EPSON Stylus Pro 4400/4450/4800/4880/4880C Revision C

5.3.10 Auto Uni-d Adjustment D row

G row
Performs Auto Uni-D Adjustment with the Multi Sensor. When the adjustment F row
pattern is printed, the adjustment; from scanning the pattern to correcting, is VSD1 A row
executed automatically. The pattern is printed at PG=1.2, and the correction H row
value is automatically copied for other PG settings. C row
B row
† Paper Used
„ Size: 17"
„ Type: Enhanced Matte Roll Paper
† Procedure
1. Turn the printer on. VSD2
2. Start adjustment program and select [Auto Uni-d Adjustment].
3. Click the [Run] button to print the adjustment pattern.
4. As the pattern is printed, the printer automatically scans the pattern
and makes corrections. (This is not necessary when making special
adjustments manually.)
5. Click the [Finish] button.
VSD3

Figure 5-40. Auto Uni-d Adjustment Pattern

Figure 5-39. Auto Uni-d Adjustment Screen

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5.3.11 Multi Sensor Adjustment for Auto Nozzle Check

This adjustment prints a special pattern and scans it with the Multi Sensor, and
then the difference between the position (drive pulses of the CR/PF Motors)
read by the Multi Sensor and the standard value is registered as the correction
value information.
In the beginning, the reading position for the primary scan direction and
secondary scan direction is adjusted. After that, the dot missing pattern and the
no dot missing pattern are printed and the automatic dot missing function is
checked.
† Paper Used
„ Size: 17"
„ Type: Enhanced Matte Roll Paper
† Procedure
1. Turn the printer on.
2. Start the adjustment program and select [Multi Sensor Adjustment for
Auto Nozzle Check]. Figure 5-41. Multi Sensor Adjustment for Auto Nozzle Check Screen
3. Selecting [Sensor Adjustment] and clicking the [Run] button will print
the adjustment pattern.
The printed pattern is read by the Multi Sensor, the read position is
automatically corrected, and the results are printed along with the
pattern.

