One fifty questions and seven fifty choices

Sl No Questions/choices Process classification

painting/surface
1 Components are painted to protection
a a.       To protect them from corrosion
b b. Give them a good pleasing appearance
c a.       To cover up the defects in them
d b.      All of the above
e c.       None of the above
painting/surface
2 Components are shot blasted before painting protection
a.       To provide a virgin surface to the first coat of
a primer
b.      To remove the greasy and dusty matter from the
b surfaces
c c.       To give adhesion to the first coat of primer
d d.      All of the above
e e.      None of the above
painting/surface
3 Test for the adequacy of shot blasting is protection
a.       Confirmation by the shot blasting personnel
b.      Parent metal visibility all around shot blasted
c.       Test of depth of shot blasting to the specified
values all around
d.      All of the above
e.      None of the above
painting/surface
4 First coat of primer on a steel frame is to protection

a.       To provide a bed of even undulation free surface

b.      To provide the primary protection from rust
c.       To prevent early rusting by applying it with in the
first three hours of shot blasting
d.      All of the above
e.      None of the above
First coat of primer is applied within three hours of painting/surface
5 shot blasting protection
a.       To prevent the component from early rusting
b.      To exhaust the surplus paint to minimize the
inventory
c.       To use up the primer beyond the expiry date
d.      To None of the above
e.      All of the above
painting/surface
6 What are the potential failures in a painted surface? protection
a. Excessively applied painting or running down or tears
b. Blistering or peeling off the paint
c. discoloration or mismatch of shade or non uniformity
of shade
d. None of the above
e. all of the above

7.0. what will you check for the quality or serviceability painting/surface
or usability of the paint in the drum? protection
a. Expiry date of the paint
b. Manufacturing date of the paint
c. Manufacturers name and address
d. all of the above
e. None of the above
8.0. what will you check during the mixing of the paint painting/surface
with the thinner? protection
a. Viscosity
b. Viscosity cup
c. amount of or degree of stirring of the paint mix
d. None of the above
e all of the above
9.0. The dry film thickness as measured in the frame is painting/surface
recorded as “Satisfactory protection
a. You will approve the inspection report
b. Reject the inspection report
c. Call up the surveyor and ask for actual and limits of
acceptance values
d. None of the above
e all of the above

10.0. The dry film thickness as observed on a frame is

recorded in the inspection report as average 80 painting/surface
microns in place of 70 to 100 microns specified. You will protection
a. Approve the report
b Reject the report.
c. Ask for clarifications for range of the measured
values
d. All of the above
e. None of the above
11.0. The dry film thickness of a painted surface is painting/surface
recorded in the Inspection Report as protection
80 to 100 microns against the specified values of a
minimum of 70 microns.
 You will
a.       Approve the report
b.      Reject the report
c.       Ask for clarifications
d.      None of the above
e.      All of the above
12.0. The dry film thickness of paint as measured on a painting/surface
frame is recorded graphically as below. protection

200
180
160
140 Actual DFT in
120 microns
100 THICKNESS
80 SPECIFIED
60 MIN in
40 microns
20
0
1 2 3 4 5 6 7 8
a. You will approve the inspection report
b. Reject the inspection report
c. Ask for clarifications
d. None of the above
e all of the above

13.0. The dry film thickness as measured on a fram is

recorded in the inspection report as 78 to 99 microns
as shown below measured at foot length of the frame painting/surface
along and across. protection
180
160
140
120 Actual DFT in
100 microns
80
specified DFT in
60 microns 80
40
20
0
1 2 3 4 5 6 7 8 9 10 11 12 13
You will
a.       Approve the report
b.      b. Reject the report
c.       Ask for clarifications
d.      None of the above
e.      All of the above
14. The painting is recorded as satisfactory in the painting/surface
inspection report. protection
You will
a.       Approve the report
b.      Reject the report
c.       Ask for clarifications
d.      None of the above
e.      e all of the above
15.0. The inspection report indicates the painting is painting/surface
satisfactory as shown below. protection

Now you will

a.       Approve the report
b.      Reject the report
c.       Ask for clarifications
d.      None of the above
e.      All of the above
16.0. The painting of the fabricated component is not painting/surface
satisfactory as shown below and is rejected protection
You will

a.       Approve the report

b.      Reject the report
c.       Ask for clarifications
d.      None of the above
e.      All of the above

