OPRNS

SAUDI ARABIAN OIL COMPANY

PMT
ENG’G CERT

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
DESCRIPTION

MECHANICAL DATA SHEET

JO/EWO
DATE
REV.
NO.

DISCIPLINE
ENGINEER
MUC 1ST STAGE INTERCOOLER (TRAIN 1/2/3/4)
______________

DATE _________ J20-E-0711A/B / 0721A/B / 0731A/B / 0741A/B

PROJECT
ENGINEER
_______________

DATE ___________

CERTIFIED

_______________

DATE ___________

CONSTRUCTION
AGENCY
_______________

DATE ___________

OPERATIONS
JAZAN REFINERY & TERMINAL PROJECT
_______________
JAZAN
DATE ___________
SAUDI ARABIA
DATE:_______________
____________________

BY:_________________
EDSD VERIFICATION

CONTROL NUMBER

14/02/2012 ISSUED FOR CLIENT APPROVAL ANK MAK LR

APPROVAL/CERTIFICATION REQUIREMENTS

C1
THIS INDICATES THAT REV. NO _________
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

Rev Date Description Prep Chk App

REVISION CERTIFICATE

KBR Revision History (to be removed at IFP issue)

LICENSOR DATA SHEET REFERENCE NUMBER: J20-E-DAT-VE-519212
(DCC) NO. _________

MECHANICAL DATASHEET DWG. TYPE PLANT NO. INDEX DOC. SHT. REV.
MUC 1ST STAGE INTERCOOLER (TRAIN 1/2/3/4),
J20-E-0711A/B / 0721A/B / 0731A/B / 0741A/B
DAT 1
J20 E VD-525651
HYDROCRACKER PLANT of C1
JAZAN REFINERY & TERMINAL PROJECT JO EWO: BI-10-01055 4
EQUIP. NO. SERVICE NO. OF UNITS DATE THICKNESS
HORIZONTAL MATERIAL AND PWHT / RT**
J20-E-0711A/B / 0721A/B / 0731A/B / MUC 1ST STAGE INTERCOOLER (TRAIN
B. CONSTRUCTION DATA (Continued) SPECIFICATIONS
BASE METAL /
(NOTE 17)
VERTICAL 4 14/02/2012 CLADDING
0741A/B 1/2/3/4)
TUBES : O.D. 19.05 mm WALL THK. 1.65 mm /BWG SA-789 S31803 (SEAMLESS)
SHELL I.D mm TUBE LENGTH mm TEMA Type (Float Hd; Fixed Tube PER UNIT NUMBER/LENGTH 152"U" / 3950 WALL: avg min
Sht; U Tube; Kettle) PITCH 25.4 mm TUBE PATTERN 30°
2 1
580 3950 STATIONARY TUBE SHEET SA-182 Gr. F51 (NOTE 18)
AEU
SHELLS IN SERIES SHELLS IN PARALLEL FLOATING TUBE SHEET/CLADDING -
ORDER NO. MANUFACTURER MANUFACTURER ORDER NO. CHANNEL OR BONNET SA-516 Gr. 70
CHANNEL COVER SA-266 Gr. 2
SHELL SA-516 Gr. 70
SHELL COVER SA-516 Gr. 70
SERIAL NO. MFR. DWG. NO. CYCLIC SERVICE BACKING RING -
SOUR SERVICE YES NO
FLOATING HEAD COVER/CLADDING -
YES NO BAFFLES/SUPPORTS 6 (NOTE P4) TYPE: SINGLE SEG. SA-516 Gr. 70
LETHAL SERVICE YES NO
% CUT 24.47 PITCH (spacing c/c) 547
TOTAL EFFECTIVE SURFACE / NO. OF SHELLS PER UNIT SQ.M. 141 / 2 LONGITUDINAL BAFFLE YES NO -