Figure 5-42. Adjustment Pattern

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4. Selecting [Print Check Pattern] and clicking the [Run] button will print
the confirmation pattern.
Two patterns are printed (dot missing/no dot missing) and read by the
Multi Sensor, and then the results are printed along with the patterns.
5. Click the [Finish] button. [PG=1.2]
[Count] MK : 8 C :7 M :6 Y :8 PK :5 Lc : 6 Lm : 6 Lk : 6
[Position] MK : ( 1, 2) , ( 9, 2) , ( 1, 3) , ( 9, 3) , ( 5, 12) , ( 5, 13) ,
( 1, 21) , ( 9, 21) , ( 0, 0) , ( 0, 0) , ( 0, 0) , ( 0, 0)
C : ( 1, 2) , ( 9, 2) , ( 9, 3) , ( 5, 12) , ( 1, 21) , ( 9, 21) ,
( 0, 0) , ( 0, 0) , ( 0, 0) , ( 0, 0) , ( 0, 0) , ( 0, 0)
M : ( 1, 2) , ( 9, 2) , ( 9, 3) , ( 5, 12) , ( 5, 13) , ( 1, 21) ,
( 9, 21) , ( 0, 0) , ( 0, 0) , ( 0, 0) , ( 0, 0) , ( 0, 0)
Y : ( 1, 2) , ( 9, 2) , ( 9, 3) , ( 5, 12) , ( 1, 21) , ( 9, 21) ,
( 0, 0) , ( 0, 0) , ( 0, 0) , ( 0, 0) , ( 0, 0) , ( 0, 0)
Lk : ( 1, 2) , ( 9, 2) , ( 1, 3) , ( 9, 3) , ( 5, 12) , ( 5, 13) ,
( 1, 21) , ( 9, 21) , ( 0, 0) , ( 0, 0) , ( 0, 0) , ( 0, 0)
Lc : ( 1, 2) , ( 9, 2) , ( 5, 12) , ( 1, 21) , ( 9, 21) , ( 0, 0) ,
[PG=1.2] ( 0, 0) , ( 0, 0) , ( 0, 0) , ( 0, 0) , ( 0, 0) , ( 0, 0)
[Count] MK : 8 C :7 M :6 Y :8 PK :5 Lc : 6 Lm : 6 Lk : 6 Lm : ( 1, 2) , ( 9, 2) , ( 5, 12) , ( 5, 13) , ( 1, 21) , ( 9, 21) ,
[Position] MK : ( 1, 2) , ( 9, 2) , ( 1, 3) , ( 9, 3) , ( 5, 12) , ( 5, 13) , ( 0, 0) , ( 0, 0) , ( 0, 0) , ( 0, 0) , ( 0, 0) , ( 0, 0)
( 1, 21) , ( 9, 21) , ( 0, 0) , ( 0, 0) , ( 0, 0) , ( 0, 0) LLK : ( 1, 2) , ( 9, 2) , ( 5, 12) , ( 5, 13) , ( 1, 21) , ( 9, 21) ,
C : ( 1, 2) , ( 9, 2) , ( 9, 3) , ( 5, 12) , ( 1, 21) , ( 9, 21) , ( 0, 0) , ( 0, 0) , ( 0, 0) , ( 0, 0) , ( 0, 0) , ( 0, 0)
( 0, 0) , ( 0, 0) , ( 0, 0) , ( 0, 0) , ( 0, 0) , ( 0, 0)
OK! Go to next work.
M : ( 1, 2) , ( 9, 2) , ( 9, 3) , ( 5, 12) , ( 5, 13) , ( 1, 21) ,
( 9, 21) , ( 0, 0) , ( 0, 0) , ( 0, 0) , ( 0, 0) , ( 0, 0)
Figure 5-44. Check Pattern (No Dot Missing)
Y : ( 1, 2) , ( 9, 2) , ( 9, 3) , ( 5, 12) , ( 1, 21) , ( 9, 21) ,
( 0, 0) , ( 0, 0) , ( 0, 0) , ( 0, 0) , ( 0, 0) , ( 0, 0)
Lk : ( 1, 2) , ( 9, 2) , ( 1, 3) , ( 9, 3) , ( 5, 12) , ( 5, 13) ,
( 1, 21) , ( 9, 21) , ( 0, 0) , ( 0, 0) , ( 0, 0) , ( 0, 0)
Lc : ( 1, 2) , ( 9, 2) , ( 5, 12) , ( 1, 21) , ( 9, 21) , ( 0, 0) ,
( 0, 0) , ( 0, 0) , ( 0, 0) , ( 0, 0) , ( 0, 0) , ( 0, 0)
Lm : ( 1, 2) , ( 9, 2) , ( 5, 12) , ( 5, 13) , ( 1, 21) , ( 9, 21) ,
( 0, 0) , ( 0, 0) , ( 0, 0) , ( 0, 0) , ( 0, 0) , ( 0, 0)
LLK : ( 1, 2) , ( 9, 2) , ( 5, 12) , ( 5, 13) , ( 1, 21) , ( 9, 21) ,
( 0, 0) , ( 0, 0) , ( 0, 0) , ( 0, 0) , ( 0, 0) , ( 0, 0)
[Count] Y : 5 Lm : 5
Y : ( 1, 2) , ( 9, 2) , ( 9, 3) , ( 5, 12) , ( 1, 21) , ( 9, 21) ,
( 0, 0) , ( 0, 0) , ( 0, 0) , ( 0, 0) , ( 0, 0) , ( 0, 0)
Lm : ( 1, 2) , ( 9, 2) , ( 5, 12) , ( 5, 13) , ( 1, 21) , ( 9, 21) ,
( 0, 0) , ( 0, 0) , ( 0, 0) , ( 0, 0) , ( 0, 0) , ( 0, 0)
OK! Go to next work.

Figure 5-43. Check Pattern (Dot Missing)

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5.3.12 Skew Check

† Paper Used
„ Size: 17"
„ Type: Enhanced Matte Roll Paper
† Procedure
1. Turn the printer on.
2. Start the adjustment program and select [Skew Check].
3. When the [Run] button is clicked, the paper will be ejected and the
paper skew amount will be measured by the Multi Sensor.

C A U T IO N
Approximately 1m of paper will be ejected, so be aware of
the space needed for paper ejection.

Figure 5-45. Skew Check Screen

4. After the skew check value is displayed, click the [OK] button.
5. Click the [Finish] button and properly set the paper.

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5.3.13 Platen Position Adjustment

This adjusts the printing position for the sponge position used during
borderless printing.
† Paper Used
„ Size: 17"
„ Type: Enhanced Matte Roll Paper
† Adjustment Procedure
1. Turn the printer on.
2. Start the adjustment program and select [Platen Position Adjustment].
3. Click the [Print] button to print the adjustment pattern.
4. Refer to Figure 5-47 and check the positions of the printed adjustment
line (at the right side as seen from the front of the printer) and the
platen tab. If there is no slip, click the [Next] button to check with
"Check Procedure" on the next page.
If the position has slipped, measure the distance between the
Figure 5-46. Platen Position Adjustment Screen (1)
adjustment line and the platen tab and enter the measured value (+/-)
into the edit box.
z When adjustment line is to the left of the platen tab
: + measurement value
z When adjustment line is to the right of the platen tab
: - measurement value
5. Click the [Write] button to write the adjustment value to the printer.
6. Click the [Next] button.

