8 Sheet

(with cover)

Owner : PT. Petrokimia Gresik

Customer : PT. Hamon Indonesia

Project : Ammonia Urea – Petrokimia Gresik

Item Name : Fabrication Motor Frame & Support

Job No. : OP. 013 - 2016

SURFACE PREPARATION & PAINTING

PROCEDURE

Distribution
Dept. Copy

PT. HAMON INDONESIA Client

Prod.
QAC

PT.TUBAN STEEL WORK PPIC

ENGINEERING DEPARTMENT File
Rev. No. A 0 1 2 3
Prepared by AR.W

Checked by AR.W

Approved by DJ.S

Doc. No. : 013-16 – ENG.Pro. - 002

 Sheet No. :
2 of 8
PT. TUBAN STEEL WORK
SURFACE PREPARATION &
PAINTING PROCEDURE Doc. No.:
Job No. : OP - 013 013 -16 - Eng.Pro.- 002

This page is a record all of revision of the Fabrication Procedure and the following
revision (s) had (have) been made to the documents.

Rev. No Description Page No.

0 Original Issue All

 Sheet No. :
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PT. TUBAN STEEL WORK SURFACE PREPARATION &
PAINTING PROCEDURE Doc. No.:
Job No. : OP - 013 013-16 - Eng.Pro. - 002

No. Description Sheet No.

1 Scope 4 of 8

2 Applicable Documents 4 of 8

3 List of Item 4 of 8

4 Surface Preparation 4 of 8

5 Storage, Mixing And Thinning Product 4 of 8

6 Application Of Paint 6 of 8

7 Painting Repair 7 of 8

8 Inspection 7 of 8

9 Painting Schedule 8 of 8
 Sheet No. :
SURFACE PREPARATION & 4 of 8
PT. TUBAN STEEL WORK
PAINTING PROCEDURE
Doc. No.:
Job No. : OP - 013 013 -16 Eng.Pro - 002

1. Scope
1.1 This procedure covers the method to be followed for performing painting works on all
external surface carbon steel.

2. Applicable Documents
The requirements contained in the following standards and other document :
1. Steel Structures Painting Council ( SSPC ) Specifications
2. ISO Standard ISO 8501-1

3. List of Item
No. Item No Item Name Qty’

1. 201485 - E21101-11 Mechanical Part Ammonia Assembly 6 Unit

2. 201485 – E21201-11 Mechanical Part Urea Assembly 4 Unit

1.
Sur
4. Surface Preparation

All surfaces shall be cleaned of oil grease and other detrimental materials by steam and solvent
cleaning in accordance with SSPC-SP1. Apply sweep blast to cleaned surface of hot deep galvanized that
was applied on carbon steel surface..before painting.
All carbon steel surfaces shall be abrasive blast cleaned to a NACE number 2 surface (SSPC-
SP-10 or SIS-05 59 00-Sa-21/2). The resultant surface profile shall be an angular blast profile
and shall have an anchor pattern which shall correspond to Keane-Tator Comparator 2.0-2.5 Mils.
Sweep Abrasive blasting shall not be done under any of the following conditions:
· Relative humidity is greater than 85% Any visible moisture is on the surface
· Where the metal temperature to dew point temperature difference is less than 5°F
· During the night. will be use
· The abrasive shall be either silica or flint. The abrasive grit size of 16-30 shall be used. Soft
sand shall not be used.
· Prior to primer application, the blasted surfaces shall be cleaned of all particulates with dry
oil free compressed air. sweep
· Oil and moisture separators shall be used to provide a dry oil free compressed air supply
· Abrasive blast operators shall be qualified and experienced. The operators shall have a
thorough knowledge of all safety equipment used during blasting operation
· For intricate and restricted areas where blast/power cleaning is not possible, hand tool
cleaning shall be used. Power tool cleaning shall be in accordance with SSPC-SP-3 or hand tool
cleaning shall comply with SSPC-SP-2".
 Sheet No. :
SURFACE PREPARATION & 5 of 8
PT. TUBAN STEEL WORK
PAINTING PROCEDURE
Doc. No.:
Job No. : OP - 013 013-16 – Eng.Pro - 002

5. Storage, Mixing and thinning Products

5.1 Storage
A warehouse for the storage of paint shall be prepared in accordance with the
applicable codes and regulations. The following items shall be considered :
1. Good ventilation
2. Explosion proof electrical appliances
3. Roof and siding are constructed to avoid direct sun light
4. Placing of warning signs such as “ NO Open Flames” and
Storage of Inflammable Materials”.
5. The maximum storage time for paint materials as per paint manufacturer.

5.2 Mixing
a. All the ingredients in each container shall be thoroughly mixed and
homogenized. Mechanical mixing shall be such that all pigments or
other agents are held in solution during application. Manual mixer are
not authorized.

b. Paint mixed in the original container shall be transferred until all

settled particles have been remixed with the medium. This does not
imply temporary removal of part of the medium to facilitate mixing.

c. Paint shall not be mixed or held in solution with air bubbles.

d. If a skin has formed products shall be strained after mixing unless

applicator equipments is provided with adequate strainers.

e. All pigment products shall be strained after mixing unless

applicator equipment is provided with adequate strainers.
Strainers must allow all pigment to pass through, but not any skin.

f. Product with unlimited pot life or which do not alter on standing may
be mixed at any time; however, if they have set, they must be mixed
immediately before use. Paint shall not be kept in the spray equipment
pots overnight, but shall be marked with the involved paint’s pot-life.
 Sheet No. :
SURFACE PREPARATION & 6 of 8
PT. TUBAN STEEL WORK PAINTING PROCEDURE
Doc. No.:
Job No. : OP - 013 013 -16 – Eng.Pro. - 002

5.3 Thinning
a. No thinner are to be added unless necessary for proper application thinner must
never exceed manufacturer recommendations.
b. Thinner used must be those suggested by the Manufacturer
c. When use of thinner is authorized by the manufacturer, it shall be added during
mixing. Applicator shall not add thinner after the paint has been thinned to the
proper consistency. Thinner must be added under the guidance of a specialist
who is thoroughly familiar with quantity and type of the added thinner.

