Series 2

64-105cm3/r
Variable Displacement Piston Pump ACL (3.9 - 6.4in3/r)

2 eaton Series 2 Variable Displacement Piston Pump E-PUPI-MC004-E1 January 2010
Series 2 Variable Displacement
Piston Pump
ACL

Table of Contents
Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Specifications and Performance Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Charge Pump Performance Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Model Code. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Pump Features and Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Control Options: Position 18-19
Manual Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Hydraulic Remote Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Electronic Proportional Displacement Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Solenoid Control with Swashplate Feedback Sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Forward - Neutral - Reverse Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Controls Special Features Destroke Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Pump Dimensions
Model 64, 75 - Opposite Side Porting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Model 64, 75 - Same Side Porting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Model 89, 105 - Opposite Side Porting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Model 89, 105 - Same Side Porting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Input Shaft Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Auxiliary Mount Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Operational Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Application Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Hydraulic Fluid Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

eaton Series 2 Variable Displacement Piston Pump E-PUPI-MC004-E1 January 2010 3

 The Eaton Series 2 Variable ®

Displacement Piston Pump

The Advanced Series 2 Heavy Duty pump, with a Features
cradle swashplate design, combines the time-tested
• 430 bar pressure rating
reliability you expect from Eaton with compact
packaging, exceptional control and quiet operation. • Speeds to 4510 rpm
• Accurate controllers
• Quiet operation
• Optional input shafts
Typical Applications:
• Road roller/compactor
• Harvesting equipment
• Lift truck
• Wheel loader
• Agricultual sprayer
•A
 uxiliary and industrial
drives

The Series 2 single piece
pump housing provides
exceptional strength and
soundproofing. Eaton’s
cast iron housing has only
one major opening versus
two openings for competi-
tive pumps. This provides a
stronger, more rigid pump
housing and reduces the
number of gasketed joints.
The high-strength, one-
piece swashplate has the
swashlever and servo-pin
integrated into the swash-
plate, delivering increased
reliability without adding
extra weight.
A large diameter single
servo piston permits pump
operation at lower charge
pressures, minimizing
parasitic charge pump
losses for increased overall
pump efficiency. A large
centering spring, housed
within the servo piston,
returns the pump to neutral
in the event of control
pressure loss.
The new integral gerotor
type charge pump com-
bines excellent suction/
speed capabilities in a
compact design. Several
displacement options are
available to suit the needs
of every application, includ-
ing tandem pumps.
A variety of available
drive shaft configurations
– straight keyed, splined,
or tapered – ensures
the proper shaft for your
application.
The serviceable bi-metal
bearing plate has steel for
high pressure capability
and a bronze bearing face
for high speed capabilities.
SAE auxiliary mounts:
“A,” “B,” “B-B” and “C”
are available with and with-
out charge pump. Excellent
torque capability allows
high horsepower to work
circuits without multiple
pump drives.
The main system ports –
SAE code 61 and code 62
– are available with SAE or
Metric threads. Opposite
side and same side config-
urations are now available
to accommodate a wide
range of installations.

4 eaton Series 2 Variable Displacement Piston Pump E-PUPI-MC004-E1 January 2010

Specifications and Performance

Model 64 75 89 105
Displacement cm /r (in /r) 3 3
64 (3.9) 75 (4.6) 89 (5.4) 105 (6.4)
Input Mounting Flange SAE C SAE C SAE C SAE C
Max. Shaft Speed*
RPM @ Max. Displ. 4165 4165 3720 3720
Nominal Pressure*
bar (psi) 430 (6250) 430 (6250) 430 (6250) 430 (6250)
Peak Pressure**
bar (psi) 500 (7250) 500 (7250) 500 (7250) 500 (7250)
Case Pressure Cont. 2,25 (40) 2,25 (40) 2,25 (40) 2,25 (40)
bar (psi) Max. 13,8 (200) 13,8 (200) 13,8 (200) 13,8 (200)
Output Flow
l/min @ 240bar 255 301 318 376
gal/min @ 3500 psi (67.2) (79.5) (84.1) (99.4)
Input Torque
N·m @ 240 bar 256 303 358 424
lbf·in @ 3500 psi (2278) (2694) (3189) (3771)
Temperature Rating 82°C (180°F) 82°C (180°F) 82°C (180°F) 82°C (180°F)
Weight (opposite 58 kg 58 kg 81 kg 81 kg
side porting) (128 lbs) (128 lbs) (178 lbs) (178 lbs)
* Nominal Pressure: Max delta system pressure at which component fatigue does not occur (pump life estimated by bearing life).
** Peak Pressure: Max operation pressure which is permissible for a short duration of time (t < 1 sec).

Performance Data

Input Torque vs Speed Output Flow vs Speed

500
400
[4425] [105.4]

350
[92.4]
105 cm3/r
105 cm3/r 300
400 [6.4 in3/r]
[3540] [6.4 in3/r] [79.2] 89 cm3/r
[5.4in3/r]
Input Torque Nm [Lbf-in]

Output Flow L/min. [Gal/min]

250
89 cm3/r [66] 75 cm3/r
[5.4 in3/r] [4.6 in3/r]
200 64 cm3/r
300 [52.8] [3.9 in3/r]
[2655] 75 cm /r
3

[4.6 in3/r] 150

[39.6]
64 cm3/r
[3.9 in3/r] 100
[26.4]
200
[1770] 50
[13.2]
0
500 1000 1500 2000 2500 3000 3500 4000 500 1000 1500 2000 2500 3000 3500 4000
Pump speed (rpm) Pump speed (rpm)

System pressure. . . . . . . . . . . . . . 240 bar (3500 psi)

Oil viscosity. . . . . . . . . . . . . . . . . . 10 cst (60 sus)
Temperature . . . . . . . . . . . . . . . . . 82°C (180°F)

eaton Series 2 Variable Displacement Piston Pump E-PUPI-MC004-E1 January 2010 5

 Performance – Charge Pump

Eatons Series 2 pump offers a choice of five integral a large standard suction port and a gauge/pilot pressure
charge pump displacements. The Charge Pump design port. Charge pump pressure side filtration is also available
allows greater through-torque for tandem pumps and (see page 29).
multiple motor applications. These charge pumps include

The charge pump gener- Charge Pump Performance

ates a low pressure flow of Charge Pump cm3/r 13,9 17,4 21,0 27,9 34,7
oil to perform the following Displacement* in3/r 0.85 1.06 1.28 1.70 2.12
functions: Maximum
Shaft Speed rpm 4300 3700 3300 2700 2250
1. K
 eeps the closed loop
Output Flow** l/min 59,9 64,3 69,2 75,2 78,2
circuit full of oil. at Max Speed gal/min 15.8 17.0 18.3 19.9 20.6
Input
2. P
 rovides control pres-
sure to the pump’s dis- Horsepower** kW 2,10 2,25 2,42 2,63 2,74
at Max Speed HP 2.81 3.02 3.25 3.53 3.67
placement control servo
Series 2 Pump 64 cm3/r (3.9 in3/r)
valve for easy control of Displacement 75 cm3/r (4.6 in3/r) Standard Optional Optional Optional N/A
the transmission’s out- 89 cm3/r (5.4 in3/r)
put speed. 105 cm3/r (6.4 in3/r) Optional Standard Optional Optional Optional

3. P
 rovides cool, clean oil
from the reservoir to
keep the transmission
pump and motor well
lubricated and cooled.
4. S
 upplies a positive boost
pressure to the pistons
of the piston pump and
piston motor.
Charge Pump Power vs Speed Charge Pump Flow vs Speed

98
3.4 [26.0]
[4.50]
90
[24.0]
3.0
[4.00] 83
[22.0]
2.6 76 34,7 cm3/r
[3.50] 34,7 cm3/r [20.0] [2.12 in3/r]
[2.12 in3/r] 68
Theoretical output flow

27,9 cm3/r
[18.0] [1.70 in3/r]
Theoretical input power

2.2 27,9 cm3/r

L/min. [Gal/min]

[3.00] [1.70 in3/r] 61 21,0 cm3/r

21,0 cm3/r [16.0] [1.28 in3/r]
[1.28 in3/r]
Kw [Hp]

1.9 53 17,4 cm3/r

[2.50] 17,4 cm3/r [14.0] [1.06 in3/r]
[1.06 in3/r]
45 13,9 cm3/r
1.5 13,9 cm3/r [12.0] [0.85 in3/r]
[2.00] [0.85 in3/r]
38
[10.0]
1.1 30
[1.50] [8.0]
23
0.7 [6.0]
[1.00]
15
[4.0]
0.4
[0.50] 8
[2.0]

500 1000 1500 2000 2500 3000 3500 4000 4500 500 1000 1500 2000 2500 3000 3500 4000 4500
Charge Pump Speed (rpm) Charge Pump Speed (rpm)

Oil Viscosity . . . . . . . . 10 cst (60 sus)

Temperature . . . . . . . 82° C (180°F)

