BANGALORE METRO RAIL PROJECT, PHASE-2,Reach5 P1

CONSTRUCTION OF ELEVATED STRUCTURES (VIADUCT & STATIONS) OF LENGTH 6.418 KM

(APPROX.) FROM BOMMASANDRA TO HOSA ROAD STATION (EXCL.) (CHAINAGE 18591.06 M
TO 12173.092) INCLUDING DEPOT ENTRY LINE TO HEBBAGODI DEPOT, ROAD WIDENING &
ALLIED WORKS AND 5 NUMBERS OF METRO STATIONS VIZ., BOMMASANDRA, HEBBAGODI,
HUSKUR ROAD, ELECTRONIC CITY-II, ELECTRONIC CITY-I IN REACH-5 LINE OF
BANGALORE METRO RAIL PROJECT, PHASE-2.

BMRCL ITD CEMINDIA JV

QR-BMRCL (P 1)/15

POLYMER SOLUTION TEST-

Location & Pile ID: _______________________ _____________________________________________

Lab Job No.: _______________________________________________________________________
Sampling Date: _______________________________________________________________________
Type of Material : _______________________________________________________________________
Date of Test: _______________________________________________________________________
Proposed Use: _______________________________________________________________________
Tested by: _______________________________________________________________________

Before During Before

S. No Description Boring Boring Concreting

1 PH (8.0 to 12)

2 Specifi gravity (1.005 to 1.05)

3 Marsh cone viscosity (35 to 120 sec )

Remarks:

Name of contractor’s representative: Name of BMRCL representative:

Signature: Signature:
Date & time: Date & time:

Page 59 of 192
 BANGALORE METRO RAIL PROJECT, PHASE-2,Reach5 P1

CONSTRUCTION OF ELEVATED STRUCTURES (VIADUCT & STATIONS) OF LENGTH 6.418 KM

(APPROX.) FROM BOMMASANDRA TO HOSA ROAD STATION (EXCL.) (CHAINAGE 18591.06 M
TO 12173.092) INCLUDING DEPOT ENTRY LINE TO HEBBAGODI DEPOT, ROAD WIDENING &
ALLIED WORKS AND 5 NUMBERS OF METRO STATIONS VIZ., BOMMASANDRA, HEBBAGODI,
HUSKUR ROAD, ELECTRONIC CITY-II, ELECTRONIC CITY-I IN REACH-5 LINE OF
BANGALORE METRO RAIL PROJECT, PHASE-2.

BMRCL ITD CEMINDIA JV

RFI No:
REQUEST FOR INSPECTION
(RFI for activities/sub activities)
1. Name of the station /Viaduct location :
2. Pier No
3. Date & time :

We have completed the activities of the work mentioned below. Our Engineers have checked the same as per specification and
drawings found to be in order.The checklists are enclosed .We hereby request for inspection of the following activity falling in
next 24 Hr..

Description Location Activity Date & Time

(Note: The checklists are attached)

Name of contractor’s representative:
Signature:
Date & time:
The work stated above have been inspected and approved/not approved to take up works.
Comments/Remarks:

Name of BMRCL representative:

Signature:
Date & time:

Page 71 of 192
 BANGALORE METRO RAIL PROJECT, PHASE-2,Reach5 P1

CONSTRUCTION OF ELEVATED STRUCTURES (VIADUCT & STATIONS) OF LENGTH 6.418 KM

(APPROX.) FROM BOMMASANDRA TO HOSA ROAD STATION (EXCL.) (CHAINAGE 18591.06 M
TO 12173.092) INCLUDING DEPOT ENTRY LINE TO HEBBAGODI DEPOT, ROAD WIDENING &
ALLIED WORKS AND 5 NUMBERS OF METRO STATIONS VIZ., BOMMASANDRA, HEBBAGODI,
HUSKUR ROAD, ELECTRONIC CITY-II, ELECTRONIC CITY-I IN REACH-5 LINE OF
BANGALORE METRO RAIL PROJECT, PHASE-2.

BMRCL ITD CEMINDIA JV

QR-BMRCL (P 1)/29

1. Name of the station/viaduct location : …………………..

2. Pier No. : …………………..
3. Date & time : …………………..

PILING ACTIVITY
PERMISSION FOR BORING, PILE NO…….
S. No Description Yes No Remarks

1 Method statement approved.

2 Pile centre and circumference marked.

3 Verticality of guide.

4 Casing checked.

5 Reference points marked.

6 Reinforcement cage available at site.

Reference No. Distance Place for sketch

REMARKS:
………………………………………………………………………………………………………………………………………..
Permission granted/not granted.
Name of contractor’s representative: Name of BMRCL representative:
Signature: Signature:
Date & time: Date & time:

Page 74 of 192
 BANGALORE METRO RAIL PROJECT, PHASE-2,Reach5 P1

CONSTRUCTION OF ELEVATED STRUCTURES (VIADUCT & STATIONS) OF LENGTH 6.418 KM

(APPROX.) FROM BOMMASANDRA TO HOSA ROAD STATION (EXCL.) (CHAINAGE 18591.06 M
TO 12173.092) INCLUDING DEPOT ENTRY LINE TO HEBBAGODI DEPOT, ROAD WIDENING &
ALLIED WORKS AND 5 NUMBERS OF METRO STATIONS VIZ., BOMMASANDRA, HEBBAGODI,
HUSKUR ROAD, ELECTRONIC CITY-II, ELECTRONIC CITY-I IN REACH-5 LINE OF
BANGALORE METRO RAIL PROJECT, PHASE-2.

BMRCL ITD CEMINDIA JV

QR-BMRCL (P 1)/30

1. Name of the station/viaduct location : …………………..

2. Pier No. : …………………..
3. Date & time : …………………..

PILE BORING DETAILS

Location drawing No. Boring tool cutoff level

Pile No Top of casing
Dia of pile (mm) Existing ground level
Depth of pile from COL (m) Bore depth from COL-hard rock level
Hard rock / Soft rock level Bore depth in rock (m)
Founding level Casing length (m)
Permanent liner length (m)

Time (hrs) Depth (m) Penetration

Date Remarks
From TO From TO per Hour

Name of contractor’s representative: Name of BMRCL representative:

Signature: Signature:
Date & time: Date & time:

Page 75 of 192
 BANGALORE METRO RAIL PROJECT, PHASE-2,Reach5 P1

CONSTRUCTION OF ELEVATED STRUCTURES (VIADUCT & STATIONS) OF LENGTH 6.418 KM

(APPROX.) FROM BOMMASANDRA TO HOSA ROAD STATION (EXCL.) (CHAINAGE 18591.06 M
TO 12173.092) INCLUDING DEPOT ENTRY LINE TO HEBBAGODI DEPOT, ROAD WIDENING &
ALLIED WORKS AND 5 NUMBERS OF METRO STATIONS VIZ., BOMMASANDRA, HEBBAGODI,
HUSKUR ROAD, ELECTRONIC CITY-II, ELECTRONIC CITY-I IN REACH-5 LINE OF
BANGALORE METRO RAIL PROJECT, PHASE-2.

BMRCL ITD CEMINDIA JV

QR-BMRCL (P 1)/31

1. Name of the station/viaduct location : …………………..

2. Pier No. : …………………..
3. Date & time : …………………..

REINFORCEMENT INSPECTION CHECKLIST (PILING)

S. No DESCRIPTION YES NO REMARKS

1 Working drawing checked and approved latest revision being used.

2 Bar bending schedule approved and attached.

3 Reinforcement steel approved.

4 Bar bending and cutting satisfactory.

5 Bar lap-length correct.

6 Bars tied as specified.

7 Bar length at correct locations.

8 Covers are adequate and correct.

9 Rebar cage fabricated as per drawing.

10 Cover blocks are of approved quality.

11 Stray current bar inserted with welds.

REMARKS:
Bar Bending schedule is approved/not approved.
Name of contractor’s representative: Name of BMRCL representative:
Signature: Signature:
Date & time: Date & time:

Page 76 of 192
 BANGALORE METRO RAIL PROJECT, PHASE-2,Reach5 P1

CONSTRUCTION OF ELEVATED STRUCTURES (VIADUCT & STATIONS) OF LENGTH 6.418 KM

(APPROX.) FROM BOMMASANDRA TO HOSA ROAD STATION (EXCL.) (CHAINAGE 18591.06 M
TO 12173.092) INCLUDING DEPOT ENTRY LINE TO HEBBAGODI DEPOT, ROAD WIDENING &
ALLIED WORKS AND 5 NUMBERS OF METRO STATIONS VIZ., BOMMASANDRA, HEBBAGODI,
HUSKUR ROAD, ELECTRONIC CITY-II, ELECTRONIC CITY-I IN REACH-5 LINE OF
BANGALORE METRO RAIL PROJECT, PHASE-2.

