KPS Alignment Procedure & Formula

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Alignment Procedure & Formula

Basic Data
1. Dial gauge instalation
Motor to pump
Inside instalation
2. D ( Coupling Diameter ) : 200
3. L1 ( Distance from coupling to Front Base bolt ) : 200
4. L2 ( Distance from coupling to Rare Base bolt ) : 400
5. F ( Face data ) : -10
6. R ( Tir ) : -20
7. Bar sag : -8

Calcilation For Rim


1. Motor to pump
2. Rim : -20
3. TIR - Bar sag
-20 - -8 = -12
4. Motor is lower than pump
5. Should input shim plate
6. Insert shim plate = +
R -12
Shim Plate = + = + -6
2 2 =

Insert shim plate = -0.06 mm

For Face
7. Check Dial gauge Position
Motor to pump
Inside instalation
8. Dial gauge reading
Face = -10 = Clearance -0.10 mm

9. Check Motor Position

M
ot Pu
or
m
p

10. Shim plate ???


Remove Shim Plate
11. Input the symbol into formula
"-"
12. Check formula

L1, 2
S1, 2 = D x (- F)
13. Input data ( L1 Position )

200
S1 = x -10 = -10 So, input shim plate : 0.10 mm
200
14. Input data ( L2 Position )

400
S1 = x -10 = -20 So, input shim plate : 0.20 mm
200

15. L1 position = -0.10 mm


L2 position = -0.20 mm

16. Final Shim Plate


S1 = -0.10 + -0.06 = -0.16 mm
S2 = -0.20 + -0.06 = -0.26 mm
Remove shim plate
Alignment Procedure & Formula

Basic Data
1. Dial gauge instalation
Motor to pump
Inside instalation
2. D ( Coupling Diameter ) : 100
3. L1 ( Distance from coupling to Front Base bolt ) : 200
4. L2 ( Distance from coupling to Rare Base bolt ) : 600
5. F ( Face data ) : 20
6. R ( Tir ) : -60
7. Bar sag : -10

Calcilation For Rim


1. Motor to pump
2. Rim : - 20
3. TIR - Bar sag
-60 - -10 = -50
4. Motor is lower than pump
5. Should input shim plate
6. Insert shim plate = +
R -50
Shim Plate = + = + -25
2 2 =

Insert shim plate = -0.25 mm

For Face
7. Check Dial gauge Position
Motor to pump
Inside instalation
8. Dial gauge reading
Face 20 = Clearance 0.20 mm
=
9. Check Motor Position
Pu
m
p

M
ot
or

10. Shim plate ???


Remove Shim Plate
11. Input the symbol into formula
"-"
12. Check formula

L1, 2
S1, 2 = D x (- F)
13. Input data ( L1 Position )

200
S1 = x 20 = 40 So, remove shim plate : ### mm
100
14. Input data ( L2 Position )

600
S1 = x 20 = 120 So, remove shim plate : ### mm
100

15. L1 position = 0.80 mm


L2 position = 2.40 mm

16. Final Shim Plate


S1 = 0.80 + -0.25 = 0.55 mm
S2 = 2.40 + -0.25 = 2.15 mm
Insert shim plate

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