17.0. The inspection is recorded that the painting is not painting/surface

satisfactory. Rejected protection
You will
a.       Approve the report
b.      Reject the report
c.       Ask for clarifications
d.      None of the above
e.      all of the above

18.0. During inspection of painting in progress you painting/surface

found the expiry date of the paint used is already over. protection
You will
a.       Approve the painting process
b.      Reject eh paining process
c.       Call up branch manager and inform
d.      None of the above
e.      all of the above

19.0. During inspection of the painting in progress you

found the expiry date of the paint used is already over painting/surface
but the drum on rolling got mixed thoroughly well protection
You will
a.       Approve the painting process
b.      Reject the painting process
c.       Call up the customer and inform
d.      None of the above
e.      all of the above

20.0. During inspection of the painting in progress you

found the first primer coat was not fully dried due to painting/surface
rains and the second coat was being sprayed protection
You will
a.       approve the process
b.      Reject the process
c.       Call up the customer and inform
d.      None of the above
e.      all of the above
21.0. Shown below is the sample of painted surface put painting/surface
up for inspection by you protection

You will
a.       Accept the painting
b.      Reject the painting
c.       Put the painting for rework

d.      Call up the branch manager and ask for guidance

e.      Call off inspection
22.0. Sample of primer painted surface put up for painting/surface
inspection is shown below protection

You will
a.       Accept the painting
b.      Reject the painting
c.       Call up the branch manager for guidance
d.      None of the above
e.      all of the above

23.0. During stage inspection of painting the following painting/surface

sample was put for stage inspection protection

You will
a.       Approve for painting
b.      Reject
c.       Call up the customer
d.      Call up the branch manager
e.      Call of inspection
24.0. During inspection of the painting area it was painting/surface
observed it was full of dust and sand protection

You will
a.       Approve the area for painting
b.      Reject the area for painting
c.       Call up the branch manager for guidance
d.      Call up the customer
e.      Call of inspection of the area.
painting/surface
25.0. Given below is the sample of first coat of primer protection

You will
a.       Accept the primer coating
b.      Reject the primer coating
c.       Call up branch manager for guidance
d.      None of the above
e.      all of the above
26.0. MIG welding means FBRICATION
a. Metal inert gas welding
b. Metal indigo gas welding
c. Medium inert gas welding
d. None of the above
e. all of the above
27.0. TIG welding means FBRICATION
a. tungsten Inert Gas welding
b. titanium inert gas welding
c. Tantalum indigo welding
d. None of the above
e. all of the above
18.0. In welding ,dye penetrnt test done to detect DP/NDT
a. visible cracks and prosity
b. Invisible cracks and porosity
c. Both visible and invisible cracks and porosity
d. None of the above
e. all of the above

19.0. In a DP test the supplier used developer used of

brand different from that of the dye. You will DP/NDT
a. approve the process of DP testing
b. reject the process
c. Call up the manager back in the office
d. None of the above
e. all of the above
20.0. In a typical DP test perfect cleaning of the welded
joint before the application of the dye DP/NDT
a. Is a must
b. Not essential
c.. does not matter much
d. None of the above
e. all of the above
21.0. DP test DP/NDT
a. can be used to detect internal cracks
b. Cannot be used for detecting internal cracks
c. Can be used only for deep inside cracks
d. None of the above
e. all of the above
22.0. In a DP test of a welded joint DP/NDT
a. Developer is to be applied after a lapse of ten
minutes around
b. Can be applied after two hours
c. can be applied at any time
d. None of the above
e al of the above
23.0. The developer should be cleaned DP/NDT
a. Immediately after the application of the developer in
the DP test

b. Should be cleaned only after around ten minutes

c. Can be cleaned at any time to detect the cracks
d. None of the above
e. All of the above

24.0. You detected a crack evident on completion of a

dye penetrate test. The supplier said it is only a false
indication. You will NDT/DP
a. Accept the welded joint
b. Reject the welded joint
c. Put the welded joint for rework
d. Call up the manager for advice
e. Put the inspection under hold
25.0. You suspected false indication during DP test in a
welded joint. You will NDT/DP
a. Instruct the supplier to clean up the joint clear of the
dye and developer
b. Allow the application of the dye over as it is
c. Use a different brand of dye than that of the
developer
d. None of the above
e all of the above
26.0. During inspection of a welded structure it was
found the welding slag was not cleaned off the welded
joints. The supplier said all welded joints are made by
qualified welders. You will Fabrication
a. Accept the structure for weld quality
b. Reject the structure
c. Call off inspection
d. None of the above
e All of the above