5.4 Handling
Coated items shall not be handled or moved until all coatings have been
properly dried or cured as required in the coating manufacturer’s instructions.
Coated items shall be handled with equipment such as wide belt slings, and wide
Padded skids selected to prevent damage to the coating.
Handling equipment likely to cause damage to the coating shall not be used.
Item such as chains, cables, hooks, tongs, metal bars, and narrow skids shall
not be permitted to come in contact with the coating .

6. Application of paint

6.1 Painting material to be used, number of layer, required dry film Thickness are indicated
in the Painting schedule.
6.2 Minimum and maximum times between coats shall be consistent with the data sheet.
6.3 Paint shall always be applied to surface that are dry, clean and degreased.
6.4 Drying and curing time
Each coat shall be allowed to cure thoroughly in accordance with the coating
Manufactures instructions for over coating before next coat is applied.
Curing time are highlight dependent on local climatic conditions.
The time interval between coat shall not exceed 48 Hours.
6.5 Painting is not to be carried out when :
a. The ambient temperature is 5 °C type acryl
b. The relative humidity is more than 85% ( 95% when appling
inorganic zinc silicate).
c. Rain, fog or mist.
d. Dust effect adversely due to high wind (Max. wind velocity 7 m/s).
e. When weather is expected to become adverse before painting
works shall be finished.
f. Metal temperature to dow point temperature difference is less the 5ᴼ C
wheen the provious coat has not fully cored.
 Sheet No. :
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PT. TUBAN STEEL WORK
PAINTING PROCEDURE
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Job No. : OP - 013 013-16 – Eng.Pro - 002

6.6 The work does not show any defect, such as :

Orange peel, cracking, bubbling, pin-holes, runs and sags, blistering.

7. Painting Repair

7.1 Holiday, cracks or unacceptable painted item as a result of test and

inspection shall be repaired in appropriate manner.

7.2 The preparation of painted items that have been damaged by welding
handling, unprimed, the surface preparation is accordance with
paragraph 4.

7.3 The preparation cleaning the power tool or hand tool cleaning
(SSPC-SP2 or SSPC-SP3) shall normally be used, blast cleaning may be
permitted on special cases.

7.4 The standard application of coating will be applied by air less sprayer.
Touch up on damaged areas may be touched up or spot repaired by brush.

8. Inspection
The Quality control shall check and record as following :

1. Surface preparation quality : - Grade of cleanliness

2. Thickness of the various coat on application

Dry film thickness shall be minimum more than 80% of the
specified, the maximum thickness shall not 200% of the specified
thickness.

3. Appearance and colors

4. Humidity Check
Moisture on the surface being prepared or painted shall be
measured and recorded a minimum or six (6) times a day with a
surface moisture indicator before beginning surface preparation
operation or apliying a coat.

5. Inspections for surface preparation are carried out by visual and compared
with the ISO standard.
 Sheet No. :
SURFACE PREPARATION & 8 of 8
PT. TUBAN STEEL WORK
PAINTING PROCEDURE
Doc. No.:
Job No. : OP - 013 013 -16 – Eng.Pro - 002

9. Painting Schedule

Painting Sureface Item to Part to Primer Intermed Finish Total Colors

System Preparation be Paint be Paint DFT µm iate coat coat DFT
DFT µm DFT µm
µm

ST.07 Derusting Expansion External Interzinc Intergard Inter - Primer/

Sa.2½ Vessel & Surface 22 475 HS thane Green
Dedusting 990 Grey.
SSPC SP-10 Jotamastic 80
Pipe Hardtop AS
Sweep blast cleaning surface 75 µm 125 µm 50 µm 250 µm Interme
diate/
Mech. Part Ammonia Assembly & 125 Light
Mech. Part Urea Assembly Grey.

Finish/ RAL 7000

Pebble
Grey.

9.1 Material Painting shall be used

1. Primer Coat : Interzinc 22 ( International ) ~ Colors Green Grey

Jotamastic 80
2. Intermediate Coat : Intergard 475 HS ( International ) ~ Colors Light Grey

3. Finish Coat : Interthane 990 ( International ) ~ Colors Pebble Grey

Hardtop AS RAL 7000
9.2 Brochure Attached :
 Interzinc ® 22
Inorganic Zinc Rich Silicate
PRODUCT Part of the Interzinc 22 Series of products.
DESCRIPTION
A two component, rapid recoat, fast curing solvent based inorganic zinc rich ethyl silicate primer.
Conforms to SSPC Paint 20 Level 1.

Available in ASTM D520, Type II zinc dust version as standard

INTENDED USES A zinc rich primer suitable for use with a wide range of high performance systems and topcoats in
both maintenance and new construction of bridges, tanks, pipework, offshore structures and
structural steelwork.

Provides excellent corrosion protection for correctly prepared steel substrates, up to temperatures
of 540°C (1004°F) when suitably topcoated.

Fast curing primer capable of application in a wide range of climatic conditions.

PRACTICAL Colour Green Grey

INFORMATION FOR
INTERZINC 22 Gloss Level Matt
Volume Solids 63%
Typical Thickness 50-75 microns (2-3 mils) dry equivalent to
79-119 microns (3.2-4.8 mils) wet
Theoretical Coverage 8.40 m²/litre at 75 microns d.f.t and stated volume solids
337 sq.ft/US gallon at 3 mils d.f.t and stated volume solids
Practical Coverage Allow appropriate loss factors
Method of Application Airless Spray, Air Spray
Drying Time
Overcoating Interval with
recommended topcoats
Temperature Touch Dry Hard Dry Minimum Maximum

5°C (41°F) 30 minutes 3 hours 18 hours Extended¹

15°C (59°F) 20 minutes 90 minutes 9 hours Extended¹
25°C (77°F) 10 minutes 1 hour 4.5 hours Extended¹
40°C (104°F) 5 minutes 30 minutes 1.5 hours Extended¹
¹ See International Protective Coatings Definitions and Abbreviations
The drying times quoted have been determined at the quoted temperature and 55% relative
humidity. The 5°C (41°F) time was determined at 60% relative humidity. Prior to overcoating, verify
a value of 4 via ASTM D4752 MEK rub test. See Product Characteristics section for more details on
overcoating.