BMRCL ITD CEMINDIA JV

QR-BMRCL (P 1)/32

1. Name of the station/viaduct location : …………………..

2. Pier No. : …………………..
3. Date & time : …………………..

PERMISSION FOR CAGE LOWERING (PILING) PILE NO: _________

S.No Items As per drawing Actual Ref. Drawing
Pile boring completed

Casing TOP RL
Ground RL
1
Cut off level
Casing bottom
Depth of permanent liner
Rebar cage fabricated as per drawing
2
no.
3 Approval of bar bending schedule
4 Bar tied as specified
For 100% lapping/couplers, precautions
5
taken
6 Provision of cover blocks

7 All arrangement for cage lowering ready

Sufficient numbers of spacers provided to
8
prevent buckling of cage while lowering
REMARKS:

……………………………………………………………………………………………………………………………………
Permission granted/not granted.
Name of contractor’s representative: Name of BMRCL representative:
Signature: Signature:
Date & time: Date & time:

Page 77 of 192
 BANGALORE METRO RAIL PROJECT, PHASE-2,Reach5 P1

CONSTRUCTION OF ELEVATED STRUCTURES (VIADUCT & STATIONS) OF LENGTH 6.418 KM

(APPROX.) FROM BOMMASANDRA TO HOSA ROAD STATION (EXCL.) (CHAINAGE 18591.06 M
TO 12173.092) INCLUDING DEPOT ENTRY LINE TO HEBBAGODI DEPOT, ROAD WIDENING &
ALLIED WORKS AND 5 NUMBERS OF METRO STATIONS VIZ., BOMMASANDRA, HEBBAGODI,
HUSKUR ROAD, ELECTRONIC CITY-II, ELECTRONIC CITY-I IN REACH-5 LINE OF
BANGALORE METRO RAIL PROJECT, PHASE-2.

BMRCL ITD CEMINDIA JV

QR-BMRCL (P 1)/33

1. Name of the station/viaduct location : …………………..

2. Pier No. : …………………..
3. Date & time : …………………..

TREMMIE CHART (PILING)

Pile No Final sounding
Dia of pile (mm) Cut off level
Pile Depth (m) Founding level
As per tube Top Level
Date
Concrete Top Level

A. FIXING B. SET NO.

S.No Tremmie Pipe No. Length ( m) Cumulative Length (m) Remarks

Name of contractor’s representative: Name of BMRCL representative:

Signature: Signature:
Date & time: Date & time:

Page 79 of 192
 BANGALORE METRO RAIL PROJECT, PHASE-2,Reach5 P1

CONSTRUCTION OF ELEVATED STRUCTURES (VIADUCT & STATIONS) OF LENGTH 6.418 KM

(APPROX.) FROM BOMMASANDRA TO HOSA ROAD STATION (EXCL.) (CHAINAGE 18591.06 M
TO 12173.092) INCLUDING DEPOT ENTRY LINE TO HEBBAGODI DEPOT, ROAD WIDENING &
ALLIED WORKS AND 5 NUMBERS OF METRO STATIONS VIZ., BOMMASANDRA, HEBBAGODI,
HUSKUR ROAD, ELECTRONIC CITY-II, ELECTRONIC CITY-I IN REACH-5 LINE OF
BANGALORE METRO RAIL PROJECT, PHASE-2.

BMRCL ITD CEMINDIA JV

QR-BMRCL (P 1)/34

1. Name of the station/viaduct location : …………………..

2. Pier /pile No. : …………………..
3. Date & time : …………………..

REMOVAL OF TREMMIE PIPES (PILING)

Concrete Theoretical Theoretical Actual Tremmie Tremmie Tremmie Cube
Sr
Per Cumulative Sounding removed in taken Remarks
No Built up ( m ) Sounding(m) Length(m)
Batch (m3) (m3) (m) (m) concrete(m) (m)

Name of contractor’s representative: Name of BMRCL representative:

Signature: Signature:
Date & time: Date & time:

Page 80 of 192
 BANGALORE METRO RAIL PROJECT, PHASE-2,Reach5 P1

CONSTRUCTION OF ELEVATED STRUCTURES (VIADUCT & STATIONS) OF LENGTH 6.418 KM

(APPROX.) FROM BOMMASANDRA TO HOSA ROAD STATION (EXCL.) (CHAINAGE 18591.06 M
TO 12173.092) INCLUDING DEPOT ENTRY LINE TO HEBBAGODI DEPOT, ROAD WIDENING &
ALLIED WORKS AND 5 NUMBERS OF METRO STATIONS VIZ., BOMMASANDRA, HEBBAGODI,
HUSKUR ROAD, ELECTRONIC CITY-II, ELECTRONIC CITY-I IN REACH-5 LINE OF
BANGALORE METRO RAIL PROJECT, PHASE-2.

