Summary of cutting data for Hole on solid material

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Andrei Mihai Andrei Mihai
Mihai.C.Andrei18@gmail.com
0755970544

1/31/2020 1:06 PM
Subject: Burghiere D14

Summary of cutting data for Hole on solid material

Material details

Lugand Aciers, BRASS, Hardness: 124 HB, Material group:N3.3.U.UT

Task details

Hole on solid material

Applicability for blind hole Yes

Diameter 14 mm
Tolerance class
Depth 4 mm
Yes
System stability Excellent stability

Machine

Universal high-performance machine

i-PAC 19-1, Walter GPS 6.2 (20.0.0.3111) 1 From 4 1/31/2020

 Summary of cutting data for Hole on solid material

Recommended solution
Machining Type of cooling Coolant Description Grade Tmf [min:s] Dc [mm] No. of teeth

Drilling with Internal Emulsion 5% X.treme Inox TTP 00:00.239 14 2

symmetrical point
No. of holes Lc [mm]

502000 43

Tool A3293TTP-14
Type Body
No. of pieces 1
Description X.treme Inox
Image similar

A3293TTP-14

Product name X.treme Inox

Grade TTP

Standard DIN 6537 K

Body material Carbide

Hand Right

Cutting edge diameter (Dc) 14 mm

Cutting edge diameter tolerance class m7

Shank diameter (d1) 14 mm

Shank diameter tolerance h6

Usable length (Lc) 43 mm

Overall length (l1) 107 mm

Chip flute length (l2) 60 mm

Shank length (l5) 45 mm

Face effective cutt edge count 2

Point angle (ı) 140 °

Point length 2.55 mm

Calculated regrinds 3

Regrind length 7.5 mm

i-PAC 19-1, Walter GPS 6.2 (20.0.0.3111) 2 From 4 1/31/2020

 Summary of cutting data for Hole on solid material

ECO
Total cutting time (Tc tot) 00:00.229 min:s
Total non-cutting time (Tnc tot) 00:00.010 min:s
Total machining time (Tmf) 00:00.239 min:s
No. of holes 502000 Holes
Tool costs 0.000261 €/task
Cost machine tool 0.00663 €/task
Costs/hole 0.00689 €/task

Regrinding
Calculated regrinds 3
Regrind length 7.5 mm

Cutting data
Cutting power (Pc) 4.76 kW
Cutting speed (vc) 177 m/min
Cutting torque (Mc) 11.3 Nm
Depth 4 mm
Feed force (Fff) 1900 N
Feed per revolution (fn) 0.436 mm
Feed speed in the tool centre (vf) 1750 mm/min
Spindle speed (n) 4020 1/min
Tool life length (LifeLength) 2000 m
Tool life time (LifeTime) 1100 min

Limitations
Data - hole Data - tool
Diameter (Dm) 14 mm Cutting edge diameter (Dc) 14 mm
Tolerance class Cutting edge diameter tolerance class m7
Upper/lower geometric tolerance of the tool 0.025 / 0.007 mm
Upper/lower kinetic tolerance of the tool 0.044 / 0.004 mm

Tool life time

Data
Cutting speed (vc) 177 m/min
Feed per revolution (fn) 0.436 mm
No. of holes 502000 Holes
Tool life time (LifeTime) 1100 min
Tool life length (LifeLength) 2000 m
Spindle speed (n) 4020 1/min

i-PAC 19-1, Walter GPS 6.2 (20.0.0.3111) 3 From 4 1/31/2020

 Summary of cutting data for Hole on solid material

DECLARATION OF EXCLUSION
The program is used at the user's own risk. Walter AG accepts no guarantee or warranty whatsoever for the suitability of the program or for its efficiency, especially the correctness of the calculations. Walter AG accepts no liability for the trouble- and fault-
free use of the program. The risk is borne by the user
Liability of any kind on the part of Walter AG and its employees for damage, detriment and expenditure of any kind, particularly including financial and data losses amongst others, such as may arise for the user or third parties as a result of, or in
connection with the use or non-applicability of the program, is ruled out. This exclusion of liability does not apply if and in so far as such damage, detriment and expenditure is found to be due to intentional or grossly negligent behaviour on the part of
Walter AG employees.

i-PAC 19-1, Walter GPS 6.2 (20.0.0.3111) 4 From 4 1/31/2020