REGULATORY DATA Flash Point Part A 19°C (66°F); Mixed 19°C (66°F)
Product Weight 2.44 kg/l (20.4 lb/gal)
VOC 3.92 lb/gal (470 g/lt) EPA Method 24
216 g/kg EU Solvent Emissions Directive
(Council Directive 1999/13/EC)

See Product Characteristics section for further details

Protective Coatings Worldwide Product

Page 1 of 4
Issue Date:10/02/2011
Ref:4518
 Interzinc ® 22
Inorganic Zinc Rich Silicate
SURFACE All surfaces to be coated should be clean, dry and free from contamination. Prior to paint application all
PREPARATION surfaces should be assessed and treated in accordance with ISO 8504:2000.

Oil or grease should be removed in accordance with SSPC-SP1 solvent cleaning.

Abrasive Blast Cleaning

Abrasive blast clean to Sa2½ (ISO 8501-1:2007) or SSPC-SP6 (or SSPC-SP10 for optimum
performance). If oxidation has occurred between blasting and application of Interzinc 22, the surface
should be reblasted to the specified visual standard.

Surface defects revealed by the blast cleaning process should be ground, filled, or treated in the
appropriate manner.

A surface profile of 40-75 microns (1.5-3.0 mils) is recommended.

Shop Primed Steelwork

Interzinc 22 is suitable for application to unweathered steelwork freshly coated with zinc silicate shop
primers.

If the zinc shop primer shows extensive or widely scattered breakdown, or excessive zinc corrosion
products, overall sweep blasting will be necessary. Other types of shop primer are not suitable for
overcoating and will require complete removal by abrasive blast cleaning.

Weld seams and damaged areas should be blast cleaned to Sa2½ (ISO 8501-1:2007) or SSPC-SP6.

Damaged / Repair Areas

All damaged areas should ideally be blast cleaned to Sa2½ (ISO 8501-1:2007) or SSPC-SP6. However,
it is acceptable that small areas can be power tool cleaned to Pt3 (JSRA SPSS:1984) or SSPC-SP11,
provided the area is not polished. Repair of the damaged area can then be carried out using a
recommended zinc epoxy primer - consult International Protective Coatings for specific advice.

APPLICATION Mixing Interzinc 22 is supplied in two parts, a liquid Binder base component QHA285
(Part A) and a Powder component (Part B). The Powder (Part B) should be
slowly added to the liquid Binder (Part A) whilst stirring with a mechanical
agitator. DO NOT ADD LIQUID TO POWDER. Material should be filtered prior
to application and should be constantly agitated in the pot during spraying.
Once the unit has been mixed it should be used within the working pot life
specified.
Mix Ratio 3.1 part(s) : 1 part(s) by volume
Working Pot Life 5°C (41°F) 15°C (59°F) 25°C (77°F) 40°C (104°F)
12 hours 8 hours 4 hours 2 hours

Airless Spray Recommended Tip Range 0.38-0.53 mm (15-21 thou)

Total output fluid pressure at spray tip not less than
112 kg/cm² (1593 p.s.i.)
Air Spray Recommended Gun DeVilbiss MBC or JGA
(Pressure Pot) Air Cap 704 or 765
Fluid Tip E
Brush Suitable - small areas Typically 25-50 microns (1.0-2.0 mils) can be
only achieved
Roller Not recommended
Thinner International GTA803 Do not thin more than allowed by local
(International GTA415) environmental legislation
Cleaner International GTA803 or International GTA415
Work Stoppages Do not allow material to remain in hoses, gun or spray equipment. Thoroughly
flush all equipment with International GTA803. Once units of paint have been
mixed they should not be resealed and it is advised that after prolonged
stoppages work recommences with freshly mixed units.
Clean Up Clean all equipment immediately after use with International GTA803. It is good
working practice to periodically flush out spray equipment during the course of
the working day. Frequency of cleaning will depend upon amount sprayed,
temperature and elapsed time, including any delays.

All surplus materials and empty containers should be disposed of in accordance

with appropriate regional regulations/legislation.

Page 2 of 4
 Interzinc ® 22
Inorganic Zinc Rich Silicate
PRODUCT Prior to overcoating, Interzinc 22 must be clean, dry and free from both soluble salts and excessive
CHARACTERISTICS zinc corrosion products.

Surface temperature must always be a minimum of 3°C above dew point.

When applying Interzinc 22 in confined spaces ensure adequate ventilation.

The minimum overcoating interval is dependent upon the relative humidity during cure.

If thinning is required to assist spray application in warmer climates, (typically >28°C (82°F)), it is
recommended that International GTA803 thinners are used

It is recommended that prior to overcoating a solvent rub test to ASTM D4752 should be
undertaken. A value of 4 indicates a satisfactory degree of cure for overcoating purposes.

At relative humidities below 55%, curing will be retarded and humidity may need to be increased by
steam or water spraying.

Excessive film thickness and/or over-application of Interzinc 22 can lead to mudcracking, which will
require complete removal of the affected areas by abrasive blasting and re-application in
accordance with the original specification.

Care should be exercised to avoid application of dry film thickness in excess of 125 microns (5
mils).

For high temperature systems the thickness of Interzinc 22 should be restricted to 50 microns (2
mils) d.f.t. Continuous dry temperature resistance of Interzinc 22 is 400°C (752°F) if left
untopcoated, however, if this product is used as a primer for Intertherm 50, the dry temperature
resistance will be 540°C (1004°F).

Untopcoated Interzinc 22 is not suitable for exposure in acid or alkaline conditions or continuous
water immersion.