EFFECTIVE SURFACE PER SHELL / GROSS SURFACE PER SHELL SQ. M 70 / 72 SQ. M EXPANSION JOINT -
SHELL SIDE TUBE SIDE BYPASS SEAL ARRANGEMENT NONE
A. PROCESS/PERFORMANCE DATA OF ONE UNIT IN OUT IN OUT BOLTING: SHELL COVER TO SHELL -
FLUID CIRCULATED MAKE-UP HYDROGEN COOLING WATER CHANNEL TO SHELL SA-193 Gr. B7/ SA-194 Gr. 2H
TOTAL FLUID ENTERING (Kg/h) 8276 240755 CHANNEL COVER TO CHANNEL SA-193 Gr. B7/ SA-194 Gr. 2H
VAPOR (Kg/h) 8276 8276 - - FLOATING HEAD COVER TO TUBESHEET -
LIQUID (Kg/h) - - - - GASKETS: SHELL COVER TO SHELL -
STEAM (Kg/h) - - - - SHELL TO STAT. TUBESHEET (NOTE 11)
WATER (Kg/h) - - 240755 240755 CHANNEL TO STAT. TUBESHEET (NOTE 11)
NONCONDENSABLE (Kg/h) - - - - CHANNEL COVER TO CHANNEL (NOTE 11)
TEMPERATURE °C 128 43 37 47 FLOATING HEAD COVER TO TUBESHEET -
SPECIFIC GRAVITY, LIQUID/VAPOR -/0.00279 -/0.0035 - - IMPINGEMENT PROTECTION YES NO SA-36
VISCOSITY, LIQUID/VAPOR cP -/0.011 -/0.009 - - C. MISCELLANEOUS DIAMETER LENGTH
MOLECULAR WEIGHT, VAPOR 2 2 - - OVERALL DIMENSIONS PER SHELL mm REFER SHEET 3 REFER SHEET 3
MOLECULAR WEIGHT, NONCONDENSABLE - - - - OVERALL DIMENSIONS, PACKED FOR SHIPPING mm REFER SHEET 3 REFER SHEET 3
SPECIFIC HEAT, LIQUID/VAPOR kJ/kg °C -/14.39 -/14.41 - - EXCHANGER, EMPTY kg 3000 (NOTE 2)
THERMAL CONDUCTIVITY, LIQUID/VAPOR W/m °C -/0.247 -/0.202 - - EXCHANGER, FULL OF WATER kg 4400 (NOTE 2)
LATENT HEAT kJ/kg @ °C - - - - BUNDLE (REMOVABLE) kg 1100 (NOTE 2)
INLET/CRITICAL PRESSURE barg/bara 45.8 / - 5 / - INSULATION THICKNESS mm -
SURFACE TENSION Dyne/cm - - - - TUBE TO TUBESHEET JOINT EXPANDED IN TWO GROOVES
VELOCITY m/s 7.53 2.28 (NOTE P2) **PWHT = POSTWELD HEAT TREATED RT = %AGE RADIOGRAPHED
PRESSURE DROP, ALLOW/CALC. bar 0.3 0.21 (NOTE P3) 1 0.89 (NOTE P3) REQUIREMENTS:
FOULING RESISTANCE (MIN.) m² °C/W 0.00018 0.0004 CODE REQUIREMENTS: ASME BOILER AND PRESSURE VESSEL CODE SECTION VIII DIV. 1, LATEST EDITION, U-STAMP
* FILM COEFFICIENT W/m2 °C 2489 10308
M.T.D. (CORRECTED) & CORRECTION FACTOR °C 27.1 / 0.9873 STANDARDS OF THE TUBULAR EXCHANGER MANUFACTURERS ASSOCIATION (TEMA) CLASS 'R'
TRANSFER RATE: SERVICE 731.5 CLEAN 1568 ACTUAL 768.1 W/m2 °C
HEAT EXCHANGED 2800 KW SAUDI ARAMCO MATERIAL SYSTEMS SPECIFICATION 32-SAMSS-007
rho V2 INLET NOZZLE 882.5 (NOTE P5) BUNDLE ENTRANCE: 1017 (NOTE P5) BUNDLE EXIT: 405.7 (NOTE P5) kg/m-s2 API 660
CONDENSING/BOILING HEAT DUTY PROFILE: -
1 2 3 4 5 6 7 8 9 10
TEMPERATURE °C
HEAT DUTY KW
WT. FRACTION VAPOR
VAPOR AVERAGE MOLE WEIGHT