NG OK NG
+ Measurement Value - Measurement Value

Figure 5-47. Adjustment Pattern

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† Check Procedure
1. Click the [Check] button to print the check pattern.
2. Refer to Figure 5-49 and check the positions of the printed adjustment
line and the platen tab. If there is no slip, click the [Finish] button.
If the position has slipped, click the [Back] button to perform
adjustment again.

Figure 5-48. Platen Position Adjustment Screen (2)

OK NG

Figure 5-49. Check Pattern

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5.3.14 1000mm Feed Adjustment

† Paper Used
„ Size: 17"
„ Type: Enhanced Matte Roll Paper
† Procedure
1. Turn the printer on. Measurement
2. Start the adjustment program and select [1000mm Feed Adjustment].
3. Click the [Print] button and the adjustment pattern will be printed.
4. Use a ruler (1000mm) and scale stopper to measure the distance
shown by Figure 5-51.
5. Input the measured value into [1000mm Feed] and click the [Write]
button.
6. Click the [Finish] button.

C H E C K The ruled line in the center of the adjustment pattern is used

P O IN T as a guide when measuring with the ruler.

Figure 5-51. 1000mm Feed Adjustment Pattern

Figure 5-50. 1000mm Feed Adjustment Screen

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5.3.15 Initial Ink charge flag ON/OFF

† Procedure
1. Enter Maintenance Mode 2.
Power off → Press "Paper Source (<)" + "Paper Feed (Δ)" + "Paper
Feed (∇)" →Power on
2. Start the adjustment program and select [Initial Ink chrge flag ON/
OFF].
3. Select "ON" or "OFF" and click the [Run] button.
4. Click the [Finish] button.

Figure 5-52. Initial Ink Chrge Flag ON/OFF Screen

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5.3.16 NVRAM Back Up and Write 4. Enter Maintenance Mode 2.

Reads and saves each parameter stored in NVRAM on the Main Board before
replacement and writes them to the new Main Board or when replacement of
the "Printer Mechanism (SP)", write the parameter stored in the CD-ROM
which is included in "Printer Mechanism (SP)". (Refer to Procedure for Writing
only).
† Read & Save Procedure
When reading the parameters, start up the printer in Tiny
C A U T IO N
Mode. (Tiny Mode: Mode for reading the parameters.)
Power off → Press "Paper Source (<)" + "Paper Feed (Δ)" + "Paper
Feed (∇)" → Power on
5. Start up the adjustment program, and select [NVRAM Back Up and
Write].
6. Click the [Run] button and "NVRAM Backup Utility" will start.
7. Select the printer of which you are going to read the parameters from
[Printer Name].
8. Click [Open] to open either the parameter file that is saved in
Procedure 6 of “Read & Save Procedure“ or the parameter file of the
CD-ROM that is bundled with the “Printer Mechanism (SP)“.
9. Click [Write] to start writing the parameter.
10. Once the writing is complete, exit [NVRAM Back Up Utility].

1. Enter Tiny Mode.

Power off → Press "Paper Source (<)" + "Paper Feed (D)" + "Paper
Feed (—)" + "Menu" →Power on
2. Start the adjustment program and select [NVRAM Back Up and Write].
3. Click the [Run] button and "NVRAM Backup Utility" will start.
4. From [Printer Name], select the printer that will be backed up
parameters.
5. Click the [Read] button and backup of parameters will start.
6. After backup is completed, click the [Save] button to save by writing
the files.
7. Turn off the printer power and replace the Main Board.

† Write Procedure

C A U T IO N
When reading the parameters, start up the printer in
Maintenance Mode 2.

1. Remove all the ink cartridges.

2. Remove the maintenance tank.
3. Pull up the Paper Lever. Figure 5-53. NVRAM Backup Utility

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5.3.17 Check Platen Gap

This checks whether or not "Lever, Lock, PG" (used for fixing the PG position)
is fixing "Bushing, Shaft, Rear" in a suitable position.
† Procedure
1. Turn the printer power on.
After printer initialization is complete, check that "Lever, Lock, PG" is in
the second notch from the right of "Bushing, Shaft, Rear".
2. Start the adjustment program and select [Check Platen Gap].
3. Select [PG0.7] and click the [Run] button.
Check that "Lever, Lock, PG" is in the first notch from the right of
"Bushing, Shaft, Rear".
4. Select [PG1.5] and click the [Run] button.
Check that "Lever, Lock, PG" is in the third notch from the right of
"Bushing, Shaft, Rear".
5. Select [PG2.1] and click the [Run] button.
Check that "Lever, Lock, PG" is in the fourth notch from the right of Figure 5-54. Check Platen Gap
"Bushing, Shaft, Rear".
6. Select [PG2.6] and click the [Run] button.
Check that "Lever, Lock, PG" is in the fifth notch from the right of
"Bushing, Shaft, Rear".
7. Click the [Finish] button.