This product has the following specification approvals:

AISC Specification 348-04 Research Council for Structural Connections Class B Coating
UNE 48293 (Spain)

Note: VOC values are typical and are provided for guidance purpose only. These may be subject
to variation depending on factors such as differences in colour and normal manufacturing
tolerances.

Low molecular weight reactive additives, which will form part of the film during normal ambient cure
conditions, will also affect VOC values determined using EPA Method 24.

SYSTEMS When it is necessary for Interzinc 22 to be overcoated by itself due to low dry film thickness, the
COMPATIBILITY coating surface must be fresh and unweathered. A minimum of 50 microns (2 mils) d.f.t of any
subsequent coat of Interzinc 22 is needed to ensure good film formation.

Before overcoating with recommended topcoats ensure the Interzinc 22 is fully cured (see above)
and if weathering has occurred all zinc salts should be removed from the surface by fresh water
washing, and if necessary scrubbing with bristle brushes.

Typical topcoats and intermediates are:

Intercryl 530 Intergard 345

Intercure 200 Intergard 475HS
Intercure 420 Intertherm 50
Intergard 251 Interseal 670HS
Intergard 269 Intertherm 715

In some cases it may be necessary to apply a mist coat of suitable viscosity to minimise bubbling.
This will depend upon the age of the Interzinc 22, surface roughness and ambient conditions during
curing and application. Alternatively, an epoxy sealer coat, such as Intergard 269, can be used to
reduce bubbling problems.

For other suitable topcoats/intermediates, consult International Protective Coatings.

Page 3 of 4
 Interzinc ® 22
Inorganic Zinc Rich Silicate
D ADDITIONAL Further information regarding industry standards, terms and abbreviations used in this data sheet
et INFORMATION can be found in the following documents available at www.international-pc.com:
ail
T Definitions & Abbreviations
o
p Surface Preparation

Paint Application

Theoretical & Practical Coverage

Interzinc 22 Application Guidelines

Individual copies of these information sections are available upon request.

SAFETY This product is intended for use only by professional applicators in industrial situations in
PRECAUTIONS accordance with the advice given on this sheet, the Material Safety Data Sheet and the
container(s), and should not be used without reference to the Material Safety Data Sheet (MSDS)
which International Protective Coatings has provided to its customers.

All work involving the application and use of this product should be performed in compliance with all
relevant national, Health, Safety & Environmental standards and regulations.

In the event welding or flame cutting is performed on metal coated with this product, dust and
fumes will be emitted which will require the use of appropriate personal protective equipment and
adequate local exhaust ventilation.

If in doubt regarding the suitability of use of this product, consult International Protective Coatings
for further advice.
Rect Top
PACK SIZE Unit Size Part A Part B
Vol Pack Vol Pack
13.78 litre 10.42 litre 15 litre 3.36 litre 20 litre
4.92 US gal 3.72 US gal 5 US gal 1.2 US gal 3.5 US gal

For availability of other pack sizes, contact International Protective Coatings.

SHIPPING WEIGHT Unit Size Part A Part B
13.78 litre 11.6 kg 25.8 kg
4.92 US gal 37.2 lb 73.6 lb

STORAGE Shelf Life Part A 6 months minimum at 25°C (77°F).

Part B 12 months minimum at 25°C (77°F).
Subject to re-inspection thereafter. Store in dry, shaded
conditions away from sources of heat and ignition.
Rect
Bottom
Important Note
The information in this data sheet is not intended to be exhaustive; any person using the product for any purpose other than that specifically recommended in this data sheet without first
obtaining written confirmation from us as to the suitability of the product for the intended purpose does so at their own risk. All advice given or statements made about the product
(whether in this data sheet or otherwise) is correct to the best of our knowledge but we have no control over the quality or the condition of the substrate or the many factors affecting the
use and application of the product. Therefore, unless we specifically agree in writing to do so, we do not accept any liability at all for the performance of the product or for (subject to the
maximum extent permitted by law) any loss or damage arising out of the use of the product. We hereby disclaim any warranties or representations, express or implied, by operation of
law or otherwise, including, without limitation, any implied warranty of merchantability or fitness for a particular purpose. All products supplied and technical advice given are subject to
our Conditions of Sale. You should request a copy of this document and review it carefully. The information contained in this data sheet is liable to modification from time to time in the
light of experience and our policy of continuous development. It is the user's responsibility to check with their local International Paint representative that this data sheet is current prior to
using the product.

Copyright © AkzoNobel, 10/02/2011.

, International and all product names mentioned in this publication are trademarks of, or licensed to, AkzoNobel.

www.international-pc.com

Page 4 of 4
 Intergard® 475HS
Epoxy
PRODUCT A low VOC, high solids, high build, two component epoxy coating. Available with conventional pigmentation, or
DESCRIPTION alternatively can be pigmented with micaceous iron oxide to provide enhanced overcoating properties.

INTENDED USES For use as a high build epoxy coating to improve barrier protection for a range of anti-corrosive coating systems in a
wide range of environments including offshore structures, petrochemical plants, pulp and paper mills and bridges.
Suitable for use in both maintenance and new construction situations as part of an anti-corrosive coating system.
The micaceous iron oxide variant improves long term overcoating properties, better facilitating application in the
fabrication shop, prior to shipping, with final overcoating on site.

PRACTICAL Color Light gray MIO and a selected range of colors

INFORMATION FOR
INTERGARD 475HS Gloss Level Matte

Volume Solids 80%

Typical Thickness 4-8 mils (100-200 microns) dry equivalent to 5-10 mils (125-250 microns) wet

Theoretical Coverage 257 sq.ft/US gallon at 5 mils d.f.t and stated volume solids
6.40 m²/liter at 125 microns d.f.t and stated volume solids

Practical Coverage Allow appropriate loss factors

Method of Application Airless Spray, Air Spray, Brush, Roller

Drying Time
Overcoating Interval with
recommended topcoats
Temperature Touch Dry Hard Dry Minimum Maximum

23°F (-5°C) 150 minutes 48 hours 48 hours Extended¹

41°F (5°C) 90 minutes 16 hours 16 hours Extended¹
59°F (15°C) 75 minutes 10 hours 10 hours Extended¹
77°F (25°C) 60 minutes 5 hours 5 hours Extended¹

¹ See International Protective Coatings Definitions & Abbreviations

Maximum overcoating intervals are shorter when using polysiloxane topcoats. Consult International Protective Coatings
for further details.

