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Creep Characteristics of An AI-2wt.%Cu Alloy in The Solid Solution Range
Creep Characteristics of An AI-2wt.%Cu Alloy in The Solid Solution Range
Mg, 0.003 wt.% Zn, less than 0.001 wt.% Mn, less
than 0.001 wt.% Ti and the remainder is aluminum. 10-'
Double-shear specimens of shape and dimen-
sions described elsewhere [8, 17] were machined
10.2
from the material. Prior to testing, all specimens
were annealed in situ for 15 h at 883 K to remove
the effects of machining and to produce a stable
uniform grain size. Because of the phase transfor- 16 3
10 2
0.4
101
p.
l O0
0.2
~ g i o n I
"1"=783 K
1"=0.35 M Pa
O'l
10' I I I I
40 80 120 160
t,hr
102
103
-
Region II
T=783 K
T = 1.25 M Pa
10'
10 5
0"i~ 1 I
1 I
40 t,migO 120 160
16'
0.8
10' I / /o I I l i I I
0.1 1 10
'T, M P a 0.6
Fig. 2. Comparison between the creep behavior of
AI-2wt.%Cu at 813 K using the creep machine (o) and using
p. Region III
the Instron machine (e) and that of pure aluminum [22] T = 783 K
( ) at 0.91 Tin,where T,, is the melting point. 0.4 T=5.0 MPa
l I I
' 1 ' I ' I
16: ~
b
Region II -- 109
, , -
,o
T= 784 K
i I---~
"r
t'L
,rl-" 10~ I0 a
10~
RegiOn I
1~- -- IO T
O. kJ/mole =150 129 1415 1512 1138
,g_ -~ , , , , -
I I I
" i I i ~ , 1.1 1.2 1.3
•',1"=17 17 16 18 17 K
I O 0 0 / T , K -1
4. Discussion
where ~] and 92 are the instantaneous creep rates It is well established that a low temperature
immediately before and after the change in temper- strengthening effect can be produced in the A1-Cu
ature from T~ to T2. The average activation energies system by a precipitation reaction (precipitation
estimated for regions I and II, using the data of Fig. hardening) [1-3]. In this case, a dilute A1-Cu alloy
4, together with those obtained under different is solution treated at a high temperature in the
experimental conditions, were 142 kJ mo1-1 and single-phase region, quenched to room temperature
139 kJ mol- l respectively. so that the alloy contains copper in supersaturated
The results of the temperature-cycling method solution and then aged at some intermediate tem-
together with the creep data in Fig. 1 were plotted perature. Such aging treatment results in the forma-
in Fig. 5 as l o g ( ~ G ' - l T ) ( n = 4 . 5 for region I and tion of precipitates which change in size,
n = 3.2 for region II) vs. 1 / T at constant stress; for morphology and composition with time and which
region I, r = 0.35 MPa and, for region II, r = 1.5 act as barriers to dislocation motion during the
MPa. The activation energies inferred from the plot deformation of the alloy. Detailed studies on the
in Fig. 5 were 1 5 5 + 4 kJ mo1-1 and 151_+5 kJ low temperature deformation of age-hardening
tool- ] for regions I and II respectively. AI-Cu alloys showed that both the strength, as rep-
For region III, a value of 180 kJ mo1-1 was resented by the yield stress, and the rate of work
inferred from the creep data in Fig. 1; it was not hardening of the alloys [2] are, in general, higher
possible to use the temperature-cycling method in than those of pure aluminum.
17
The present results provide evidence that a of solute atoms to moving dislocations [7], or the so-
strengthening effect is also produced in dilute called Cottrell-Jaswon interaction, is responsible
AI-Cu alloys when tested at elevated temperatures for the viscous drag process that interacts sequen-
under the solid solution condition. This strengthen- tially with dislocation climb during the creep of an
ing effect+ according to Fig. 2, is manifested by two alloy. In a very recent analysis [28], the glide-climb
experimental trends: (a) for constant creep stress, criterion was modified to incorporate the contribu-
AI-2wt.%Cu creeps at a much slower rate than tions of other viscous drag processes such as those
pure aluminum does and (b) the creep rate-stress based on deviation from random distribution in
data of the alloy, unlike those of the metal, exhibit solid solution alloys [29] and segregation of solute
three deformation regions with two transitions in atoms to stacking faults [30]. The modified criterion
the stress dependence of the steady state creep rate. is represented by [28]
The origin of such a strengthening effect is
examined below in the light of recent advances (;b (3>
made in rationalizing the high temperature defor-
mation of solid solution alloys. where YA is the sum of the values of the interactkm
The three deformation regions observed in parameters for various concurrently active drag
A1-2wt.%Cu resemble those previously reported processes.