At power ON [PG=0.7] [PG=1.5] [PG=2.1] [PG=2.6]

[PG=1.2]

Figure 5-55. Check Platen Gap

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5.3.18 Ink Discharge

Before removing the Damper (Valve Assy., Head), discharge the ink remaining
in the equipment by following the procedure below.
† Procedure
1. Turn the printer power on.
2. Start up the adjustment program and select [Ink Discharge].
3. Click the [Run] tab.
4. When a pop-up window appears, click [OK].
5. Confirm that the "Please Remove Ink" message is displayed on the
LCD, and pick up the ink levers on both sides to remove all the ink
cartridges.
6. Press "Menu(>)" to display "Set Lever (L/R)", and lower the ink
levers.
7. Press "Menu(>)" to change the display to "Dischg. Washfluid". The
ink discharge begins at this time.
8. The display turns to "Set Cleaning I/C" when the ink discharge is Figure 5-56. Ink Discharge
finished. Pull up the ink levers on both sides to install the ink
cartridges.
9. Press "Menu(>)" to display "Set Lever (L/R)", and lower the ink
levers.
10. Press "Menu(>)" to start the head cleaning. The display changes to
"Head Cleaning".
11. The display turns to "Please Remove CL I/C" when the head cleaning
is completed. Pull up the ink levers on both sides to remove the ink
cartridges.
12. Press "Menu(>)" to display "Set Lever (L/R)", and lower the ink
levers.
13. Press "Menu(>)" to discharge the cleaning liquid. The display changes
to "Dischg. Washfluid".
14. Click [Finish] on the Ink Discharge screen when the discharge is
finished.

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5.3.19 Initial Ink Charge 5.3.20 Cleaning

† Procedure
C A U T IO N
Check the amount of ink remaining before starting Initial Ink 1. Turn the printer power on.
Charge. If the remaining ink is less than 50%, replace the ink
2. Start the adjustment program and select [Cleaning].
cartridge with a new one and then start the procedure.
3. Press F1~F4 key to start cleaning.

Key Cleaning Ink consumption amount Processing time

† Procedure
F1 CL1 Approx. 2.7 g/ 8 colors Approx. 1 minute and 10 seconds
1. Turn the printer power on.
F2 CL2 Approx. 3.5 g/ 8 colors Approx. 1 minute and 10 seconds
2. Start the adjustment program and select [Initial Ink Charge].
3. Press the F5 key and Initial Ink Charge will start. F3 CL3 Approx. 7.4 g/ 8 colors Approx. 1 minute and 10 seconds
4. After Initial Ink Charge is completed, click the [Finish] button. F4 CL4 Approx. 9.25 g/ 8 colors Approx. 3 minutes and 30 seconds

4. When cleaning is completed, click the [Finish] button.

Figure 5-57. Initial Ink Charge

Figure 5-58. Cleaning

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5.3.21 Rear Sensor Adjustment Microtrace

When the rear sensor has been replaced, the AD value for setting a paper
detection standard must be acquired and stored in the Main Board.
† Required Tool
„ Microtrace #300 (A4)
† Procedure
1. Enter Maintenance Mode 2.
Power off → Press "Paper Source (<)" + "Paper Feed (Δ)" + "Paper
Feed (∇)" → Power on
2. Select "SELF TESTING" and enter the Self Testing menu.
"Menu (>)"
3. Select "SELF TESTING: Adjustment".
"Paper Feed (-)" x 1 → "Menu (>)"
4. Find "Adj: Rear AD".
"Paper Feed (-)" x 2 Figure 5-59. Setting the Microtrace
5. Raise "Paper Lever".
6. Insert Microtrace from rear paper feed slot and set it in the position
shown by Figure 5-59, and then lower the "Paper Lever".
7. Press "Menu (>)" 2 times and the panel display will change as shown
below.
"[Enter] Start" → "Exc."
8. Start acquisition of AD value by pressing "Menu (>)".
"RearAD: *** *** ***" will be shown in the display approximately 15
seconds later.

C A U T IO N
If "Retry AD Adjust" is displayed in the panel at this time, the
sensor has failed. Replace the sensor with a new part and
execute the adjustment again.

