5 Polystyrene Opal

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Materials Chemistry and Physics 173 (2016) 285e290

Contents lists available at ScienceDirect

Materials Chemistry and Physics


journal homepage: www.elsevier.com/locate/matchemphys

A bioinspired color-changing polystyrene microarray as a rapid


qualitative sensor for methanol and ethanol
Wen-Kai Kuo a, Hsueh-Ping Weng a, Jyun-Jheng Hsu a, Hsin Her Yu b, *
a
Graduate Institute of Electro-Optical and Materials Science, National Formosa University, 64 Wenhua Road, Huwei, Yunlin 63208, Taiwan
b
Department of Biotechnology, National Formosa University, 64 Wenhua Road, Huwei, Yunlin 63208, Taiwan

h i g h l i g h t s g r a p h i c a l a b s t r a c t

 Opal-like array of polystyrene (PS)


microspheres is synthesized by self-
assembly.
 This periodic PS array is used as a
rapid sensor for methanol and
ethanol.
 Solvents are detected by routes of
reflection coordinates in chromaticity
diagram.
 They are also detected directly by
naked eye based on change in color
of sensor.
 The color change is irreversible for
methanol but reversible for ethanol.

a r t i c l e i n f o a b s t r a c t

Article history: Polystyrene (PS) microspheres were synthesized by emulsifier-free emulsion polymerization and ar-
Received 10 March 2015 ranged in an array of closely packed, opal-like photonic crystals by slow self-assembly through dip-
Received in revised form coating. This periodic array of PS microspheres was then employed as a rapid qualitative sensor for
1 February 2016
methanol and ethanol. Both solvents could be detected rapidly based on the routes of their reflection
Accepted 4 February 2016
Available online 12 February 2016
coordinates in the chromaticity diagram or directly by the naked eye on the basis of the change in color
within 1 min once a solvent sample had been placed on the PS photochromic sensor. This opal-like PS
sensor can thus not only be employed as a rapid sensor for methanol and ethanol but can also be used as
Keywords:
Nanostructures
a powerful tool for the fast screening of illicit drugs and toxic chemicals during forensic investigations.
Polymers © 2016 Elsevier B.V. All rights reserved.
Surfaces
Visible and ultraviolet spectrometers

1. Introduction Pachyrhynchus argus have properties similar to those of photonic


crystals and have a structure similar to that of opal, exhibiting a
In 2003, Parker et al. [1] reported that the elytra of the beetle uniform metallic luster from all viewing angles. Opal is not a perfect
photonic crystal but is composed of many smaller crystals with
different orientations, such that it can reflect light of different fre-
quencies and produce beautiful structural colors. Owing to the
Abbreviations: DRS, dynamic reflection spectra; FESEM, field-emission scanning
electron microscopy; PS, polystyrene.
interesting colors and related properties exhibited by biological
* Corresponding author. structures, bioinspired photonic crystals are being explored for use
E-mail addresses: wkkuo@nfu.edu.tw (W.-K. Kuo), sherry.weng7949@gmail.com in optical engineering [2], electronic microwave communications
(H.-P. Weng), k88520x@gmail.com (J.-J. Hsu), hhyu@nfu.edu.tw (H.H. Yu).

http://dx.doi.org/10.1016/j.matchemphys.2016.02.014
0254-0584/© 2016 Elsevier B.V. All rights reserved.
286 W.-K. Kuo et al. / Materials Chemistry and Physics 173 (2016) 285e290

