings and below
material specification tables.
3. New flanges to be according to JIS standards rated 5K, except otherwise
noted.
4. All piping to be securely supported and braced.
5. The pressure should keep more than 1.5 bar between filter outlet and filter backflushing
line.
6. Flowmeter (FT‐1211) to be installed in straight line of 3xD=3x600=1800 and
2xD=2x600=1200mm.
7. Seawater feeding pump & heat exchanger shall be located in the floor grating.
8. H2 gas vent line has intention to be forward to upper side and drawn to atmosphere.
9. The length between ‘’TRO Sensor’’ and each sensing point is recommended to be within
T
max.10m for the good response of TRO concentration analyzing from the sensing point in
the field.
10. Deck coaming and scupper should be set up around skid unit. (E.U., F.U., salt water feed,
N.A. unit,) by yard.
AF
11. Rectifiers should be located in the place of least vibration.
12. Min. distance between chlorine injection and TRO sensing point for ballasting is Min. 7*D
13. Damping Device to be installed in the nearest position of reducer outlet.
14. For low temperature of feeding sea water, less than 10 °C, the heat exchanger is used.
15. For low salinity of feeding sea water, less that 15 PSU the feeding water is taken from the
APT tank or the closest W.B.T.
16. H2 ventilation piping to be carbon steel, SCH.40 and 5K pressure. The coating has to be
galvanized.
17. Chlorine injection line to be carbon steel, sch.40, 10 pressure and with polyethylene coating.
18. Injection Port, Sampling Port, Neutral Unit shall be according to A, B, C, D, E details.
R
D
2. REFERENCE DRAWINGS
DWG. NO. TITLE REMARK
33000 DIAGRAM OF GEN PIPING E/R TEINEISHI HOLDING CORPORATION
DIAG. OF CARGO STRIPPING & BALLAST
230130 TEINEISHI HOLDING CORPORATION
PIPE
HIBALLAST, BWTS FOR CRUDE OIL HYUNDAI HEAVY INDUSTRIES CO.,
HWC12-HIBAPP1231-S01
CARRIER LTD.
DHP-136 SIDESTREAM FLOW SYSTEM UNA LTD
DMP-113 CONTROL AIR SYSTEM WITH BWTS UNA LTD
3. PIPING SPECIFICATION
DES. DES.
TAG MATERIAL Nom. DIA THICK. HYD. TEST
PRESS. TEMP.
T
Line to TRO sensor Copper Tube Ø 12 1.2 T
25A 4.5 mm
AF 40A 5.1 mm
80A 7.6 mm
WORKING
100A 8.6 mm 5K 32°C
WATER BALLAST SEAMLESS TEST
LINE CARBON STEEL
125A 9.5 mm
R
150A 11.0 mm
500A 12.7 mm
600A 12.7 mm
D
4. VALVE SPECIFICATION -SHIPYARD SUPPLY
Nom. DES. MATERIAL
LEG EQUIPMENT
DIA PRESS. BODY DISK SEAT
01VBW-N 500A
03VBW-N 500A
T
06VBW-N 150A
BUTTERFLY VALVE
5K
CAST
07VBW-N CAST BRONZE
IRON
WAFER TYPE WAFER TYPE
08VBW-N
AF HYD.REMOTE OPERATED
BUTTERFLY VALVE
500A
09VBW-N
T
SCREW DOWN NON RETURN VALVE
28VBW-N Ø 12 5K BRONZE
(GLOBE)
SCREW DOWN NON RETURN VALVE
29VBW-N Ø 12 5K BRONZE
(GLOBE)
AF
30VBW-N CHECK VALVE Ø 12
T
BA-N23 BACK PRESSURE VALVE 25A
ALEXIA-IMO 9389966
T
LENGTH B.P. 237.000
BREDTH 42.000
DEPTH 21.300
AF DESIGNED DRAFT
FULL DRAFT
12.190
14.578
R
D
1. All existing ballast pipes & valves according to “as built” drawings.
2. All other pipes and valves according to HYUNDAI HEAVY INDUSTRIES drawings and below
material specification tables.
3. New flanges to be according to JIS standards rated 5K, except otherwise
noted.
4. All piping to be securely supported and braced.
5. The pressure should keep more than 1.5 bar between filter outlet and filter backflushing
line.
6. Flowmeter (FT‐1211) to be installed in straight line of 3xD=3x200=600 and
2xD=2x200=400mm accordingly for the E/R ballast system.
7. Seawater feeding pump & heat exchanger shall be located in the floor grating.
8. H2 gas vent line has intention to be forward to upper side and drawn to atmosphere.
9. The length between ‘’TRO Sensor’’ and each sensing point is recommended to be within
T
max.10m for the good response of TRO concentration analyzing from the sensing point in
the field.
10. Deck coaming and scupper should be set up around skid unit. (E.U., F.U., salt water feed,
N.A. unit,) by yard.