for aluminum alloys [8-13, 20], especially A1-Mg Consideration of the experimental data on
alloys [8-13]. The occurrence of these regions in AI-2wt.%Cu indicates the presence of the following
A1-Mg alloys has been explained in terms of (a) trends which are qualitatively compatible with the
transitions in creep mechanisms that control the prediction of the above deformation criterion for
creep behavior of solid solution alloys [11, 14, 15] creep in solid solution.
or (b) dynamic strain aging [25[. (a) The creep characteristics of AI-2wt.%Cu at
low stresses (region I) including the shape of the
creep curve (extensive primary), and the value of
4.1. Transitions in creep mechanisms
the stress exponent (n=4.5) resemble those
4.1. l. Transition frorn region 1 to region H reported for aluminum [22]. This resemblance
It has been suggested [14, 22, 26, 27] that the implies that the creep behavior of AI-2wt.%Cu at
creep deformation of a solid solution alloy may be low stresses, like that of aluminum, is controlled by
controlled by the sequential process of viscous glide some form of dislocation climb process [22, 26,
and dislocation climb (the slower process controls 31-33].
the creep behavior). On the basis of this suggestion, (b) The stress exponent of 3.2 at intermediate
it was predicted [14, 22, 26] that, under a favorable stresses (region 1I) is in good agreement with the
combination of materials parameters (such as the prediction of a creep model for viscous glide formu-
atom misfit parameter) and experimental variables lated originally by Weertman ~33, 34]; the very small
(such as stress), the creep behavior of an alloy difference in the value of the stress exponent
would change from climb-controlled behavior at between theory ( n = 3 ) and experiment (n=3.2)
low stresses to viscous-glide-controlled behavior at may be the result of small contributions from other
intermediate stresses. A deformation criterion concurrently active creep processes, especially dis-
which accounts for such a change in creep behavior location climb, to viscous glide and/or the presence
was developed and is given by [14] of an internal stress [35] during viscous glide in
solid solution alloys.
(c) The extent of the primary stage at intermedi-
eci/.Gb3 } = B ~ Dg (2) ate stresses In = 3.21 is less pronounced than that at
low stresses (n=4.5). This finding is similar to
where k is Boltzmann's constant, e is the atom misfit earlier observations reported for A1-Mg alloys [8,
parameter, c is the solute concentration, G is the 10] whose creep behavior also exhibited a change in
shear modulus, b is the Burgers vector, B the stress exponent from 4.6 at low stresses to about
( = 4 x 1013) is a dimensionless constant, F is the 3.2 at intermediate stresses and in which the change
stacking fault energy of the alloy, D¢ is the diffusion in the stress exponent was accompanied by a corre-
coefficient for the climb process and Dg is the diffu- sponding change in creep substructure [9, 18] from
sion coefficient for the glide process. The develop- that typical of dislocation climb (significant ten-
ment of the above criterion, as given by eqn. (2), is dency to form well-developed subgrains) at low
based in part on the assumption that the segregation stresses to that typical of viscous glide (random dis-
18
-11
tribution of dislocations) at intermediate stresses. lO
I i I l
Recent work on A1-Mg alloys [36] showed the pres-
ence of subgrains in the viscous glide region, where
n = 3. However, these subgrains are not the result of
deformation because they were also found in the /
unstrained sections of the specimens [36]. -12 /
Although the activation energy for creep at inter- 10 __
This separation is not unreasonable considering the 4.1.2. Transition f r o m region II to region I l l
assumptions made in the analysis, the approxima- Analyses of the creep data of solid solution alloys
tion introduced in developing equations and the [15, 20], which exhibit a stress exponent of about 3
errors encountered in measuring various para- (alloy type or class I of Sherby and Burke) and
meters such as the shear modulus and diffusion whose creep behavior is therefore attributable to
coefficients. the operation of viscous glide processes, show that
the transition stress at which the stress exponent
100 starts to deviate from the above value (n = 3) agrees
I ' ' ;'1 I
/ reasonably well with the critical stress required for
the breakaway of dislocations from solute atom
atmospheres; this critical stress is given by ll 5j
,.,, 10 _ ~ __ T + Gb 3
+%,: G
- 0.05 ce- - -
kT
(4)
10 -1
AI-5.6MglTI I T I ~ M
AI3"3MgI~] rTI 7 AI'4"2M
AI-2.2 Mg....['r~ ~"~1-2.7 Mg
AI-1.8~ +
10-2 ~ A1-0.86C~ J ~AI*IIMg _-
-- In-3Cd r ~ ] j -
/
--0 In-2Cd ~ fl~ (~ (~) (I) _
In-2.9 Sn
1o- t 1 l I zt
-5 -4 -3
10 10 10
"i'/13
Fig. 8. Correlation between the condition of the breakaway of dislocations from the solute atom atmosphere (eqn. (4)) and ex-
perimental data of solid solution alloys including Al-2wt.%Cu (Al-0.86at.%Cu). The compositions of the alloys in this figure are
given in atomic per cent.