B.CONSTRUCTION DATA OF ONE SHELL SHELL SIDE TUBE SIDE

CORROSION ALLOWANCE mm 3.2 3.2
DESIGN TEMPERATURE °C 260 80
DESIGN PRESSURE barg/bara 50.5 39
TEST PRESSURE barg/bara AS PER CODE AS PER CODE
MDMT / LPFT. °C 10 10
NUMBER OF PASSES PER SHELL ONE TWO
PROCESS & ANCILLIARY CONNECTIONS/INTERCONNECTIONS SIZE NUMBER RATING FACING
SHELL - INLET S1 in 10 1 600# Raised Face
SHELL - OUTLET S2 in 10 1 600# Raised Face
TUBE - INLET T1 in 10 1 300# Raised Face
TUBE - OUTLET T2 in 10 1 300# Raised Face
SAFETY VALVE CONN PZV-B / PZV-D in
INSTRUMENT CONN PI / TI in
CHEM CLEANING in
JO DRAWN BY: CERTIFIED BY: SAUDI ARABIAN OIL COMPANY
REFERENCE DRAWINGS REV. DATE
EWO
DESCRIPTION CHKD ENG'G. CERT. PMT OPRNS
No ANK DWG TYPE
SHELL AND TUBE HEAT EXCHANGER SPECIFICATION
DATE: 14/02/2012 DATE: DAT
CHECKED BY: MUC 1ST STAGE INTERCOOLER (TRAIN 1/2/3/4),
MAK CONSTRUCTION J20-E-0711A/B / 0721A/B / 0731A/B / 0741A/B
NOTES: REVISION CERTIFICATION EDSD DATE: 14/02/2012 AGENCY
THIS INDICATES THAT REV. VERIFICATION DISCIPLINE ENGR. JAZAN REFINERY & TERMINAL PROJECT
NO.____________
OF THIS DRAWING IS COVERED FOR
SEE SHEET 4 ALL APPROVAL/CERTIFICATION CONTROL NUMBER DATE: OPERATIONS JAZAN SAUDI ARABIA
REQUIREMENTS, By: PROJECT ENGR. PLANT INDEX DRAWING NUMBER SHT. NO. REV. NO.
BY DRAWING COMPLETION
DATE:
CERTIFICATE J20 E VD-525651 2 OF 4 C1
(DCC) NUMBER; DATE:
 JO DRAWN BY: CERTIFIED BY: SAUDI ARABIAN OIL COMPANY
REFERENCE DRAWINGS REV. DATE
EWO
DESCRIPTION CHKD ENG'G. CERT. PMT OPRNS
No ANK DWG TYPE
SHELL AND TUBE HEAT EXCHANGER SPECIFICATION
DATE: 14/02/2012 DATE: DAT
CHECKED BY: MUC 1ST STAGE INTERCOOLER (TRAIN 1/2/3/4),
MAK CONSTRUCTION J20-E-0711A/B / 0721A/B / 0731A/B / 0741A/B
NOTES: REVISION CERTIFICATION EDSD DATE: 14/02/2012 AGENCY
THIS INDICATES THAT REV. VERIFICATION DISCIPLINE ENGR. JAZAN REFINERY & TERMINAL PROJECT
NO.____________
OF THIS DRAWING IS COVERED FOR
SEE SHEET 4 ALL APPROVAL/CERTIFICATION CONTROL NUMBER DATE: OPERATIONS JAZAN SAUDI ARABIA
REQUIREMENTS, By: PROJECT ENGR. PLANT INDEX DRAWING NUMBER SHT. NO. REV. NO.
BY DRAWING COMPLETION
DATE:
CERTIFICATE J20 E VD-525651 3 OF 4 C1
(DCC) NUMBER; DATE:
GENERAL NOTES