27.0. During inspection of the welded structure you

found the weld spatter is not cleaned off. You will Fabrication
a. Call of inspection
b. Reject the structure
c. accept the structure subject to weld spatter cleaning
off
d. None of the above
e. all of the above

28.0. Stage inspection of the weld preparation of the

frame is a hold point. When you visited the works the
whole welding of the structure is completed. You will Procedures
a. Call off inspection

b. Call up the manager back in the office for guidance

c. Cal up the customer for instructions
d. None of the above
e all of the above

29.0. The length of the column is 19020 mm +/- 3 mm.

The supplier gave a tape for measurement of the Selection of
length. You will instruments
a. measure the length with the tape

b. Call of inspection asking for better measuring system

c. Call up the manager for guidance
d. None of the above
e. all of the above

30.0. The calibration record of a tape presented to you

during inspection said zero deviation at every length of Selection of
the tape. You will instruments
a. Reject the calibration record
b. Accept the calibration record
c. Call up the calibration laboratory for clarification
d. Visit the calibration laboratory for a repeat
calibration of the tape.
e. All of the above

31.0. The specified value of a dimension is 715.15

+0.40/- 0.0. You will choose an instrument capable Selection of
measuirn up to instruments
a. second digit
b. third digit
c. first digit
d. None of the above
e. all of the above

32.0. During verifications of the calibration report of

ann instrument it was observed that the error at every
stage of the calibrationn of the insturment is zero. You Selection of
will instruments
a. approve the report
b. reject the report
c. ask for clarifications from the laboratory
d. visit the calibration laboratory for a repeat
calibration of the instrument
e. call up the manager and ask for hisn guidance

33.0. During cross checking of samples componenets

the corss checked dimensions were obseved much
beyond the recorded value in the DR. You will Measurement

a. Call of inspection ask for reinspectionn and

generation of a fresh report by a different inspector

b. approve the report

c. Ask the vendor to rework the rechecked components
only accepting the balance as it is
d. None of the above
e. all of the above

34.0. Measured value of a sample of compoenets

shows 100.2,100,2,100.2,100.2,100.2,100.2 against a
specified value of 100.0 +/_ 0.2mm. You will Measurement
a. approve the report
b.reject the report
c. Ask for samples of compoenets for rechecking
d. check the calibration of instruments in the lab
e. Check the calibration certificate

35.0. Agasinst the specified values of 100.00 +/_ 0.02

mm the actual values recorded were
10.02,100.01,100.02,100.015,100.02,100.02. U will Measurment
a. approve and accept the compoenets
b. advise the supplier for resetting the machine
c. Ask the supplier to recheck the compoenet with a
different instrument

d. None of the above

e. all of the above

36.0. In case of critical characteristics repeat

measurments of the same dimensions helps accuracy
of measurments because Measurment

a. Measurments errors are common with instruments

b. Errors are common with inspectors
c. Errors in measurement will cause performance
failure
d. None of the above
e. All of the above
37.0. standard room is Measurements

a. the measurment room where the temperature and

pressure are maintained at prescribed agree standards
like the 760mm mercury or 20 degree C.
b. the room in which measurments are standard

c. Room in which standard compoenets are inspected

d. None of the above

e. all of the above
38.0. Measuring instruments and gauges are
periodically calibrated to Calibration

a. The accuracy and precison of the measuring

instruments and gauges are maintained with in the
guaranteeed alevel.
b. Because the companies certified to ISO 9001
demands it
c. to satisfaxctorily get rid of the ISO auditors
d. None of the above
e. all of the above
39.0. Periodicity of the measuring instruments and
gauges are decided on the basis of Calibration

a. Intesnsity and frequency of use of these instruments

b. cost of instruments
c. make of the instruments
d. None of the above
e. all of the above
40.0. During inspectionnit was observeds the next due
date of calibration of the caliper used is the same as
the date of inspection. You wi9ll Calibration
a. ask for a caliper with dusufficient time left for date of
calibration

b. Use the caliper as it is with in calibration due date

c. call up the manager and ask for guidance
d. None of the above
e. All of the above
41.0. tests for evaluating integrity of a joint or material
against leakage is defined in terms of Hydrotesting
a. Pressure
b. duration of such pressure
c. Observation of pressure drop and leakage
d, None of the above
e,. All of the above