[3], biomedical applications [4], and agricultural biotechnology [5]. deoxygenated aqueous solution of potassium persulfate (0.9 mg)
The development of a rapid sensor for methanol and ethanol was added to it. The emulsion polymerization process was stopped
would be highly beneficial. High-performance liquid chromatog- after 24 h. Owing to the hydrophobicity of the glass substrate sur-
raphy [6], gas chromatography [7], fuchsine sulfurous acid color- face, an oxygen plasma treatment was necessary. The oxygen
imetry [8], and chromotropic acid colorimetry [9] are the methods plasma (PCD-150, All Real Technology Co., Ltd.) treatment was
used traditionally to detect methanol. However, the pretreatments performed at a pressure of 300 mTorr using a 20 sccm oxygen flow
involved in these methods are time consuming and costly, and the and an electrical power of 100 W. Next, the PS suspension was
testing procedures themselves are tedious. diluted with deionized water to a concentration of 20 wt%, and the
In the past years, photonic sensors for liquid chemical species opal-structured PS microspheres were arranged on the hydrophilic
have been realized based on the shift in the balanced reflection glass surface at a dip-coating rate of 1 mm/s (see Fig. 1) [15].
peak and the change in their structural color. When a solvent in-
filtrates the voids of an opal solid, the effective refractive index of 2.3. Characterization of sensor
the entire colloidal crystal increases, because the air is replaced by
the solvent, leading to a red shift in the reflection. The reflection The average diameter and size distribution of the PS micro-
wavelength exhibits a linear relationship with the solvent's spheres in water were determined using a Zetasizer system (Mal-
refractive index, so that the simulated straight line can be used to vern 3000HS, UK). The morphology of the opal-like PS structure
distinguish between different solvents. There are numerous situa- was examined with a field-emission scanning electron microscopy
tions where chemical sensors that are small, portable, easy to (FESEM) system (JEOL JSM-6700F, Japan), which was operated at an
handle, and capable of on-line monitoring a chemical species are accelerating voltage of 15 kV in the secondary electron image mode.
needed; these should ideally have a visual (i.e., visible to the naked The samples were coated with a thin layer of gold by vapor depo-
eye) readout. Sensors based on photonic crystals are promising in sition using a vacuum sputtering system (Sputter JEOL JFC-1100C)
this respect, particularly because they are not affected by electro- prior to FESEM characterization. The reflectance spectra and the
magnetic fields [10,11]. routes in the Commission Internationale d'Eclairage (CIE)-1931
It has been reported that, when the wings of the butterfly chromaticity diagram of the solvents tested were determined using
Morpho menelaus, which are blue, are wetted with ethanol, the a variable-angle multifunctional optical characteristics measuring
resulting change in their refractive index causes them to turn green. system (HMT MF-630). This apparatus was equipped with a
As the ethanol evaporates, the wings gradually turn blue again [12]. barium-sulfate-coated standard integrating sphere and a halogen
Inspired by the idea of developing photonic sensors similar to these light source. The HMT MF-630 is a high-resolution spectrometer
wings, in this study, we fabricated a rapid, qualitative sensor for capable of measuring the absorbance, transmittance, and reflec-
methanol and ethanol based on an array of polystyrene (PS) pho- tance of solid (film) samples for wavelengths of 300e1100 nm.
tonic crystals.
3. Results and discussion
2. Materials and methods
3.1. Analysis of opal-like PS structure
2.1. Computing required PS particle size
3.1.1. Average size and size distribution of synthesized PS
microspheres
Green light can be observed readily by the naked eye. If one
The average particle size of the synthesized PS microspheres
wishes to ensure that green light (l ¼ 495e510 nm) is reflected by
was 242 nm, as determined using the Zetasizer system. Their par-
an array of PS photonic crystals, one can use Bragg and Snell's laws
ticle size distribution index was 0.006 (see Fig. 2), indicating that
to calculate the required crystal size [13,14]:
the PS particles were very uniform in size.
l
D ¼ qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
  (1) 3.1.2. Analysis of surface of opal-like PS structure
2
2 3 n  sin2 q
2
Fig. 3(a) and (b) show SEM images of the surface and the cross-
section, respectively, of the opal-like PS structure. Though a few
qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
local defects and vacancies existed in the PS microarray, most of the
n¼ n2sphere  0:74 þ n2air  0:26 (2)
PS microspheres were uniformly dispersed and arranged in a
compact and ordered periodic structure. The stacking thickness of
where D is the size of the PS microspheres, l is the reflection
the PS microspheres was approximately 3.63 mm (~15 layers), as
wavelength of the PS photonic crystal array (or the opal-like
evaluated from the SEM image in Fig. 3(b). This orderly arrange-
structure), q is the angle of incidence of the light, and n is the
ment of the PS microspheres was attributable to the balance be-
average refractive index of the PS photonic crystal array in Eq. (1). In
tween the van der Waals attraction and the electrostatic repulsion
Eq. (2), nsphere is the refractive index of PS (n ¼ 1.600) and nair is the
between the microspheres at the air/suspension interface. In order
refractive index of air (n ¼ 1.000). Based these equations, the size of
to improve the ethanol and methanol detection sensitivity of the PS
PS microspheres such that they reflected green light was found to
structure, the thickness of the PS microarray was optimized; the
be 223e273 nm.
optimal thickness was found to be approximately 3.63e4.84 mm
(i.e., 15 to 20 layers in thickness). The stacking of an excessive
2.2. Fabrication of opal-structured PS sensor number of PS layers can lead to cracking as well as inhomogeneities
in the resulting opal film [16].
The polymerization procedure used to form the array of PS The stacking thickness of the PS microspheres on the substrate
microspheres was as follows. A mixture of deionized water (90 ml), was the primary factor influencing the reflectance (R%). The PS
styrene (10 ml), and 4-styrenesulfonic acid sodium salt (40 mg) was microspheres arranged on the substrate tended to be white, since
placed in a four-necked flask equipped with a reflux condenser and the PS suspension was a white emulsion. When the PS suspension
a mechanical stirrer. After the reaction mixture had been homo- concentration was increased from 20 to 100 wt%, the stacking
geneously mixed, its temperature was raised to 70  C. Next, a thickness of the PS microspheres on the substrate increased. This
W.-K. Kuo et al. / Materials Chemistry and Physics 173 (2016) 285e290 287