6 eaton Series 2 Variable Displacement Piston Pump E-PUPI-MC004-E1 January 2010

 Model Codes
AC L 0 A
1, 2 ,3 4, 5, 6 7, 8 9 10
1, 2, 3 Pump Series
ACL – Hydrostatic-Heavy
Duty Variable Pump
(Series 2)
4, 5, 6 Displacement
064 – 64 cm3/r (3.8 in3/r)
075 – 75.3 cm3/r (4.6 in3/r)
089 – 89 cm3/r (5.4 in3/r)
105 – 105 cm3/r (6.4 in3/r)
7, 8 Input Shaft
02 – SAE C-C 23 tooth 16/32
pitch spline with 3/8-24
UNF x 19.05 (.750) mini-
mum full thread in end
of shaft
03 – SAE C-C (1.50) diameter
tapered with (.375) x
(1.00) square key
04 – SAE D (1.75) diameter
straight with (.375) x
(1.50) square key
13 – SAE D 13 tooth 8/16 pitch
spline (089-105)
14 – SAE C 14 tooth 12/24
pitch spline
15 – SAE C 14 tooth 12/24
pitch spline (1.56) exten-
sion. For rear pump of
tandem. Mates to front
pump with integral c-pad
and charge pump
16 – SAE C 14 tooth 12/24
pitch spline with 3/8-24
UNF x 19.05 (.75) min full
thread in end of shaft
21 – SAE C-C 21 tooth 16/32
pitch spline
23 – SAE C-C 23 tooth 16/32
pitch spline
28 – SAE C-C 27 tooth 24/48
pitch spline (1.90) exten-
sion. For rear pump of
tandem. Mates to front
pump with integral c-pad
(089-105)
30 – SAE C-C (1.38) diameter
tapered with (.38) x (1.00)
square key
31 – SAE D 13 tooth 8/16 pitch
spline with (2.93) exten-
sion (089-105)
The following 31-digit coding system has been developed
to identify all of the configuration options for the Series 2
hydrostatic pump. Use this model code to specify a pump
with the desired features. All 31-digits of the code must
be present when ordering. You may want to photocopy
the matrix below to ensure that each number is entered
in the correct box.
11 12, 13 14, 15 16, 17 18, 19 20 21 22 23 24 25 26 27 28 29 30 31
9 Input Rotation Y–4
 83 bar (7000 psi) with 14 – Rear pump unit for
L–C  ounterclockwise 2 bar (29 psi) check valve tandem assembly (no
(lefthand) spring shaft seal), servo piston
R – Clockwise (righthand) with externally adjustable
14,15 Press Override Setting stops in both directions
10 Valve
Plate Port A (Pos. 14)
Port B (Pos. 15) 18,19 Control
0–V
 -groove
0 – none EC – Electronic proportional
1–P
 ropel 1 – 448 bar (6500 psi) adjust- control 12 volt dc without
3–Q
 uiet valve plate able range 379-448 bar electronic driver
(5500-6500 psi) ED – Electronic proportional
11 Main Ports (Includes N – 103 bar (1500 psi) adjust- control 24 volt dc with-
Gage Ports) able range 103-275 bar out electronic driver
A–2 5.4 (1.00) - code 61 (1500-4000 psi) FR – Forward-neutral-reverse
per SAE J518 P–1  38 bar (2000 psi) adjust- control 12v with 2 2-pin
B–2 5.4 (1.00) - code 62 able range 103-275 bar weatherpack connectors
per SAE J518 (1500-4000 psi) FS – Forward-neutral-reverse
E–2
 5.4 (1.00) - code 62 R – 172 bar (2500 psi) adjust- control 24v with 2 2-pin
per SAE J518 same side able range 103-275 bar weatherpack connectors
location (1500-4000 psi) HA – H ydraulic remote control
F–2
 5.4 (1.00) - code 61 S – 207 bar (3000 psi) adjust- 5-15 bar (73-218 psi)
per SAE J518 same side able range 103-275 bar HB – H ydraulic remote control
location (1500-4000 psi) 2-14 bar (29-203 psi)
T–2  41 bar (3500 psi) adjust- MA – M  anual displacement
12,13 able range 103-275 bar control
High Press Relief (1500-4000 psi)
MB – M  anual displacement
Valve Setting U–2  76 bar (4000 psi) adjust- control with normally
Port A (Pos. 12) able range 241-345 bar closed neutral lockout
Port B (Pos. 13) (3500-5000 psi) switch (wide band
0 – None V – 310 bar (4500 psi) adjust- neutral)
M – 207 bar (3000 psi) with able range 241-345 bar MC – M  anual displacement
2 bar (29 psi) check valve (3500-5000 psi) control with neutral de-
spring W – 345 bar (5000 psi) adjust- tent (wide band neutral)
N – 241 bar (3500 psi) with able range 310-414 bar MG – Manual displacement
2 bar (29 psi) check valve (4500-6000 psi) control with normally
spring Y – 379 bar (5500 psi) adjust- open neutral lockout
P–2  76 bar (4000 psi) with 2 able range 310-414 bar switch (wide band neutral)
bar (29 psi) check valve (4500-6000 psi) ML – Manual displacement
spring Z–4  14 bar (6000 psi) adjust- control with wide band
R – 310 bar (4500 psi) with 2 able range 379-448 bar neutral
bar (29 psi) check valve (5500-6500 psi) SE – Solenoid control 12 volt
spring with non-contact feedback
S – 345 bar (5000 psi) with 16,17 Special Pump sensor with electrical
2 bar (29 psi) check valve connectors per DIN 43650
Features
spring 00 – No special features
T–3  79 bar (5500 psi) with 01 – P
 lugged magnetic speed
2 bar (29 psi) check valve sensor port
spring 02 – Magnetic speed sensor
U – 414 bar (6000 psi) with 2 03 – adjustable servo stop one
bar (29 psi) check valve direction, servo bolt side
spring 12 – Rear pump unit for tan-
V–4  31 bar (6250 psi) with 2 dem assembly (no shaft
bar (29 psi) check valve seal)
spring 13 – Servo piston with exter-
W–4  48 bar (6500 psi) with nally adjustable stops in
2 bar (29 psi) check valve both directions
spring
eaton Series 2 Variable Displacement Piston Pump E-PUPI-MC004-E1 January 2010 7
 Model Codes The following 31-digit coding system has been developed
to identify all of the configuration options for the Series 2
hydrostatic pump. Use this model code to specify a pump
with the desired features. All 31-digits of the code must
be present when ordering. You may want to photocopy
the matrix below to ensure that each number is entered
in the correct box.

AC L 0 A

1, 2 ,3 4, 5, 6 7, 8 9 10 11 12, 13 14, 15 16, 17 18, 19 20 21 22 23 24 25 26 27 28 29 30 31

20,21,22 Control Orifice 25 Auxiliary Mounting 26 Charge Pump Options 28 Charge

Supply P (Pos. 20) 1 – None (models 064-105)
Lower Servo S1 (Pos. 21) C – A-pad, dual 2 bolt mount,
Upper Servo S2 (Pos. 22)
0–N  one
A–0  .53 (.021) diameter
B–0  .71 (.028) diameter
C–0  .91 (.036) diameter
D–1  .12 (.044) diameter
E–1  .22 (.048) diameter
F–1  .32 (.052) diameter
G–1  .45 (.057) diameter
H–1  .65 (.065) diameter
J–1  .85 (.073) diameter
K–2  .06 (.081) diameter
L–2  .39 (.094) diameter
M–2  .59 (.102) diameter
23 Control Special Features
0 – No control special features
1 – No manual control lever
3–1  2 volt dc normally open
destroke valve and 2 pin
weatherpack connector
9–2  4 volt dc normally open
destroke valve with DIN
43650-A connector
24 Charge Pump
Displacement
0 – None
1–1  3.9 cm3/r (.85 in3/r)
(models 064-089)
2–1  7.4 cm3/r (1.06 in3/r)
(models 064-105)
3–2  1.0 cm3/r (1.28 in3/r)
(models 064-105)
4 – 27.9 cm3/r (1.70 in3/r)
(models 064-105)
5 – 34.7 cm3/r (2.12 in3/r)
(models 089-105)
no shaft seal, 9 tooth
16/32 pitch spline
D–B  -pad, dual 2 bolt mount,
no shaft seal, 13 tooth
16/32 pitch spline
E–B  -B-pad, dual 2 bolt
mount, no shaft seal, 15
tooth 16/32 pitch spline
F–C  -pad, 4 bolt mount, no
shaft seal, 14 tooth 12/24
pitch spline
H–C  -pad, integral to end
cover (typically front pump
of tandem), 4 bolt mount,
no shaft seal, 27 tooth
24/48 pitch spline for units
without charge pump
J–C  -pad, integral to end
cover (typically front pump
of tandem), 4 bolt mount,
no shaft seal, 14 tooth
12/24 pitch spline for units
with charge pump
K – A-pad, dual 2 bolt mount,
no shaft seal, 11 tooth
16/32 pitch spline
L–B  -B-pad, dual 2 bolt mount
with metric thread, no
shaft seal, 15 tooth 16/32
pitch spline
Pump Special
0 – None Features
A – Remote filter ports 0–N
 o charge pump special
B – Intergral pressure side features
filter with 4 position
mounting pad 29 Paint and Packaging
D–P  ressure side filter with 0 – Painted primer blue
diag. fitting. parallel to (standard)
drive shaft F – Rust preventative spray
F – Remote filter ports. labeled
30 Identification On Unit
27 ChargePressure Relief 0 – Standard
Valve Setting
0 – None 31 Design Code
A – 21 bar (305 psi) - standard A – A
B – 23 bar (326 psi)
C – 24 bar (348 psi)
D – 26 bar (370 psi)
E – 27 bar (392 psi)
F – 29 bar (413 psi)
G – 30 bar (435 psi)
H – 23 bar (340 psi)
K – 22 bar (320 psi)

8 eaton Series 2 Variable Displacement Piston Pump E-PUPI-MC004-E1 January 2010

 Features and Options
Series 2 Pump

High Pressure Relief Valve Pressure Override

Model Code Position 12 & 13 Model Code Position 14 & 15
The High Pressure Relief are direct acting and The Pressure Override pressures. If the system
Valves for ports A and B help protect system Control (POR) is used in pressure reaches a preset
activate whenever system components from combination with the high limit, the pump destrokes
E F pressure Internal Pressure
pressure equals J Kthe relief excessive N spikes. pressure relief valves, to and adjusts its displace-
Override Valve
JK E F N The POR
valve setting. The valves protect the transmission ment to the load.
See is available in a number of
Control A when operated for extend-
See
Options ed periods at overload
Control A
pressure settings. Internal
E F Options Pressure
JK N Override
JJKK EE FF NN
High Pressure JK E Internal
Internal
F Pressure
Pressure
N High Valve
Pressure
Relief Valve EE FF Override
OverrideValve
Valve Check Valve
See A JJ KK NN
See
See Control See
Options AA Control A
Control
Control See
See
Options
Options Control
Control Options AA High Pressure
High Pressure High Pressure
Options
Options Check Valve
High PressureRelief Valve
HighPressure High PressureCheck Valve
HighPressure
Relief
ReliefValve
Valve Check
CheckValve
Valve
B
B
H D P High Pressure High Pressure
H D P Check Valve
High PressureRelief Valve
HighPressure High
High Pressure
Pressure
Internal Pressure
Relief
ReliefValve
Valve Check
Check Valve
ValveValve
Override
B
BB B
H D P BB
HH DD H D P
PP Internal Pressure
HH DD PP
Internal Override Valve
InternalPressure
Pressure
Override
OverrideValve
Valve

Special Pump Features Special Pump Features

Model Code 02 in Position 16 & 17 Model Code 03, 13, or 14 in Position 16 & 17

163,1 143,0
[6.42] MAX [5.63]MAX

Mating 2 Way Connector Adjustable

Connector P/N 1216 2193 (1) Servo163,1
Stop 143,0
Pin Terminal P/N 1212 4075 (2) 163,1
163,1MAX [6.42] MAX
143,0
143,0 MAX [5.63]MAX
[6.42]
[6.42] MAX [5.63]MAX
[5.63]
Cable Seal P/N 1204 8086 (2)
All Part Numbers are Adjustable Adjustable
Mating 2Electric
Packard Way Connector Servo Stop
ating
ting 22Way Connector
WayConnector
Connector P/N 1216 2193Magnetic
(1) Adjustable
Adjustable Servo Stop
nnector Pin
nnector P/NTerminal
P/N 1216
12162193 P/N
(1) 1212 4075Speed
2193(1) (2) Servo
ServoStop
Stop
Sensor
Terminal Cable
nTerminal P/N Seal4075
P/N1212
1212 P/N
(2) 1204 8086 (2)
4075(2)
ble Seal All
bleSeal P/NPart
P/N Numbers
1204
12048086 (2)are
8086(2) Adjustable
Part
PartNumbersPackard
Numbers are Electric
are Adjustable
Adjustable Servo Stop
ckard
ckardElectric
Electric Magnetic Servo
ServoStop
Stop
Magnetic
Magnetic Speed Sensor
Speed
SpeedSensor
Sensor

Side
View
Neutral
Adjust
Side
Side
Side View
Charge Pump Options cal. This arrangement is Remote Filter Ports View
View
location. The filter ports
Neutral
detailed in the diagram on (Optional) Adjust
Neutral accept
Neutral 7/8-14 UNF-2B SAE
The Series 2 Hydrostatic Model Code A in
page 29 and followed by Adjust
Adjust O-ring fittings. The filter
Pump contains an integral Position 26
charge pump that may be the filter recommendations and lines must be able to
provided with various filtra- on page 31. For applications Remote pressure filter withstand pressures up to
tion options. A standard where suction filtration is ports allow you to mount 70 bar (1000 psi).
charge pump will use suc- not practical, the option a pressure side filter in
tion filtration where practi- below may be selected. a more easily accessible

eaton Series 2 Variable Displacement Piston Pump E-PUPI-MC004-E1 January 2010 9

 Control Options – The wide variety of available controls on the Eaton®
Heavy Duty Series 2 Pump offers vehicle designers the
Manual Control control necessary for optimal vehicle performance. Many
of these controls are combined as single control options;
Model Code Positions 18 & 19 please refer to the model code for the specific option con-
figuration. For combinations other than shown, contact an
Eaton representative.