42.0. During hydrotesting of a hydraulic system the

pressure gauges used for measurment of the pressure
had a range of 100 kg/cms2 while the the presure
easured was 10 kg/cm2. You will Hydrotesting
a. Procedd with the hydrotesting
b. ask for a pressure gauge of 15 kg/cm2
c. Call of inspection
d. None of the above
e. all of the above
43.0. Aceptance criteria on completion of a hydro
testing is Hydrotesting

a. No drop in the pressure in the gauge connected to

the system
b. No leakage all around the joints or material of the
system
c. confirmation given by the supplier
d. all of the above
e. None of the above
44.0. the right fluid for pressure/hydro testing is Hydrotesting
a. the fluid used in the system during service
b. a fluid more viscous than the fluid used
c. a fluid less than viscous than the flkuid used in
service
d. None of the above
e. all of the above
45.0. Possible tests for integrity of material and joints
are against leakage Hydrotesting
a. Helium leakage test
b. Pneumatic test
c. water jet test/hydro test
d. all of the above
e. None of the above
46.0. Possible methods for strengthening the materials
are Strength of materials
a. work hardening
b. heat treatment
c. Precipitation/solution treatmnet
d. None of the aboive
e. all of the above
47.0. Possible heat treamnet methods are Strength of materials
a. hardening
b. annealing
c. tempering
d. None of the above
e. all odf the above
48.0. Low carbon steels Strength of materials
a. Carbarised before hardening
b. Hardened in the normal process
c. Canot be hardened
d. None of the above
e. all of the above
49.0. Low carbon steel are case hardened because Strength of materials
a. Low carbon steel can not be hardened
b. Steel can not be hardened
c. Only high carbon steel can be hardened
d. None of the above
e. all of the above
50.0. Tempering Strength of materials
a. Modifies the hardened material to the desired
hardnes level

b. adds extra hardness to the hardness to the material

c. Has not effect on the hardened material
d. None of the above
e. all of the above
51.0. Passivating zinc plated components gives Surface protection
a. additional protection against corrosion
b. good appearance for aesthetic point of view
c. chromate conversion coating
d. None of the above
e. all of the above
52.0. Passivating components call for Surface protection
a. Provision for the thickness of passivation
b. does not call for any thickness provision

c. Reinspection for increase in thickness of coating

d. None of the above
e. all of the above
53.0. Zinc lustre on plated components is Surface protection
a. the sacrifice of zinc to protect the base metal
b. Destruction of the zinc plating
c. Contamination of the zic plating
d. all of the above
e. None of the above
53.0. Zinc plating is Surface protection
a. is followed by Passivating
b. Not necessarily followed by passivating
c. Not influenced by passivating
d. None of the above
e. all of the above

