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UL 1203

STANDARD FOR SAFETY

Explosion-Proof and Dust-Ignition-Proof


Electrical Equipment for Use in
Hazardous (Classified) Locations
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UL Standard for Safety for Explosion-Proof and Dust-Ignition-Proof Electrical Equipment for Use in
Hazardous (Classified) Locations, UL 1203

Fifth Edition, Dated November 22, 2013

Summary of Topics

This revision to ANSI/UL 1203 dated January 30, 2020 includes the following changes in
requirements:

– Revisions to include +60°C and -60°C explosion testing with test factors using
precompression explosion testing equipment; 1.6, 21.29, 21.29A, 21.29B, Table 21.3A, Table
22.1, Section 22A, SB1.29, SB1.29A, SB1.29B, and Table SB1.6.

– Clarification of thread requirements in Table 10.2.

Text that has been changed in any manner or impacted by UL's electronic publishing system is marked
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with a vertical line in the margin.

The new and revised requirements are substantially in accordance with Proposal(s) on this subject dated
August 30, 2019, November 1, 2019, and November 15, 2019.

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or
transmitted in any form by any means, electronic, mechanical photocopying, recording, or otherwise
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NOVEMBER 22, 2013
(Title Page Reprinted: January 30, 2020)

ANSI/UL 1203- 2020 i

UL 1203

Standard for Explosion-Proof and Dust-Ignition-Proof Electrical Equipment

for Use in Hazardous (Classified) Locations

First Edition – January, 1987


Second Edition – July, 1994
Third Edition – September, 2000
Fourth Edition – September, 2006

Fifth Edition

November 22, 2013

This ANSI/UL Standard for Safety consists of the Fifth edition including revisions
through January 30, 2020.
i

The most recent designation of ANSI/UL 1203 as an American National Standard


(ANSI) occurred on January 30, 2020. ANSI approval for a standard does not
i

include the Cover Page, Transmittal Pages, and Title Page.

Comments or proposals for revisions on any part of the Standard may be


submitted to UL at any time. Proposals should be submitted via a Proposal
Request in UL's On-Line Collaborative Standards Development System (CSDS)
at https://csds.ul.com.

UL's Standards for Safety are copyrighted by UL. Neither a printed nor electronic
copy of a Standard should be altered in any way. All of UL's Standards and all
copyrights, ownerships, and rights regarding those Standards shall remain the
sole and exclusive property of UL.

COPYRIGHT © I2020 UNDERWRITERS LABORATORIES INC.

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CONTENTS

INTRODUCTION.............................................................................................................................. 11

1 Scope ................................................................................................................................ 11
2 Components ........................................................................................................................ 11
3 Units of Measurement .......................................................................................................... 11
4 Undated References ............................................................................................................12
5 Enclosure Types .................................................................................................................12
6 Class I, Zone and Group Equivalency ...................................................................................12
6.1 Class I, Zone 1, Group IIA.........................................................................................12
6.2 Class I, Zone 1, Group IIB.........................................................................................12
6.3 Class I, Zone 1, Group IIC ........................................................................................12
6.4 Zone 20 and Zone 21 ...............................................................................................12
7 Glossary..............................................................................................................................12

PART I – EXPLOSION-PROOF EQUIPMENT ....................................................................................13

CONSTRUCTION ............................................................................................................................13

8 Enclosure Material ..............................................................................................................13


9 Enclosure Thickness ............................................................................................................14
10 Joints in Enclosures ...........................................................................................................15
10.1 General .................................................................................................................15
10.2 Cemented joints.....................................................................................................15
10.3 Joints with flamepaths Class I, Groups A, B, C, and D...............................................16
10.4 Class I, Groups C and D locations ...........................................................................17
10.5 Class I, Group B locations......................................................................................22
10.6 Threaded Joints .....................................................................................................23
11 Shaft Openings .................................................................................................................25
11.1 General .................................................................................................................25
11.2 Non-rotating shafts and shafts rotating at a speed of less than 100 rpm ......................25
11.3 Shafts rotating at a speed of 100 rpm or more...........................................................26
12 Holes in Enclosures............................................................................................................28
13 Drain and Breather Fittings in Enclosures.............................................................................29
14 Supply Connections ...........................................................................................................29
14.1 Fixed equipment conduit and cable entries...............................................................29
14.2 Cord-connected portable equipment........................................................................34
15 Protection Against Corrosion...............................................................................................37
16 Materials Applied to Joint Surfaces .....................................................................................38
17 Devices Having Coated Threaded Joint Surfaces ................................................................39
18 Porosity in Enclosure Materials ...........................................................................................39
19 Polymeric Enclosures ........................................................................................................39

