Summary of cutting data for Profile surface - torical/radius

To Contact
Mihai Andrei Andrei Mihai
Mihai.C.Andrei18@gmail.com
0755970544

12/9/2019 12:59 PM
Subject: Frezare profil

Summary of cutting data for Profile surface - torical/radius

Material details

Walter Code, P15, Hardness: 330 HB, Material group:P5.0.Z.HT

Task details

Profile surface - torical/radius

Allowance depth of cut 5 mm

Rz roughness value 2 µm
Volume to be machined 300 mm3
Depth 10 mm
Tool axis angle to surface 45 °
Cutting edge diameter 10 mm

Machine

Universal high-performance machine

i-PAC 19-1, Walter GPS 6.1 (19.3.0.2824) 1 From 4 12/9/2019

 Summary of cutting data for Profile surface - torical/radius

Recommended solution
Machining Type of cooling Coolant Description Grade Tmf [min:s]

Copy Milling Internal Emulsion 5% Proto.max Inox TAA 00:12.780

(torical/radius)

Tool H2EC38217-E10-10-3 Tool AK610.UZ13.E10.006

Type Body Type Adaptor
No. of pieces 1 No. of pieces 1
Description Proto.max Inox
Image similar Image similar

AK610.UZ13.E10.006

Product name ConeFit Adapter cyl. steel

Body material Steel

Connection size machine side (d1) 1/2

Connection size tool side (d11) E10

Body diameter (d11) 9.15 mm

Body diameter length 1 (l4) 6.35 mm

Overall length (l1) 63.5 mm

Weight 0.07 kg

H2EC38217-E10-10-3

Product name Proto.max Inox

Standard PWZ-NORM

Body material Carbide

Grade TAA

i-PAC 19-1, Walter GPS 6.1 (19.3.0.2824) 2 From 4 12/9/2019

 Summary of cutting data for Profile surface - torical/radius

Center cutting capability true

Helix angle 50 °

Cutting edge diameter (Dc) 10 mm

Cutting edge diameter tolerance class h9

Corner radius (R) 3 mm

Corner chamfer width (l11) 0 mm

Max. depth of cut (Lc) 6 mm

Usable length (l3) 12.4 mm

Neck diameter (d2) 9.7 mm

Overall length (l1) 23.6 mm

Maximum overhang (l4) 12.4 mm

Width across flats (SW) 8 mm

Drive size (d1) E10

Peripheral effective cutting edge count (Z) 4

Calculated regrinds 1

Cutting data

Legend

Copy milling

Working engagement (ae) 3.8 mm

Depth of cut (ap) 0.625 mm
Cutting speed (vc) 82.5 m/min
Spindle speed (n) 2640 1/min
Feed per tooth (fz) 0.0563 mm
Feed speed at the contour (vfe) 594 mm/min
Cutting power (Pc) 0.0952 kW
Material removal rate (Q) 1.41 cm3/min
Total cutting time (Tc tot) 00:12.780 min:s
Tool life length (LifeLength) 32 m
Tool life time (LifeTime) 54 min

i-PAC 19-1, Walter GPS 6.1 (19.3.0.2824) 3 From 4 12/9/2019

 Summary of cutting data for Profile surface - torical/radius

Bending

Legend

Copy milling

Max. bending of total system (BENDL_X) 0.00605 mm

Bending of total system measured at AP (BENDL_AP) 0.00603 mm

Bending of tool item (BENDL_T) 0.000395 mm

Bending of tool holder (BENDL_H) - mm

Bending of tool adaptor (BENDL_A) 0.00566 mm

Bending of machine spindle (BENDL_SP) - mm

Bending measured at machined surface (BENDL_WKP) 1.99E-05 mm

ECO
Total machining time (Tmf) 00:12.780 min:s
No. of features 253 Features
Tool costs 0.498 €/task
Adaptor costs 0.00363 €/task
Cost machine tool 0.354 €/task
Cost per feature 0.856 €/task

DECLARATION OF EXCLUSION
The program is used at the user's own risk. Walter AG accepts no guarantee or warranty whatsoever for the suitability of the program or for its efficiency, especially the correctness of the calculations. Walter AG accepts no liability for the trouble- and fault-
free use of the program. The risk is borne by the user
Liability of any kind on the part of Walter AG and its employees for damage, detriment and expenditure of any kind, particularly including financial and data losses amongst others, such as may arise for the user or third parties as a result of, or in
connection with the use or non-applicability of the program, is ruled out. This exclusion of liability does not apply if and in so far as such damage, detriment and expenditure is found to be due to intentional or grossly negligent behaviour on the part of
Walter AG employees.

i-PAC 19-1, Walter GPS 6.1 (19.3.0.2824) 4 From 4 12/9/2019