AF
11. Rectifiers should be located in the place of least vibration.
12. Min. distance between chlorine injection and TRO sensing point for ballasting is Min. 7*D
13. Damping Device to be installed in the nearest position of reducer outlet.
14. For low temperature of feeding sea water, less than 10 °C, the heat exchanger is used.
15. For low salinity of feeding sea water, less that 15 PSU the feeding water is taken from the
APT tank or the closest W.B.T.
16. H2 ventilation piping to be carbon steel, SCH.40 and 5K pressure. The coating has to be
galvanized.
17. Chlorine injection line to be carbon steel, sch.40, 10 pressure and with polyethylene coating.
18. Injection Port, Sampling Port, Neutral Unit shall be according to A, B, C, D, E details.
R
D
2. REFERENCE DRAWINGS
DWG. NO. TITLE REMARK
33000 DIAGRAM OF GEN PIPING E/R TEINEISHI HOLDING CORPORATION
DIAG. OF CARGO STRIPPING & BALLAST
230130 TEINEISHI HOLDING CORPORATION
PIPE
HWC12-HIBAPP1231- HIBALLAST, BWTS FOR CRUDE OIL HYUNDAI HEAVY INDUSTRIES CO.,
S01 CARRIER LTD.
DHP-136 SIDESTREAM FLOW SYSTEM UNA LTD
DMP-113 CONTOL AIR SYSTEM WITH BWTS UNA LTD
DOMESTIC F.W. & SERVICE WATER
DMP-150 UNA LTD
SYSTEM WITH BWTS
3. PIPING SPECIFICATION
T
DES. DES.
TAG MATERIAL Nom. DIA THICK. HYD. TEST
PRESS. TEMP.
T
(GLOBE)
CAST
14VWB-N FLAP CHECK VALVE 100A 5K NBR NBR
D
IRON
SCREW DOWN NON RETURN VALVE
15VWB-N 250A 5K
(GLOBE)
CASR
23VWB-N GLOBE CHECK VALVE 100A 10K NBR NBR
IRON
CASR
25VWB-N FLAP CHECK VALVE 100A 10K NBR NBR
IRON
CASR
26VWB-N FLAP CHECK VALVE 100A 10K NBR NBR
IRON
T
5. VALVE & FITTINGS SPECIFICATION -MAKER SUPPLY
MATERIAL
TAG MATERIAL DESCRIPTION
BODY DISK/STEM
AF
BFV-3211
FCV-3211
REMOTE VALVE
THROTTLING VALVE
80A
200A
HWC SUPPLY
DD-322 DAMPLING DEVICE 25A
ALEXIA-IMO 9389966
T
AF
R
T
10. Rectifiers should be located in the place of least vibration.
11. Min. distance between chlorine injection and TRO sensing point for ballasting is Min. 7*D
12. Damping Device to be installed in the nearest position of reducer outlet.
13. For low temperature of feeding sea water, less than 10 °C, the heat exchanger is used.
AF
14. For low salinity of feeding sea water, less than 15 PSU the feeding water is taken from the
APT tank or the closest W.B.T.
15. H2 ventilation piping to be carbon steel, SCH.40 and 5K pressure. The coating has to be
galvanized.
16. Chlorine injection line to be carbon steel, sch.40, 10 pressure and with polyethylene coating.
17. Information plate to be posted ‘’NO FLAME WORK, NO WELDING WORK’’.
R
D
2. REFERENCE DRAWINGS
DWG. NO. TITLE REMARK
33000 DIAGRAM OF GEN PIPING E/R TEINEISHI HOLDING CORPORATION
DIAG. OF CARGO STRIPPING & BALLAST
230130 TEINEISHI HOLDING CORPORATION
PIPE
HIBALLAST, BWTS FOR CRUDE OIL HYUNDAI HEAVY INDUSTRIES CO.,
HWC12-HIBAPP1231-S01
CARRIER LTD.
T
3. PIPING SPECIFICATION
Nom. HYDRO
TAG MATERIAL THICK DES. PRESS DES. TEMP
DIA TEST
SD-N01-100
SD-N02-012
AF STAINLESS STEEL WITH
PE COATED
COPPER TUBE
100A
Ø 12
8.6 mm
1.2 T
10K
10K
SD-N03-100 CARBON STEEL 100A 8.6 mm 10K
WORKING
SD-N04-50 STAINLESS STEEL 50A 9.3 mm 5K 55°C MAX.