1. HEAT EXCHANGER SHALL BE FURNISHED IN ACCORDANCE WITH THE FOLLOWING SPECIFICATIONS & 14. MINIMUM PROJECTIONS FOR NOZZLES, AS MEASURED FROM OUTSIDE SURFACE OF THE SHELL OR HEAD TO THE FACE OF A FLANGE, SHALL MEET THE FOLLOWING
DRAWINGS: REQUIREMENTS:
- NOZZLES UPTO 4" NB = 200 mm
SPECIFICATIONS AND STANDARDS - NOZZLES 6" NB TO 12" NB = 300 mm
32-SAMSS-007 MANUFACTURE OF SHELL & TUBE HEAT EXCHANGERS - NOZZLES 14" NB TO 24" NB = 350 mm
32-SAMSS-031 MANUFACTURE OF CLAD VESSELS & HEAT EXCHANGERS - NOZZLES ABOVE 24" NB = 400 mm
SAES-A-112 METROLOGICAL AND SEISMIC DATA FINAL NOZZLE PROJECTION SHALL BE CONFIRMED DURING EPC.
SAES-A-206 POSITIVE MATERIAL IDENTIFICATION 15. EXCHANGER SHALL BE THOROUGHLY CLEANED INSIDE & OUTSIDE AND SHALL BE FREE FROM RUST, SCALE, SLAG, WELD SPATTER AND FOREIGN MATTER.
SAES-H-001 COATING SELECTION AND APPLICATION REQUIREMENTS FOR INDUSTRIAL PLANTS 16. OVERALL DIMENSIONS AND ALL OTHER IMPORTANT DIMENSIONS SHALL BE PROVIDED/ CONFIRMED BY SUPPLIER
AND EQUIPMENT 17. PWHT AND RT SHALL AS A MINIMUM MEET THE REQUIREMENTS OF THIS DATA SHEET, THE DESIGN CODE AND PROJECT SPECIFICATIONS.
SAES-H-100 COATING MATERIAL & APPLICATION REQUIREMENTS FOR INDUSTRIAL FACILITIES 18. FOR CLAD TUBESHEET OPTIONS AND REQUIREMENTS, REFER SECTION GN-15 OF J20-A-DOC-VE-519378. CORROSION ALLOWANCE OF 1 mm TO BE APPLIED
SAES-H-101 APPROVED PROTECTIVE COATINGS SYSTEMS FOR INDUSTRIAL PLANTS & EQUIPMENT TO TUBESHEET (TUBESIDE).
SAES-H-101V APPROVED SAUDI ARAMCO DATA SHEETS - PAINTS AND COATINGS 19. J20-E-0711 A/B ARE FOR TRAIN 1, J20-E-0721 A/B ARE FOR TRAIN 2, J20-E-0731 A/B ARE FOR TRAIN 3 AND J20-E-0741 A/B ARE FOR TRAIN 4.
SAES-W-010 WELDING REQUIREMENTS FOR PRESSURE VESSELS EIGHT SHELLS ARE REQUIRED IN TOTAL.
SAES-W-014 WELD OVERLAY & WELDING OF CLAD MATERIALS
J95-L-DAT-VE-525361 DESIGN BASIS NOZZLE LOADS FOR PRESSURE VESSELS, COLUMNS AND SHELL/TUBE
TYPE EXCHANGERS
J20-A-DOC-VE-519378 PRELIMINARY GENERAL NOTES ON MATERIAL OF CONSTRUCTION PROCESS NOTES

STANDARD DRAWINGS P1. DESIGN IS BASED UPON ARAB MEDIUM DIESEL SOR CASE.
AA-036322 ANCHOR BOLT DETAIL INCHES & METRIC SERIES P2. COOLING WATER SHALL HAVE A MINIMUM VELOCITY OF 1.2 m/s.
AB-036386 HARDNESS TESTING FOR WELDING PROCEDURE QUALIFICATIONS P3. PRESSURE DROPS CALCULATED IN CLEAN CONDITION. ESTIMATED FOULED CONDITION PRESSURE DROPS ARE 0.23 bar (SHELLSIDE) AND 0.98 bar (TUBESIDE).
AD-036981 TOLERANCES FOR PRESSURE VESSELS P4. PROVIDE FULL DIAMETER SUPPORT AT "U" BEND.
AE-036451 PREHEAT LEVELS FOR WELDING CARBON STEEL P5. MAXIMUM VALUES FOR EACH OF 2 SHELLS IN SERIES.
DB 950006 WELD, LUGS, SKIRTS, VENTS & SUPPORTS, PRESSURE VESSELS & COLUMNS
DD 950008 SLIDE BEARING DETAILS FOR SUPPORT OF HORIZONTAL VESSELS- METRIC

PROCESS INDUSTRY PRACTICES

VEFV1100M VESSEL/S&T HEAT EXCHANGER STANDARD DETAILS (METRIC UNITS)

PROCESS LICENSOR SPECIFICATION (HOLD)