20
temperature is compatible with the prediction of (b) The frictional stress oi~ has the form of a
eqn. (4): r o c G2/T. statistical distribution which is given by
While the transition in the stress dependence of
creep rate in A1-2wt.% Cu at high stresses agrees oD = oD° exp{ ( TBT)2 } (5)
with the concept of the breakaway of dislocations
from solute atom atmospheres [15], the creep
characteristics of the alloy in region IlI are not where aDo is the maximum value of o D and B rep-
entirely consistent with any of the deformation pro- resents the width of the distribution about T.
cesses suggested previously [11, 43-45] to explain (c) The frictional stress a D due to dynamic strain
the high stress creep behavior of metals and solid aging also depends on strain rate; in eqn. (5), ;c is
solution alloys. For example, the value of the stress predicted to be a function of strain rate which is
exponent (n=4.5) and the type of creep curve expressed by the following Arrhenius-type equa-
(extensive primary) in region III appear to be com- tion:
patible with some form of dislocation climb process
controlled by lattice diffusion [11, 43], but the high
value of the activation energy for creep in this
region (higher than that expected for diffusion of
aluminum in A1-2wt.%Cu) precludes the operation where g is the tensile strain rate ( = .~9), A is a con-
of such a process. Furthermore, this high value of stant and (2 is the activation energy for diffusion of
the activation energy rules out the possibility of the solute atoms in the alloy. According to eqns. (5) and
operation of any deformation process that is con- (6), % is negligibly small at very low and high strain
trolled by pipe diffusion [45], whether climb or vis- rates but exhibits a maximum value at some inter-
cous glide. In this context, it is worth mentioning mediate strain rate.
that the presence of a high activation energy for (d) The creep behavior of A1-Mg alloys over the
creep at high stresses (region III) is not confined to entire range of stresses can be described by a single
A1-2wt.%Cu. Recent experimental evidence on the rate equation of the form
creep behaviour of A1-21wt.%Zn [20] shows that
the activation energy for the alloy ( 165 kJ mol- l ) at
g = K(crapp - ORB)"*exp ( - RQ----~) (7)
high stresses, which are comparable with those
applied to A1-2wt.%Cu in region III, is higher than
that estimated for diffusion of aluminum in where K is a constant (for constant temperature),
A1-21wt.%Zn (115 kJ mol-J). This suggests that (Yapp ( = 2 Tapp) is the applied tensile stress, n* ( = 5) is
additional experimental work on other solid solu- the stress exponent at low and high stresses and Q*
tion alloys is needed to establish whether the high is the activation energy in the absence of dynamic
activation energy observed in both A1-2wt.%Cu strain aging. Equation (7) predicts on the basis of
and A1-21wt.%Zn at high stresses is a general the characteristics assumed for oi) that, at both low
feature of the high stress creep behavior of solid and high stresses, n approaches 4.76 (for A1-Mg
solution alloys of the alloy class (n = 3). alloys) while at intermediate stresses it is close to a
value of 3.
In order to examine the correspondence between
4.2. Dynamic strain aging eqn. (7) and the creep behavior for A1-2wt.%Cu,
Very recently, Hong [25J explained the transi- the data of the alloy obtained in regions I and II
tions in the stress dependence of creep rate in were used to determine, K, OD°, B and A in eqns.
A1-Mg alloys at 600 K in terms of dynamic strain (5)-(7). The present calculations give the following
aging; the stress exponent for creep in those alloys, values for these parameters: K = 1.35 x 1022TG3.5;
like that for creep in AI-2wt.%Cu, exhibits a mini- aDO= 13.2 MPa; B = 1.2x 104 K2; A = 108 s -~. In
mum value of about 3 at intermediate stresses. The addition, the values for n*, Q* and Q were taken as
explanation of Hong [25] is based on the following 4.5, 155 kJ mol -~ (present investigation)and 138
assumptions. kJ tool- 1 [37] respectively.
(a) Dynamic strain aging occurs during the creep In Fig. 9, the prediction of eqn. (7) is plotted as a
of A1-Mg alloys, and this leads to a strengthening full curve and the experimental data of
effect which is reflected in the presence of a fric- AI-2wt.%Cu at 813 K were included for the pur-
tional stress oD that opposes the movement of dis- pose of comparison. The figure shows the presence
locations. of excellent agreement between prediction and the
21
10 3
///i The preceding discussion suggests that, in order
to examine the validity of the model proposed by
Hong [25] quantitatively at very high stresses, it is
10 4 __
// / necessary to test, under creep conditions, an alloy in
which solute atoms exist in solid solution over a
/Y / wide range of temperatures and whose creep data
10 5 __
J / show evidence of a transition from n = 3 to n = 5 at
/ / high stresses. Consideration of the information
10 6 __ • / available on the phase diagrams and the creep data
of a number of alloys indicates that Al-2wt.%Mg is
1() z
I I/ i II I an appropriate choice; the alloy meets the above
0.1 1 10 100
T, MPa two conditions.