TEST
STAINLESS STEEL WITH
SD-N05-65 65A 2.8 mm 10K
PE COATED
SD-N06-250 CARBON STEEL 250A SCH.20 5K
SD-N07-012 COPPER TUBE Ø 12 1.2 T 10K
R
4. VALVES & FITTINGS SPECIFICATION
MATERIAL
TAG EQUIPMENT DESCRIPTION
BODY DISK SEAT
D
SD01 Ø 12
MINI VALVE BRONZE/PTFE LINED
SD02 (10K)
SD03 NON RETURN FLANGED
100A(10K) CAST IRON/ PTFE LINED NBR
SD04 TYPE VALVE
ELECTROLYSIS UNIT 1 -
RECTIFIER #1, #2 1 -
AIT 1121, GAS DETECTOR - HiBallast System
NEUTRALIZATION UNIT 1 - HWC12-HIBAPP1231-S01
SEA WATER FEED UNIT 1 -
PORTABLE HAND PUMP 1 -
D
R
AF
T
PLAN HISTORY
DATE REV. DESCRIPTION
ALEXIA-IMO 9389966
T
LENGTH B.P. 237.000
BREDTH 42.000
DEPTH 21.300
AF DESIGNED DRAFT
FULL DRAFT
12.190
14.578
R
D
T
AF
R
D
2. REFERENCE DRAWINGS
DWG. NO. TITLE REMARK
33000 DIAGRAM OF GEN PIPING E/R TEINEISHI HOLDING CORPORATION
HIBALLAST, BWTS FOR CRUDE OIL HYUNDAI HEAVY INDUSTRIES CO.,
HWC12-HIBAPP1231-S01
CARRIER LTD.
BALLAST PIPING DIAGRAM IN ER WITH
DMP-110 UNA LTD
BWTS
DMP-113 CONTROLLED AIR SYSTEM WITH BWTS UNA LTD
DHP-136 SIDESTREAM FLOW SYSTEM UNA LTD
3. PIPING SPECIFICATION
Nom. DES. DES.
MATERIAL THICK HYDRO TEST
DIA PRESS TEMP
FG N01 SEAMLESS CARBON STEEL 80A 5.5 mm 50 -
0.29MPa
T
FG N02 SEAMLESS CARBON STEEL 80A 5.5 mm 50 -
LEG
AF EQUIPMENT DESCRIPTION
DES
PRESS BODY
MATERIAL
DISK SEAT
FLAP CHECK
04VFGN 100A 10K CAST IRON CAST BRONZE
VALVE
D
R
AF
T
PLAN HISTORY
DATE REV. DESCRIPTION
ALEXIA-IMO 9389966
T
LENGTH B.P. 237.000
BREDTH 42.000
DEPTH 21.300
AF DESIGNED DRAFT 12.190
R
D
T
AF ITEMS
kgf/cm ˃5˷8
& PUMPS
AIR CONSUMPTION FOR PNEUMATIC VALVES liter 190
R
D
2. REFERENCE DRAWINGS
DWG. NO. TITLE REMARK
33000 DIAGRAM OF GEN PIPING E/R TEINEISHI HOLDING CORPORATION
DIAG. OF CARGO STRIPPING & BALLAST
230130 TEINEISHI HOLDING CORPORATION
PIPE
HIBALLAST, BWTS FOR CRUDE OIL HYUNDAI HEAVY INDUSTRIES CO.,
HWC12-HIBAPP1231-S01
CARRIER LTD.
DHP-136 SIDESTREAM FLOW SYSTEM UNA LTD
BALLAST PIPING DIAGRAM IN ER WITH
DMP-110 UNA LTD
BWTS
DHP-137 BALLAST PIPING DIAGRAM WITH BWTS UNA LTD
3. PIPING SPECIFICATION
DES. DES.
T
LEG MATERIAL Nom. DIA THICK HYDRO TEST
PRESS TEMP
CA-N01-25A STPG370-E 25A 3.4mm 7K RT 10K.
CA-N02-25A STPG370-E 25A 3.4mm 7K RT 10K
AF
4. VALVE SPECIFICATION SHIPYARD SUPPLY
DES MATERIAL
LEG EQUIPMENT DESCRIPTION
PRESS BODY DISK SEAT
ELECTROLYSIS UNIT 1 -
HiBallast System
RECTIFIER #1 1 - HWC12-HIBAPP1231-S01
RECTIFIER #2 1 -
D
R
AF
T
PLAN HISTORY
DATE REV. DESCRIPTION
ALEXIA-IMO 9389966
T
LENGTH O.A. 237.000
LENGTH B.P. 42.000
BREDTH 21.300
AF DESIGNED DRAFT
DEPTH 12.190
14.578
R
D
T
AF
R
D
2. REFERENCE DRAWINGS
DWG. NO. TITLE REMARK
33000 DIAGRAM OF GEN PIPING E/R TEINEISHI HOLDING CORPORATION
DIAG. OF CARGO STRIPPING & BALLAST
230130 TEINEISHI HOLDING CORPORATION
PIPE
HIBALLAST, BWTS FOR CRUDE OIL HYUNDAI HEAVY INDUSTRIES CO.,
HWC12-HIBAPP1231-S01
CARRIER LTD.
BALLAST PIPING DIAGRAM IN ER WITH
DMP-110 UNA LTD
BWTS
DHP-137 BALLAST PIPING DIAGRAM WITH BWTS UNA LTD
3. PIPING SPECIFICATION
DES. DES.
LEG MATERIAL Nom. DIA THICK HYDRO TEST
PRESS TEMP
T
DA-N1-25A CARBON STEEL 25A 3.4mm 5K R.T -
DA-N2-25A CARBON STEEL 25A 3.4mm 5K R.T. -
AF
R
D
D
R
AF
T