9. "Confirm that "RearAD: *** *** ***" is displayed, raise the [Paper Lever]
and take out the Microtrace.
10. Lower the "Paper Lever" and turn off the printer power.

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5.3.22 Colorimetric Calibration (Color ID)

5.3.22.1 Adjustment Overview

PURPOSE

By registering/controlling information concerning the ink droplets, this product

improves calibration accuracy and ensures stable color quality. (Difference in
color among individual products or each mode is reduced.) (Refer to 2.5
Colorimetric Calibration (Color ID) Overview (p155) )

PRINCIPLE

The calibration is performed by measuring a printed correction pattern with a

calibrator. ID information that is calculated based on the acquired color values
(L*,a*,b*) is transmitted to the printer driver, and the printer driver corrects the
dot generation amount for each dot size x each color in the print data.

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5.3.22.2 Adjusting Method <Entire Process Workflow> <Separate Workflow>

TOOLS REQUIRED

Table 5-10. Tools Required

At repair work site At repair work site
Tool Application/Specification
Cleaning Cleaning
Plain Paper (A4) For nozzle check and printing surface protection
Plain Paper (A3) For alignment check
EPSON Enhanced (Archival) For printing charts Nozzle check Nozzle check
Matte Paper (A4)
Computer Following drivers should be installed beforehand.
Alignment check Alignment check
† Printer driver for this product
† USB driver for the calibrator
GretagMacbeth eye-one (i1) With UV filter Print calibration chart Print calibration chart
(Calibrator)
Calibration plate (White plate) Accessory provided with the calibrator At color-mesuring site
Scanning ruler (Scale) Accessory provided with the calibrator Measure color Measure color
USB cable To connect the computer and the calibrator
Black sheet Should be larger than A4
Write the color ID Generate color ID data
Clear file Required when sending charts

Print validation chart Enter the data

ADJUSTMENT WORKFLOW At repair work site

Measure color Write the color ID
The workflow of the adjustment is explained in this section. There are two
types of the workflow; the one is for performing adjustment at a place same as
the repair (parts replacement) work site, the other is for performing adjustment Output the result Check the color ID
in a different place from the repair work site as the adjustment (color
measuring) could not be executed on site.
† Entire process workflow
Performing adjustment continuously at the same place where the
repairment is carried put.
Figure 5-60. Adjustment Workflow
† Separate process workflow
Performing adjustment (color measuring) in a different place from the
repair work site

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ADJUSTMENT PROCEDURE (ENTIRE PROCESS WORKFLOW)

1. Turn the printer power on.

2. Start the adjustment program, and select [Colorimetric Calibration Tool].
3. Click [Run] to start the “Colorimetric Calibration Tool”.
4. Click the [Perform entire process] button.
5. Make sure that the "READY" message is displayed on the printer LCD,
and click [Next].
6. Select the connected printer from the printer list, and check if the LCD
panel backlight of the printer flashes by clicking [Confirming flashing of the
backlight].
7. Click [Next], then the message that prompt you to agitate the ink inside the
cartridges will be displayed.

C H E C K If the printer has not been used for more than two weeks, it
P O IN T is recommended to agitate the ink inside the cartridges to
get an accurate result. Remove all the ink cartridges from the
printer, and shake them gently for four or five times.

8. Click [OK] to start the cleaning.

Figure 5-61. Colorimetric Calibration ID Startup Screen

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9. Load an A4-sized paper vertically on the paper tray, select "Automatic

Nozzle Check" from the “Types of Nozzle Check” box , and click [Next] to
start the nozzle check.
10. Load an A3-sized paper horizontally on the paper tray and click [Next] to
perform the alignment check.

C H E C K Clicking the [Skip alignment check] button will let you

P O IN T proceed to the next step without performing the alignment
check.

11. Check the alignment pattern. If there is any defect, click [Cleaning] to
execute cleaning.
If the check pattern is appropriate, click [Next].
12. Load an A4-sized Archival Matte Paper vertically on the paper tray, and
click [Next] to print the calibration chart.

C A U T IO N
Never touch the printed calibration chart.

Figure 5-62. Entire Process Screen

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13. Make sure there is no missing dots in the nozzle check pattern at the
bottom of the calibration chart.
If there are missing dots, click [Print Calibration Chart Again]. The
calibration chart will be printed again after performing cleaning.
If there are no missing dots, let the chart stand for five minutes until it dries
out paying attention not to touch the chart.
14. When the calibration chart dries out (after five minutes), click [Next].
15. Connect a calibrator to the computer, and click [Measure].
16. Place the calibrator on the calibration base plate, and click [Calibrate]
17. Keep the calibrator remain set on the base plate, hold down the button on
the side of the calibrator until it beeps.
Once the calibration completed normally, following screen appears.