For curing at elevated temperatures an alternative curing agent is available. See Product Characteristics for details.

REGULATORY DATA Flash Point Part A 93°F (34°C); Part B 88°F (31°C); Mixed 91°F (33°C)

Product Weight 17.5 Ib/gal (2.10 kg/l)

VOC 1.72 lb/gal (207 g/lt) EPA Method 24

92 g/kg EU Solvent Emissions Directive
(Council Directive 1999/13/EC)
See Product Characteristics section for further details

Protective Coatings Worldwide Product

Page 1 of 4
Issue Date:12/19/2011
Ref:2153
 Intergard® 475HS
Epoxy
SURFACE All surfaces to be coated should be clean, dry and free from contamination. Prior to paint application, all surfaces
PREPARATION should be assessed and treated in accordance with ISO 8504:2000.

Primed Surfaces

Intergard 475HS should always be applied over a recommended anti-corrosive coating scheme. The primer surface
should be dry and free from all contamination, and Intergard 475HS must be applied within the overcoating intervals
specified (consult the relevant product data sheet).

Areas of breakdown, damage etc., should be prepared to the specified standard (e.g. SSPC-SP6 or Sa2½ (ISO 8501
-1:2007), Abrasive Blasting, or SSPC-SP11, Power Tool Cleaning) and patch primed prior to the application of
Intergard 475HS.

Zinc Primed Surfaces

Ensure that the surface of the primer is clean, dry and free from contamination and zinc salts before application of
Intergard 475HS. Ensure zinc primers are fully cured before overcoating.

APPLICATION Mixing Material is supplied in two containers as a unit. Always mix a complete unit in the
proportions supplied. Once the unit has been mixed, it must be used within the working
pot life specified.
(1) Agitate Base (Part A) with a power agitator.
(2) Combine entire contents of Curing Agent (Part B) with Base
(Part A) and mix thoroughly with power agitator.

Mix Ratio 3 part(s) : 1 part(s) by volume

Working Pot Life 23°F (-5°C) 41°F (5°C) 59°F (15°C) 77°F (25°C)
3 hours 3 hours 2.5 hours 2 hours

Airless Spray Recommended Tip Range 21-25 thou (0.53-0.63 mm)

Total output fluid pressure at spray tip not less than 2702 psi
(190 kg/cm²)

Air Spray Recommended Gun DeVilbiss MBC or JGA

(Pressure Pot) Air Cap 704 or 765
Fluid Tip E

Brush Suitable Typically 3.0 mils (75 microns) can be achieved

Roller Suitable Typically 3.0 mils (75 microns) can be achieved

Thinner International GTA007 Do not thin more than allowed by local environmental
legislation

Cleaner International GTA822 (or International GTA415)

Work Stoppages Do not allow material to remain in hoses, gun or spray equipment. Thoroughly flush all
equipment with International GTA822. Once units of paint have been mixed they should
not be resealed and it is advised that after prolonged stoppages work recommences with
freshly mixed units.

Clean Up Clean all equipment immediately after use with International GTA822. It is good working
practice to periodically flush out spray equipment during the course of the working day.
Frequency of cleaning will depend upon amount sprayed, temperature and elapsed time,
including any delays.

All surplus materials and empty containers should be disposed of in accordance with
appropriate regional regulations/legislation

Page 2 of 4
 Intergard® 475HS
Epoxy
PRODUCT Intergard 475HS is primarily designed for use as a high build barrier coat to impart barrier protection to a coating
CHARACTERISTICS system. It is recommended that it should be overcoated with a durable finish from the Interfine or Interthane range
when appearance is important.

Maximum film build in one coat is best attained by airless spray. When applying by methods other than airless spray,
the required film build is unlikely to be achieved. Application by air spray may require a multiple cross spray pattern
to attain maximum film build. Lower or high temperatures may require specific application techniques to achieve
maximum film build.

When applying Intergard 475HS by brush or roller, it may be necessary to apply multiple coats to achieve the total
specified system dry film thickness.

Surface temperature must always be a minimum of 5°F (3°C) above dew point. When applying Intergard 475HS in
confined spaces, ensure adequate ventilation. Exposure to unacceptably low temperatures and/or high humidities
during, or immediately after, application may result in incomplete cure and surface contamination that could
jeopardize subsequent intercoat adhesion.

Elevated Temperature Curing

An alternative curing agent is available for applications at temperatures greater than 77°F (25°C).

Overcoating Interval with

recommended topcoats
Temperature Touch Dry Hard Dry Minimum Maximum

77°F (25°C) 90 minutes 6 hours 6 hours Extended *

104°F (40°C) 60 minutes 2 hours 2 hours Extended *

* See International Protective Coatings Definitions and Abbreviations

Interchanging standard and elevated temperature curing agents during application to a specific structure will give rise
to an observable color change due to the difference in the yellowing/discoloration process common to all epoxies on
exposure to UV light. In common with all epoxies, Intergard 475HS will chalk and discolor on exterior exposure.
However, these phenomena are not detrimental to anti-corrosive performance.

Intergard 475HS is not designed for continuous water immersion.

The micaceous iron oxide variant of this product is frequently used as a “travel coat” prior to final overcoating on site.
To ensure best extended overcoating properties, ensure overapplication does not occur and that the surface is fully
cleaned of any contamination which may be present in the surface texture due to the coarse nature of the micaceous
iron oxide pigmentation.