Standard Manual Displacement Control (MA) Manual Control with Neutral Lockout (MB)

The standard manual dis-
placement control, the
most common control
option, typically connects
directly with mechanical The neutral lock-out feature
linkages or cables. is an electrical switch that
is closed or open when the
transmission is in neutral.
This switch can be used
T P to prevent the activation
of certain functions that
T P require the pump to be in
T P
neutral. The lock-out fea-
ture is commonly used to
prevent starting the prime
mover or activating auxil-
iary functions. The electri-
cal switch is available as
normally openT or
P normally
closed.
T P
T P

Swashplate S 2 S 1 Swashplate S2 S1
Feedback Feedback
T P Swashplate S2 S1 Swashplate
(Normally S2 SShown)
Closed Switch
Feedback T P
Feedback
1

(Normally Closed Switch Shown)

Swashplate S 2 S1 Swashplate S2 S1
Feedback Feedback
(Normally Closed Switch Shown)
S1 P S 2

S 1 PSwashplate
S 2 S2 S1 Neutral Lockout Switch
Swashplate S2 S1
Feedback Feedback
Neutral Lockout Switch
Manual Displacement Control with Wide Band (Normally Closed Switch Shown)
Top View
Neutral
S P Detent
S (ML)
1 2
A A
Top View
This control is the same Neutral Lockout Switch
as the above with an A A
increased neutral band.
S1 P S 2 Top View
NeutralALockout Switch A
T P

T P
Top View Side View
Manual Control with Neutral Detent (MC)
A A
Side View
The neutral detent feature control linkages or cables,
provides a more positive Swashplate
or in other S2 S1
T situations
P where
feel when finding neutral. Feedback
there is a great deal of S1 P S2
This option is ideal for Swashplate
space between S1 opera-
S2 the Section A A
Feedback
transmissions with long tor station and the pump. S1 P S2 Side View
Section A A
T P
Mating Connector for MB
Swashplate S2 S1 Connector P/N 1201 5792 (1)
Feedback Side View
S1 P S2 Terminal P/N 1208 9040 (2)
Section A A
Cable Seal P/N 1201 5323 (2)
All Part Numbers are Packard
Swashplate S2 S1
Feedback Electric
S1 P S2
Section A A

10 eaton Series 2 Variable Displacement Piston Pump E-PUPI-MC004-E1 January 2010

Control Options –
Manual Control
Model Code Positions 18 & 19

Manual Controls – Dimensions

Displacement Dim. A Control Spool Dim. B

64 cm /r (3.9
3
in /r)
3
18,5 (.73) Standard 2° 30' ±1° 45'
75 cm3/r (4.6 in3/r) 18,5 (.73) Wide Band 4° 15' ±1° 45'
89 cm3/r (5.4 in3/r) 107,3 (1.17)
105 cm3/r (6.4 in3/r) 107,3 (1.17)
74,6
[2.94]
55,5
[2.19]
11 ° 45' ±3°0' 40,9
Overstroke [1.61]

Flow From Port B

With Input Shaft +0,18
6,73 -0,05
Rotating CW 2X
[+.007]
27 °15' ±2°0' Neutral Zone [.265] [-.002]
(Zero Flow)
Radial Position of Control Handle To Shaft Dim. B
Is changed in 7˚ 30' Increments By
Alternately Rotating.
1,1 N·m [10 lbf·in] Torque Required
For Full Control Handle Travel.
Total Applied Torque Not To Exceed Pump
16,9 N·m [150 lbf·in]. Neutral Zone 9,5 Mounting
(Zero Flow) [.38] Surface
Dim. B
27 °15' ±2°0 ' Pump Mounting
Flange
Flow From Port A Dim. A
With Input Shaft 25,4 ±0,5
Rotating CW [1.00 ± .02]
11 ° 45' ±3°0' 50,8 ± 0,5
Overstroke [2.00 ± .02]
Control Handle Detail

eaton Series 2 Variable Displacement Piston Pump E-PUPI-MC004-E1 January 2010 11

 Control Options –
Hydraulic Remote Control
Model Code HA in Position 18, 19
The hydraulic remote pump
control makes it possible
to control pump flow by
changing pump displace-
ment via a remote pilot
pressure signal. The angle
of the swashplate, that
determines pump displace-
ment, is proportional to the
pilot pressure. Typical pres-
sure requirements are 5-15
bar (72.5 -217.5 psi) with a
swashplate angle from 0°
to 18°.
The direction of flow, and
therefore the direction of
the vehicle, is reversed
by applying the control
pressure to the opposite
inlet port of the hydraulic
remote pump control.
The hydraulic remote pump
control is readily adaptable
in the following applica-
tions:
• Where remote transmis-
Pilot Pressure Ports are 2 x
sion control is needed
•W
 here control cables or
linkages are not feasible
•W
 here electronic controls
cannot be used.
The Eaton hydraulic remote
pump control is compatible
with:
•A
 ll Eaton Series 2
Variable Pumps (Models
64-105)
•O
 ther Eaton control
options such as the
destroke control, inch-
ing control, and pressure
override
•M
 ost commercially avail-
able hydraulic command
stations
12 eaton Series 2 Variable Displacement Piston Pump E-PUPI-MC004-E1 January 2010
The hydraulic remote pump Swashplate
control is a three position, P T
Feedback
four-way closed center
(spring centered) hydrau-
lically activated servo Pilot Pressure Port 1
control. This control, like
the manual displacement
control uses the feedback
linkage connected directly Pilot Pressure Port 2
to the swashplate.
Swashplate
The control spool is acti- P T
Feedback
vated to position the
swashplate by regulating S1 S2
the remote pilot pressure Pilot Pressure Port 1
to the control piston. There
are various manufacturers
of command stations that
can be used to supply this
remote pilot pressure. Pilot Pressure Port 2
Control Spool
Feedback Link
Section A-A
S1 S2
Flow from Port “B”
CW Input Rotation
Pilot Pressure
Hydraulic Remote Control Port 1
S1
9/16" (.5625") - 18 UNC-2B A A
SAE O-ring ports
Pilot Pressure Port 2
Flow from Port “A”
P
CW Input Rotation Control Spool
S2
Feedback Link
Section A-A
Feedback Link Control Links
Flow from Port “B” Remote Control
Hydraulic
CW Input Rotation
Pilot Pressure Port 1
S1
Pilot Pressure Ports are 2 x
9/16" (.5625") - 18 UNC-2B A A
SAE O-ring ports
Pilot Pressure Port 2
Flow from Port “A”
P
CW Input Rotation
S2
Feedback Link Control Links
Hydraulic Remote Control
Control Options – The Electronic Proportional (EP) displacement control is
ideal for applications requiring electronic pump displace-
Electronic Proportional ment control. The EP displacement control has been
designed to withstand the rigors of off-highway equip-
Displacement Control ment environmental conditions.

Model Code EC & ED Position 18,19

Code EC and ED
Solenoid 2 Solenoid 1
EP Control Features A
1
B Optional Orifice
• Ease of installation
•A
 utomotive style environ- Control
C Servo Port S1 Pressure
mentally sealed Metri-Pack
connectors
2 D
•R
 eturn to neutral for loss Servo Port S2
of power, or loss of com-
mand input signal
•M
 echanical feedback of Solenoid Valve Schematic
swashplate position for
closed loop control
•E
 xternal neutral adjust-
ment
• Manual override capability Note:
Pump Displacement vs. Coil Current
Coils have no internal Diodes. A-B
100% Polarity and C-D Polarity Does Not
Matting 4 Way Connector
Packard Electric
affect operation
P/N 1218 6568 Connector Modulation frequency flange for
optimal performance is 75-200 Hz
P/N 1204 8074 PIN Terminal -B -A
P/N 1204 8086 Cable Seal A Current (A) B
P/N 1204 7948 TPA

100%
Ambient Operating
Temperature
Voltage Coil Current (A)
-65°F to +140°F A B
28 Watts Max 12V 0.5 1.25
24V 0.25 0.625

12 Volt EP Control 24 Volt EP Control

Configuration
PWM Frequency:
70 - 200 Hz
(100 Hz recommended
when PWM driver does not
have built-in dither capabili-
ties)
PWM configuration: Closed
loop current control (Note:
12 volts DC voltage cannot
be applied to coil without
exceeding continuous rated
current)
Dither Frequency: 75 Hz
+25/-15 Hz (Superimposed)
Dither Amplitude (Peak-
Peak): 250 mA
Maximum Continuous
Current: 1500mA
Threshold Current:
200 - 600 mA
Coil Resistance: 5.2 ohms
Coil Impedance: 10 mH
Configuration
Dither Frequency: 75 Hz
PWM Frequency: +25/-15 Hz (Superimposed)
70 - 200 Hz
Dither Amplitude (Peak-
(100 Hz recommended Peak): 125 mA
when PWM driver does not
Maximum Continuous
have built-in dither capabili-
Current: 750mA
ties)
Threshold Current:
PWM configuration: Closed
100 - 300 mA
loop current control (Note:
24 volts DC voltage cannot Coil Resistance: 20.8 ohms
be applied to coil without Coil Impedance: 42 mH
exceeding continuous rated
current)

eaton Series 2 Variable Displacement Piston Pump E-PUPI-MC004-E1 January 2010 13

 Control Options –
Electronic Proportional
Displacement Control
Model Code EC and ED in Position 18, 19

A Y

Neutral Adjustment

17,0
(.67) Centerline of
Drive Shaft

54.4
5 (2.14)

2x Manual Override; push to

activate manual override

47,8
(1.88)

Model Model Code Description

Code Command Input Signal Typical Input Devices
EC 12 Volts Requires customer
supplied electronics
ED 24 Volts Requires customer
supplied electronics

Input Shaft Rotation

CCW CW
Solenoid Energized 1 2 1 2
Port A Flow Out In In Out
Port B Flow In Out Out In

14 eaton Series 2 Variable Displacement Piston Pump E-PUPI-MC004-E1 January 2010

Control Options – Solenoid
Control with Swashplate
Feedback Sensor
Model Code SE in Position 18, 19

Mating Connector for SA

Valve Per DIN 43650, Form A:

Mechanical Characteristics
for Feedback Sensor:
Angle Rotation: 50° Max,
40° Functional
Note: Multiplex control includes Mating Connector:
Solenoid w/electronic swashplate Delphi-packard 3 Pin
sensor. Weatherpack
PN 12015793 (Tower)
Mating Connector PIN Terminal PN 12089188
Per DIN 43650, Form A Qty 3
Cable Seal PN 12015323
Qty 3

Operating Temperature
Proportional Solenoid Valve 2
-40°C to 125°C

Proportional Solenoid Valve 1 Ambient Operating

Temperature
-65°F to 220°F
S1 P
Coil Specifications
S2 Voltage 12 VDC 24 VDC
Watts (Nominal) 36 36
Ohms ±10% 4.0 16.0
Solenoid Control
Amps (Nominal) 1.75 .875
Push Force ±10% 10.25 lbs 10.25 lbs
Pull Force ±10% 10.25 lbs 10.25 lbs

Feedback Sensor
Electrical Characteristics:
Output Voltage in %Vin (Vout)

Supply Voltage: 5.00±0.50 Angle Sweep: -20° at 0.5V INPUT(Vin) C

VDC and +20° at 4.5V with 0° 100
+0
White
-0.1
Supply Current: Shall not (Pump Neutral) at 2.5V Shaft Mid Position OUTPUT(Vout) B
50 Corresponds Red
Draw in Excess of 10mA Maximum Output Error REF to 50% Vin COM A
CCW Black
Sensor Gain: 10°/V, CW Band: ±3% of F.S. Voltage CCW STOP CCW
0 +0.1 Spring Feedback
Shaft Rotation Increases at 0.5V and 4.5V: ±1.5% of -0 45°±3°
Return Potentiometer
27.5°±2°
Output Voltage F.S. Voltage at 2.5V (Error 100°±5° Direction Rotation
Includes Thermal Linearity, Spring Return Direction
Feedback Potentiometer
and Sensitivity Drift) Shaft Rotation (Degrees) Electrical Schematic
Potentiometer Output Characteristics
(Output Voltage Versus Shaft Rotation)
Input Shaft Rotation
CCW CW
Solenoid Energized 1 2 1 2
Port A Flow Out In In Out
Port B Flow In Out Out In

eaton Series 2 Variable Displacement Piston Pump E-PUPI-MC004-E1 January 2010 15

 Control Options –
Forward - Neutral - Reverse Control
Model Code FR, FS in Position 18, 19

Servo Ports Servo Ports

S1 & S2 S1 & S2

Positive Load: Positive Load:

12V Red 12V Red
SC 1 2 4 SC 2 SC 1 2 4 SC 2
Ground Load: Ground Load:
Black Black
3 1 3Coil Schematic
1 Coil Schematic
Control Control
Pressure Pressure

Control Special Features –

Destroke Valve
Model Code 3 in Position 23

T P
The destroke solenoidT P
valve, when activated,
causes the pump to
destroke and go to zero
displacement. This valve
may be used as a safety
device. Typically, the valve
is activated by a seat
switch detecting operator
presence or by a remote
Swashplate
emergency stop switch on Swashplate
the operator’s
Feedback console. It Feedback
Destroke Destroke
is available in 12 or 24 Vdc
and either normally open
S2 S1 Valve S2 S1 Valve
or normally closed configu-
rations.

16 eaton Series 2 Variable Displacement Piston Pump E-PUPI-MC004-E1 January 2010

Pump Dimensions –
Opposite Side Porting
Model Code 64, 75
64 cm3/r (3.9 in3/r)
75 cm3/r (4.6 in3/r)

A*
299,0
[11.77]
253,3
[9.97]
147,1 Centerline of
[5.80] Charge Pump
99,0
R 1,19 [3.90]
Port (E) Inlet Port (H)
[.047]

32°
147,57
147,57
[5.81]
+0,00
127,00 -0,08
Ø Cg
5.000 +.000
-.003
124,05 See Auxiliary
Ø [4.884]
Mounting Options
System
(SAE-J744 C-mount) Pressure
Mounting flange Port (B)
With groove for O-ring
15,7
[.62]
Port (F)
12,45±,25
[.490±.010]
240,6
[9.47] Charge Pump *A
235,5 Displacement Dimension
90.0 [9.27]
13,9 cm3/r (.85 in3/r) 300,3 (11.82)
[3.54]
57,6 17,4 cm3/r (1.06 in3/r) 303,7 (11.96)
[2.27] 21.0 cm3/r (1.28 in3/r) 307,2 (12.10)
Port (J)
27,9 cm3/r (1.70 in3/r) 314,1 (12.37)
Controller
Port (K) Port (A)

176,1
[6.94]
101,1
[4.00] 147,57 Port (N)
See shaft
90,1 Options [5.81] Cg
[3.55]
7,4
[.29]
25.4
[1.00]
97,7
[3.85] Port (P)

Charge Relief Port (D)

Port (F) 2x 99,0
[3.90]
235,5 Nameplate
[9.27] Port (B)

eaton Series 2 Variable Displacement Piston Pump E-PUPI-MC004-E1 January 2010 17

 Pump Dimensions –
Opposite Side Porting
Model Code 64, 75
64 cm3/r (3.9 in3/r)
75 cm3/r (4.6 in3/r)

Optional Magnetic
Speed Sensor
Mating 2 Way Connector
Connector p/n 1216 2163 (1)
Pin Terminal p/n 121 4075 (2)
Cable Seal p/n 1204 8086 (2)
All part numbers are Packard Electric
120,6 123,2
[4.75] [4.85]
101,6 104,1
Port [4.01] [4.10]
(E) Port (A)

Port (N)
A
52,8 4x 57,3
[2.25]
[2.08]
105,7
[4.16] 58,9
[2.32]

S
45,3 54,6
[1.78] 4x 82,6 [2.15] Port (H)
[3.25] 99,6
[3.92]
52,8
[2.08]
Port (P) B
Port (F)
4x Ø 0,15
[59] Port (B)
4x 52,8
[2.08] 92,8
2x [3.66] 90,7
[3.57]
Do not remove plug 98,6 90,9
Can not be used as a [3.88] [3.58]
Case drain port

Weight Port Description S.A.E. O-ring Port Size

58 kg (128 lbs.) A Main Port 1" per Code 61 per J518
B Main Port 1" per Code 61 per J518
D Charge Gauge Port 7/8-14 UN-2B
E Case Drain Port 1-1/16-12 UN-2B
F Case Drain Port 1-1/16-12 UN-2B
H Charge Pressure Inlet Port 1-5/16-12 UN-2B
P Gauge Port,System Port B 9/16-18 UNF-2B
N Gauge Port,System Port A 9/16-18 UNF-2B
J Gauge Port Servo 1 7/16-20 UNF-2B
K Gauge Port Servo 2 7/16-20 UNF-2B

18 eaton Series 2 Variable Displacement Piston Pump E-PUPI-MC004-E1 January 2010

Pump Dimensions –
Same Side Porting
Model Code 64, 75
64 cm3/r (3.9 in3/r)
75 cm3/r (4.6 in3/r)

(SAE-J744 C-mount)
Mounting flange 15,7 Port (F)
See auxiliary with groove for O-ring [.62]
12,45 ±,25 4x 57,3 52,8
mounting options [.490± .010] [2.25] [2.08]

123,2 90,9
[4.85] [3.58]
104,1
Ø124,05
[4.884] [4.10] 4x 57,3
[2.25]
+0,00
127,00 -0,08
Ø +.000
5.000-.003 101,6
[4.01] 98,6
[3.88]
32° 120,6
[4.75]
1,19
R[.047]

15,0
4x Ø [.59]
299,0 Port (E) 4x 82,6
[11.77] [3.25]
A* 45,3
[1.78]
Port (A) 52,8
See port options [2.08]
Optional speed sensor
Mating 2 way connector packard electric
P/N 1216 2193 Connector (1)
P/N 1212 4075 Pin Terminal (2)
Port (E) P/N 1204 8086 Cable Seal (2)

Charge Pump *A
Displacement Dimension
13,9 cm3/r (.85 in3/r) 300,3 (11.82)
17,4 cm3/r (1.06 in3/r) 303,7 (11.96)
21,0 cm3/r (1.28 in3/r) 307,2 (12.10)
27,9 cm3/r (1.70 in3/r) 314,1 (12.37)

99,0
147,1 [3.90]
Port (H) [5.80]
238,8
2x [9.40]
246,9
[9.72]
Port (B)

eaton Series 2 Variable Displacement Piston Pump E-PUPI-MC004-E1 January 2010 19

 Pump Dimensions –
Same Side Porting
Model Code 64, 75
64 cm3/r (3.9 in3/r)
75 cm3/r (4.6 in3/r)

240,6
[9.47]
235,5
90,0 [9.27]
57,6 [3.54] Port (K)
[2.27]

Port (J)
Port (N)

See Shaft Port (D)

101,6
[4.00] Options
90,1 7,4 58,9
[3.55] [.29] [2.32]

S
54,6
97,7 [2.15]
110,5
[3.85] [4.35]

99,0
Port (F) 2x [3.90]
Nameplate Port (P)
235,5 2x 92,8 126,7
[9.27] [3.66] [4.99]

Port Description S.A.E. O-ring Port Size

A Main Port 1" per Code 61 per J518
B Main Port 1" per Code 61 per J518
D Charge Gauge Port 7/8-14 UN-2B
E Case Drain Port 1-1/16-12 UN-2B
F Case Drain Port 1-1/16-12 UN-2B
H Charge Pressure Inlet Port 1-5/16-12 UN-2B
P Gauge Port,System Port B 9/16-18 UNF-2B
N Gauge Port,System Port A 9/16-18 UNF-2B
J Gauge Port Servo 1 7/16-20 UNF-2B
K Gauge Port Servo 2 7/16-20 UNF-2B

20 eaton Series 2 Variable Displacement Piston Pump E-PUPI-MC004-E1 January 2010

Pump Dimensions –
Opposite Side Porting
Model Code 89, 105
89 cm3/r (5.4 in3/r)
105 cm3/r (6.4 in3/r)

A*
333,1
[13.11]
280,5
[11.04]
154,0 Centerline of
[6.06] Charge Pump
Inlet Port (H)
R 1,19
[.047]

32˚
182,9
147,57
[5.81]
[7.20]

127,00+0,00
-0,08
See Auxiliary
Mounting Options
Ø Cg
5.000 +.000
-.003
Ø 124,05
[4.884]
2 x (A) and (B)
System
(SAE-J744 C-mount) Pressure
Mounting flange
With groove for O-ring Ports
12,45±0,25
[.490±.010]
15,7
[.62]
2x 265,2 Charge Pump *A
[10.44] Displacement Dimension
260,9
[10.27] 13,9 cm3/r (.85 in3/r) 337,1 (13.27)
101,0 17,4 cm3/r (1.06 in3/r) 340,5 (13.40)
[3.98]
21.0 cm3/r (1.28 in3/r) 344,0 (13.55)
68,8 27,9 cm3/r (1.70 in3/r) 350,9 (13.81)
[2.71]
Port (J) 34,7 cm3/r (2.12 in3/r) 357,7 (14.08)

Controller
Port (A)
189,1 Port (K)
[7.48]
Port (D)

See shaft
Options Port (N)
103,5
[4.08] 182,9
147,57
[5.81]
[7.20] Cg
3,8
[.15]
106.68
27,9
[7.20]
[1.10]
107,3
[4.22]
Port (P)

Port (F)
140,0 Nameplate
[5.51]
258,4
[10.17] Port (B)

eaton Series 2 Variable Displacement Piston Pump E-PUPI-MC004-E1 January 2010 21

 Pump Dimensions –
Opposite Side Porting
Model Code 89, 105
89 cm3/r (5.4 in3/r)
105 cm3/r (6.4 in3/r)

Optional Speed Sensor

Mating 2 Way Connector Packard Electric
P/N 1216 2193 Connector (1)
P/N 1212 4075 Pin Terminal (2)
P/N 1204 8086 Cable Seal (2)
138,9 140,5
[5.47] [5.53]
109,8 119,6 Port (A)
[4.32] [4.71]

Port (N)

15,0
A
4x [.59]

127,3
[5.01]

44,3 4x 57,3 62,7

[2.25] [2.47]
[1.75]

S
61,0 31,8 62,7 Port (H)
4x 82,6 [2.40] [1.25] 114,6 [2.47]
[3.25] [4.51]
Port (F)
Port (E) B

Port (P) Port (B)

Do not remove 4x 57,3
Plug cannot be 101,9
[2.25]
101,9 2x 105,7 104,4
Used as a case [4.16] [4.08]
[4.01] [4.01]
Drain port

Weight Port Description S.A.E. O-ring Port Size

81 kg (178 lbs.) A Main Port 1" per Code 61 per J518
B Main Port 1" per Code 61 per J518
D Charge Gauge Port 7/8-14 UN-2B
E Case Drain Port 1-1/16-12 UN-2B
F Case Drain Port 1-1/16-12 UN-2B
H Charge Pressure Inlet Port 1-5/16-12 UN-2B
P Gauge Port, System Port B 9/16-18 UNF-2B
N Gauge Port, System Port A 9/16-18 UNF-2B
J Gauge Port Servo 1 7/16-20 UNF-2B
K Gauge Port Servo 2 7/16-20 UNF-2B

22 eaton Series 2 Variable Displacement Piston Pump E-PUPI-MC004-E1 January 2010

 Pump Dimensions –
Same Side Porting
Model Code 89, 105
89 cm3/r (5.4 in3/r)
105 cm3/r (6.4 in3/r)

Do not remove plug can not

(Sae-j744 c-mount) be used as a case drain port
Mounting flange 57,3
See auxiliary with groove for O-ring 15,7 Port (F) 4x [2.25]
31,8
mounting options [.62] [1.25]
12,45 ± 0,25
[.490 ± .010]
140,5
[5.53] 101,9
2x 114,6 [4.01]
[4.51]
124,05 119,6
Ø [4.884] [4.71] 4x 57,3
127,00 +0,00 [2.25]
Ø -0,08
5.000+.000
-.003
141,6 101,9
[5.58] [4.01]
32° 109,8
[4.32]
R 1,19
[.047]
154,0
333,1 [6.06] 61,0 4x Ø 15,0
[13.11] 44,3 [2.40] [.59]
A* [1.75] 4x 82,6
Centerline of [3.25]
charge pump Port (A) Port (E)
inlet port See port options 280,5
[11.04] Optional speed sensor
Mating 2 Way Connector Packard Electric
P/N 1216 2193 Connector (1)
P/N 1212 4075 Pin Terminal (2)
P/N 1204 8086 Cable Seal (2)

66,68
[2.625] Charge Pump *A
Displacement Dimension

66.68 13,9 cm3/r (.85 in3/r) 337,1 (13.27)

[2.625] 17,4 cm3/r (1.06 in3/r) 340,5 (13.40)
21.0 cm3/r (1.28 in3/r) 344,0 (13.55)
27,9 cm3/r (1.70 in3/r) 350,9 (13.81)
34,7 cm3/r (2.12 in3/r) 357,7 (14.08)

Port (B) Port (E)

153,7
267,8 [6.05]
[10.54]

eaton Series 2 Variable Displacement Piston Pump E-PUPI-MC004-E1 January 2010 23

 Pump Dimensions –
Same Side Porting
Model Code 89, 105
89 cm3/r (5.4 in3/r)
105 cm3/r (6.4 in3/r)

271,3
[10.68]
258,4
[10.17]
Port (K) 247,2
101,0 [9.73]
[3.98]
68,8
[2.71]

Port (J)
See Shaft Port (N)
Options
Port (M)

103,5
[4.08]
115,1 15,6 62,7
[4.53] [.61] [2.47]

10,7 62,7
107,3 [.42] [2.47]
[4.22] 118,1
[4.65]

Port (W)
Port (F)
140,0 Nameplate 2x 105,7 125,7
[5.51] [4.16] [4.95]
Port (P) Port (H)
258,4
[10.17]

Port Description S.A.E. O-ring Port Size

A Main Port 1" per Code 61 per J518
B Main Port 1" per Code 61 per J518
D Charge Gauge Port 7/8-14 UN-2B
E Case Drain Port 1-1/16-12 UN-2B
F Case Drain Port 1-1/16-12 UN-2B
H Charge Pressure Inlet Port 1-5/16-12 UN-2B
P Gauge Port, System Port B 9/16-18 UNF-2B
N Gauge Port, System Port A 9/16-18 UNF-2B
J Gauge Port Servo 1 7/16-20 UNF-2B
K Gauge Port Servo 2 7/16-20 UNF-2B
M Remote Filter Port, Outlet 7/8-14 UN-2B
W Remote Filter Port, Intlet 7/8-14 UN-2B

24 eaton Series 2 Variable Displacement Piston Pump E-PUPI-MC004-E1 January 2010

Input Shaft Options
Model Code Position 7, 8

Model Code 02 Model Code 03

55,47±0,89
55,47±0,89
55,47±0,89
[2.184±.035]
[2.184±.035]
[2.184±.035]
47,63±0,51
47,63±0,51
47,63±0,51
55,47±0,89
[1.875±.020]
[1.875±.020]
[2.184±.035]
[1.875±.020] +0,03+0,03 25,4025,40
±0,60±0,60
+0,03
9,52 -0,00
9,52
Square key xkey
Square
Square x 25,40 ±0,60Long
x .025]
key [1.000± Long
Long
47,63±0,51 9,52 -0,00
-0,00 [1.000±
[1.000± .025]
.025]
+.001+.001
.375+0,03
[1.875±.020] 3/8-24 unf-2b .375 +.001
.375
-.000[-.000 3,96 25,40 ± 0,60
3/8-24
3/8-24 unf-2b
unf-2b 9,52[-0,00 ]Square
[-.000
Ø key
Ø 3,96
] ] [.156] xThru
Ø 3,96 ThruThru.025] Long
[1.000±
Depth 19,05
Depth [.750][.750]
19,05 min min [.156]
[.156]
Depth 19,05 [.750] min .375 +.001
3/8-24 unf-2b [-.000] Ø 3,96
63,50±Thru
0,03 0,03
Depth 63,50
19,05
Ø[2.500 ±[.750]
0,03± min [.156]
Ø 63,50±
63,50± 0,03
63,50
63,50
Ø[2.500
Ø[2.500 ± 0,03
± .001] 0,03 Ø [2.500±
[2.500±
Ø [2.500± .001]
± .001]
± .001] 6,35±6,35±
0,05 0,05 .001]
.001]
37,62±
Ø[1.481± 0,13
37,62± 0,13 6,35± 0,05
37,62±
Ø[1.481± 0,13
.005]
Ø[1.481± 63,50 ± 0,03 [.250± 63,50±0,03
.002]
.005]
Ø[2.500
.005] [.250± Ø
[.250± .002] .001]
.002]
[2.500±
± .001]
37,62± 0,13 6,35±0,05
Ø[1.481± .005] [.250±
1.00-20 .002]UNEF-2B
UNEF-2B gradegrade
5 slotted hex locknut per per
SAE 1.00-20
1.00-20
J501 UNEF-2B
(except grade
38,1 [1.50] 5 slotted
5 slotted
across hex locknut
hex
flat)locknut per
Involute spline
Involute spline SAESAE J501
J501 (except
(except 38,138,1 [1.50]
[1.50] across
across flat)plus
flat)
Involute
fillet root root spline
side fit fit recommended
recommended torque to
torque 434 N·m
to 434 [320
N·m lbf·ft]
[320 lbf·ft] plus
fillet
fillet root side
side fit recommended
1.00-20
torque UNEF-2B
required torque
tograde
align to 434
5slotted
slotted N·m
hex
nut [320
to lbf·ft]
locknut
shaft plus
per
23 tooth 16/3216/32
pitch 61,9361,93 torque
torque required
required to to[1.50]
align slotted nut to[415
shaft
23
Involute23 tooth
tooth 16/32
spline pitch
pitch 61,93
[2.438] SAE
cross J501
cross (except
hole, torque
hole, notalign
38,1
torque tonot slotted
exceed
toacross nut
563
exceed
to shaft
flat)
N·m
563 N·m lbf·ft]
[415 lbf·ft]
will fit ANSI B92.1 1970 1970 [2.438]
[2.438] cross hole,
recommended
lubricate torque
nut face andnot
torque to to exceed
434
shaft 563lbf·ft]
N·m threads
[320
threads N·m plus
[415 lbf·ft]
willwill
fillet
class root
5
fit ANSI
fitmating
ANSI
side fit B92.1
B92.1
splines 1970 74,5574,55 lubricate
lubricate
torque nutnut
required toface
face and
align andshaftshaft
slotted threads
nut to shaft
23class class
tooth 5 mating
516/32
matingpitch splines
splines 61,93
74,55
[2.935]
[2.438]
[2.935]
[2.935] cross hole, torque not to exceed 563 N·m [415 lbf·ft]
will fit ANSI B92.1 1970 lubricate125±
nut 0,33
face
125± taper
and
0,33 per meter
shaft
taper threads
per meter
class 5 mating splines 74,55 125±
[1.500± 0,33 taper
.004 taper per
per foot] meter
[2.935] [1.500±
[1.500± .004
.004 taper
taper perper foot]
foot]
125± 0,33 taper per meter
[1.500±.004 taper per foot]
23 Tooth 1.50 Tapered
Torque: 1469 N·m Torque: 836 N·m
13,000 lbf·in 7,400 lbf·in

Model Code 13 Model Code 14

55,47± 0,89 0,89 55,47± 0,89 0,89

55,47±
55,47±
55,47± 0,89 55,47±
[2.184 0,89
±.035]
[2.184±.035]
[2.184±.035] [2.184
[2.184 ±.035]
±.035]
[2.184±.035] 47,63±0,51
47,63
55,47± ± 0,51
0,89
47,63 ± 0,51 55,47± 0,89
47,63±0,51
47,63±0,51
47,63
[1.875 ± 0,51
±.020] [1.875
[2.184 ±.020]
±.035]
[1.875 ±.020]
[2.184±.035]
[1.875
[1.875 ±.020]
±.020] [1.875 ±.020]
47,63 ± 0,51 47,63±0,51
[1.875 ±.020] [1.875 ±.020]

63,5063,50
± 0,03± 0,03 63,50± 0,03 0,03
63,50±
Ø [2.500±
63,50.001]
± 0,03 63,50±
Ø [2.500
Ø 0,03
± .001]
Ø
Ø [2.500±
[2.500± .001] Ø [2.500
[2.500 ± .001]
± .001]
43,650±0,064 .001] 31,160±0,127
Ø 43,650±0,064
43,650±0,064 Ø [1.2268±.0050]
31,160±0,127
31,160±0,127
Ø 63,50± 0,03
Ø Ø[1.7185
[1.7185 63,50
±.0025] ± 0,03 Ø [1.2268±.0050]
[1.2268±.0050]
Ø [2.500 ± .001]
[1.7185ر.0025]
±.0025].001]
[2.500±
31,160±0,127
Ø 43,650±0,064 Ø [1.2268±.0050]
[1.7185 ±.0025]
Involute spline
Involute spline Involute spline
Involute
fillet root root spline
side fit fit Involute
Involute spline
spline
fillet side fillet root root
side fit fit
13fillet
tooth
13
root
8/16
tooth
side fit
pitch
8/16 pitch 14 toothfillet
fillet root
12/24 side
side fit
pitch
13
Involute
will tooth
fit 8/16
spline
ANSI pitch
B92.1 1970 1970 14
Involute14 tooth
tooth 12/24
12/24
spline pitch
pitch
will
will fit fit
ANSIANSI B92.1
B92.1 1970 will fitwillANSI
fit B92.1
ANSI 1970
B92.1 1970
fillet root
class 5 side fit
mating splines willroot
fillet
class 5fitmating
ANSI
side fitB92.1
splines 1970
13 tooth 8/16 pitch splines
class
class 5 5 mating
mating splines 14class class
tooth512/24 5 mating
mating splines
splines
pitch
will fit ANSI B92.1 1970 will fit ANSI B92.1 1970
class 5 mating splines class 5 mating splines
13 Tooth 14 Tooth
Torque: 1921 N·m Torque: 791 N·m
17,000 lbf·in 7,000 lbf·in

eaton Series 2 Variable Displacement Piston Pump E-PUPI-MC004-E1 January 2010 25

 Input Shaft Options
Model Code Position 7, 8

Model Code 21 Model Code 23

55,47± 0,89
[2.184 ± .035] 55,47 ± 0,89
47,63 ± 0,51 [2.184± .035]
[1.875±.020] 47,63 ± 0,51
[1.875±.020]

55,47± 0,89 63,50 ±0,03

Ø [2.500±.001]
Ø 63,50±0,03
[2.184 ± .035] 55,47 ± 0,89
[2.500±.001]
Ø 34,442 47,63
±0,127± 0,51 Ø 37,62± 0,13 .035]
[2.184±
[1.481±.005]
47,63 ± 0,51
[1.875±.020]
[1.3560±.0050]
[1.875±.020]

Involute spline Involute spline

fillet root side fit fillet root side fit
21 tooth 16/32 pitch 23 tooth 16/32 pitch
will fit ANSI B92.1 1970 will fit ANSI B92.1 1970
class 5 mating splines 63,50±0,03 class 5 mating splines 63,50 ±0,03
Ø [2.500±.001]
Ø
[2.500±.001]
Ø 34,442 ±0,127 Ø 37,62± 0,13
[1.481±.005]
[1.3560±.0050]
21 Tooth 23 Tooth Description Size
Torque: 1130 N·m Torque: 1469 N·m A 1-1/4” SAE Code 62
10,000 lbf·in Involute spline 13,000 lbf·in Involute
System Port spline
fillet root side fit fillet root side fit
B 1-1/4”
23 tooth 16/32 SAE Code 62
pitch
47,62 ± 21 tooth 16/32 pitch
0,51 System
willPort
fit ANSI B92.1 1970
[1.875 ±will
.020]fit ANSI B92.1 1970
class 5 mating splines
class 5 mating splines C 1-3/16”-12 UNF-2B
39,60 ± 0,89 Case Drain
[1.559±.035]
D 1-3/16”-12 UNF-2B
For rear unit of tandem Case Drain (plugged)
with front unit having E G 7/16” - 20 UNF
Model Code 28 integral c-pad Flushing Port (plugged)

Ø 63,50± 0,03
[2.500±
47,62 ± 0,51.001]
Ø 29,51± 0,13
[1.875 ± .020]
[1.162±.005]
39,60 ± 0,89
[1.559±.035]
For rear unit of tandem
Involute spline
fillet rootwith
sidefront unit having
fit c-pad
integral
27 tooth 24/48 pitch
will fit ANSI B92.1 1970
class 5 mating splines Ø 63,50± 0,03
[2.500± .001]
Ø 29,51± 0,13
[1.162±.005]

Involute spline
fillet root side fit
27 tooth 24/48 pitch
will fit ANSI B92.1 1970
class 5 mating splines

27 Tooth
Torque: 734 N·m
6,500 lbf·in

26 eaton Series 2 Variable Displacement Piston Pump E-PUPI-MC004-E1 January 2010

 Auxiliary Mount Options
Position 25

Model Code C Model Code K

SplineSpline
to matetowith internal involute SplineSpline
to mate
Spline mateto with internal
mate withpitch involute
internal involute to with
Spline mate internal
with with involute
internal involute
fillet root
Splineside
fillet rootto
fillet
fit 9
mate
side
root
tooth
with
fit
side
16/32
internal
9 tooth
fit 9 16/32
tooth
involute
pitchpitch
16/32 flat root
flatside
Splineroot 11totooth
fitside
to mate mate
fitwith
11 16/32 internal
pitch
internal
tooth 16/32
involute
involute
pitch
30° pressure
fillet rootangle
side per
fit 9ANSI
tooth B92.1-1970
16/32 pitch 30fl pressure
flat flat root
angle side
per fit
ANSI11 tooth
16/3216/32
pitchpitch
B92.1-1970
maximum
30° pressure
30° 30° pressure
allowable
pressure
angleangle
auxiliary
angle
per ANSI
per pump
ANSI
B92.1-1970
per ANSI
torqueB92.1-1970
B92.1-1970 30fl root
30fl
side fit
pressure
pressure
11 tooth
angle per
angle ANSI
per ANSIB92.1-1970
B92.1-1970
maximum maximum allowable
allowableauxiliary pumppump
auxiliary torquetorque maximum 30fl
maximumallowable
pressure auxiliary
angle
allowable per pump
ANSI
auxiliary torque
B92.1-1970
pump torque
58,4 n·m [517
maximum lbf·in]
allowable auxiliary pump torque 131,8 maximum
n·m maximum allowable auxiliary
pumppump torque
58,4 n·m [517
58,4[517 lbf·in]
n·m lbf·in]
[517 lbf·in] 131,8[1167
n·m
131,8
lbfÆin]
allowable
[1167
n·m lbfÆin]
[1167
auxiliary
lbfÆin]
torque
58,4 n·m 131,8 n·m [1167 lbfÆin]
31,8 31,8 Maximum Maximum allowable allowable Maximum allowable
shaft31,8
[1.25] [1.25] protrusion
Maximum Maximum allowable
allowable 38,1 38,1 Maximum Maximum allowable
allowable
31,8 shaft
[1.25] protrusion
shaft protrusion Shaft
[1.50] [1.50] 38,1protrusion
Maximum
Shaft allowable
protrusion
O-ring [1.25]
supplied asshaft
loose protrusion
item 38,1 [1.50] Shaft protrusion
Ø 82,63Ø ±82,63
0,05 ± 0,05 O-ring supplied
O-ring suppliedas loose item item
as loose [1.50] Shaft protrusion
Ø 82,63 to be installed
± 0,05O-ring prior
supplied toprior
as loose O-ringO-ring
supplied as loose item to be to be
[3.253Ø [3.253
± .002]
82,63 ±±0,05
.002] to be installed
to be installed to item
prior to Ø82,63Ø82,63
± 0,05 ± 0,05
installed prior supplied
O-ring to as loose
supplied as of item
loose item to be
[3.253 assembly
± .002]
[3.253 ± .002] assembly to beof auxiliary
installed unit
prior
of auxiliary tounit Ø82,63 Ø82,63
[3.253 [3.253
± .002] ± ± 0,05
0,05
.002] O-ring
installed
installedpriorassembly
supplied toas loose
prior assembly
to
auxiliary
item
assemblyof unit
toauxiliary
be unit
of auxiliary
(ISO 3019/1 SAE-J744 assemblyassembly
A-Pad)A-Pad)
of auxiliary
of auxiliary unit unit (ISO [3.253
3019/1
[3.253 ± .002]
±SAE-J744
.002] installed prior
a-pad)a-pad) to assembly of auxiliary unit unit
(ISO 3019/1
(ISO SAE-J744
3019/1 SAE-J744 A-Pad) (ISO (ISO
3019/1 SAE-J744
3019/1 SAE-J744 a-pad)
mounting(ISO flange
mounting specification
3019/1flange
SAE-J744 A-Pad)
specification mounting
(ISO flange
3019/1 specification
SAE-J744 a-pad)
mounting mounting flange specification
Section A-A mounting flangeflange specification 25,4
specification 25,4 Section B-B
mounting
mounting 4x auxiliary
flange
4x
flange specification
specification
auxiliary 25,4 25,4
Section
Section 4x auxiliary mounting
A-A A-A 4x auxiliary mounting holes holes 25,4 25,4
[1.00] [1.00] Section
SectionB-Bmounting
B-B 4x 4x auxiliary
holes holes [1.00] 25,4
auxiliary
mounting
25,4
Section A-A3/8-16 unc-2b,
4x 4x auxiliary
depth
auxiliary
3/8-16 unc-2b, 19,0
mountingmounting
depth [.75]holes
19,0
holes
[.75] [1.00][1.00] Section B-B3/8-16 mounting
UNC-2B,
mounting
3/8-16 UNC-2B,holes holes [1.00][1.00]
[1.00]
3/8-163/8-16
unc-2b, unc-2b,
depthdepth 19,0 [.75]
19,0 [.75] 19,03/8-16
depth3/8-16
depth [.75]
UNC-2B,
19,0
UNC-2B,
[.75]
depthdepth 19,0 [.75]
19,0 [.75]
53,19 53,19
2x 2x 53,19
[2.094] 53,19 2x 53,19
2x 53,19
2x
2x [2.094]
[2.094] [2.094] 2x 53,19
53,19
2x [2.094]
[2.094]
106,38 [2.094]
106,38
2x[2.094]
2x 106,38106,38 2x 106,38
2x 106,38
[4.188] 2x [4.188] 2x 106,38
2x 106,38
2x [4.188]
[4.188] [4.188]
[4.188]
A A [4.188] B B B B B [4.188]
A A A B
A A A B B

A-pad adapter A-pad adapter

with 9 tooth with 11 tooth
Torque: 113 N·m Torque: 170 N·m
1,000 lbf·in 1,500 lbf·in

Model Code D Model Code E

SplineSpline
to matetowith internal involute SplineSpline
to matetowith mate internal involute
with internal involute
mate with internal involute fillet root Spline 15totooth
mate with internal involute
fillet root Spline
side
Spline 13totooth
tofitmate mate
with with internal
16/32
internalpitch involute
involute filletside
Spline tofitmate
root
fillet side
rootper
with
fit
side15 16/32
fit
pitch
internal
tooth involute
16/32 pitch
15B92.1-1970
tooth 16/32
fillet
30° pressure root
fillet side
angle fit
rootper 13
side tooth
fit
ANSI 16/32
13B92.1-1970
tooth pitchpitch
16/32 30° pressure
fillet root
30° pressureangle
side fit
angle ANSI
15 tooth
per 16/32
ANSI pitchpitch
B92.1-1970
fillet root
30° pressure side
30° pressure fit 13 tooth
angleangle
per ANSI 16/32 pitch
B92.1-1970
per ANSI B92.1-1970 maximum 30° pressure
allowable angle
auxiliary per ANSI
pump torqueB92.1-1970
maximun 30° allowable
pressure auxiliary
angle per pump
ANSI B92.1-1970 30° pressure
maximum angle
allowable per ANSI
auxiliary B92.1-1970
pump torque
maximunmaximun allowable auxiliary
allowable pump
auxiliary pump 337,5 N·m maximum allowable auxiliary
pumppump torque
torquemaximun
209 N·m [1852
allowablelbf·in]auxiliary pump 337,5[2987
maximum N·m lbf·in]
allowable
[2987 lbf·in]auxiliary torque
torque
torque
209 N·m
torque
209 N·m
[1852
209 [1852 lbf·in]
N·m [1852
lbf·in]lbf·in] 337,5337,5
N·m [2987N·m [2987
lbf·in]lbf·in]
41,2 41,2 MaximumMaximumallowable
allowable 45,9 45,9
Maximum allowable
shaft41,2 Maximum
protrusion allowable Shaft45,9
[1.81] [1.81] Maximum
Maximum
protrusion allowable
allowable
[1.622][1.622]
41,2 Maximum
shaftshaft allowable
protrusion 45,9 Maximum
ShaftShaft allowable
protrusion
[1.622] protrusion [1.81]
[1.81] Shaft protrusion protrusion
[1.622] shaft protrusion
O-ringO-ring
supplied as looseas item toitem
be to be O-ringO-ring
supplied as loose
Ø 101,65Ø ±101,65
0,03 ± 0,03 installed supplied
O-ring supplied
assembly
loose
asofloose item
auxiliary to be 101,65 ±0,03 supplied
O-ring as item
supplied loose toitem
be to be
asofloose item to be
[4.002ر.001] Ø 101,65 ± 0,03 prior
O-ring
installed toprior
supplied to as assembly
loose itemofto beunit
auxiliary unit Ø Ø
101,65101,65 installed
±0,03±0,03 prior
O-ring
installed toprior
suppliedassembly
toas loose
assembly auxiliary
item beunit
oftoauxiliary unit
101,65 ±.001]
± 0,03 installed
prior prior to assembly of auxiliary
unit unit [4.002 ±.001] installed
[4.002 [4.002 ±.001] installed to assembly of auxiliary 101,65 ±0,03
Ø ±.001]
Ø [4.002 [4.002 ±.001] installed prior prior to assembly
to assembly of auxiliary
of auxiliary unit unit
[4.002 SAE-J744
(ISO 3019/1 ±.001] B-Pad) [4.002 SAE-J744
(ISO 3019/1 ±.001] B-Pad)
mounting (ISOflange
3019/1 SAE-J744
(ISO 3019/1 B-Pad)
SAE-J744
specification B-Pad) (ISO 3019/1 SAE-J744
(ISO 3019/1 B-Pad)
SAE-J744 B-Pad)
(ISO 3019/1
mounting SAE-J744
flange B-Pad)
specification mounting
(ISO flange
3019/1
mounting specification
SAE-J744
flange B-Pad)
specification
mounting
mounting flangeflange specification
specification mounting flange specification
Section C-C C-C 30.0 30.0 Section D-Dmounting flange specification 30,0
Section Section 4x auxiliary
D-D 4x auxiliary 30,0 30,0
SectionSection
C-C C-C mounting holes
4x auxiliary
4x auxiliary mounting holes 30.0 30.0
[1.18] [1.18] Section
Section D-D D-D4x
mounting 4x auxiliary
holes
auxiliary [1.18] [1.18]
30,0 [1.18]
1/2-13 4x
UNC-2B,4x auxiliary
depth
auxiliary mounting
23,4
mounting [.92]
holes holes[1.18][1.18] mounting
1/2-13 1/2-13
UNC-2B,
holesholes
mounting
depth 23,4 [.92] [1.18]
1/2-13 UNC-2B, depth 23,4 [.92] mounting holes
UNC-2B, depth 23,4 [.92]
1/2-131/2-13 UNC-2B,
UNC-2B, depthdepth 23,4 [.92]
23,4 [.92] 1/2-131/2-13 UNC-2B,
UNC-2B, depthdepth 23,4 [.92]
23,4 [.92]

2x 146,05
2x 146,05
[5.750] 2x 146,05
146,05
2x [5.750]
[5.750]
[5.750] 2x 146,05 146,05146,05
2x 146,05
[5.750] 2x
2x [5.750]
C [5.750]
[5.750]
C C C C D D D D
C C 2x 73,02 73,0273,02
2xC 73,02 D D 2x 73,02D D
73,02
S S [2.875] 2x S S 2x 73,02
[2.875] 2x 73,02
S 2x [2.875]
[2.875] S 2x [2.875]
[2.875]
S [2.875] S [2.875]

B-pad adapter B-B pad adapter

with 13 tooth with 15 tooth
Torque: 283 N·m Torque: 407 N·m
2,500 lbf·in 3,600 lbf·in
eaton Series 2 Variable Displacement Piston Pump E-PUPI-MC004-E1 January 2010 27
 Auxiliary Mount Options
Position 25

Model Code F Spline to mate with internal involute

fillet root side fit 14 tooth 12/24 pitch
C-pad adapter with 30° pressure angle per ANSI B92.1-1970
14 tooth and charge pump maximum allowable auxiliary pump torque
450 N•m [3982 lbf•in]
Torque: 701 N·m
6,200 lbf·in 58,4 Maximum allowable
[2.30] shaft protrusion

+0,03
Ø 127,05 -0,05 O-ring supplied as loose to
[5.002] +.001 O-ring supplied as loose item to be installed into o-ring groove
(ISO 3019/1 SAE-J744 c-pad) -.002 be installed into o-ring groove prior to assembly of auxiliary unit
mounting flange specification prior to assembly of auxiliary unit
Section E-E Ø
127,05
114,50 4x auxiliary 31,8
[4.508] 57,25 mounting holes [1.25] Spline to mate with internal [5,002
[2.254] 1/2-20 unf-2b thru involute fillet root side fit 27 114,50
2x auxiliary [4.508
Mounting holes tooth 24/48 pitch maximum
5/8-18 unf-2b thru allowable auxiliary pump
torque 870 N·m [7700 lbf·in]

114,50
[4.508]
E E 57,25
[2.254]
S

90,49
[3.562]
180,98
Spline to mate with internal involute [7.125]
fillet root side fit 14 tooth 12/24 pitch
30° pressure angle per ANSI B92.1-1970
Modelallowable
maximum Code Hauxiliary pump torque
450 N•m [3982 lbf•in]
C-pad58,4
mount with
Maximum allowable
27 tooth
[2.30]w/out charge
shaft protrusion
pump
+0,03 Torque: 814 N·m
5 -0,05 O-ring supplied as loose to
2] +.001 7,200 lbf·in
O-ring supplied as loose item to be installed into o-ring groove
-.002 be installed into o-ring groove prior to assembly of auxiliary unit 49,1 [1.94]
prior to assembly of auxiliary unit +0,03 Maximum allowable
Section E-E 127,05 -0,05 shaft protrusion
4x auxiliary 31,8 Ø
57,25 mounting holes [1.25] Spline to mate with internal [5,002 +.001
-.002 ]
(ISO 3019/ l SAE - J744 C-Pad)
[2.254] 1/2-20 unf-2b thru mounting flange specification
involute fillet root side fit 27 114,50
2x auxiliary [4.508]
Mounting holes tooth 24/48 pitch maximum 57,25
5/8-18 unf-2b thru allowable auxiliary pump [2.254]
torque 870 N·m [7700 lbf·in]
4 x auxiliary
mounting holes
114,50 1/2-20 UNF 2B
[4.508] depth 22.4 [.88]
E 57,25
[2.254] 57,25
[2.254]
114,50
[4.508]
90,49
[3.562]
]

28 eaton Series 2 Variable Displacement Piston Pump E-PUPI-MC004-E1 January 2010

 Operational Diagram

Typical Series 2 Variable Displacement Pump/Fixed

Displacement Motor Schematic
Note:
For Ease of Viewing, Heat Exchanger Bubble
The Servo Control Separator
Cylinder, Swashplate, Reservoir
Manual Displacement Screen
and Control Valve are 30˚ to Horizon
Shown Removed Control Valve
From The Pump Inlet Flow
Orifices Case Pressure
Control Pressure
Heat Exchanger
Charge Pressure
By-Pass Valve Filter High pressure
Orifice Check Valve

Variable Pump
Swashplate Servo Control IPOR
Cylinder Shuttle
Valve Valve Fixed Motor
Charge Swashplate
System Pump
Relief Valves/
Check Valves

Low
Pressure
Relief
Valve
Charge Fixed
IPOR Pressure
Relief Motor
Variable Valve
Valve
Pump

Internal Drained
to Pump Case

Note:
For ease of viewing, the
Servo Control Cylinder,
Swashplate, and Control
Valve are shown removed
from the pump.

eaton Series 2 Variable Displacement Piston Pump E-PUPI-MC004-E1 January 2010 29

 Application Information
Component Descriptions
The operational diagram
on page 29 shows a typi-
cal heavy duty hydrostatic
transmission. The axial pis-
ton pump and axial piston
motor are the main compo-
nents. The filter, reservoir,
heat exchanger, and oil
lines make up the rest of
the system. The function of
each of these components
is described below:
A separate energy source,
such as an electric motor
or internal combustion
engine, turns the input
shaft of the pump.
Variable Displacement Sealed reservoirs must be
Axial Piston Pump
The variable displacement
pump provides a flow of
high pressure oil. Pump
output flow can be varied
to obtain the desired motor
output speed. For example,
when the pump’s displace-
ment is zero, no oil is
pumped and the transmis-
sion’s motor output shaft is
stopped. Conversely, maxi-
mum pump displacement
produces maximum motor
shaft speed. The direction
of high pressure flow can
also be reversed; doing so
reverses the direction the
motor output shaft rotates.
A charge pump is integrat-
ed into the piston pump
and driven by the shaft
of the piston pump. The
drawing illustrates a suc-
tion filtration circuit. Eaton
recommends a suction fil-
ter without a bypass valve.
The charge pump has a
Low Pressure Relief Valve
that regulates the output
pressure.
Eaton’s Series 2 Pump
offers High Pressure
Relief Valves and Pressure
30 eaton Series 2 Variable Displacement Piston Pump E-PUPI-MC004-E1 January 2010
Override Control for sys-
tem high pressure protec-
tion. (see page 29 for a
description of these fea-
tures).
Fixed Displacement Axial
Piston Motor
The motor uses the high
pressure oil flow from the
pump to produce trans-
mission output. The high
pressure oil comes to
the motor through one of
the high pressure lines. It
enters the motor, turns the
output shaft, then returns
to the pump. Eaton piston
motors integrate an hot oil
shuttle and low pressure
relief valve into the end
cover. The shuttle valve
and low pressure relief
valve direct excess charge
pump flow into the motor
case. The shuttle valve is
activated by high pressure
and directs excess charge
pump flow over the low
pressure relief valve. This
flushing action allows the
charge pump to provide
clean, cool oil to the closed
loop circuit.
Reservoir
The reservoir is an impor-
tant part of the hydrostatic
transmission system. It
should provide adequate oil
storage and allow easy oil
maintenance.
The reservoir must hold
enough oil to provide a
continuous oil supply to the
charge pump inlet. It must
also have enough room for
the hydraulic oil to expand
as the system warms up.
Consider charge pump flow
when sizing the reservoir:
One half (.5) minute times
(X) the maximum charge
pump flow should be the
minimum oil volume in the
reservoir. Maintaining this sediment. The suction line
oil volume will give the oil a entrance should be flared
minimum of thirty (30) sec- and covered with a screen.
onds in the reservoir. This The reservoir should be
will allow any entrained air easily accessible. The fill
to escape and contamina- port should be designed to
tion to settle out of the oil. minimize the possibility of
To allow for oil expansion, contamination during filling
the reservoir’s total vol- and to help prevent over
ume should be at least six filling. There should be a
tenths (.6) minute times (X) drain plug at the lowest
the maximum charge pump point of the reservoir and
flow. it should also have a clean-
The reservoir’s internal out and inspection cover so
structure should cut down the reservoir can be thor-
turbulence and prevent oil oughly cleaned after pro-
aeration. longed use. A vented reser-
voir should have a breather
The line returning flow to cap with a micronic filter.
the reservoir should be fit-
ted with a diffuser to slow
used at altitudes above
the incoming oil to 1 to 1.2
meters (3-4 feet) per sec- 2500 feet. These reservoirs
should be fitted with a two-
ond to help reduce turbu-
lence. The return flow line way micronic filter pressure
cap to allow for fluid expan-
should also be positioned
so that returning oil enters sion and contraction.
the reservoir below the In both cases the caps
liquid surface. This will help must be designed to
reduce aeration and foam- prevent water from
ing of the oil. entering the reservoir
during bad weather or
The reservoir should have
machine washing.
baffles between the return
line and suction line. A hydrostatic transmission
Baffles prevent return flow with a well designed res-
from immediately reenter- ervoir will run quieter, stay
ing the pump. cleaner and last longer.
A sixty mesh screen placed
across the suction chamber
of the reservoir will act as
a bubble separator. The
screen should be placed at
a thirty degree angle to the
horizon.
The entrance to the suc-
tion line should be located
well below the fluid sur-
face so there is no chance
of air being sucked into
the charge pump inlet.
However, the suction line
entrance should not be
located on the bottom
of the reservoir where
there may be a buildup of
Application Information
Filter
A filter must be used to
keep the hydraulic fluid
clean. Either a suction filter
or a pressure side filter
may be used. The filter
must be a no-bypass type.
A suction filter is shown in
the operational diagram on
page 29.
System oil particulate
levels should not exceed
ISO 18/13. Refer to
Eaton Hydraulic Fluid
Recommendations on
page 33.
Recommended beta ratios
for each filter type are
listed below:
Suction Filter
ß10 = 1.5 to 2.0
Pressure Side Filter
ß10 = 10 to 20
When a suction filter is
used, its flow capacity
must be large enough to
prevent an excessive
pressure drop between
the reservoir and charge
pump inlet. The pressure at
the charge pump inlet port
must not be less than 0.8
bar (11.6 psi) absolute
at normal continuous
operating temperatures.
Charge Pump Inlet Line
The inlet line to the charge
pump should be large
enough to keep the
pressure drop between
the reservoir and charge
pump inlet within the limits
described in the filter
section. Fittings will
increase the pressure drop,
so their number should be
kept to a minimum. It is
best to keep fluid velocities
below 1,25 meters (4 feet)
per second.
Fluid and temperature
compatibility must be
considered when selecting
the inlet line.
Pump and Motor Case exceed 105°C (220°F).
Drain Lines
The case drain lines should
be large enough to limit the
pump and motor case
pressures to 2,8 bar (40
psi) at normal operating
temperatures. Fluid and
temperature compatibility
must also be considered
when selecting the case
drain lines.
eaton Series 2 Variable Displacement Piston Pump E-PUPI-MC004-E1 January 2010
High Pressure Lines Heat Exchanger Bypass
The high pressure lines Valve
that connect the pump The heat exchanger bypass
and motor must be able valve is a pressure and/
to withstand the pressures or temperature valve in
generated in the high parallel with the heat
pressure loop. exchanger. Its purpose is
to prevent case pressures
Heat Exchanger from getting too high. The
Use of a heat exchanger is heat exchanger bypass
dependent on the transmis- valve opens when the oil is
sion’s duty cycle and on thick, especially during cold
machine layout. The normal starts.
continuous operating fluid
temperature measured in Reservoir Return Line
the pump and motor cases The same general require-
should not exceed 80°C ments that apply to case
(180°F) for most hydraulic drain lines apply to the
fluids. The maximum fluid reservoir return line.
temperature should not
The heat exchanger should
be sized to dissipate
25% of the maximum
input power available to
the transmission. It must
also be sized to prevent
the case pressures in the
pump and motor from
getting too high. Case
pressure up to 2.8 bar
(40 psi), at normal
operating temperatures,
are acceptable.
31
 Application Information
Shaft Couplings and Open Loop Circuits
Mounting Brackets
Shaft couplings must be
able to with stand the
torque that will be transmit-
ted to the pump or motor.
If the pump or motor is to
be directly coupled to the
drive, the misalignment
should not exceed .050
mm (.002 in.) total indicator
run-out for the combination
of perpendicularity and con-
centricity measurements.
The hardness of the
couplings connected to
Eaton pump or motor
shafts should be 35 Rc for
tapered or straight keyed
shafts and 50-55 Rc for
splined shafts.
Pump Valve Plates
Eaton Heavy duty pumps
may be fitted with either
a V-groove valve plate or
a propel valve plate. Propel
valve plates should be
used in applications where
overrunning loads may be
present.
32 eaton Series 2 Variable Displacement Piston Pump E-PUPI-MC004-E1 January 2010
Eaton heavy duty pumps
and heavy duty motors
may be used in open loop
circuits under certain
operating conditions.
Consult your Eaton
representative for details.
Orientation
The mounting orientation
of Eaton heavy duty pumps
and motors is unrestricted.
The case drain line that
carries the flow leaving the
pump or motor should be
connected to the highest
drain port on each of the
units. This assures that
the pump and motor cases
remain full.
Multiple Pump or Motor 3. W
Circuits
Multiple pumps or motors
can be combined in the
same circuit. When two
pumps are used in a paral-
lel circuit, their swashplate
controls can be operated
in phase or in sequence.
The following precautions
should be observed when-
ever multiple pumps and/
or motors are connected in
the same circuit:
1. C
 harge pump flow must
be greater than the sum
of the charge pump flow
requirements of the indi-
vidual units.
2. T
 he possibility of motor
overspeeding increases
in multiple motor cir-
cuits. The parallel motor
circuit will act as a
frictionless differen-
tial. Should one of the
motors stall the other
could overspeed. The
motors used in parallel 4. S
circuits should, there-
fore, be sized to prevent
overspeeding. Valves
that will limit the flow
to each of the motors
may be used to prevent
overspeeding. This will
allow the use of smaller
motors, however the
flow limiting valves will
create heat.
 hen using one pump
with multiple motors,
the case drain lines
should be connected in
series. The case flow
should be routed from
the most distant motor,
through the remaining
motors, to the pump,
and finally back to the
reservoir. The most dis-
tant motor should have
the valve block or inte-
gral shuttle valve while
the additional motors do
not need a valve block
or integral shuttle valve.
A remote valve block is
also available for multiple
motor circuits. A series-
parallel drain line circuit
may be needed for the
high case flow created in
multiple pump circuits.
In either case, each
pump and motor should
be checked for proper
cooling when testing the
prototype circuit.
 eries circuits present a
unique problem for axial
piston motors. Pressure
applied to the input port
and discharge port are
additive as regards to
the load and life of the
drive shaft and the drive
shaft bearings. Please
consult with your Eaton
representative regarding
series circuits.
Hydraulic Fluid
Recommendations
Introduction
The ability of Eaton hydro-
static components to
provide the desired perfor-
mance and life expectancy
depends largely on the fluid
used. The purpose of this
document is to provide
readers with the knowl-
edge required to select the
appropriate fluids for use in
systems that employ Eaton
hydrostatic components.
One of the most important
characteristics to consider
when choosing a fluid to
be used in a hydraulic sys-
tem is viscosity. Viscosity
choice is always a com-
promise; the fluid must be
thin enough to flow easily
but thick enough to seal
and maintain a lubricating
film between bearing and
sealing surfaces. Viscosity
requirements for Eaton’s
Heavy Duty Hydrostatic
product line are specified
later in this document.
Viscosity and Temperature
Fluid temperature affects
viscosity. In general, as the
fluid warms it gets thinner
and its viscosity decreases.
The opposite is true when
fluid cools. When choosing
a fluid, it is important to
consider the start-up and
operating temperatures of
the hydrostatic system .
Generally, the fluid is thick
when the hydraulic system
is started. With movement,
the fluid warms to a point
where the cooling system
begins to operate. From
then on, the fluid is main-
tained at the temperature
for which the hydrostatic
system was designed.
In actual applications this
sequence varies; hydro-
static systems are used
in many environments
from very cold to very hot.
Cooling systems also vary
from very elaborate to very
simple, so ambient temper-
ature may affect operating
temperature. Equipment
manufacturers who use
Eaton hydrostatic com-
ponents in their products
should anticipate tempera-
ture in their designs and
make the appropriate fluid
recommendations to their
customers.
In general, an ISO viscosity
grade 68 fluid is recom-
mended for operation in
cold to moderate climates.
An ISO viscosity grade 100
fluid is recommended for
operation in moderate to
hot climates.
Cleanliness
Cleanliness of the fluid in
a hydrostatic system is
extremely important. Eaton
recommends that the fluid
used in its hydrostatic
components be maintained
at ISO Cleanliness Code
eaton Series 2 Variable Displacement Piston Pump E-PUPI-MC004-E1 January 2010
18/13 per SAE J1165. This cleanliness requirements
code allows a maximum of laid out in this document.
2500 particles per milliliter
greater than 5 mm and a Fluid Selection
maximum of 80 particles Premium grade petroleum
per milliliter greater than based hydraulic fluids will
15 mm. When components provide the best perfor-
with different cleanliness mance in Eaton hydrostatic
requirements are used components. These fluids
in the same system, the typically contain addi-
cleanest standard should tives that are beneficial to
be applied. OEM’s and hydrostatic systems. Eaton
distributors who use Eaton recommends fluids that
hydrostatic components contain anti-wear agents,
in their products should
rust inhibitors, antifoaming
provide for these require- agents, and oxidation inhib-
ments in their designs. A
itors. Premium grade petro-
reputable filter supplier can leum based hydraulic fluids
supply filter information.
carry an ISO VG rating.
Fluid Maintenance
Maintaining correct fluid
viscosity and cleanliness
level is essential for all
hydrostatic systems. Since
Eaton hydrostatic compo-
nents are used in a wide
variety of applications it
is impossible for Eaton to
publish a fluid maintenance
schedule that would cover
every situation. Field test-
ing and monitoring are the
only ways to get accurate
measurements of system
cleanliness. OEM’s and
distributors who use Eaton
hydrostatic components
should test and establish
fluid maintenance sched-
ules for their products.
These maintenance sched-
ules should be designed
to meet the viscosity and
33
 Hydraulic Fluid
Recommendations

Viscosity and Cleanliness ISO

Guidelines Optimum Cleanliness
Product Line Minimum Range Maximum Requirements Comments
Heavy Duty Piston 10cSt 16 - 39 cSt 2158 cSt 18/13
Pumps and Motors (60 SUS) (80 - 180 SUS) (10,000 SUS)

Additional Notes:
•F
 luids too thick to flow
in cold weather start-ups
will cause pump cavita-
tion and possible dam-
age. Motor cavitation is
not a problem during cold
start-ups. Thick oil can
cause high case pres-
sures which in turn cause
shaft seal problems.
• If the natural color of the
fluid has become black it
is possible that an over-
heating problem exists.
• If the fluid becomes
milky, water contamina-
tion may be a problem.
•T
 ake fluid level reading
when the system is cold.
•C
 ontact your Eaton
representative if you have
specific questions about
the fluid requirements
of Eaton hydrostatic
components.

Biodegradable Oil Product Line Rating With Biodegradable Oil Comments

(Vegetable) Guidelines
Heavy Duty Piston 80% of normal pressure rating listed 82° C (180° F) max fluid temp (unit)
Pumps and Motors for mineral oils. 71° C (160° F) max fluid temp (reservoir)

Additional Notes:
•V
 iscosity and ISO cleanli-
ness requirements must
be maintained as outlined
on previous page.
•B
 ased on limited product
testing to date, no reduc-
tion in unit life is expect-
ed when operating at the
pressure ratings indicated
above.
•V
 egetable oil is mis-
cible with mineral oil.
However, only the
vegetable oil content is
biodegradable. Systems
being converted from
mineral oil to vegetable
oil should be repeatedly
flushed with vegetable oil
to ensure 100% biode-
gradability.
•S
 pecific vegetable oil
products may provide
normal unit life when
operating at pressure rat-
ings higher than those
indicated above.
•V
 egetable oils oxidize
more quickly than petro-
leum based hydraulic
fluid. Care must be taken
to maintain fluid tempera-
ture within specified lim-
its and to establish more
frequent fluid change
intervals.

34 eaton Series 2 Variable Displacement Piston Pump E-PUPI-MC004-E1 January 2010

Notes

eaton Series 2 Variable Displacement Piston Pump E-PUPI-MC004-E1 January 2010 35

Eaton
Hydraulics Group USA
14615 Lone Oak Road
Eden Prairie, MN 55344
USA
Tel: 952-937-9800
Fax: 952-294-7722
www.eaton.com/hydraulics
© 2010 Eaton Corporation
All Rights Reserved
Printed in USA
Document No. E-PUPI-MC004-E1
Supercedes E-PUPI-MC004-E
January 2010
Eaton Eaton
Hydraulics Group Europe Hydraulics Group Asia Pacific
Route de la Longeraie 7 Eaton Building
1110 Morges 4th Floor, No. 3 Lane 280 Linhong Rd.
Switzerland Changning District
Tel: +41 (0) 21 811 4600 Shanghai 200335
Fax: +41 (0) 21 811 4601 China
Tel: (+86 21) 5200 0099
Fax: (+86 21) 5200 0400