54.0. Thick ness of zinc plating needed depends upon Surface protection
a. the environment of service
b. Aesthetic quality of the cpmponents plated
c. People using them
d. None of the above
e. all of the above
55.0. Salt spray test Surface protection
a. evaluates the effectiveness of zinc plating
b. gives additional protection to the zinc plated
compoenets
c. Strengthens the zinc plating
d. None of the above
e. all of the above
56.0. Dip Galvanizing Surface protection
a. Is done by dipping the components in a hot pool of
zinc
b. Is applied by a brush of zinc
c. Is done by electro conversion process
d. None of the above
e. al of the above
57.0. Dip galvanizing is evaluated by Surface protection
a. Preece test for uniformity of coating
b. Thickness of coating by elcometer
c. Strip test for mass of zinc coating
d. None of the above
e. all of the above
58.0. Cathodic shielding Surface protection
a. Strengthens protection against corrosion
b. Blocks cathodic protection against corrosion
c. Is passive to the protection process
d. None of the above
e. all of the above
59.0. Cathodic shielding is Surface protection
a. A corrosion prevention process
b. A corrosion accelerating process
c. A coating with an insulating material
d. None of the above
e. all of the above
60.0. Galvanic corrosion is on account of Surface protection
a. Dissimilar metals coming in contact
b. Similar metals coming in contact
c. Metals not coming in contact
d. None of the above
e. All of the above
61.0. Pivot hammer test in galvanizing surface protection
a. Checks for the integrity of adhesion of galvanizing
b. Strengthens the galvanizing by workhardening
c. Helps removal of extra deposts of galvanizing
d. None of the above
e. All of the above
62.0. Hot dip galvanizing is surface protection
a. dipping process
b. electro chemical process
c. Comnversion process
d. None of the above
e. All of the above
63.0. Surface treament before hot dip galvanizing is surface protection
a.Mandatory for good adhesion
b. Mandatory for thickness of coating
c. mandatory for ease of galvanizing
d. All of the above
e. None of the above
64.0. Hot ndip glvanizing is done at surface protection
a. elevated temeperature
b. ambient temprerature
c. Less than ambient temperature
d. None of the above
e. Allm of the above
65.0. Hot dip galvanizing is done surface protection
a. for out door components
b. In door components
c. Both indoor and out door compoenets
d. None of the above
e. All of the above
66.0. Silver plating of electrical components are done Electrical
a. to limit the temperature rise
b. Increase the temperature rise to disired value
c. To improve the aesthetics appearance of the components
d. None of the above
e. All of the above
67.0. Gold plating of electrical copper components is
done to Electrical
a. Provide resistance to abrasion of moving contacts
b. Good conductivity
c. Resistance to corrosion
d. None of the above
e. All of the above
68.0. Gold is Electrical
a. better conductor than silver
b.worse conductoer than silver
c. have the same conductivity as silver
d. None of the above
e. All of the above
69.0. If aluminium is replaced by copper for the same
capacity the size of the conductor will Electrical
a. Increase
b. Reduce
c. remain as the same
d. None of the above
e. All of the above
70.0. Copper conductors are tin plated because tin is Electrical
a better conductor than copper
b better resisttive against corrosion
c. Aesthetically good
d. None of the above
e. All of the above
71.0. When copper bus bar joined with an aluminium
bus bar Electrical
a. Temperature rise increases
b. Temperature rise decreases
c. Temperature rise remain same
d. None of the above
e. All of the above
72.0. When dissimilar metals are joined special process
is needed to Electrical
a. eliminate the influence of galvanic corrosion
b. Provide good mechanical strength
c. Provide good surface contact
d. None of the above
e. All of the above

73.0. Cup washers/bellivilli washers of special class of

steel, are used in copper braids joints with high tensile
bolts to Electrical
a. Compensate for the differential expansion
b. Easy joining of the parts
c. Prevent looseness on account of vibrations
d. None of the abover
e. All of the above
74.0. Copper is a Electrical
a. Better condutor than copper oxide
b. Worse conductor than copper oxide
c. have the same conductivity as copper oxide
d. None of the above
e. All of the above
75.0. Oxygen free copper needs Electrical
a. electro plating with tin
b. Does not need electro tinning
c. No effect of electro tinning
d. All of the above
e. None of the above
76.0. Resistance of copper with temperature increase
in temperature Electrical
a. Increases
b. Decreases
c. remain as same
d. None of the above
e. All of the above
77.0. Resistance of carbon with teperature increase Electrical
a. Decreases
b. Increases
c. Remain same
d. None of the bove
e. All of the above
78.0. Super conductors have resistance Electrical
a. Negligible
b. Large
c. Resistance Is not a property
d. None of the above
e. All of the above
79.0. In semiconductor current flows Electrical
a. In one direction only
b. In both the directions
c. In any doirection
d. None of the above
e. All of the above
80.0. Better the surface finish Electrical
a. Better the contact coverage
b. Lesser the contact coverage
c. No effect on the contact coverage
d.None of then above
e. allm of the nabove
81.0. class H insulation can stand more temperature
than Electrical
a. class C insulation
b. Class F insulation
c. Class E insulation
d. None of the above
e. Al of the above
82.0. Vaccuum impregnation is superior to dip
impregnation because Electrical
a. Air pockets are eliminated
b. Air pockets are created
.c. Has not effect on the insulation
d. None of the above
e. All of ther above
83.0. A test for integrity of electrical joints is Electrical
a. Millivolt drop test
b. Pull test
c. Temperature rise test
d. None of the above
e. All of the above
84. Electrical conductivity on a bus bar joint depends up Electrical
a. Contact pressure
b. Amount of tightening
c. Degree of contacting surfaces
d. None of the above
e. All of the above
85.0. Sharp edges on the elcetrical bus bars are
rounded off to Electrical
a. Distribute the voltage on a larger area
b. Minimise the possibility of arcing over
c. No effect on the voltage applied
d. None of the above
e. All of the above
86.0. A DC series motor is Electrical
a. Never run with out a load on it
b. always run with with out a load on it
c. Load has no effect on the motor
d. None of the above
e. All of the above
87.0. Transformer core made of laminations to Electrical
a. minimise the eddy current loss
b. Increase the current loss
c. Lamination has no effect on the eddy current
d. None of the above
e. All of the above
88.0. For maximum efficiency in a transformer copper
loss Electrical
a. equals iron loss
b. exceeds iron loss
c. less than iron loss\
d. None of the above
e. All of the above
89.0. Single phase induction motor are Electrical
a. not self starting
b .Self starting
c. no of phases has no effect on the self starting property
d. None of theabove
e. All of tghe above
90.0. Three phase induction motors are Electrical
a. Self starting
b. Not self starting
c. Phase has no effect on the self starting property of
the motor
d. None of the above
e. All of the above
91.0. Single phase induction motors are started by Electrical
a. Splitting the pahse
b. Connectig a capacitor across the windings
c. By shielding the poles partially
d. None of the above
e. All of the above
92.0. Three phase induction motors are provided with a
starte to Electrical
a. Minimise the starting current
b. Increase the starting current
c. Starter has no effect on the motor starting
d. None of the above
e. All of the above
93.0. Longer creepage distance gives Electrical
a. Lesser of surface leakage
b. More of surface leakge
c. Creepage distance has no effect on the surface
leakge
d. None of the above
e. All of the above
94.0. Resistance of a condutor is Electrical
a. Proportional to the Sectional area
b Inversely proportional to the sectional area
c. Sectional area has not effect on the resistance
d. None of the above
e. All of the above
95.0. Resistance of a conductor is Electrical
a. proportional to the length of the conductor