When applying Intergard 475HS at temperatures less than 59°F (15°C) or wet film thicknesses of 6 mils (150
microns) or less, addition of around 5% International GTA007 thinners will improve film appearance, sprayability and
aid film thickness control.

Note: VOC values are typical and are provided for guidance purpose only. These may be subject to variation
depending on factors such as differences in color and normal manufacturing tolerances.

Low molecular weight reactive additives, which will form part of the film during normal ambient cure conditions, will
also effect VOC values determined using EPA Method 24.

SYSTEMS Intergard 475HS is designed for use over correctly primed steel. Suitable primers are:
COMPATIBILITY
Intercure 200 Interzinc 22 (mist coat or tie coat recommended)*
Intergard 251 Interzinc 315
Intergard 269 Interzinc 52

Suitable topcoats are:

Intergard 740 Interfine 629HS

Interthane 990 Intergard 475HS

For alternative primers and finishes, consult International Protective Coatings.

* See relevant product data sheet for details.

Page 3 of 4
 Intergard® 475HS
Epoxy
D ADDITIONAL Further information regarding industry standards, terms and abbreviations used in this data sheet can be found in the
following documents available at www.international-pc.com:
et INFORMATION
ai • Definitions & Abbreviations
l
T • Surface Preparation
o • Paint Application
p
• Theoretical & Practical Coverage

Individual copies of these information sections are available upon request.

SAFETY This product is intended for use only by professional applicators in industrial situations in accordance with the advice
PRECAUTIONS given on this sheet, the Material Safety Data Sheet and the container(s), and should not be used without reference to
the Material Safety Data Sheet (MSDS) which International Protective Coatings has provided to its customers.

All work involving the application and use of this product should be performed in compliance with all relevant
national, Health, Safety & Environmental standards and regulations.

In the event welding or flame cutting is performed on metal coated with this product, dust and fumes will be emitted
which will require the use of appropriate personal protective equipment and adequate local exhaust ventilation.

If in doubt regarding the suitability of use of this product, consult International Protective Coatings for further advice.

Rect Top
PACK SIZE Unit Size Part A Part B
Vol Pack Vol Pack
20 liter 15 liter 20 liter 5 liter 5 liter
5 US gal 3 US gal 5 US gal 1 US gal 1 US gal

For availability of other pack sizes contact International Protective Coatings

SHIPPING WEIGHT Unit Size Part A Part B

20 liter 35.4 kg 9.3 kg
5 US gal 57.1 lb 8.4 lb

STORAGE Shelf Life 12 months minimum at 77°F (25°C).

Subject to re-inspection thereafter. Store in dry, shaded conditions away from sources
of heat and ignition.

Rect
Bottom
Disclaimer
The information in this data sheet is not intended to be exhaustive; any person using the product for any purpose other than that specifically recommended in this data sheet without first
obtaining written confirmation from us as to the suitability of the product for the intended purpose does so at their own risk. All advice given or statements made about the product (whether in
this data sheet or otherwise) is correct to the best of our knowledge but we have no control over the quality or the condition of the substrate or the many factors affecting the use and application
of the product. Therefore, unless we specifically agree in writing to do so, we do not accept any liability at all for the performance of the product or for (subject to the maximum extent permitted
by law) any loss or damage arising out of the use of the product. We hereby disclaim any warranties or representations, express or implied, by operation of law or otherwise, including, without
limitation, any implied warranty of merchantability or fitness for a particular purpose. All products supplied and technical advice given are subject to our Conditions of Sale. You should request
a copy of this document and review it carefully. The information contained in this data sheet is liable to modification from time to time in the light of experience and our policy of continuous
development. It is the user's responsibility to check with their local International Paint representative that this data sheet is current prior to using the product.

This Technical Data Sheet is available on our website at www.international-marine.com or www.international-pc.com, and should be the same as this document. Should there be any
discrepancies between this document and the version of the Technical Data Sheet that appears on the website, then the version on the website will take precedence.

Copyright © AkzoNobel, 12/19/2011.

Copyright © AkzoNobel, 12/19/2011.

www.international-pc.com

Page 4 of 4
 Interthane® 990
Polyurethane
PRODUCT A two component acrylic polyurethane finish giving excellent durability and long term recoatability.
DESCRIPTION

INTENDED USES Suitable for use in both new construction and as a maintenance finish which can be used in a wide
variety of environments including offshore structures, chemical and petrochemical plants, bridges,
pulp and paper mills, and in the power industry.

PRACTICAL Colour Wide range via the Chromascan system

INFORMATION FOR
INTERTHANE 990 Gloss Level High Gloss
Volume Solids 57% ± 3% (depends on colour)
Typical Thickness 50-75 microns (2-3 mils) dry equivalent to
88-132 microns (3.5-5.3 mils) wet

Theoretical Coverage 11.40 m²/litre at 50 microns d.f.t and stated volume solids
457 sq.ft/US gallon at 2 mils d.f.t and stated volume solids

Practical Coverage Allow appropriate loss factors

Method of Application Airless Spray, Air Spray, Brush, Roller

Drying Time
Overcoating Interval with
recommended topcoats
Temperature Touch Dry Hard Dry Minimum Maximum

5°C (41°F) 5 hours 24 hours 24 hours Extended¹

15°C (59°F) 150 minutes 10 hours 10 hours Extended¹
25°C (77°F) 90 minutes 6 hours 6 hours Extended¹
40°C (104°F) 60 minutes 3 hours 3 hours Extended¹
¹ See International Protective Coatings Definitions and Abbreviations

REGULATORY DATA Flash Point Part A 34°C (93°F); Part B 49°C (120°F); Mixed 35°C (95°F)

Product Weight 1.21 kg/l (10.1 lb/gal)

VOC 3.50 lb/gal (420 g/lt) EPA Method 24
341 g/kg EU Solvent Emissions Directive
(Council Directive 1999/13/EC)
See Product Characteristics section for further details

Protective Coatings Worldwide Product

Page 1 of 4
Issue Date:12/10/2010
Ref:2484
 Interthane® 990
Polyurethane
SURFACE All surfaces to be coated should be clean, dry and free from contamination. Prior to paint
PREPARATION application all surfaces should be assessed and treated in accordance with ISO 8504:2000.