White plate

i1 calibrator

Button

Calibration plate

Figure 5-64. Entire process screen

Figure 5-63. i1Calibrator
C A U T IO N
Do not contaminate the white plate of the calibration base
plate. If tainted, use alcohol to clean the plate.
18. Make sure that the date and time printed in the second line on the upper
left of the chart (measurable time and date) is within the range displayed
under the heading "GMT" on the lower screen. (If the date and time is not
within the range, it is necessary to print the cart again.)
19. Refer to Figure 5-66, lay the chart on the black paper (or sheet) with the
upper part of the chart facing left side, and set the scanning ruller onto the
bottom most patch line.

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Printed date and time Main unit serial number OS type Black ink type

2005-04-11 14:44 (GMT 2005-04-11 05:44)

S/N:0000000000 OS:Win BlackInk:Matte
2005-04-18 14:39 (GMT 2005-04-18 05:39)
Printer:EPSON Stylus Pro 4800

Measurable date and time Product name

2005-04-11 14:44 (GMT 2005-04-11 05:44)

S/N:0000000000 OS:Win BlackInk:Matte
2005-04-18 14:39 (GMT 2005-04-18 05:39)
Printer:EPSON PX-6500

Calibration patch

Nozzle check
pattern

Figure 5-65. Measurable Time and Date Check

Set the scanning ruler with its guide gap matched with the patch.

Figure 5-66. Setting the Chart and the Scanning Ruller

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20. Click [OK] and follow the instructions (following procedure) displayed on
the screen to perform color measuring.
1. Set the calibrator with its measuring part matched with measuring start
position (margin) as shown in Figure 5-68.
2. Press down the button on the side of the calibrator.
3. When it beeps, keep holding down the button and scan the patch along
the calibration guide to measuring end position (margin).
4. Once the measuring is complete, release the button.
5. Repeat Step 1 through 4 twice for the same patch line.
6. Repeat Step 1 through 5 to measure the bottommost line to the top
line. (The line that needs to be measured is displayed on the screen.)
21. Once all the lines (8 lines) are measured, click [OK].
When measuring colors, pay attention to the instructions
C A U T IO N
below.
„ Take more than 10 seconds to measure one line.
„ Keep the scan speed constant as possible.
„ Measure each of the lines twice. (Measure the line as
instructed on the program screen.)
„ Place the chart on a flat surface. The calibrator and the
ruler must be attached firmly to the chart in order to
measure the colors accurately.
„ Do not scan any places other than the one shown in
Figure 5-68.
„ If a color-measuring error occurs or the measured values
are completely out of the standard values, a warning
mark ( ) appears. In this instance, check the
instructions mentioned above and retry the color
measuring again.
„ If an error mark ( ) appears, check the instructions
mentioned above and retry the color measuring again.

Unmeasured lines

Currently
measured line

Measured lines

Figure 5-67. Color Measuring Screen

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BlackInk:Matte
OS:Win
Printer:EPSON PX-6500
S/N:0000000000
2005-04-18 14:39 (GMT 2005-04-18 05:39)
2005-04-11 14:44 (GMT 2005-04-11 05:44)
Start position in the color measuring End position in the color measuring

Figure 5-68. Setting the Calibrator/Measuring Position Figure 5-70. Color Measuring Order

Figure 5-69. Color Measuring Screen

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22. Make sure that the "READY" message is displayed on the printer LCD
panel, and click [Next] to write the Color ID to the printer main unit.
23. When the writing is complete, click the [Next] button.

Figure 5-71. Entire Process Screen

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24. Load an A4-sized Archival Matte Paper vertically on the paper tray, and
click [Next] to print the first page (Sheet1) of the verify chart.

C A U T IO N
Never touch the printed calibration chart.

25. When the first page of the verify chart is printed to the last, load an A4-
sized Archival Matte Paper vertically on the paper tray, and click [Next] to
print the second page (Sheet2) of the verify chart.
26. Make sure that there is no missing dot in the verify chart.
If there is any defect, click [Print Verify Chart Again]. The verify chart will be
printed again after performing cleaning.
If there are no missing dots, let the chart stand for five minutes until it dries
out paying attention not to touch the chart
27. When the verify chart dries out (after five minutes), click [Next].
28. Connect the calibrator to the computer, and click [Measure].
29. Place the calibrator on the calibration base plate, and click [Calibrate].
30. Keep the calibrator remain set on the base plate, hold down the button on
the side of the calibrator until it beeps.
Once the calibration completed normally, following screen appears.

