6 Sheet

(with cover)

Owner : PT. Petrokimia Gresik

Customer : PT. Hamon Indonesia

Project : Ammonia Urea – Petrokimia Gresik

Item Name : Fabrication Motor Frame & Support

Job No. : OP. 013 - 2016

FABRICATION AND INSPECTION

PROCEDURE

Distribution
Dept. Copy

PT. HAMON INDONESIA Client

Prod.
QAC

PT.TUBAN STEEL WORK PPIC

ENGINEERING DEPARTMENT File
Rev. No. A 0 1 2 3
Prepared by AR.W

Checked by AR.W

Approved by DJ.S

Doc. No. : 013-16 – ENG.Pro. - 001

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INSPECTION PROCEDURE
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Job No. : OP - 013 013 -16 - Eng.Pro.- 001

This page is a record all of revision of the Fabrication Procedure and the following
revision (s) had (have) been made to the documents.

Rev. No Description Page No.

0 Original Issue All

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No. Description Sheet No.

1 Scope 4 of 6

2 Applicable Documents 4 of 6

3 List of Item 4 of 6

4 Procedure 4 of 6

4.1 Receiving Inspection of Material 4 of 6

4.2 Marking and Cutting 5 of 6

4.3 Welding 5 of 6
Nondestructive
4.4 Nondecstructive Examination 6 of 6

4.5 Dimensional Inspection 6 of 6

4.6 Paiting 6 of 6
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1. Scope

1.1 This procedure covers the details instruction of shop fabrication and inspection necessary
for manufacturing of Fabrication Motor Frame & Support ordered by PT. Hamon
Indonesia.
1.2. Shop fabrication of equipment shall be based on approved drawing and approved
applicable procedures.
1.3 Prior to witness inspection, the shop tests and inspection shall be performed and
confirmed to satisfy the requirements of applicable codes and purchaser specifications.
1.4 The Fabrication and Inspection item to be witnessed shall be in accordance with
approved quality plan.

2. Applicable Documents

This procedure prepared in accordance with following references :

2.1 Drawing latest revision from Claudius Peters. PT. Hamon Indonesia

3. List of Item

No. Item No Item Name Qty’

1. 201485 - E21101-11 Mechanical Part Ammonia Assembly 6 Unit

2. 201485 - E21201-11 Mechanical Part Urea Assembly 4 Unit

4. Procedure
4.1 Receiving Inspection of Material
4.1.1 Material Certificate
All material shall have mill certificate issued by mill maker or inspection
agencies. Material certificate shall identify charge no. and/or heat no. of material.
It shall contain following states:
a. Chemical compositions.
b. Mechanical properties.
c. Dimension.
d. Other tests as specified by applicable codes / standard and material specification.
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4.1.2 Material Inspection

All received material shall be checked by QC inspector includes the following :
a. Visual check.
b. Dimensional check.
c. Conforming to material specification and material certificate

4.1.3 Storing
Material shall be store in appropriate place and gives clear identification by
mean of label ( for small parts ) and color mark / lettering ( for plates, pipes,
bars, etc.).

4.2 Marking and Cutting

4.2.1 Marking and mark shift
Prior to cut material they shall be layout marking and identified (parts no.) shall be
transferred to each parts by stamping.
4.2.2 Marking check
Prior to cut, QC shall inspect the marking to conform with cutting plan and
ensure correct dimension and the identification is transferred properly.
4.2.3 Cutting
Cutting shall be performed by saw, shear or gas cutting.
4.2.4 Drilling
The part shall be drilled as per approved drawing.

4.3 Welding
4.3.1 Welder qualification
Welders and welding operators shall be qualified as per Section IX ASME Code
and to be certified by MIGAS.DISNAKER OR MIGAS
4.3.2 Welding Procedure shall be performed as per WPS / PQR which shall be qualified
in according with Section IX of ASME Code.
4.3.3 Tack welding
Tack welds shall be made to a qualified welding procedure and by approved
welders. Tack weld shall be completely removed prior to welding.
4.3.4 Temporary welding
Temporary welds for temporary handling attachments, lug, etc. shall be minimized.
When temporary welding is deemed necessary, welding shall be performed with the
same approved procedures as for main fabrication welding and shall be done by
approved welders.
The temporary welds shall subsequently be ground flush and then inspected by liquid
penetrant test. The method of removing attachments shall not injure the metal surface
(i.e. removing by hammering off is not permitted).
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4.3.5 Prior to start welding, QC shall check the edge preparation and cleanliness
of edge. All surfaces to be welded shall be visually inspected to ensure free
from lamination or other injurious defect.

4.3.6 After completion of welding the spatters or slag shall be removed by wire brush or
grinding. Visual inspection shall be performed to the surface of weld and it should meet
the following allowance :
a. The joint shall have completed penetration .
b. Crack or pit : none
c. Undercut : none

4.3.7 Repair of welding defects

Any rejectable discontinuities found in the welding on visual and nondestructive
examination shall be repaired. The repair shall be done according to repair
procedure by welding that is described in “Welding Procedure” separately submitted.

4.4 Nondestructive Examination

4.4.1 Visual inspection
The complete welded shell shall be visually inspected to ensure no harmful
defect. Inspection shall include the followings :
- Visual appearance of the weld bead (under cut, porosity, bead overlap,
spatter, objectionable form, arc strikes, etc).
- Any defect on surface of material.
- Dent or deformation.
- Height of weld bead.
- Alignment of weld joint.
4.4.2 Penetrant Test ( 10% ) Welding Joint

4.5 Dimensional Inspection

The manufacture shall be prepared dimensional inspection data for the equipment.
Dimensional check shall conform to permissible tolerance as per approved drawing.

4.6 Painting
Painting shall be performed as per ‘Painting Procedure’. Document submitted separately.