PERFORMANCE .............................................................................................................................40

20 Temperature Test ...............................................................................................................40


21 Explosion Tests .................................................................................................................40
22 Hydrostatic Pressure Test ..................................................................................................46
22A Dynamic Pressure Test.....................................................................................................47
23 UL COPYRIGHTED
Leakage Test on Factory-Installed MATERIAL –
Conduit Seals..................................................................47
24 NOT AUTHORIZED
Rust-Resistance FOR FURTHER REPRODUCTION OR
Test .........................................................................................................48
25 Tests DISTRIBUTION
for Glass Parts ..........................................................................................................48
WITHOUT PERMISSION FROM UL
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25.1 Thermal-shock test.................................................................................................48


25.2 Impact test.............................................................................................................48
26 Secureness Test on Supply Connection Hubs ......................................................................48
27 Tests on Joint Gaskets .......................................................................................................48
28 Electrical-Resistance Test ..................................................................................................49
28.1 Grounding-continuity of cord-connected equipment ..................................................49
28.2 Equipment having coated threaded joint surfaces or conduit openings .......................49
29 Accelerated Aging Test on Bushings ...................................................................................49
30 Strain-Relief Test ...............................................................................................................49
31 Rough-Usage Test .............................................................................................................50
32 Drop Test...........................................................................................................................50
33 Non-Metallic Enclosure Materials Tests ...............................................................................50
33.1 General .................................................................................................................50
33.2 Chemical compatibility by material samples .............................................................51
33.3 Chemical compatibility by complete end product tests...............................................52
33.4 Test for accumulation of static electricity ..................................................................53
34 Chemical Resistance Tests on Sealing and Cementing Compounds ......................................54

PART II – DUST-IGNITION-PROOF EQUIPMENT..............................................................................56

CONSTRUCTION ............................................................................................................................56

35 Enclosure ..........................................................................................................................56
35.1 General .................................................................................................................56
35.2 Material .................................................................................................................56
35.3 Thickness..............................................................................................................57
36 Joints in Enclosures ...........................................................................................................57
37 Shaft Openings ..................................................................................................................58
38 Holes in Enclosures............................................................................................................59
39 Drain and Breather Fittings in Enclosures.............................................................................60
40 Supply Connections ...........................................................................................................60
40.1 Fixed equipment ....................................................................................................60
40.2 Cord-connected portable equipment........................................................................62
41 Protection Against Corrosion...............................................................................................62
41.1 General .................................................................................................................62
41.2 Physical properties.................................................................................................63
41.3 Accelerated air-oven aging test ...............................................................................63
41.4 Compression set....................................................................................................64
41.5 Identification ..........................................................................................................65

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42 Materials Applied to Joint Surfaces ......................................................................................66

PERFORMANCE .............................................................................................................................66

43 Dust-Penetration Test .........................................................................................................66


44 Temperature Test with Dust Blanket.....................................................................................67
45 Polymeric Enclosure Tests ..................................................................................................68
46 Leakage Test on Factory-Installed Conduit Seals..................................................................69
47 Rust-Resistance Test .........................................................................................................69
48 Tests for Glass Parts ..........................................................................................................69
49 Secureness Test on Conduit Hubs.......................................................................................69
50 Tests on Joint Gaskets........................................................................................................69
51 Electrical-Resistance Test...................................................................................................69
52 ULon
Accelerated-Aging Test COPYRIGHTED MATERIAL –
Bushings....................................................................................69
53 NOT AUTHORIZED
Strain-Relief FOR FURTHER REPRODUCTION OR
Test................................................................................................................69
54 Rough-Usage Test .............................................................................................................69
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55 Drop Test...........................................................................................................................69
56 Diaphragm Endurance Test.................................................................................................70
57 Test for Secureness of Conduit Hubs ...................................................................................70
57.1 General .................................................................................................................70
57.2 Pullout...................................................................................................................70
57.3 Bending.................................................................................................................70

PART III – MANUFACTURING AND PRODUCTION TESTS ...............................................................71

58 Bonding Test on Cord-Connected Equipment ......................................................................71


59 Hydrostatic Pressure Test ...................................................................................................71

PART IV – MARKINGS.....................................................................................................................72

60 Details...............................................................................................................................72

PART V – INDUSTRIAL CONTROL EQUIPMENT..............................................................................75

61 General .............................................................................................................................75