B . Inversely proportinal to the length of the conductor

c. Lenght has no effect on the resistance of the
conductor
d. None of the above
e. All of the above
96.0. Pure water is Electrical
a. Good conductor of electricity
b. bad conductor of electricity
c. Purity of water has no effect on the conductivity
d. None of the above
e. All of the above
97.0. Ordinary water Electrical
a. is Conductive
b. Is not conductive
c. Neither conductive nor insulative
d. None of the above
e. All of the above
98.0. Water cooling in electrical systems uses Electrical
a. Deminaralised water
b. Ordinary water
c. No water is sued for cooling
d. None of the above
e. All of the above
99.0. Transformer oil used in a tranformer Electrical
a. For cooling purposes
b. Insulating purposes
c. For cooling and insulating purposes
d. None of the above
e. All of the above
100.0. moisture in transformer oil Electrical
a. reduces its dielectric strength
b. increases its dielectric strength
c. Moisture has no effect on the dielectric strength of
tranformer oil
d. None of the above
e. All of the above
101.0. Results of HV test for 50 KV for one minute is
recorded as Electrical
a. Withstood 50 KV for one minute
b. Borke down at 40 KV
c. broke down at 50 KV
d. None of the above
e. all of the above
102.0. Test results of specifed BDV 50 KV is recorded as Electrical
a. Broke down at 50 KV
b. Broke down at 60 KV
c. withstood 40 KV for one minute
d.None of the above
e. all of the above
103.0. Insulation resistance value is measured Electrical
a. Just before and after the HV test
b. any time before and after the HV test
c. Not necessary to measure at any time before or after the HV test
d. None of the above
e. all of the above
104.0. Power losses measured during test of a transform Electrical
a. Is computes to 75 degree C
b. Is computed to 60 degree C
c. Is reported as it is measured at the ambient temperature
d. None of the above
e. all of the above
105.0. To acccount for the iron loss during the test Electrical
a. Back to back testing is preferred
b. It is not important to account for the iron loss
c. Back to back test will not account for the iron loss
d. None of the above
e. all of the above
139.0. Silver is the best conductor bur sailver oxide is Electrical
a. a beter conductor than silver
b. worse conductor than silver
c. is a conductive as the silver
d. All of the above
e. None of the above
140.0. millivolt drop test is done at Electrical
a. full load current
b. Service load current
c. any current of our choice
d. All of the above
e.None of the above