Figure 5-72. Entire Process Screen

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31. Make sure that the date and time printed in the second line on the upper
left of the chart(measurable time and date) is within the range displayed Sheet number Main unit serial number
under the heading "GMT" on the lower screen.(If the date and time is not
within the range, it is necessary to print the chart again.)
Sheet2
32. Refer to Figure 5-73, lay the chart on the black paper (or sheet) with the S/N : 0000000000
upper part of the chart facing left side, and set the scanning ruller onto the 2005-04-07 12:38 Printed date and time
bottommost patch line. (GMT 2005-04-07 03:38)
2005-04-14 12:33 Measurable date and time
(GMT 2005-04-14 03:33)

⑤
Sheet2
S/N : 0000000000
2005-04-07 12:38
(GMT 2005-04-07 03:38)
2005-04-14 12:33
(GMT 2005-04-14 03:33)

Calibration
patch

Figure 5-73. Setting the Chart and the Scanning Ruler

Figure 5-74. Measurable Date and Time Check

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33. Click [OK] and follow the instructions (following procedure) displayed on
the screen to perform color measuring.
1. Set the calibrator with its measuring part matched with measuring start
position (gray part) as shown in Figure 5-68.
2. Press the button on the side of the calibrator.
3. When it beeps, keep holding down the button and scan the patch along
the scanning ruller to measuring end position (gray part).
4. Once the measuring is complete, release the button.
Start position in the color measuring End position in the color measuring
5. Repeat Step 1 through 4 twice for the same patch line.
6. Repeat Step 1 through 5 to measure the bottommost line to the top
Figure 5-76. Setting the Calobrator/Color Measuring Position
line. (The line which needs to be measured is displayed on the
screen.)
34. Once all the lines (5 lines) are measured, click [OK].
35. Measure Sheet 2 by following Step 31 through 34.

Figure 5-75. Color Measuring Order

Figure 5-77. Color Measuring Screen

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36. Click [Save] to save the result under a new file name (txt file).
37. Click the [End] button.

Figure 5-78. Entire Process Screen

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ADJUSTMENT PROCEDURE (SEPARATE WORKFLOW)

† Printing Calibration Chart (at repair work site)
1. Turn the printer power on.
2. Start the adjustment program and select [Colorimetric Calibration Tool].
3. Click [Run] to start “Colorimetric Calibration Tool”.
4. Click [Print Calibration Chart].

5. Perform Step 5 through 12 of "Adjustment Procedure (Entire Process Figure 5-79. Printing Calibration Chart
Workflow)" to print the Calibration chart.
6. Lay one plain paper on the print surface of the Calibration chart, put them
in a clear file together with the alignment check pattern, and send them to
a place where the color measuring is carried out.

C A U T IO N
The printed calibration charts should be sent to a color-
measuring site immediately, as the color of the patch may be
discolored in a week.

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† Creating Color ID Data (at color measuring site)

1. Start the adjustment program, and select [Colorimetric Calibration Tool].
2. Click [Run] to start “Colorimetric Calibration Tool”.
3. Click [Color ID]. Perform the color
4. Select the type of the currently used black ink from the ”BlackInk" pull- measurement
down menu, and click [Next].
5. Perform Step 5 through 12 of "Adjustment Procedure (Entire Process
Workflow)" to print the calibration chart.
6. Enter the 10-digit serial numbers that are printed on the calibration chart,
and click [Next]
7. Click [Save], make sure that the file name is equilvalent to the main unit
serial number, and save the color ID data (dat format).
8. Click [End].
9. Send the color ID data acquired in the procedure to the repair work site.

Figure 5-80. Generating Colorimetric Calibration ID Data

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† Writing Color ID (at repair work site)

1. Start the adjustment program and select [Colorimetric Calibration ID].
2. Click [Run] to start “Colorimetric Calibration Tool”.
3. Click [Write Color ID].
4. Perform Step 5 to 6 of "Adjustment Procedure (Entire Process Workflow)"
to check the connection status to the printer.
5. Select [File] from “Input Method”.
6. Click [Specify the file], select the color ID data file (dat format), and click
[Next].
7. Make sure that the S/N shown in the input data is the same as that of the
connected printer and that it should be the same as the product number of
the printer. Click [Next].
8. When the writing is complete, click [End]

Figure 5-81. Writing Colorimetric Calibration ID

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5.4 Advanced Adjustment VSD1 E row

D row
G row
5.4.1 Auto Bi-d Adjustment F row
A row
Performs Auto Bi-D Adjustment with the Multi Sensor. When the adjustment H row
C row
pattern is printed, this is automatically executed from scanning of the pattern to B row
correction. The pattern is printed at PG=0.7/1.2, and the correction value is
automatically copied for other PG settings. VSD2

