TMW 2600/21200 Medium Wave Transmitter S7HP: Diagnosis Help

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TMW 2600/21200

Medium Wave
Transmitter S7HP

Diagnosis help

37 414 544 106 G E 1 /13


Numéro / Number Doc. Rev. Langu. Page

Les informations contenues dans ce document sont confidentielles, sont la propriété de THALES et ne peuvent être diffusées sous
quelque forme que ce soit sans l’ accord préalable et écrit de THALES. 476361012. 18/05/20
Information contained is this document is confidential, is THALES property and cannot be disclosed in whatever form doc
without prior written authorization of THALES
TMW 2600
S7HP MW TRANSMITTERFAULT FINDING SHEETS

CONTENTS

Introduction 3
Description of Fault-Finding Sheets4
List of Fault-Finding Sheets 5

37 414 544 106 G E 2 /13


Numéro / Number Doc. Rev. Langu. Page

Les informations contenues dans ce document sont confidentielles, sont la propriété de THALES et ne peuvent être diffusées sous
quelque forme que ce soit sans l’ accord préalable et écrit de THALES. 476361012. 18/05/20
Information contained is this document is confidential, is THALES property and cannot be disclosed in whatever form doc
without prior written authorization of THALES
TMW 2600
S7HP MW TRANSMITTERFAULT FINDING SHEETS

Introduction
Fault-finding information for the complete transmitter can be found under Help in the data
on alarms and faults.
The information can be accessed in the log-book by clicking on the question mark to the left
of the relevant alarm or fault.
The information given is relatively abbreviated; more detailed information can be found in
the maintenance manual under the section devoted to Fault-Finding Sheets.
The alarm and fault system consists of loops which are connected to earth and fed by 24V
DC; a no-fault condition exists when the loop is short circuited. Generally speaking an LED
lights up under no-fault conditions and is extinguished when a fault exists (loop open-
circuited).
The faults are displayed as follows:
 Single-unit transmitter:
Alarm and fault conditions are displayed on the transmitter user interface or on a remote
monitor if installed.
 Multi-unit transmitter:
In the case of the amplifier unit, alarm and fault conditions are displayed on the amplifier
unit user interface and on the GESMUL monitor.
For the other units (Coupling system / Central control system .....), alarms and faults are
only displayed on the GESMUL monitor.

37 414 544 106 G E 3 /13


Numéro / Number Doc. Rev. Langu. Page

Les informations contenues dans ce document sont confidentielles, sont la propriété de THALES et ne peuvent être diffusées sous
quelque forme que ce soit sans l’ accord préalable et écrit de THALES. 476361012. 18/05/20
Information contained is this document is confidential, is THALES property and cannot be disclosed in whatever form doc
without prior written authorization of THALES
TMW 2600
S7HP MW TRANSMITTERFAULT FINDING SHEETS

Description of Fault-Finding Sheets


Each Fault-Finding Sheet refers to an individual fault condition and consists of two double-
sided sheets.
The name and type of the fault is given on the top part of the first page. Type A refers to an
alarm, while type 1 and type 2 are used for faults as follows : 1 is used for a fault condition
of short duration which is inputted to the fault counter whereas 2 is used for a permanent
fault condition which can shut down the amplifier unit or the transmitter.
There then follows a reference table with cells numbered 1 to 12, each of which correspond
to a block in the continuity diagram on page 4 (blocks are also numbered 1 to 12); each cell
also gives:
- the relevant electrical block diagram number.
- layout and circuit references for the component shown in the diagram.
Reference numbers for the relevant Line-Up (REG) Sheets, Remove / Re-Insert Sheets
(DMR) and Repair Sheets (REP) are given where necessary.
Page 2 contains information on the types of fault and how to fix them: This information
is given in paragraphs on the right hand side. The paragraph headings on the left are the
same on every sheet and are as follows:
 Source of fault signal: this gives the point at which a protection loop has become
open circuited thereby triggering fault or alarm signals.
 Most probable cause: describes the component at which the loop should be short
circuited.
 Other possible causes: gives other reasons for the appearance of the open circuit
when the circuit is not open at the source point described above. These can include faulty
processing cards and bad connections.
 Other fault indications: this describes other fault indications in addition to
messages on the user interface screen and on the Control System monitor; in most cases,
the LED described in §1 above is extinguished when a fault causes the protection loop to
open.
 Equipment to be used: this gives information on the test equipment necessary in
the fault-finding operation.
Finally under the heading Procedure, a description of the procedure to clear the fault is
given.
Sheets 3 and 4 contain continuity diagrams which show the routing of the loop circuit
through the various equipment units up to the GESBUS card including the position of the
above mentioned LED.
As mentioned above, the blocks (numbered 1 to 12) representing each unit in the continuity
circuit correspond to the numbered cells in the reference table on sheet 1.
It can hence be seen how these sheets facilitate the tracing of the protection loop circuits
for the whole transmitter.
Sheets 001 to 099 deal with the central control system, sheets 100 to 199 deal with
400 kW blocks. Sheet 200 deals with amplifier modules.
A list of the Fault-Finding Sheets is given on the following page (§ 3).
A list of drawings to be used in fault-finding operations is given in § 4; the drawings are
contained in a separate set of documentation.

37 414 544 106 G E 4 /13


Numéro / Number Doc. Rev. Langu. Page

Les informations contenues dans ce document sont confidentielles, sont la propriété de THALES et ne peuvent être diffusées sous
quelque forme que ce soit sans l’ accord préalable et écrit de THALES. 476361012. 18/05/20
Information contained is this document is confidential, is THALES property and cannot be disclosed in whatever form doc
without prior written authorization of THALES
TMW 2600
S7HP MW TRANSMITTERFAULT FINDING SHEETS

List of Fault-Finding Sheets

Sheet N° Fault Amplifier Transmitter

Unit
001C Inverter Magneto-thermal Protection / 2 X

002C Resistor Magneto-thermal Protection / 2 X


230 V Not Backed up Magneto-thermal Protection
003C X
/2
004C 230 V Permanent Magneto-thermal Protection / 2 X

005C Primary Magneto-thermal Protection / 2 X

006C Ventilation Magneto-thermal Protection / 2 X

007B Pump 1 Magneto-thermal Protection / A X

008B Pump 2 Magneto-thermal Protection / A X

009C Main Magneto-thermal Protection / 2 X

010B Heat Exchanger Magneto-thermal Protection / 2 X

011C Changeover Switch Magneto-thermal Protection / A X

012C Magneto-thermal Protection Changeover Aerial / A X

013C Emergency Shutdown / 2 X

014C Charge Fault / 2 X

015B Fuse Blow / 2 X

016B Breaker Openned / 2 X

017C Feeder Earthing / 2 X

018C Cell Earthing / 2 X

019C Antenna Safety / 2 X

37 414 544 106 G E 5 /13


Numéro / Number Doc. Rev. Langu. Page

Les informations contenues dans ce document sont confidentielles, sont la propriété de THALES et ne peuvent être diffusées sous
quelque forme que ce soit sans l’ accord préalable et écrit de THALES. 476361012. 18/05/20
Information contained is this document is confidential, is THALES property and cannot be disclosed in whatever form doc
without prior written authorization of THALES
TMW 2600
S7HP MW TRANSMITTERFAULT FINDING SHEETS

Sheet N° Fault Amplifier Transmitter


Unit
020B External Fault / 2 X

021B Power Transformer Temperature Fault / 2 X

022B Return Water Temperature Fault / 2 X

023C Coupling Unit Air Pressure Fault / 2 X

024B Water Pressure Fault / 2 X

025B Water Flow Rate Fault / 2 X

027A Coupling Integrator Fault / 2 X

028A Amplifier Block 1 Condition Fault / 2 X

029A Amplifier Block 2 Condition Fault / 2 X

030A Amplifier Block 3 Condition Fault / 2 X

031C Changeover Switch C3 / L1 Position Fault / 2 X

032C BA3 Changeover Switch Position Fault / 2 X

033C BA2 Changeover Switch Position Fault / 2 X

034C BA1 Changeover Switch Position Fault / 2 X

035B Antenna Changeover Switch Position Fault / 2 X

037C Output Coupling Flash / 1 X

038C Input Coupling Flash / 1 X

039B Reserve Flash Cell Fault / 1 X

040B External Flash Cell Fault / 1 X

041C VSWR Security Fault / 1 X

042B Pilot Fault /1 X

043A Oil level fault /2 X

37 414 544 106 G E 6 /13


Numéro / Number Doc. Rev. Langu. Page

Les informations contenues dans ce document sont confidentielles, sont la propriété de THALES et ne peuvent être diffusées sous
quelque forme que ce soit sans l’ accord préalable et écrit de THALES. 476361012. 18/05/20
Information contained is this document is confidential, is THALES property and cannot be disclosed in whatever form doc
without prior written authorization of THALES
TMW 2600
S7HP MW TRANSMITTERFAULT FINDING SHEETS

Sheet N° Fault Amplifier Transmitter

Unit
044A Oil pressure fault / 2 X

045B Transformer Temperature Alarm / A X

046B Pump 1 Alarm / A X

047B Pump 2 Alarm / A X

048C True Antenna Power limitation / A X

049C Dummy Antenna Power limitation / A X

050C Group Power limitation 2 / A X

051C Group Power limitation 1 / A X

052C BA1 Fault / A X

053C BA2 Fault / A X

054B BA3 Fault / A X

055C External Locking / A X

056C Load Safety / 2 X

057C Dummy Load Safety / 2 X


BA1 Changeover switch
058C X
magneto-thermal protection / A
BA2 Changeover switch
059C X
magneto-thermal protection / A
BA3 Changeover switch
060C X
magneto-thermal protection / A
061C Low Voltage Missing / 2 X

062A VSWR power limitation / A X

063A GPS out of order / A X

37 414 544 106 G E 7 /13


Numéro / Number Doc. Rev. Langu. Page

Les informations contenues dans ce document sont confidentielles, sont la propriété de THALES et ne peuvent être diffusées sous
quelque forme que ce soit sans l’ accord préalable et écrit de THALES. 476361012. 18/05/20
Information contained is this document is confidential, is THALES property and cannot be disclosed in whatever form doc
without prior written authorization of THALES
TMW 2600
S7HP MW TRANSMITTERFAULT FINDING SHEETS

Sheet N° Fault Amplifier Transmitter

Unit
064A Pilot alarm / A X

065A Coupling air pressure alarm / A X

066A THALES-BM License not valid / 2 X

067A Free X

058A Free X

069A Free X

070A Free X

100C Emergency Shutdown / 2 X

101C Fan Protection System / 2 X

102A Pump protection / 2 X

103C Overheating in Transformer Windings / 2 X

104A Transformer pressure fault / 2 X

105C Overheating in Main Rectifier / 2 X

106C Overheating in -Vint Rectifier / 2 X

107A Heat exchanger protection fault / 2

108C -Vint Power supply Protection System fault / 2 X

109C Auxiliary Power supply Protection System fault / 2 X

110C Auxiliary Rectifier Protection System fault / 2 X

111C External Fault / 2 X

112A Transformer level fault / 2 X

113C Main Amplifier power supply earthing / 2 X

37 414 544 106 G E 8 /13


Numéro / Number Doc. Rev. Langu. Page

Les informations contenues dans ce document sont confidentielles, sont la propriété de THALES et ne peuvent être diffusées sous
quelque forme que ce soit sans l’ accord préalable et écrit de THALES. 476361012. 18/05/20
Information contained is this document is confidential, is THALES property and cannot be disclosed in whatever form doc
without prior written authorization of THALES
TMW 2600
S7HP MW TRANSMITTERFAULT FINDING SHEETS

Sheet N° Fault Amplifier Transmitter

Unit
114C Feeder earthing / 2 X

115C -Vint Power Supply Missing / 2 X

116C Faulty Transformer Protection Unit Box / 2 X

117C -Vint Rectifier Protection System fault / 2 X

118C System locked / 2 X

119C Dummy Antenna Protection System / 2 X

120A Load safety / 2 X

121D MV Mains Fuse Blown / 2 X

122C MV Mains Locking / 2 X

123C Exciter Mains Supply Protection System / 2 X

124C LV Mains Monitoring Unit Protection system / 2 X

125C AmplifierPower Supply Rectifier Protection / 2 X

126C Water Pressure fault / 2 X

127C Mains Breaker openned / 2 X

128C Pump Outlet Water Temperature / 2 X

129C Air Temperature / 2 X

130C Antenna Protection System / 2 X

131B Frequency Faulty / 2 X

132A Too many faulty Modules / 2 X

133A Output Bloc Water Temperature / 2 X

134A Integrator Fault / 2 X

135A Communication with Coding board lost / 2 X

37 414 544 106 G E 9 /13


Numéro / Number Doc. Rev. Langu. Page

Les informations contenues dans ce document sont confidentielles, sont la propriété de THALES et ne peuvent être diffusées sous
quelque forme que ce soit sans l’ accord préalable et écrit de THALES. 476361012. 18/05/20
Information contained is this document is confidential, is THALES property and cannot be disclosed in whatever form doc
without prior written authorization of THALES
TMW 2600
S7HP MW TRANSMITTERFAULT FINDING SHEETS

Sheet N° Fault Amplifier Transmitter

Unit
136C Loss of Air Pressure / 2 X

137C Loss of Water Flow / 2 X

138C RF Output Signal Missing / 2 X

139C Faulty Pressure Switch / 2 X

140A Ultime Board Protection Fault X

141C 330 V Power Supply Breaker Openned / 2 X

142C Auxiliary Power Supply Breaker Openned / 2 X

143C Capacitor discharge Relay not energized / 2 X

144A Vestigial 330 V power supply still present / 2 X

145C Contactor of 330 V Power Supply closed / 2 X

146C Contactor of Auxiliary Power Supply closed / 2 X

147C Capacitor discharge Relay closed / 2 X

148A No Amplifier Main Power Supply / 2 X

149A Amplifier Main Power Supply Too Low/ 2 X

150C Right Matching Input Flash/ 1 X

151C Left Matching Input Flash / 1 X

152C Matching Output Flash / 1 X

153C Fast RF Detection Fault / 1 X

154C Right Channel input Overload RF Current / 1 X

155C Left Channel input Overload RF Current / 1 X

156C External Flash / 1 X

157C Right Channel Phase Fault / 1 X

37 414 544 106 G E 10 /13


Numéro / Number Doc. Rev. Langu. Page

Les informations contenues dans ce document sont confidentielles, sont la propriété de THALES et ne peuvent être diffusées sous
quelque forme que ce soit sans l’ accord préalable et écrit de THALES. 476361012. 18/05/20
Information contained is this document is confidential, is THALES property and cannot be disclosed in whatever form doc
without prior written authorization of THALES
TMW 2600
S7HP MW TRANSMITTERFAULT FINDING SHEETS

Sheet N° Fault Amplifier Transmitter

Unit
158C Left Channel Phase Fault / 1 X

159C 330 volts DC supply voltage too high / 2 X

160C 330 volts DC supply current too high / 2 X

161C SWR greater than Threshold Value / 1 X

162C GESMUL Locking / 2 X

163C Interchannel Locking 1 / 2 X

164C Interchannel Locking 2 / 2 X

165C External Locking circuit / 2 X

166B Coupling Safety / 2

168C Standby Generator Level 1 Power Drop / A X

169C Standby Generator Level 2 Power Drop / A X

170C Power Drop due to Dummy Antenna / A X

171C Power Drop due to Antenna / A X

174A Water Temperature Alarm / A X

175C Transformer Temperature Alarm / A X

176C Main Rectifier Temperature alarm / A X

177C -Vint Rectifier Temperature alarm / A X


Level 1 Power Drop due to Standby Generator
179A X
Operation / A
Level 2 Power Drop due to Standby Generator
180A X
Operation / A
181A Power Drop due to Antenna Connection / A X

182A Power Drop due to Dummy Antenna Connection / A X

37 414 544 106 G E 11 /13


Numéro / Number Doc. Rev. Langu. Page

Les informations contenues dans ce document sont confidentielles, sont la propriété de THALES et ne peuvent être diffusées sous
quelque forme que ce soit sans l’ accord préalable et écrit de THALES. 476361012. 18/05/20
Information contained is this document is confidential, is THALES property and cannot be disclosed in whatever form doc
without prior written authorization of THALES
TMW 2600
S7HP MW TRANSMITTERFAULT FINDING SHEETS

Sheet N° Fault Amplifier Transmitter

Unit
183A Power Drop due to Module Fault / A X

184A Power Drop due to VSWR / A X

185B Coupling Communication interrupted / A X

186C Fault on Incoming 3 Phase 410 Volts Mains Supply X

187A Limitation Power by GESMUL/A X

188A Fast VSWR Fault / 1 X

189A Audio Modulation Level Too Low / 2 X

190A THALES-BM License not valid / 2 X

191A Synchronisation Fault / 1 X

192A Fast Fault Module Detection / 1 X

193A Free X

194A Free X

195A Free X

196A Free X

197A Free X

198A Free X

199A Free X

200A Module N°XX Faulty X

37 414 544 106 G E 12 /13


Numéro / Number Doc. Rev. Langu. Page

Les informations contenues dans ce document sont confidentielles, sont la propriété de THALES et ne peuvent être diffusées sous
quelque forme que ce soit sans l’ accord préalable et écrit de THALES. 476361012. 18/05/20
Information contained is this document is confidential, is THALES property and cannot be disclosed in whatever form doc
without prior written authorization of THALES
TMW 2600
S7HP MW TRANSMITTERFAULT FINDING SHEETS

List of Drawings

Central Control System

Diagram
Type Format Sheets Rev Heading
No.
45655216 60 3 1 C Station block diagram
4683911A 30 3 9 B BAC Rack
45655226 30 1 7 A DHAMRAI Station Wiring
466143BA 30 3 1 B Hydraulic Rack
45655223 30 0 1 A DHAMRAI station hydraulic circuit
4684212A 30 1 3 D GESMUL Interconnection Board
4683546A 30 2 2 D Coupling Electric Interconnection
4683521A 30 1 1 F GESMUL Electric Interconnection

400 kW Block

Diagram
Type Format Sheets Rev Heading
No.
4683497A 30 1 2 L Electric Interconnection
4683523C 30 3 7 E Power Supply Rack
4683512B 30 3 1 C Matching Circuit
4683791A 30 1 3 D GESMOD Mother Board
4683504B 30 3 4 G Electrotechnical Rack
4684222A 30 1 1 G Electric Interconnection

37 414 544 106 G E 13 /13


Numéro / Number Doc. Rev. Langu. Page

Les informations contenues dans ce document sont confidentielles, sont la propriété de THALES et ne peuvent être diffusées sous
quelque forme que ce soit sans l’ accord préalable et écrit de THALES. 476361012. 18/05/20
Information contained is this document is confidential, is THALES property and cannot be disclosed in whatever form doc
without prior written authorization of THALES

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