141.0. An electroplated componenet for necluer

application has a plating thickness of five microns to
specifications you will Electrical
a. Acept the componenets eventhough you know it is
for marine applications
b. Reject the components as it is for highly polluted
marine applications

c. Call up the customer asking his advice as the spec

calls for five microns only but it is marine applications
d. All of the above
e.None of the above

142.0. The HV tests procedure followed by the supplier

is not as per the prescibed standards, you will Electrical
a. approve the tesrt procedure
b. Reject the test procedure
c. Call up the customner for advice
d. All of the above
e. None of the above

143.0. n insulator calls for the dry withstand voltage of

60 KV for one minute but breaks down at ficty kv you
will Electrical
a. Accpt the insulatior
b. Reject the insulator
c. Call up the branch manager for his advice
d. all of the above
e. None of the above
144.0. The impregnated insulator after caries in shade
in darlest to lightest you will Electrical
a. Accpet the insulator
b. Reject the insulator
c. Call up the customer for his advice
d. All of the above
e. None of the above

145.0. The impregnated fiber glass taped insulator after

baking has the shade irratically non uniform dark and
light with dark spots you will Electrical
a. Accept the insulator
b. Reject the insulator
c. Call up the customer for advice
d. All of the above
e. None of the above

146.0. A typcal HV test is 100% as per the prescribed

standard practice the supplier said all along only one
piece was witnessed in the earlier inspection. You will Electrical

a, accept the lot if one piece is withstanding the test

b. Ask for demonstrating all the pieces in HV test
c. Call up the customer and seek his advice
d. All of the above
e. None of the above

147.0. The drawing calls for the surface finish of the

machiien dcompeoents to be 3.2 microns. The supplier
said he does not have the measuring instrument and
requested to waive of measurement. You will mechanical properties
a. Waive of measurement of surface finich
b. Call of inspection
c. Call up the customer and seek his advice
d. All of the above
e. None of the above

148.0. Surface finish specified in the drawing of a

machined component is 3.2 microns. Actual measured
is 4 microns. You will mechanical properties
a. Accept the machned compoenet
b. Reject the machined component
c. Put the component under hold
d. All of the above
e. None of the above
149.0. Surface specified in the draqwing is 4 micron.
Actual is 3.,2 microns. Ou will mechanical properties
a. Accept the compoenet
b. Reject the components as it is for highly polluted
marine applications
c. Put the component under hold
d. All of the above
e. None of the above

