Professional Documents
Culture Documents
Antibacterial Properties and Corrosion Resistance of Nitrogen-Doped Tio Coatings On Stainless Steel
Antibacterial Properties and Corrosion Resistance of Nitrogen-Doped Tio Coatings On Stainless Steel
The Nitrogen-doped TiO2 (N–TiO2 ) coatings were fabricated on 304 austenitic stainless steel (SS) substrates
by oxidation of titanium nitride coatings, which were prepared by plasma surface alloying technique. Mi-
crostructural investigation, corrosion tests and antibacterial tests were conducted to study the properties of
N–TiO2 coatings. Composition analysis shows that the SS substrates were shielded by the N–TiO2 coatings
entirely. The N–TiO2 coatings are anatase in structure as characterized by X-ray diffraction. The corro-
sion properties of N–TiO2 coated SS samples in Hanks’ solution were investigated by a series of tests. The
electrochemical measurements indicate that the corrosion potential positively shifts from −0.275 V for un-
trated SS to −0.267 V for N–TiO2 , while the corrosion current density decreases from 1.3×10−5 A/cm2 to
4.1×10−6 A/cm2 . The corrosion resistance obtained by fitting the impedance spectra also reveals that the
N–TiO2 coatings provide good protection for SS substrate against corrosion in Hanks’ solution. Electrochem-
istry noise tests indicate that the N–TiO2 coatings effectively retard the local pitting and crevice corrosion of
the SS substrate. The results of the antibacterial test reveal that N–TiO2 coatings give 304 austenitic SS an
excellent antibacterial property.
KEY WORDS: Titanium dioxide; Nitrogen doping; Stainless steel; Corrosion; Antibacterial
property
account.
The plasma surface alloying technique is a very
promising surface engineering technique[13] . One of
its advantages lies in no element mutation between
surface alloying layer and substrate interface. A du-
plex surface alloying layer composed of surface coat-
ings and inner diffusion layer can be formed by using
this technique. The component of elements in the dif-
fusing layer changes gradually which can enhance the
load-bearing capacity to the coatings and ensure the
durability of the coatings.
In principle, N–TiO2 coatings on metal substrate
could be directly obtained by using the plasma sur-
face alloying technique, in which titanium target is
sputtered in Ar/O2 /N2 mixture gas. Here two key Fig. 1 Sketch of plasma surface alloying technique
points should be taken into account. Firstly, oxygen
and nitrogen would lead to “target poisoning”, which temperature of 950◦ C for 3 h. All the resulted TiN
affects the stability of the process parameters and the coatings were subsequently annealed in air at 450◦ C
deposition rate. Secondly, in glow discharge sputter- for 2 h to oxidize and crystallize the samples.
ing, the temperature of the substrate is higher than
800◦ C, which would result in the formation of rutile 2.3 Characterization
TiO2 coatings, rather than the anatase TiO2 coatings
with good photocatalytic properties. The surface morphology of the N–TiO2 coatings
was observed by scanning electron microscopy (SEM,
Based on these considerations, the N–TiO2 coat-
LEO438VP). The chemical composition of the alloyed
ings were prepared by a two-step processing in this
layer was examined by glow discharge optical emission
work. Firstly, the TiN coatings on SS substrate were
spectrometry (GDOES-750). The composition was
deposited by plasma surface alloying technique. All
determined by VG ESCALAB Mark II X-ray photo-
the resulted TiN coatings were subsequently annealed
electron spectroscopy (XPS) with AlKα X-ray as the
in air at 450◦ C for 2 h to oxidize. The antibacterial
radiation source. An X-ray diffraction (XRD, Siemens
property and corrosion resistance of the N–TiO2 coat-
D500) with the 0.154 nm CuKα line as the excitation
ings were studied.
source was employed to identify the crystal structure
of the coatings.
2. Experimental
2.4 Corrosion experiments
2.1 Experiment materials
The electrochemical behaviors of the samples were
The 304 SS samples (Φ20 mm×5 mm) were measured using an Electrochemical Interface System
grounded with No. 80-1500 emery papers, and then (PS-168) in a three-electrode cell with Hanks solu-
polished with 0.3 and 0.05 μm alumina powder, re- tion as the electrolyte. The electrolyte composition
spectively. Finally, the surfaces of samples were of Hanks solution is listed in Table 1. The N-TiO2
cleaned by ethanol and acetone. The target was a
titanium plate (110 mm×70 mm×5 mm) of 99.9% Table 1 Chemical composition of the Hanks solution
purity.