BMRCL ITD CEMINDIA JV

QR-BMRCL (P 1)/20

1. Name of the structure : …………………..

2 Concrete Grade : …………………..
3 Pour Location : ……………………
4 Date of Concrete : ……………………
5 Type of pouring : Manual/Pump/Tremmie
CHECKLIST FOR CONCRETE SLUMP TEST REPORT

Quantity CUM Slump Vehicle Vehicle out No. of cubes

S. No Vehicle No REMARKS
Received Quantity in mm in Time Time cast

Name of contractor’s representative: Name of BMRCL representative:

Signature: Signature:
Date & time: Date & time:

Page 63 of 192
 BANGALORE METRO RAIL PROJECT, PHASE-2,Reach5 P1

CONSTRUCTION OF ELEVATED STRUCTURES (VIADUCT & STATIONS) OF LENGTH 6.418 KM

(APPROX.) FROM BOMMASANDRA TO HOSA ROAD STATION (EXCL.) (CHAINAGE 18591.06 M
TO 12173.092) INCLUDING DEPOT ENTRY LINE TO HEBBAGODI DEPOT, ROAD WIDENING &
ALLIED WORKS AND 5 NUMBERS OF METRO STATIONS VIZ., BOMMASANDRA, HEBBAGODI,
HUSKUR ROAD, ELECTRONIC CITY-II, ELECTRONIC CITY-I IN REACH-5 LINE OF
BANGALORE METRO RAIL PROJECT, PHASE-2.

BMRCL ITD CEMINDIA JV

QR-BMRCL (P 1)/36

1. Name of the station/viaduct location : …………………..

2. Pier No. : …………………..
3. Date & time : …………………..

PILE POUR CARD

Date: ……………… Concrete Grade: ……………. Temperature of concrete :………. Theoretical quantity:…………..

Pile No: …………… Pile Diameter: …………… Slump of concrete :……………... Actual Quantity: …………….
A. PILING DETAILS:
DETAILS RL DETAILS DATE TIME

Ground/Platform Level Boring started

Founding Level Boring Completed

Liner Top Level Cage Lowering Started

Liner Bottom Level Cage Lowering Completed

Concrete Cut Off Level Tremmie Lowering Completed

Flushing Completed

Concrete Started

Concrete Completed

Name of contractor’s representative: Name of BMRCL representative:

Signature: Signature:
Date & time: Date & time:

Page 85 of 192
 BANGALORE METRO RAIL PROJECT, PHASE-2,Reach5 P1

CONSTRUCTION OF ELEVATED STRUCTURES (VIADUCT & STATIONS) OF LENGTH 6.418 KM (APPROX.) FROM
BOMMASANDRA TO HOSA ROAD STATION (EXCL.) (CHAINAGE 18591.06 M TO 12173.092) INCLUDING DEPOT
ENTRY LINE TO HEBBAGODI DEPOT, ROAD WIDENING & ALLIED WORKS AND 5 NUMBERS OF METRO STATIONS
VIZ., BOMMASANDRA, HEBBAGODI, HUSKUR ROAD, ELECTRONIC CITY-II, ELECTRONIC CITY-I IN REACH-5 LINE
OF BANGALORE METRO RAIL PROJECT, PHASE-2

BMRCL ITD CEMINDIA JV

1. Name of the station /Viaduct location : ………………………………………….

2. Pier No. : ………………………………………….
3. Date & time : …………………………………………

Bored cast-in-situ concrete piles

Rough Sketch for Pile Group

Sl. Description YES/NO/NA Remarks

No
1 Layout
1.1 Has the layout been checked as per the coordinates with a total survey station? Whether found
2 correct?
2.1 Vertical alignment
3 Is the vertical alignment correct?
3.1 Piling equipment
Whether piling equipment as approved?
3.2 Ref. of approval………………..
Whether dia of cutting tool is as per the required bore opening?
3.3 Are the equipment calibration before use?
Liner:
Is the thickness of liner as specified in the method statement?
Is the depth of liner from existing ground level as per the drawing?
4 Specify the depth ……….
4.1 Bentonite slurry /polymer gel
5 Whether bentonite/poly gel tested as per relevant IS/contract agreement?
5.1 Socketing :
5.2 Is the pile socketing in rock for the length as per design?
5.3 The rock, where socketing is done same, as obtained during soil exploration
Is the torque applied/ rate of penetration /
6 Termination criteria same as designed.
6.1 Flushing of bore
Is the gravity of bottom slurry after cleaning
6.2 Of bore not more than 1.07?
7 Has the bore been cleaned?
7.1 Reinforcement
7.2 Is the reinforcement checked as per checklist?
Whether the cage has been reasonably
Stiffened as observed during lifting of
7.3 Reinforcement?
8 Whether length for construction of pile cap available
8.1 Concreting
Whether checklist for concrete pour has been
Approved?
8.2 If yes, references of approval…………………
Has the cut off level been checked?
8.3 Specify……………………………….
8.4 Does the funnel have adequate holding capacity?
Whether tremmie pipe was continuously
8.5 Embedded inn concrete?
Is the pile shift within permissible limit?
8.6 Specify the shift…………………………
Is the actual concrete used same as theoretical concrete?
If no, why this pile need not be rejected?
For ITD CEMINDIA JV For BMRCL
Name : Name :

Signature : Signature :

Date : Date :

56