Tests were conducted on A1-2wt.%Mg at 573 K.
Fig. 9. Comparison between the experimental data of
AI-2wt.%Cu obtained at 813 K using the creep machine (o) In conducting these tests, both the creep machine
and using the Instron machine (el and the prediction of the and the instron machine were used to cover a range
model of dynamic strain aging [25] ( ), together with the of strain rates extending from 6 x 10 ~ to 1()~) s-
prediction of the model [25] for 573 K ( - - ) : - - - , the
extrapolations of the low stress region which coincides, in the The experimental data obtained are plotted as
limit, with the high stress region. shear strain rate against shear stress on a logarith-
mic scale in Fig. 10. Also included in the figure is
the prediction of the model of dynamic strain aging,
using the same equation proposed by Hong [25] for
experimental data for the alloy in regions I and II; AI-Mg alloys. The figure reveals three features. First,
however, this agreement is not surprising since the there is excellent agreement between the data of
experimental results on the alloy in these two creep (applying external stresses and measuring
regions were used to determine the values of steady state creep rates) and those obtained by
various adjustable parameters such as K, A and B. lnstron testing (imposing strain rates and measuring
By contrast, there is poor agreement between the the steady state stresses) in the region of interest:
prediction of eqn. (7) and the data of AI-2wt.%Cu the high stress region. Second, good correspon-
at high stresses (high strain rates) where region IIi dence exists, as expected, between the prediction of
exists (n = 4.5); for example, the deviation in strain the model of dynamic strain aging and the experi-
rate between experiment and prediction is a factor mental data of AI-2wt.%Mg at both low and inter-
of about 4 at a shear stress of 6.5 MPa. mediate stresses. Third, at high stresses, the
A distinctive feature of the prediction of eqn. (7), prediction of the model breaks down and is not
as shown in Fig. 9, is that at very high stresses consistent with the trend of the experimental results
( r > 15 MPa) the curve representing the depen- in two ways: (a) a significant discrepancy in position
dence of creep rate on stress, when plotted on a exists between experimental datum points and the
logarithmic scale, approaches and, in the limit, coin- predicted curve (at r = 3(1 MPa, for example, the
cides with the extrapolation of the line representing discrepancy between experiment and the model is
region 1 (the low stress region); this feature requires more than one order of magnitude of strain rate)
that, at high stresses (high strain rates), i3:(ln g)/ and (b) the experimental data, unlike the prediction
i~(ln 0) 2 changes its sign (point of inflection). This of eqn. (7), exhibit a continuous increase in the
feature, which reflects the characteristics assumed stress exponent for creep with no evidence of a
for oD, could not be tested experimentally in point of inflection.
22
lo 0 5. Conclusions
(a) The creep behavior of A1-2wt.%Cu, when
161 studied in the solid solution range, exhibits two
transitions in the stress dependence of creep rate.
The first transition occurs at intermediate stresses
162 and is manifested by a change in the stress exponent
from a value of 4.5 to a value of 3.2. The second
e transition is observed at high stresses and is charac-
16 3 O
and those calculated from the model and (ii) the 19 B.S. Chin, W. D. Nix and G. M. Pound, Mefall. Trans. A.
stress dependence of creep rate in A1-2wt.%Mg, 811977) 1523.
20 M. S. Soliman and F. A. Mohamed, Metall. Trans. A, 13
unlike that predicted by the model, does not exhibit
11984) 1893.
a point of inflection. 21 H. I. Huang, O. D. Sherby and J. E. Dorn, lnms. Am.
Soe. Met., 62 (1956) 155.
22 J. E. Bird, A. K. Mukherjee and J. F.. Dorn, in D. G. Bran-
don and A. Rosen (eds.), Quantitative Rehltion Between
Acknowledgments Properties and Microstructures, Israel University Press,
Jerusalem, 1969, p. 255.
This work was supported by the National
23 J. Weertman, J. Mech. Phys. Solids., 2~5 ( 1955 ) 1213.
Science Foundation under Grant DMR 8420615. 24 I. S. Servi and N. J. Grant, Trans. AIME, 1919 (1951190.
Thanks are extended to Janice Johnson for 25 S.I. Hong, Mater. Sci. Eng., 6211986) 175.
typing the manuscript. 26 W. R. Cannon and O. D. Sherby, Metall. I?ans. A, 1
(1970) 1031).
27 J. Weertman, Trans. Am. Inst. Min. Metall. Pet. Eng,, 218
(1960) 21/7.
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