CONSTRUCTION ............................................................................................................................76

62 Holes in Enclosures............................................................................................................76

PERFORMANCE .............................................................................................................................76

63 No-Load Endurance Test ....................................................................................................76

MARKINGS .....................................................................................................................................77

64 Details...............................................................................................................................77

PART VI – SWITCHES .....................................................................................................................77

65 General .............................................................................................................................77

CONSTRUCTION ............................................................................................................................78

66 Enclosure Thickness ..........................................................................................................78


67 Mounting of Switch Mechanism ...........................................................................................78
68 Spacings ...........................................................................................................................78
69 Insulating Barrier or Liner....................................................................................................78

RATINGS ........................................................................................................................................79

70 General .............................................................................................................................79

MARKING .......................................................................................................................................80

71 Details...............................................................................................................................80
UL COPYRIGHTED MATERIAL –
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CIRCUIT FOR FURTHER REPRODUCTION OR
BREAKERS .....................................................................................................80
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72 General .............................................................................................................................80

CONSTRUCTION ............................................................................................................................81

73 General ............................................................................................................................81
74 Wiring Space .....................................................................................................................81

MARKINGS .....................................................................................................................................86

75 Details...............................................................................................................................86

PART VIII – OUTLET BOXES AND FITTINGS ...................................................................................88

76 General .............................................................................................................................88
77 Material Thickness .............................................................................................................88
78 Supply Connections for Class I Locations.............................................................................89
79 Supply Connections for Class II Locations............................................................................89
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80 Fitting for Mineral Insulated Cable .......................................................................................89


81 Conduit Fittings for Sealing .................................................................................................89
82 Flexible Fittings..................................................................................................................90
83 Mineral Insulated Cable Fittings ..........................................................................................90
84 Cord Connectors for Mobile or Portable Equipment ..............................................................90
84.1 General .................................................................................................................90
84.2 Terminal enclosure .................................................................................................90
84.3 Insulating bases.....................................................................................................91
84.4 Live parts ..............................................................................................................92
84.5 Grounding .............................................................................................................92
84.6 Terminals ..............................................................................................................92
84.7 Leads....................................................................................................................94
84.8 Spacings ...............................................................................................................94
84.9 Insulating barrier or liner .........................................................................................94
84.10 Seal ....................................................................................................................95
84.11 Packing gland ......................................................................................................95
84.12 Cord clamp ..........................................................................................................96
84.13 Securement of threaded engagements ..................................................................96
84.14 External metal parts .............................................................................................96

PERFORMANCE .............................................................................................................................96

85 Explosion Test ...................................................................................................................96


86 Hydrostatic Pressure Test ...................................................................................................98
87 Dust Penetration Test ....................................................................................................... 100
88 Leakage of Sealing Fittings Test ........................................................................................ 100
89 High Humidity Tests.......................................................................................................... 101
90 Leakage of Mineral Insulated Cable Fittings Test ................................................................ 101
91 Electrical Resistance Test ................................................................................................. 101
91.1 Flexible fittings..................................................................................................... 101
91.2 Boxes or fittings having coated threaded joint surfaces ........................................... 101
92 Arcing Test ...................................................................................................................... 102
93 Bending Test.................................................................................................................... 102
94 Vibration Test................................................................................................................... 103
95 Endurance Load at UL Elevated Temperature Test...................................................................
COPYRIGHTED MATERIAL – 103
96 Tension Test .................................................................................................................... 104
97 NOT
Moist AUTHORIZED
Ammonia-Air Stress Cracking FORTest............................................................................
FURTHER REPRODUCTION OR 104
98 DISTRIBUTION
Accelerated Aging of Bushing WITHOUT PERMISSION FROM UL
Test .................................................................................... 104

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99 Cord Pull Test .................................................................................................................. 105


100 Solvent and Water Condensate Exposure Test ................................................................. 105
101 Secureness of Conduit Hubs Test .................................................................................... 106
102 Markings ....................................................................................................................... 106

PART IX – RECEPTACLE-PLUG COMBINATIONS ......................................................................... 109

INTRODUCTION............................................................................................................................ 109

103 General ......................................................................................................................... 109

CONSTRUCTION .......................................................................................................................... 109

104 General ........................................................................................................................ 109


105 Material ......................................................................................................................... 109
106 Live Parts ...................................................................................................................... 110
107 Grounding ..................................................................................................................... 110
108 Supply Connection ......................................................................................................... 111
108.1 Receptacle ........................................................................................................ 111
108.2 Plug .................................................................................................................. 111
108.3 Plug and receptacle............................................................................................ 111
109 Receptacle Employing Interlocking Switch or Circuit Breaker ............................................. 113
110 Contact and Blade Exposure ........................................................................................... 114
111 Spacings........................................................................................................................ 116
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112 Assembly....................................................................................................................... 117

PLUG ............................................................................................................................................ 117

113 General ......................................................................................................................... 117


114 Enclosure ...................................................................................................................... 117
115 Strain Relief ................................................................................................................... 118
116 Bushings........................................................................................................................ 118
117 Enclosure – Material ....................................................................................................... 118
118 Seal Between Electrical Enclosure and Receptacle Contacts ............................................. 118
119 Bonding ......................................................................................................................... 119

PLUG AND RECEPTACLE FOR FLAMMABLE ANESTHETIZING LOCATIONS ............................... 119

120 General ......................................................................................................................... 119

PERFORMANCE ........................................................................................................................... 121

121 General ......................................................................................................................... 121


122 Overload Test................................................................................................................. 122
123 Normal Temperature Test................................................................................................ 123
124 Strain-Relief Test............................................................................................................ 125
125 No-Load Endurance Test ................................................................................................ 125
126 Full-Load Endurance Test ............................................................................................... 125
127 Test for Arc-Sustaining in the Presence of Explosive Atmospheres..................................... 126
128 Overload Test in the Presence of Explosive Atmospheres.................................................. 127
129 Test for Arcing in the Presence of Grain Dust-Air Atmospheres .......................................... 127
130 Watertightness Test UL COPYRIGHTED MATERIAL –
........................................................................................................ 127
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MARKINGS ................................................................................................................................... 128

131 Details........................................................................................................................... 128

PART X – ELECTRICALLY OPERATED VALVES ............................................................................ 129

132 General ......................................................................................................................... 129

CONSTRUCTION .......................................................................................................................... 129

133 Enclosure Thickness ...................................................................................................... 129

PERFORMANCE ........................................................................................................................... 129

134 General ......................................................................................................................... 129


135 Temperature Test ........................................................................................................... 130
136 Burnout Test .................................................................................................................. 131

MARKINGS ................................................................................................................................... 132

137 General ......................................................................................................................... 132


138 Installation Instructions ................................................................................................... 133

PART XI – TESTS ON POLYMERIC VALVE ENCLOSURES............................................................. 133

139 General ......................................................................................................................... 133


140 Explosion Tests .............................................................................................................. 133
141 Hydrostatic Pressure Test ............................................................................................... 133
142 Conduit Connection Tests ............................................................................................... 134
143 Impact Tests .................................................................................................................. 134
144 Thermal Cycling Test ...................................................................................................... 135
145 Thermal Shock Test........................................................................................................ 135

TESTS ON ENCLOSURES FOR CLASS II VALVES ........................................................................ 135

146 General ......................................................................................................................... 135


147 Test for Accumulation of Static Electricity ......................................................................... 136
148 Dust-Penetration Test ..................................................................................................... 136
149 Connection Tests............................................................................................................ 136
150 Impact Tests .................................................................................................................. 136
151 Thermal Cycling Test ...................................................................................................... 136
152 Thermal Shock Test........................................................................................................ 137

SUPPLEMENT SA – ALTERNATE JOINTS IN ENCLOSURES......................................................... 139

SA1 General ........................................................................................................................ 139


SA2 Cemented Joints ........................................................................................................... 139
SA3 Joints with Flamepaths Class I, Groups A, B, C, and D ..................................................... 139
SA4 Labyrinth Joints Groups A, B, C, and D ........................................................................... 140
SA5 Threaded Joints ............................................................................................................ 140
SA5.1 General – Class I, Groups A, B, C, and D ............................................................ 140
UL COPYRIGHTED MATERIAL –
SA5.2 Class I, Groups A and B ..................................................................................... 140
NOT AUTHORIZED
SA5.3 Class I, Groups C, and FOR FURTHER REPRODUCTION OR
D.................................................................................... 141
DISTRIBUTION
SA6 Joints with Flamepaths: Class WITHOUT
I, Groups A, B, PERMISSION FROM UL
C, and D ...................................................
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141

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SUPPLEMENT SB – ALTERNATIVE EXPLOSION TESTS............................................................... 149

SB1 Explosion Tests ............................................................................................................. 149

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INTRODUCTION

1 Scope

1.1 These requirements cover explosion-proof and dust-ignition-proof electrical equipment for
installation and use in hazardous (classified) locations, Class I, Division 1, Groups A, B, C, and D, and
Class II, Division 1, Groups E, F, and G, in accordance with the National Electrical Code, NFPA 70.

1.2 These requirements also cover explosion-proof electrical equipment for installation and use in Class
I, Zone 1, Groups IIA, IIB, and IIC hazardous (classified) locations and dust-ignition-proof equipment for
use in Zone 20, 21, and 22 locations.

1.3 These requirements also cover explosion-proof electrical equipment that has been investigated for
use in one or more specific gas or vapor atmospheres with or without additional Class I Groups. See 60.6.

1.4 These requirements do not cover equipment for use in hazardous (classified) locations specifically
covered in a separate standard.

1.5 Deleted.

1.6 These requirements cover equipment for use under the following atmospheric conditions:

a) A minimum ambient temperature of minus 60°C (minus 76°F);


i i

b) An oxygen concentration not greater than 21 percent by volume; and

c) A nominal barometric pressure of one atmosphere.

1.7 Equipment covered by this standard shall also comply with the applicable requirements for similar
equipment for use in ordinary unclassified locations.

2 Components

2.1 Except as indicated in 2.2, a component of a product covered by this Standard shall comply with the
requirements for that component.

2.2 A component is not required to comply with a specific requirement that:

a) Involves a feature or characteristic not required in the application of the component in the
product covered by this standard, or

b) Is superseded by a requirement in this standard.

2.3 A component shall be used in accordance with its rating established for the intended conditions of
use.

2.4 Specific components are incomplete in construction features or restricted in performance


capabilities. Such components are intended for use only under limited conditions, such as certain
temperatures not exceeding specified limits, and shall be used only under those specific conditions.
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3 Units of Measurement
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3.1 Values AUTHORIZED
stated FOR
without parentheses FURTHER
are the requirement. REPRODUCTION
Values in parentheses areOR
explanatory or
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approximate information.

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4 Undated References

4.1 Any undated reference to a code or standard appearing in the requirements of this standard shall be
interpreted as referring to the latest edition of that code or standard.

5 Enclosure Types

5.1 An enclosure that is intended for use in other environmental conditions shall also comply with the
applicable requirements for each enclosure type, for example Type 3, 4X, or 6, specified in the Standard
for Enclosures for Electrical Equipment, Environmental Considerations, UL 50E.

5.2 A Type 3, 3R, 3S, 4, 4X, 6, or 6P enclosure is not prohibited from being marked "Raintight" when no
water enters the enclosure or "Rainproof" when no water enters the enclosure at a point higher than the
lowest live part. Compliance with these requirements shall be determined by the applicable tests in the
Standard for Enclosures for Electrical Equipment, Environmental Considerations, UL 50E.

6 Class I, Zone and Group Equivalency

6.1 Class I, Zone 1, Group IIA

6.1.1 Explosion-proof electrical equipment intended to be marked in accordance with 60.4 shall comply
with all the requirements for explosion-proof electrical equipment for use in Class I, Group D hazardous
(classified) locations.

6.2 Class I, Zone 1, Group IIB

6.2.1 Explosion-proof electrical equipment intended to be marked in accordance with 60.5 shall comply
with all the requirements for explosion-proof electrical equipment for use in Class I, Group C hazardous
(classified) locations.

6.3 Class I, Zone 1, Group IIC

6.3.1 Explosion-proof electrical equipment intended to be marked in accordance with 60.7 shall comply
with all the requirements for explosion-proof electrical equipment for use in both Class I, Group A and
Class I, Group B hazardous (classified) locations.

6.4 Zone 20 and Zone 21

6.4.1 Dust-ignition-proof electrical equipment intended to be marked in accordance with 60.10 shall
comply with all the requirements for dust-ignition-proof electrical equipment for use in Class II, Division 1
hazardous (classified) locations.

7 Glossary

7.1 For the purpose of this Standard, the following definitions apply.
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7.2 AXIAL JOINT SECTION – The portion of a flat, labyrinth, or rabbet joint that is parallel to the axis of
the parts forming the joint.

7.3 CEMENTED JOINT – A joint which relies upon a cement or other similar compound to prevent the
UL COPYRIGHTED MATERIAL –
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forming the NOT AUTHORIZED
joint, such that no flamepathFOR
exists. FURTHER REPRODUCTION
Intended for joints which are not disturbed OR
after assembly.
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