Fig. 1. Schematic of the process for preparing the polystyrene (PS) microarray.

3.2. Application of opal-like PS sensor

3.2.1. Detection of methanol and ethanol based on their routes in


CIE diagram
Considering the fact that methanol and ethanol are volatile, the
testing environment was kept at a constant temperature and hu-
midity by using an air conditioner, in order to eliminate any
possible interference from the environment during the sensing
process. Thus, we placed the samples and the variable-angle
multifunctional optical characteristics measuring system in a
rectangular acrylic box during the sensing tests. The spectra data
were recorded using an optical fiber spectrometer (Ocean Co., USA)
within 60 s after the methanol and ethanol samples (500 mL) had
been dropped onto the PS sensor; the testing conditions were the
following: temperature of 25  C and relative humidity of 45%.
Fig. 2. Particle size and size distribution of the polystyrene microspheres.

Fig. 3. Scanning electron microscopy images of the polystyrene microarray: (a) top view and (b) cross-sectional view.

decreased the amount of light scattered over the microspheres and During the sensing tests, the solvents infiltrated the interstices
thus the R% value (see Ref. [15]). Therefore, in order to be able to between the microspheres.
detect the change in the color of the microarray with the naked eye The time-dependent reflectance spectrum and the route of the
directly, the substrate with a monolayer of the PS microspheres was reflection coordinates in the chromaticity diagram for methanol are
not considered. shown in Fig. 4(a) (left, right). Not only did the route of the
The reproducibility of the PS microarray was affected by the reflection positions not return to its original position after meth-
following factors. (1) Environmental interference: vibrations anol testing, but the end points in the CIE diagram were far away
should be avoided when preparing the opal films, since the PS from the start points. Further, the response of the sensor to ethanol
microarray is prepared by a slow self-assembly-based dip-drawing was very different from that to methanol (see Fig. 4(b) (left, right)).
method. Further, the dip-drawing rate is also an important It can be seen from Fig. 4(b) that the reflection coordinates in the
parameter to consider when fabricating the microarray. (2) Pre- chromaticity diagram returned to their original positions after the
treatment of the glass substrate: The PS microspheres did not ethanol sample had evaporated completely.
attach readily to the glass substrate, owing to its hydrophobic The human eye can detect different wavelengths and can
surface. Therefore, an oxygen plasma treatment was required. (3) reconstruct colors in a three-dimensional manner. However, the
The quality of the PS suspension: the particle size distribution of concept of color can be divided into two parts: luminance and
the synthesized PS microspheres should be very uniform. chrominance. Mathematically, x and y are the coordinates of the
Furthermore, the stacking thickness of the PS microspheres on the projector (x is the red component and y is the green component).
substrate was determined primarily by the concentration of the PS Using Grassmann's law, one can use the reflection spectral data to
suspension. determine the CIE coordinates [17,18]. Therefore, we could deter-
mine the sensor's responses to the two solvents by converting their
time-dependent spectra into the corresponding CIE coordinates.
288 W.-K. Kuo et al. / Materials Chemistry and Physics 173 (2016) 285e290

Fig. 4. (a, b-left) Time-dependent reflection spectra of the polystyrene microarray corresponding to methanol and ethanol, respectively. (a, b-right) Routes corresponding to (a, b-
left) in the CIE chromaticity diagram.

