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Standard For Safety
Standard For Safety
UL Standard for Safety for Explosion-Proof and Dust-Ignition-Proof Electrical Equipment for Use in
Hazardous (Classified) Locations, UL 1203
Summary of Topics
This revision to ANSI/UL 1203 dated January 30, 2020 includes the following changes in
requirements:
– Revisions to include +60°C and -60°C explosion testing with test factors using
precompression explosion testing equipment; 1.6, 21.29, 21.29A, 21.29B, Table 21.3A, Table
22.1, Section 22A, SB1.29, SB1.29A, SB1.29B, and Table SB1.6.
Text that has been changed in any manner or impacted by UL's electronic publishing system is marked
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The new and revised requirements are substantially in accordance with Proposal(s) on this subject dated
August 30, 2019, November 1, 2019, and November 15, 2019.
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or
transmitted in any form by any means, electronic, mechanical photocopying, recording, or otherwise
without prior permission of UL.
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not limited to, the implied warranties of merchantability or fitness for any purpose.
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UL 1203
Fifth Edition
This ANSI/UL Standard for Safety consists of the Fifth edition including revisions
through January 30, 2020.
i
UL's Standards for Safety are copyrighted by UL. Neither a printed nor electronic
copy of a Standard should be altered in any way. All of UL's Standards and all
copyrights, ownerships, and rights regarding those Standards shall remain the
sole and exclusive property of UL.
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CONTENTS
INTRODUCTION.............................................................................................................................. 11
1 Scope ................................................................................................................................ 11
2 Components ........................................................................................................................ 11
3 Units of Measurement .......................................................................................................... 11
4 Undated References ............................................................................................................12
5 Enclosure Types .................................................................................................................12
6 Class I, Zone and Group Equivalency ...................................................................................12
6.1 Class I, Zone 1, Group IIA.........................................................................................12
6.2 Class I, Zone 1, Group IIB.........................................................................................12
6.3 Class I, Zone 1, Group IIC ........................................................................................12
6.4 Zone 20 and Zone 21 ...............................................................................................12
7 Glossary..............................................................................................................................12
CONSTRUCTION ............................................................................................................................13
PERFORMANCE .............................................................................................................................40
CONSTRUCTION ............................................................................................................................56
35 Enclosure ..........................................................................................................................56
35.1 General .................................................................................................................56
35.2 Material .................................................................................................................56
35.3 Thickness..............................................................................................................57
36 Joints in Enclosures ...........................................................................................................57
37 Shaft Openings ..................................................................................................................58
38 Holes in Enclosures............................................................................................................59
39 Drain and Breather Fittings in Enclosures.............................................................................60
40 Supply Connections ...........................................................................................................60
40.1 Fixed equipment ....................................................................................................60
40.2 Cord-connected portable equipment........................................................................62
41 Protection Against Corrosion...............................................................................................62
41.1 General .................................................................................................................62
41.2 Physical properties.................................................................................................63
41.3 Accelerated air-oven aging test ...............................................................................63
41.4 Compression set....................................................................................................64
41.5 Identification ..........................................................................................................65
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42 Materials Applied to Joint Surfaces ......................................................................................66
PERFORMANCE .............................................................................................................................66
55 Drop Test...........................................................................................................................69
56 Diaphragm Endurance Test.................................................................................................70
57 Test for Secureness of Conduit Hubs ...................................................................................70
57.1 General .................................................................................................................70
57.2 Pullout...................................................................................................................70
57.3 Bending.................................................................................................................70
PART IV – MARKINGS.....................................................................................................................72
60 Details...............................................................................................................................72
61 General .............................................................................................................................75
CONSTRUCTION ............................................................................................................................76
62 Holes in Enclosures............................................................................................................76
PERFORMANCE .............................................................................................................................76
MARKINGS .....................................................................................................................................77
64 Details...............................................................................................................................77
65 General .............................................................................................................................77
CONSTRUCTION ............................................................................................................................78
RATINGS ........................................................................................................................................79
70 General .............................................................................................................................79
MARKING .......................................................................................................................................80
71 Details...............................................................................................................................80
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72 General .............................................................................................................................80
CONSTRUCTION ............................................................................................................................81
73 General ............................................................................................................................81
74 Wiring Space .....................................................................................................................81
MARKINGS .....................................................................................................................................86
75 Details...............................................................................................................................86
76 General .............................................................................................................................88
77 Material Thickness .............................................................................................................88
78 Supply Connections for Class I Locations.............................................................................89
79 Supply Connections for Class II Locations............................................................................89
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PERFORMANCE .............................................................................................................................96
INTRODUCTION............................................................................................................................ 109
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INTRODUCTION
1 Scope
1.1 These requirements cover explosion-proof and dust-ignition-proof electrical equipment for
installation and use in hazardous (classified) locations, Class I, Division 1, Groups A, B, C, and D, and
Class II, Division 1, Groups E, F, and G, in accordance with the National Electrical Code, NFPA 70.
1.2 These requirements also cover explosion-proof electrical equipment for installation and use in Class
I, Zone 1, Groups IIA, IIB, and IIC hazardous (classified) locations and dust-ignition-proof equipment for
use in Zone 20, 21, and 22 locations.
1.3 These requirements also cover explosion-proof electrical equipment that has been investigated for
use in one or more specific gas or vapor atmospheres with or without additional Class I Groups. See 60.6.
1.4 These requirements do not cover equipment for use in hazardous (classified) locations specifically
covered in a separate standard.
1.5 Deleted.
1.6 These requirements cover equipment for use under the following atmospheric conditions:
1.7 Equipment covered by this standard shall also comply with the applicable requirements for similar
equipment for use in ordinary unclassified locations.
2 Components
2.1 Except as indicated in 2.2, a component of a product covered by this Standard shall comply with the
requirements for that component.
a) Involves a feature or characteristic not required in the application of the component in the
product covered by this standard, or
2.3 A component shall be used in accordance with its rating established for the intended conditions of
use.
3 Units of Measurement
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3.1 Values AUTHORIZED
stated FOR
without parentheses FURTHER
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Values in parentheses areOR
explanatory or
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approximate information.
4 Undated References
4.1 Any undated reference to a code or standard appearing in the requirements of this standard shall be
interpreted as referring to the latest edition of that code or standard.
5 Enclosure Types
5.1 An enclosure that is intended for use in other environmental conditions shall also comply with the
applicable requirements for each enclosure type, for example Type 3, 4X, or 6, specified in the Standard
for Enclosures for Electrical Equipment, Environmental Considerations, UL 50E.
5.2 A Type 3, 3R, 3S, 4, 4X, 6, or 6P enclosure is not prohibited from being marked "Raintight" when no
water enters the enclosure or "Rainproof" when no water enters the enclosure at a point higher than the
lowest live part. Compliance with these requirements shall be determined by the applicable tests in the
Standard for Enclosures for Electrical Equipment, Environmental Considerations, UL 50E.
6.1.1 Explosion-proof electrical equipment intended to be marked in accordance with 60.4 shall comply
with all the requirements for explosion-proof electrical equipment for use in Class I, Group D hazardous
(classified) locations.
6.2.1 Explosion-proof electrical equipment intended to be marked in accordance with 60.5 shall comply
with all the requirements for explosion-proof electrical equipment for use in Class I, Group C hazardous
(classified) locations.
6.3.1 Explosion-proof electrical equipment intended to be marked in accordance with 60.7 shall comply
with all the requirements for explosion-proof electrical equipment for use in both Class I, Group A and
Class I, Group B hazardous (classified) locations.
6.4.1 Dust-ignition-proof electrical equipment intended to be marked in accordance with 60.10 shall
comply with all the requirements for dust-ignition-proof electrical equipment for use in Class II, Division 1
hazardous (classified) locations.
7 Glossary
7.1 For the purpose of this Standard, the following definitions apply.
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7.2 AXIAL JOINT SECTION – The portion of a flat, labyrinth, or rabbet joint that is parallel to the axis of
the parts forming the joint.
7.3 CEMENTED JOINT – A joint which relies upon a cement or other similar compound to prevent the
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propagation of an explosion to a surrounding atmosphere by filling all voids between the mating parts
forming the NOT AUTHORIZED
joint, such that no flamepathFOR
exists. FURTHER REPRODUCTION
Intended for joints which are not disturbed OR
after assembly.
See 10.2. DISTRIBUTION WITHOUT PERMISSION FROM UL