Primed Surfaces

Interthane 990 should always be applied over a recommended anti-corrosive coating scheme. The
primer surface should be dry and free from all contamination and Interthane 990 must be applied
within the overcoating intervals specified (consult the relevant product data sheet).

Areas of breakdown, damage etc., should be prepared to the specified standard (e.g. Sa2½ (ISO
8501-1:2007) or SSPC-SP6, Abrasive Blasting, or SSPC-SP11, Power Tool Cleaning) and patch
primed prior to the application of Interthane 990.

APPLICATION Mixing Material is supplied in two containers as a unit. Always mix a complete unit
in the proportions supplied. Once the unit has been mixed it must be used
within the working pot life specified.
(1) Agitate Base (Part A) with a power agitator.
(2) Combine entire contents of Curing Agent (Part B) with Base
(Part A) and mix thoroughly with power agitator

Mix Ratio 6 part(s): 1part(s) by volume

Working Pot Life 5°C (41°F) 15°C (59°F) 25°C (77°F) 40°C (104°F)
12 hours 4 hours 2 hours 45 minutes

Airless Spray Recommended Tip Range 0.33-0.45 mm (13-18 thou)

Total output fluid pressure at spray tip not less
than 155 kg/cm² (2204 p.s.i.)
Air Spray Recommended Gun DeVilbiss MBC or JGA
(Pressure Pot) Air Cap 704 or 765
Fluid Tip E

Air Spray Suitable Use suitable proprietary equipment

(Conventional)

Brush Suitable Typically 40-50 microns (1.6-2.0 mils) can be

achieved

Roller Suitable Typically 40-50 microns (1.6-2.0 mils) can be

achieved

Thinner International GTA713 Do not thin more than allowed by local

(or International GTA733 environmental legislation.
or GTA056)
Cleaner International GTA713 (or International GTA733 or GTA056)
Work Stoppages Do not allow material to remain in hoses, gun or spray equipment.
Thoroughly flush all equipment with International GTA713. Once units of
paint have been mixed they should not be resealed and it is advised that
after prolonged stoppages work recommences with freshly mixed units.

Clean Up Clean all equipment immediately after use with International GTA713. It is
good working practice to periodically flush out spray equipment during the
course of the working day. Frequency of cleaning will depend upon amount
sprayed, temperature and elapsed time, including any delays.

All surplus materials and empty containers should be disposed of in

accordance with appropriate regional regulations/legislation.

Page 2 of 4
 Interthane® 990
Polyurethane
PRODUCT Interthane 990 is available in a range of metallic finishes - please consult the separate Interthane
CHARACTERISTICS 990 Metallic Working Procedures document for further information.

Level of sheen and surface finish are dependent on application method. Avoid using a mixture of
application methods whenever possible.

Best results in terms of gloss and appearance will always be obtained by conventional air spray
application.

For brush and roller application, and in some colours, two or more coats of Interthane 990 may be
required to give uniform coverage, especially when applying Interthane 990 over dark undercoats,
and when using certain lead free bright colours such as yellows and oranges. Best practice is to
use a colour compatible intermediate or anticorrosive coating under the Interthane 990.

When overcoating after weathering or ageing, ensure the coating is fully cleaned to remove all
surface contamination such as oil, grease, salt crystals and traffic fumes, before application of a
further coat of Interthane 990.

Absolute measured adhesion of topcoats to aged Interthane 990 is less than that to fresh material,
however, it is adequate for the specified end use.

This product must only be thinned using the recommended International thinners. The use of
alternative thinners, particularly those containing alcohols, can severely inhibit the curing
mechanism of the coating.

Surface temperature must always be a minimum of 3°C (5°F) above dew point.

When applying Interthane 990 in confined spaces ensure adequate ventilation.

Condensation occurring during or immediately after application may result in a matt finish and an
inferior film.

Premature exposure to ponding water will cause colour change, especially in dark colours and at
low temperatures.

This product is not recommended for use in immersion conditions. When severe chemical or
solvent splashing is likely to occur contact International Protective Coatings for information
regarding suitability.

A modified version of Interthane 990 is available for use within the Korean marketplace in order to
provide improved workability.

Note: VOC values quoted are based on maximum possible for the product taking into account
variations due to colour differences and normal manufacturing tolerances.

Low molecular weight reactive additives, which will form part of the film during normal ambient cure
conditions, will also affect VOC values determined using EPA Method 24.

SYSTEMS The following primers/intermediates are recommended for Interthane 990:

COMPATIBILITY
Intercure 200 Interseal 670HS
Intercure 200HS Interzinc 315
Intercure 420 Interzinc 52
Intergard 251 Interzinc 52HS
Intergard 269 Interzone 505
Intergard 345 Interzone 954
Intergard 475HS Interzone 1000

Interthane 990 is designed only to be topcoated with itself.

For other suitable primers/intermediates consult International Protective Coatings.

Page 3 of 4
 Interthane® 990
Polyurethane
D ADDITIONAL Further information regarding industry standards, terms and abbreviations used in this data sheet
et INFORMATION can be found in the following documents available at www.international-pc.com:
ail
T Definitions & Abbreviations
o
p Surface Preparation

Paint Application

Theoretical & Practical Coverage

Interthane 990 Metallic Finish Working Procedures

Individual copies of these information sections are available upon request.

SAFETY This product is intended for use only by professional applicators in industrial situations in
PRECAUTIONS accordance with the advice given on this sheet, the Material Safety Data Sheet and the
container(s), and should not be used without reference to the Material Safety Data Sheet (MSDS)
which International Protective Coatings has provided to its customers.

All work involving the application and use of this product should be performed in compliance with all
relevant national, Health, Safety & Environmental standards and regulations.

In the event welding or flame cutting is performed on metal coated with this product, dust and
fumes will be emitted which will require the use of appropriate personal protective equipment and
adequate local exhaust ventilation.