Fig. 5 (a and b) are the CIE routes for methanol and ethanol, methanol but reversible for ethanol. This phenomenon was very
respectively, as determined over several detection runs; the start similar to the change in color observed when the wings of the
and end points in the CIE diagram are represented by circles and butterfly M. menelaus are wetted with ethanol.
rhombic symbols, respectively. We found that the CIE routes for In addition, the time-dependent reflectance of the PS sensor
methanol were near the center (CIE(x,y) at (0.33,0.33), that is, cor- decreased when the sensor was exposed to methanol or ethanol for
responding to the color white) of the CIE diagram; however, this 3e9 s. This phenomenon can be explained by Eq. (3).
was not the case for ethanol. In addition, the end points associated
with the start points of each of the CIE routes were separated from " #
each other. On the other hand, each pair of end points and start ðn1  n2 Þ2
Rð%Þ ¼  100% (3)
points of the CIE routes for ethanol was either very close or ðn1 þ n2 Þ2
exhibited overlapping (see Table 1). That is to say, we could observe
the difference between them visually. Further, both methanol and where n1 and n2 are the refractive indices of the two dielectric
ethanol could also be detected within 1 min after being placed on materials, respectively (methanol and ethanol in this case). Further,
the sensor on the basis of the change in the color of the sensor, it is assumed that the angle of incidence is 0. The reflectance values
which could be seen with the naked eye. Fig. 6 shows the change in corresponding to the two materials (methanol and ethanol) as
the color at time intervals of 5 s after samples of methanol and determined by Eq. (3) are listed in Table 2. The refractive index of
ethanol had been placed on the PS sensor. A few residual styrene the opal-like structure changed when methanol or ethanol infil-
monomers still existed in the self-assembled array of PS micro- trated the interstices between the PS microspheres, since the
spheres; these dissolved once the methanol penetrated into the dielectric material (air) in the interstices was replaced; this also
array. Therefore, the change in color was irreversible in the case of induced a change in the reflectance. The larger the difference in the
W.-K. Kuo et al. / Materials Chemistry and Physics 173 (2016) 285e290 289

Fig. 5. Routes in the CIE diagram corresponding to several runs to detect (a) methanol and (b) ethanol. The insets are the local magnification of the corresponding diagrams.

Table 1
CIE chromaticity coordinates corresponding to methanol and ethanol.

Fig. 6. Time-dependent changes in the color of the polystyrene microarray in response to methanol and ethanol. (For interpretation of the references to color in this figure legend,
the reader is referred to the web version of this article.)
290 W.-K. Kuo et al. / Materials Chemistry and Physics 173 (2016) 285e290

Table 2 change in the color of the sensor in the case of methanol was
Reflectance (%) values of the polystyrene (PS) microarray for different materials in irreversible, as methanol dissolved the residual styrene monomers.
the interstices of the microarray.
On the other hand, the response to ethanol was reversible. Thus,
Dielectric 1 PS, (n1 ¼ 1.600) this opal-like PS sensor can be used as a powerful tool for the fast
Dielectric 2 Air Methanol Ethanol screening of illicit drugs and toxic chemicals during forensic
(n2) 1.000 1.329 1.362
Reflectance (%) 5.325 0.856 0.645
investigations.

Note: n1 ¼ refractive index of PS; n2 ¼ refractive index of air, methanol, or ethanol.


Conflict of interest

refractive indices of the PS microspheres and the dielectric material The authors declare no conflict of interest.
present in the interstices, the higher was the reflectance of the
opal-like structure. On the other hand, if the difference were to be Acknowledgment
small, the reflectance of the opal-like structure would also be low
[19]. In addition, we observed that the reflectance of the opal-like The authors gratefully acknowledge financial support from the
PS sensor increased gradually as the methanol or ethanol sample National Science Council of Taiwan (NSC 102-2221-E-150-052 &
placed on the sensor evaporated (see the sections of the time- MOST 103-2221-E-150-021).
dependent reflection spectra in Fig. 4(a) and (b), left correspond-
ing to 36e60 s). Both solvents could be detected by the naked eye
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