150.0. The specifed value of tensile strenght of a

material is 410 kg.cm2. the actual as given in the test
certificate is 460 kg/cm2. You will mechanical properties
a. Acept the material
b. Reject the material
c. Call up the manager for clarifications
d. All of the above
e. None of the above
151.0. Stress relieving of welded strustures are done Fabrication
a. to remove the extra stresses to preven cracking of the welded joints in service
b. To give extra hardness to the welded structures
c. The quality assurnace plans calls for the stress relieving
d. None of the above
e. All of the above
152.0. Stress relieving Heat treatment
a. Is not applicable to machined compoenets
b. Is applicable to machined compoenets
c. Is applicasble to only welded strutures
d. All of the above
e. None of the above
153 .0. Carburising of mild steel done to Heat treatment
a. Surface harden the mild steel
b. Harden the mild steel
c. to convert the surface inot carbon rich
d. All of the above
e. None of the above
154.0. Nitriding helps Heat treatment
a. surface hardening of low carbon steel
b. hardening of high carbon steel
c. hardening of non ferous materials
d. All of the above
e. None of the above
155.0. In case of case hardening Heat treatment
a. Out surfe remain hardened
b. Interial of the compoenet remain tough
c. Both interiar and out side surfaces remain nhardened
d. All of the above
e. None of the above
156.0. Cost of quality means Cost of Quality
a. quest of not doing things right
b. Cost of doings things right
c. cost of producing things
d. All of the above
e. None of the above
157.0. Cost of prevention means Cost of Quality
a. Cost of prevention of errors/ non conformances
b. Cost of dealing with prevention
c.. Cost of prevention of production
d. All of the above
e. None of the above
158.0. Cost of appraisal means Cost of Quality
a. Cost of appraising the managment the cost involved
b. cost of inspection and testing
c. cost of appreciation
d. All of the above
e. None of the above
159.0. cost of testing is classifed as Cost of Quality
a. cost of appraisal
b. Cost of prevention
c. cost of failure
d. All of the above
e.None of the above
160.0. Cost of failure is Cost of Quality
a. The cost of replacemnet or rework
b. Cost of investigating a the cause of failure
c. cost of travel to the site of failure
d. All of the above
e. None of the above
161.0. Cost of internal failure is Cost of Quality
a. cost of rewok inside the factory
b. cost of replacment inside the factory
c. Cost of invsestiogation inside the nfactory
d. All of the above
e.None of the above
162.0. Cost of external failure is Cost of Quality
a. Cost of failure at site
b. cost of investigation of site fasilure
c. cost of analysis of customer complaints
d. All of the above
e. None of the above
163.0. Cost of training is the cost of Cost of Quality
a. Prevention
b. cost of appraisal
c. Cost of fasilure
d. All of the above
e.None of the above
164.0. cost of recrutiment is the cost of Cost of Quality
a. Prevention
b. appraisal
c. cost of failure
d. All of the above
e. None of the above
165.0. Cost of design review is the cost of failure Cost of Quality
b. cost of appraisal
c. cost of prevention
d. All of the above
e.None of the above
166.0. The cost of redesign is Cost of Quality
a. Cost of failure at site
b. not a cost of failure
c. Is a cost of intrnal failure or external failure
d. All of the above
e. None of the above
167.0. The cost of type/qualification approval testing is Cost of Quality
a. the cost of prevention
b. cost of appraisal
c. cost of failure
d. All of the above
e.None of the above
168.0. The cost of In process Inspection audits is Cost of Quality
a. Cost of prevention of errors/ non conformances
b. cost of appraisal
c. cost of failure
d. All of the above
e. None of the above
169.0. The cost of In process Inspection is Cost of Quality
a. Cost of prevention of errors/ non conformances
b. cost of appraisal
c. cost of failure
d. All of the above
e.None of the above
170.0. the cost of testing materials and test certifcate re Cost of Quality
a.the cost of appraisal
b. Cost of prevention
c. cost of failure
d. All of the above
e.None of the above
171.0. Unit of impact test done is Units
a. Joules
b. Kg/mm2
c. kgmeter
d. All of the above
e. None of the above
172.0. Unit of tensile strength is Units
a. Mpa
b. Kg/mm2
c. kg meter
d. All of the above
e. None of the above
173.0. Unit of pressure is Units
a. kg/mm2
b. kfmeter
c. joules
d. All of the above
e. None of the above
174.0. Unit of surface finish is Units
a. microns
b.microinch
c. meter
d. All of the above
e. None of the above
175.0. Unit of resistance is Units
a. ohm
b. mho
c. farads
d. All of the above
e.None of the above
176.0. Unit of capacitance is Units
a.Farad
b. Henry
c. ohm
d. All of the above
e.None of the above
177.0. Unit of inductance is Units
a. henry
b. Farad
c. ohm
d. All of the above
e.None of the above
178.0. Unit of power loss is Units
a. kilowatt
b. volt
c. ampere
d. All of the above
e.None of the above
179.0. Unit of energy is Units
a. kilowatthour
b. Kilowatt
c. kilovolt
d. All of the above
e.None of the above
180.0. Unit of current is Units
a. amps
b. Volts
c. Watts
d. All of the above
e.None of the above
181.0. Unit of moment is Units
a. kgmeter
b. Kg/mm2
c.meter
d. All of the above
e. None of the above
label/Tag Level

Direct Visual one

Direct Visual one

Direct Visual
reporting/communic
ation

reporting/communic
ation

reporting/communic
ation
 THICKNESS Actual DFT in microns
80 80
80 89
80 90
80 87
80 86
reporting/communic
ation 80 85

80 100
80 87

specified D
80
80
80
80
80

80
80
80
 80
80
80
80

80

reporting/communic
ation

reporting/communic
ation
Unaided visual
Unaided visual

Unaided visual

Acceptance criteria

Unaided visual
Acceptance critera

Unaided visual

Application

application

instrument selection

Acceptance critera
Acceptance critera

instrument selection

Acceptance critera

Acceptance critera

Confidence

Leadership
Decision/role clarity

Decision/role clarity

Decision

Instrument selection

Acceptance critera
decision

Decision

Decision

Decision
Measurment
Electrical
T in microns

Actual DFT in microns

78
79
60
70
80

87
89
90
76
78
89
78

77