Components Concentration / (g/L)
NaCl 8.0
2.2 Preparation of the nitrogen-doped TiO2 coatings CaCl2 0.14
KCl 0.4
The N–TiO2 coatings were prepared by a two-step NaHCO3 0.35
processing. Firstly, the TiN coatings were deposited Glucose 1.0
on SS substrates by using plasma surface alloying MgCl2 ·6H2 O 0.1
technique, in which titanium target were sputtered Na2 HPO4 ·2H2 O 0.06
in the Ar/N2 mixture gas. The sketch of the tech- KH2 PO4 0.06
nique is shown in Fig. 1. The process parameters were MgSO4 ·7H2 O 0.06
as follows: the Ar/N2 mixture gas pressure was 30–
40 Pa (flow rate ratio N2 :Ar=1:2), the source voltage coatings coated SS (or untreated SS) was used as the
for supplying Ti elements has been set from −1100 to working electrode, a platinum plate as the counter
−1150 V, the cathode (specimen) voltage was ranging electrode, and a saturated calomel electrode (SCE)
from −500 to −550 V, the distance from the source as a reference to measure the electric potential across
target to the substrate sample was 15 mm, the process the electrochemical interface. The corrosion potential
temperature was raised up to and kept at the desired was determined at a sweeping rate of 1×10−3 V/s in
H.F. Wang et al.: J. Mater. Sci. Technol., 2011, 27(4), 309–316 311
the range from −1 to 1 V.
The electrochemical impedance spectroscopy
(EIS) measurements were carried out at open circuit
potential, and the applied frequency ranged from 105
to 10−2 Hz.
Electrochemistry noise (EN) monitoring instru-
ment was used to analyze the crevice and pitting cor-
rosion mechanism of N–TiO2 coatings and SS sub-
strate in Hanks solution. For this purpose, an
arrangement consisting of two identical working elec-
trodes and a saturated calomel reference electrode was
used. Electrochemical noise was measured by record-
ing potential and current fluctuations at the free cor-
rosion potential, with a sampling rate of 1 point per
second for a period of 1800 s by using a zero resistance
ammeter connected to a personal computer. Dur-
ing the electrochemical measurements the backsides
of the samples were shielded by corrosion-resistance
silica gels to avoid any possible interference to the
corrosion behaviors of the coatings.
Fig. 3 XRD patterns for TiN (a) and N–TiO2 (b) coated
SS samples
Electrode Rs Q1 R1 Q2 R2
Y0 n Y0 n
/(Ω·cm2 ) /(Ω−1 ·cm−2 ·s−n ) /(Ω·cm2 ) /(Ω−1 ·cm−2 ·s−n ) /(Ω·cm2 )
SS 3.5 / / / 5.0 0.88 1.40×104
N-TiO2 4.7 5.8×10−11 0.41 1.0×10−2 3.2×10−5 0.92 2.39×105
Acknowledgements
This work was supported by the National Natural Sci-
ence Foundation of China (No. 50771070), the National
High-Tech Research and Development Program of China
(863 Program, No. 2007AA03Z521) and the Excellent
Graduate Innovational Project of Shanxi (No. 20093038).
REFERENCES
[16] C.S. Gopinath: J. Phys. Chem. B, 2006, 110, 7079. [22] H.Y. Lee, Y.H. Park and K.H. Ko: Langmuir, 2000,
[17] I.A. Metwally, H.M. Al-Mandhari, A. Gastli and Z. 16, 7289.
Nadir: Eng. Anal. Bound. Elem., 2007, 31, 485. [23] Z. Huang, P.C. Maness, D.M. Blake, E.J. Wolfrum,
[18] J.Q. Zhang and C.N. Cao: Corros. Prot., 1998, 19, S.L. Smolinski and W.A. Jacoby: J. Photochem. Pho-
99. (in Chinese) tobiol. A. Chem., 2000, 130, 163.
[19] F.D. Morrison, D.J. Jung and J.F. Scott: J. Appl.
Phys., 2007, 101, 094112. [24] B. Halliwell and J.M.C. Gutteridge: Free Radicals in
[20] M. Hashimoto, S. Miyajima and T. Murata: Corros. Biology and Medicine, Oxford University Press, New
Sci., 1992, 33, 917. York, 1989, 540.
[21] P.C. Pistorius and G.T. Burstein: Corros. Sci., 1992, [25] J. Lonnen, S. Kilvington, S.C. Kehoe, F. Al-Touati
33, 1885. and K.G. McGuigan: Water Res., 2005, 39, 877.