If in doubt regarding the suitability of use of this product, consult International Protective Coatings
for further advice.

Warning: Contains isocyanate. Wear air-fed hood for spray application.

Rect Top
PACK SIZE Unit Size Part A Part B
Vol Pack Vol Pack
20 litre 17.14 litre 20 litre 2.86 litre 3.7 litre
5 US gal 4.29 US gal 5 US gal 0.71 US gal 1 US gal

For availability of other pack sizes, contact International Protective Coatings.

SHIPPING WEIGHT Unit Size Part A Part B
20 litre 23.1 kg 3.5 kg
5 US gal 47.6 lb 7.1 lb

STORAGE Shelf Life 24 months (Part A) & 12 months (Part B) minimum at 25°C (77°F)
Subject to re-inspection thereafter. Store in dry, shaded conditions away from
sources of heat and ignition.

Rect
Bottom
Important Note
The information in this data sheet is not intended to be exhaustive; any person using the product for any purpose other than that specifically recommended in this data sheet without first
obtaining written confirmation from us as to the suitability of the product for the intended purpose does so at their own risk. All advice given or statements made about the product
(whether in this data sheet or otherwise) is correct to the best of our knowledge but we have no control over the quality or the condition of the substrate or the many factors affecting the
use and application of the product. Therefore, unless we specifically agree in writing to do so, we do not accept any liability at all for the performance of the product or for (subject to the
maximum extent permitted by law) any loss or damage arising out of the use of the product. We hereby disclaim any warranties or representations, express or implied, by operation of
law or otherwise, including, without limitation, any implied warranty of merchantability or fitness for a particular purpose. All products supplied and technical advice given are subject to
our Conditions of Sale. You should request a copy of this document and review it carefully. The information contained in this data sheet is liable to modification from time to time in the
light of experience and our policy of continuous development. It is the user's responsibility to check with their local International Paint representative that this data sheet is current prior to
using the product.

Copyright © AkzoNobel, 12/10/2010.

, International and all product names mentioned in this publication are trademarks of, or licensed to, AkzoNobel.

www.international-pc.com

Page 4 of 4
 International Paint Ltd
is part of AkzoNobel,
the Netherlands based
Blue Grey M400 Dove Grey M319 Westmorland Grey J300 Silver Grey H001 Flotilla H000 Hemp J071 company serving customers
throughout the world with
coatings and chemicals.
Colour Card
Our most popular colours
Pearl Grey H017 Pebble Grey J019 Mist Grey F000 Dawn Grey E000 Blued White C000 Gardenia B052

International Paint Ltd,

Stoneygate Lane, Felling
Oyster White E019 Vanilla B088 Stone D053 Cream S089 Yellow S041 Cream B108 Gateshead, NE10 0JY
United Kingdom

100
Call: +44 (0)191 469 6111
Fax: +44 (0)191 495 2003

Golden Yellow B169 Yellow B134 Canary C065 Golden Yellow B183 Buff E143 Primrose G164 Send an email:
marine.communication@akzonobel.com

Visit our website:

www.international-marine.com

Sign up to keep up to date with our latest news visit

www.international-marine.com/signup
Sand B125 Beige H108 Orange E229 Light Orange D243 Pure Orange D259 Funnel Orange Y74R

Follow us

Mink D104 Red Buff G194 International Orange D260 Signal Red C287 Ensign Red B295 Teak M231
The contents of this card are for information purposes only and no representation
or warranty of any kind is given in relation to any of the information or opinions

Colours shown for illustrative purposes only.

expressed in it. Whilst we have made all reasonable efforts to ensure that
statements appearing in this leaflet are accurate, we disclaim all liability and
responsibility arising from any reliance placed on the information, advice and
opinions contained in this leaflet.

and International® and all products mentioned in this publication are trademarks
Brown T229 Brown R244 Red Brown P275 Copper Beech M254 Red L274 Red M273
of, or are licensed to, AkzoNobel. © AkzoNobel, 2012

All products supplied and technical advice or recommendations

given are subject to our standard Conditions of Sale.
All of the colours illustrated
on this card are available
worldwide from our core range
of cosmetic finishes, which Ultramarine Blue C922 Aircraft Blue B941 Azure Blue E938 Blue B969 Ocean Blue E992 Caribbean Blue C935 French Blue C921 Blue B921

features acrylic polysiloxane,

acrylic polyurethane, epoxy,
modified acrylic and traditional
alkyd gloss technologies. Blue S651 Blue C967 Blue F967 Blue E967 Blue C919 Signal Blue B953 Signal Blue D913 Cornflower B571

Sky Blue B915 Light French Blue C901 Lagoon D531 Seaspray D320 Arctic Blue S419 Light Blue B419 Light Blue S439 Arctic Blue E480

Notes:
• When placing orders, please quote the
product name, number, colour and shade reference,
e.g. Interthane®990, Ocean Blue E992. Turquoise Blue E533 Blue Green K534 Opal Green B601 Green B558 Tropical Blue D441 Serpentine G301 Green N404 Signal Green L549

• Whilst great care is taken to match the colours on

this card exactly, there may be slight variations in the
colour of product supplied.

Green G609 Yew Q879 Green P467 Spray Green E323 Light Green F321 Reseda Green M404 Light Olive Green L389 Grass Green K528
Colours black and white, not illustrated on this card,
are also available.

To view our colour cards online please

visit www.international-marine.com/colour

Estuary Green F445 Eau-de-Nil F384 Pastel Green E322 Light Green E302 Silver Sage E020 Light Grey H725 Dark Admiralty Grey R764 Mid Graphite T806

Light Admiralty Grey F379 Cloud Blue O835 Surf Grey F684 Silver Grey K766 French Grey J724 Haze Grey K705 Storm Grey K724 Thundercloud M000 Dark Grey L764 Grey M745

All products supplied and technical advice or recommendations

given are subject to our standard Conditions of Sale.