CPM-SU-5011-E MATERIALS & FABRICATION REQUIREMENTS FOR DUPLEX STAINLESS STEEL

2. WEIGHTS INDICATED ARE PRELIMINARY. SUPPLIER SHALL VERIFY THE WEIGHTS AND BE RESPONSIBLE FOR
THERMAL & MECHANICAL DESIGN AND CONFIRM COMPLIANCE WITH CODES, STANDARDS & SPECIFICATIONS
SUPPLIER SHALL PROVIDE MECHANICAL AND THERMAL GUARANTEE.
3. EXCHANGER COMPONENTS SHOWN ON THIS DATA SHEET SHALL BE FURNISHED AND INSTALLED BY
EXCHANGER SUPPLIER UNLESS OTHERWISE NOTED.
4. ALL DIMENSIONS IN MILLIMETERS (mm), UNLESS OTHERWISE SPECIFIED
5. BOLT HOLES SHALL STRADDLE NATURAL CENTERLINES.
6. ALL MISSING INFORMATION SHALL BE PROVIDED BY EPC CONTRACTOR
7. SUBSTITUTION OF MATERIAL SHALL NOT BE PERMITTED WITHOUT COMPANY'S PRIOR WRITTEN APPROVAL.
THIS APPROVAL CAN ONLY BE OBTAINED AT THE TIME EXCHANGER SUPPLIER SUBMITS HIS QUOTATION.
8. ALL INTERNAL AND EXTERNAL MATERIAL WELDED TO THE PRESSURE SHELL SHALL BE SAME ASME
MATERIAL AS THE PRESSURE PART, UNLESS SPECIFIED OTHERWISE.
9. THE FOLLOWING ATTACHMENTS ARE REQUIRED AS A MINIMUM:
EXTERNAL ATTACHMENTS:
- SADDLE SUPPORTS
- LIFTING LUGS
- EARTHING LUGS
- NAMEPLATE AND ITS BRACKET
- ALL OTHER EXTERNAL ATTACHMENTS WELDED TO PRESSURE SHELL
INTERNAL ATTACHMENTS:
- TUBE BUNDLE SUPPORTS, ETC.
- INLET IMPINGEMENT PLATE
- ALL OTHER INTERNAL PARTS
10. LIFTING ATTACHMENTS SHALL BE DESIGNED AND FURNISHED BY EXCHANGER SUPPLIER, AND SHALL BE
DESIGNED FOR ERECTION WEIGHT OF THE EXCHANGER TIMES AN IMPACT
FACTOR OF 1.5.
a. PARENT PLATE UNDER LIFTING ATTACHMENTS SHALL BE 100% ULTRASONICALLY EXAMINED
OVER LIFTING ATTACHMENT AREA PLUS 150 mm TO ENSURE PLATE IS FREE FROM DEFECTS
b. ALL WELDING SHALL BE 100% MT/ DP EXAMINED
11. PRESSURE GASKET: S.W. FLEXIBLE GRAPHITE FILLED, SS 304 OR 316 WINDINGS, CS OUTER RING
12. WIND AS PER ASCE 7-05 DRAWN BY: CERTIFIED BY: SAUDI ARABIAN OIL COMPANY
- BASE PLATE ELEVATION ABOVE GRADE = BY EPC CONTRACTOR ANK DWG TYPE
SHELL AND TUBE HEAT EXCHANGER SPECIFICATION
- BASIC WIND SPEED (3SEC GUST) = 45.83 m/sec DATE: 14/02/2012 DATE: DAT
- EXPOSURE CATEGORY = C CHECKED BY: MUC 1ST STAGE INTERCOOLER (TRAIN 1/2/3/4),
- IMPORTANCE FACTOR = 1.15 MAK CONSTRUCTION J20-E-0711A/B / 0721A/B / 0731A/B / 0741A/B
13. SEISMIC AS PER ASCE 7-05 REVISION CERTIFICATION EDSD DATE: 14/02/2012 AGENCY
- Ss = 43.5%g THIS INDICATES THAT REV. VERIFICATION DISCIPLINE ENGR. JAZAN REFINERY & TERMINAL PROJECT
NO.____________
- S1 = 12.4 %g
OF THIS DRAWING IS COVERED FOR
- PGA/ Av = 10%g ALL APPROVAL/CERTIFICATION CONTROL NUMBER DATE: OPERATIONS JAZAN SAUDI ARABIA
- SITE CLASS = D REQUIREMENTS, By: PROJECT ENGR. PLANT INDEX DRAWING NUMBER SHT. NO. REV. NO.
BY DRAWING COMPLETION
- IMPORTANCE FACTOR = 1.25 DATE:
CERTIFICATE J20 E VD-525651 4 OF 4 C1
(DCC) NUMBER; DATE: