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AR33.25-W-0400C Remove/install steering knuckle 12.02.

2019

Front axle 739.4 in model 930, 932, 933, 934, 942, 943, 950, 952, 953, 954
with drum brake
Front axle 739.5 in model 374.5/6, 375.3/4, 930, 932, 933, 934, 940, 942, 943, 944, 950, 952, 953, 954, 957
with drum brake

W33.25-1035-09

1 Screw 8 Cap (top) 15 Circlip (bottom)


2 Steering arm (only on driver side) 9 O-ring 16 Lower needle roller bearing
3 Radial shaft sealing ring 10 Kingpin 17 Steering knuckle arm
4 Washer 11 Steering knuckle 18 Screw
5 Shim (passenger side) 12 Thrust ring 19 Taper roller thrust bearing (passenger
side)
6 Upper needle roller bearing 13 O-ring 20 Plain thrust bearing (driver side)
7 Circlip (top) 14 Cap (bottom) 21 Shim (only on driver side)

Warning Risk of injury. Skin or eye injuries may result Wear protective gloves, protective clothing AS00.00-Z-0002-01A
when handling hot or glowing objects. and safety glasses, if necessary.
Topical note Notes on threaded connections fastened using AH00.00-P-0020-01A
a tightening angle-based tightening process
Topical note Notes on self-locking nuts and bolts AH00.00-N-0001-01A
Notes on safety-relevant components AH00.00-Z-0019-01A
Remove
1 Remove diaphragm cylinder Remove/install diaphragm cylinder AR42.10-W-0800B
2 Remove brake carrier AR42.10-W-0500H
3 Detach thrust ring (12) from steering knuckle AR33.25-W-0400-09AW
(11)
4 Unscrew nut fastening drag link on steering Only on driver's side.
arm (2) and screw on again by hand

Screw on the nut as far as the safety collar.


This prevents the thread of the ball joint on the
drag link being damaged during removal.
Counterhold the ball joint with an Allen
wrench if necessary.
5 Pry drag link off steering arm (2) Only on driver's side.
The drag link springs off suddenly.
Puller *625589003500
© Mercedes-Benz AG, 2/17/20, X/02/20, ar33.25-w-0400c, Remove/install steering knuckle Page 1 of 5
Front axle 739.4 in model 930, 932, 933, 934, 942, 943, 950, 952, 953, 954 with drum brake Front axle 739.5 in model 374.5/6, 375.3/4, 930, 932, 933, 934, 940, 942, 943, 944, 950, 952, 953, ...
6 Unscrew nut and detach drag link from Only on driver's side.
steering arm (2)
7 Unscrew nut fastening tie rod on steering
knuckle arm (17) and screw on again by hand Screw on the nut as far as the safety collar.
This prevents the thread of the ball joint on the
tie rod being damaged during removal.
Counterhold the ball joint with an Allen
wrench if necessary.
8 Pry tie rod off steering knuckle arm (17) The tie rod detaches suddenly.
Puller *625589003500
9 Unscrew nut and detach tie rod from steering
knuckle arm (17)
10 Remove steering arm (2) Only on driver's side.
11 Remove steering knuckle arm (17)
12 Remove both retaining rings (7, 15)
13 Remove both caps (8, 14)
14 Remove kingpin (10) with steering knuckle bolt press.
The upper needle bearings (6) are pressed out
together with the kingpin (10).
15 Remove steering knuckle (11)
16.1 Remove shim (5) and taper roller thrust On passenger side.
bearing (19)
16.2 Remove shim (21) and plain thrust bearing On driver side.
(20)
17 Remove radial shaft sealing ring (3) with
washer (4)
18 Remove both needle bearings (16) from Drift *739589011500
bottom of steering knuckle (11)
Drift *739589001500
Install
19 Install both needle bearings (16) at bottom of AR33.25-W-0400-03A
steering knuckle (11)
Distance from lower needle roller bearings to *BE33.25-N-1001-01A
underside of steering knuckle
Thrust piece *389589006300
20 Install new radial shaft sealing ring (3) with AR33.25-W-0400-05A
washer (4) at top of steering knuckle (11)
Insertion tool *739589003500
21.1 Install steering knuckle (11) with taper roller On passenger side.
thrust bearing (19) and shim (5)
21.2 Install steering knuckle (11) with plain thrust On driver side.
bearing (20) and shim (21)
22 Check end play of steering knuckle (11) and AR33.25-W-0400-04A
adjust if necessary
Axial play of steering knuckle *BE33.25-N-1003-01A
23 Install kingpin (10) AR33.25-W-0400-02A
Guide pin *389589006100
Guide drift *739589006100
Axle stub heater *389589036300
Axle stub heater *739589006300
24 Install both needle bearings (6) at top of AR33.25-W-0400-06A
steering knuckle (11)
Distance from upper needle roller bearings to *BE33.25-N-1002-01A
top side of steering knuckle
Drift *739589011500
Drift *739589001500
25 Replace O-rings (9, 13) on caps (8, 14)
26 Install both caps (8, 14)
27 Install both retaining rings (7, 15)
28 Install steering arm (2) Only on driver's side.
Bolt, drag link and steering knuckle arm to *BA33.25-N-1003-01A
front axle
29 Install steering knuckle arm (17) Bolt, drag link and steering knuckle arm to *BA33.25-N-1003-01A
front axle
30 Mount drag link to steering arm (2) Only on driver's side.
Nut, drag link to steering arm *BA46.40-N-1002-06P
31 Attach tie rod to steering knuckle arm (17) Nut, tie rod to steering knuckle arm *BA46.40-N-1001-01H
32 Lubricate steering knuckle bearing The steering knuckle bearing must be
lubricated within an hour of installing the
kingpin (10).
Long-life grease *BR00.45-Z-1001-06A
© Mercedes-Benz AG, 2/17/20, X/02/20, ar33.25-w-0400c, Remove/install steering knuckle Page 2 of 5
Front axle 739.4 in model 930, 932, 933, 934, 942, 943, 950, 952, 953, 954 with drum brake Front axle 739.5 in model 374.5/6, 375.3/4, 930, 932, 933, 934, 940, 942, 943, 944, 950, 952, 953, ...
33 Install thrust ring (12) on steering knuckle (11) AR33.25-W-0400-09AW
34 Install brake carrier AR42.10-W-0500H
35 Install diaphragm cylinder AR42.10-W-0800B
36 Check front axle alignment 1st front axle AR40.20-W-0100A
2nd front axle AR40.20-W-0100B

Test and adjustment values for steering knuckle

Number Designation Front axle 739.5 Front axle 739.4/5


with code AL3 with code AL4
(Front axle 7.5 t) (Front axle 8.0 t) or
with code AL5
(Front axle 9.0 t)
BE33.25-N-1001-01A Distance from lower needle roller bearings to underside of steering mm 18 18
knuckle

Test and adjustment values for steering knuckle

Number Designation Front axle 739.5 Front axle 739.4/5


with code AL3 with code AL4
(Front axle 7.5 t) (Front axle 8.0 t) or
with code AL5
(Front axle 9.0 t)
BE33.25-N-1002-01A Distance from upper needle roller bearings to top side of steering mm 15 15
knuckle

Test and adjustment values for steering knuckle

Number Designation Front axle 739.5 Front axle 739.4/5


with code AL3 with code AL4
(Front axle 7.5 t) (Front axle 8.0 t) or
with code AL5
(Front axle 9.0 t)
BE33.25-N-1003-01A Axial play of steering knuckle mm 0,01...0,15 0,01...0,15

Axle housing, steering knuckle

Number Designation Front axle 739.4 in


model 930, 932,
933, 934, 942, 943,
950, 952, 953, 954,
958; front axle
739.5 in model 374,
375, 930, 932, 933,
934, 940, 942, 943,
944, 950, 952, 953,
954, 957
BA33.25-N-1003-01A Bolt, drag link and M16 1.5 EN 14112 Nm –
steering knuckle arm to
front axle
M16 1.5 EN 28676 Nm 400
M16 1.5 Nm –
M18 1.5 10.9 Nm 360
M20 1.5 10.9 Nm 510
M22 1.5 10.9 Nm 685
M24 1.5 Stage 1 Nm 280
Stage 2 ° 90

Tie rod

Number Designation Model 374 Model 375.3/4, 940,


942, 943, 944,
950.5/6, 952.5/6,
953.6, 954.5,
958.2/4
BA46.40-N-1001-01H Nut, tie rod to steering knuckle arm M20x1.5 Nm 240 240
M24x1.5 Nm 300 300
M27x1.5 Nm 360 360
M30x1.5 Nm 440 440
© Mercedes-Benz AG, 2/17/20, X/02/20, ar33.25-w-0400c, Remove/install steering knuckle Page 3 of 5
Front axle 739.4 in model 930, 932, 933, 934, 942, 943, 950, 952, 953, 954 with drum brake Front axle 739.5 in model 374.5/6, 375.3/4, 930, 932, 933, 934, 940, 942, 943, 944, 950, 952, 953, ...
Tie rod

Number Designation Model 930, 932, 933, Model 950.0/1/2/3,


934 952.0/1/2/3, 953.1/3,
954.0/1/2
BA46.40-N-1001-01H Nut, tie rod to steering knuckle arm M20x1.5 Nm 240 240
M24x1.5 Nm 300 300
M27x1.5 Nm 360 360
M30x1.5 Nm 440 440

Tie rod

Number Designation Model 957


BA46.40-N-1001-01H Nut, tie rod to steering knuckle arm M20x1.5 Nm 240
M24x1.5 Nm 300
M27x1.5 Nm 360
M30x1.5 Nm 440

Steering linkage

Number Designation Model 374 Model 375.3/4, 940,


942, 943, 944,
950.5/6, 952.5/6,
953.6, 954.5,
958.2/4
BA46.40-N-1002-06P Nut, drag link to steering arm M14x1.5 Nm 95 95
M18x1.5 Nm 180 180
M20x1.5 Nm 230 230
M24x1.5 Nm 285 285
M27x1.5 Nm 340 340

Steering linkage

Number Designation Model 930, 932, 933, Model 950.0/1/2/3,


934 952.0/1/2/3, 953.1/3,
954.0/1/2
BA46.40-N-1002-06P Nut, drag link to steering arm M14x1.5 Nm 95 95
M18x1.5 Nm 180 180
M20x1.5 Nm 230 230
M24x1.5 Nm 285 285
M27x1.5 Nm 340 340

Steering linkage

Number Designation Model 957


BA46.40-N-1002-06P Nut, drag link to steering arm M14x1.5 Nm 95
M18x1.5 Nm 180
M20x1.5 Nm 230
M24x1.5 Nm 285
M27x1.5 Nm 340

739 589 00 35 00 389 589 00 61 00 739 589 00 15 00 389 589 00 63 00


Insertion tool Guide pin Drift Thrust piece

© Mercedes-Benz AG, 2/17/20, X/02/20, ar33.25-w-0400c, Remove/install steering knuckle Page 4 of 5


Front axle 739.4 in model 930, 932, 933, 934, 942, 943, 950, 952, 953, 954 with drum brake Front axle 739.5 in model 374.5/6, 375.3/4, 930, 932, 933, 934, 940, 942, 943, 944, 950, 952, 953, ...
739 589 00 61 00 739 589 00 63 00 625 589 00 35 00 389 589 03 63 00
Guide drift Axle stub heater Puller Axle stub heater

739 589 01 15 00
Drift

Repair materials

Number Designation Order number


BR00.45-Z-1001-06A Long-life grease A 000 989 63 51 11

© Mercedes-Benz AG, 2/17/20, X/02/20, ar33.25-w-0400c, Remove/install steering knuckle Page 5 of 5


Front axle 739.4 in model 930, 932, 933, 934, 942, 943, 950, 952, 953, 954 with drum brake Front axle 739.5 in model 374.5/6, 375.3/4, 930, 932, 933, 934, 940, 942, 943, 944, 950, 952, 953, ...

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