† Paper Used
„ Size: 17"
„ Type: Enhanced Matte Roll Paper
† Procedure
1. Turn the printer on. VSD3
2. Start adjustment program and select [Auto Bi-d Adjustment].
3. Click the [Run] button to print the adjustment pattern.
4. As the pattern is printed, the printer automatically scans the pattern
and makes corrections. (This is not necessary when making special
adjustments manually.)
[PG=0.7]
5. Click the [Finish] button. [VSD1] Rough =
[VSD1] Fine = E :
4
0[ 0, 0, 0] D : 0 [ 0, 0, 0] G : 0 [ 0, 0, 0]
F: 0[ 0, 0, 0] A : 0 [ 0, 0, 0] H : 0 [ 0, 0, 0]
C: 0[ 0, 0, 0] B : 0 [ 0, 0, 0]
[VSD2] Rough = 4
[VSD2] Fine = E : 0[ 0, 0, 0] D : 0 [ 0, 0, 0] G : 0 [ 0, 0, 0]
F: 0[ 0, 0, 0] A : 0 [ 0, 0, 0] H : 0 [ 0, 0, 0]
C: 0[ 0, 0, 0] B : 0 [ 0, 0, 0]
[VSD3] Rough = 4
[VSD3] Fine = E : 0[ 0, 0, 0] D : 0 [ 0, 0, 0] G : 0 [ 0, 0, 0]
F: 0[ 0, 0, 0] A : 0 [ 0, 0, 0] H : 0 [ 0, 0, 0]
C: 0[ 0, 0, 0] B : 0 [ 0, 0, 0]
[Average] VSD1 = 25, VSD2 = 24, VSD3 = 25, ECO = 26

Figure 5-83. Adjustment Pattern

Figure 5-82. Auto Bi-D Adjustment Screen

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5.4.2 Manual Bi-D Adjustment 8. Click [Next]. ( )

Adjusts Bi-D by inspecting visually.

† Papers required
„ Size: 17"
3
„ Type: Enhanced Matte Roll Paper
† Procedure 1 4
1. Turn the printer power on.
2. Start up the adjustment program and select [Manual Bi-D Adjustment]. 5
3. Select the PG that requires adjustment. ( )
2 7
4. Click [Next]. ( )
5. Click [Print] to print the MK adjustment patterns consist of three rows
(VSD1, VSD2, and VSD3). ( )
6. Examine the printout patterns for each of the three modes, select the
value for the group of most closely aligned vertical lines for each mode, 6
and calculate the average values. Input the average values of each
mode in the edit boxes. ( )
Figure 5-84. Manual Bi-D Adjustment (1)
Most closely aligned lines
# 1 [ Bi-D VSD 1 PG=1.2 ] (Step = 2)
PK/MK = 8 (0) PK/MK = 6 (0)

10 4

Input "7"

C H E C K The printed pattern is numbered on every other line,

P O IN T however, you can enter the undisplayed number in between.

7. After clicking [Write] ( ), make sure that the writing to the printer is
finished normally, and then click [OK]. ( )

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Print Mode Indicates the value of the center pattern

# 1 [ Bi-D VSD 1 PG=1.2 ] (Step = 2)

PK/MK = 8 (0) PK/MK = 8 (0)

Center Pattern
(+) direction <- ->(-) direction

# 1 [ Bi-D VSD 1 PG=1.2 ] (Step = 2)

PK/MK = 8 (0) PK/MK = 8 (0)

VSD 1

# 2 [ Bi-D VSD 1 PG=1.2 ] (Step = 2)

PK/MK = 8 (0) PK/MK = 6 (0)

VSD 2

# 3 [ Bi-D VSD 1 PG=1.2 ] (Step = 2)

PK/MK = 8 (0) PK/MK = 8 (0)

VSD 3

Figure 5-85. MK Adjustment Pattern

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9. Click [Print] to print the color adjustment patterns consist of three rows
(VSD1, VSD2, and VSD3 mode). ( ) Indicates the value of the center pattern
10. Examine the printout patterns (except MK colored patterns) for each of
the three modes, and select the value for the group of most closely Lc = 7 (7)
aligned blocks for each mode. Input the selected value in the edit
boxes. ( )

C H E C K The printed pattern is numbered on every other line,

P O IN T however, you can enter the undisplayed number in between.

11. After clicking [Write] ( ), make sure that the writing to the printer is
finished normally, and then click [OK]. ( )
12. Click [Finish].( )

8
9

10
12
Figure 5-87. Color Adjustment Pattern

11

Figure 5-86. Manual Bi-D Adjustment Screen (2)

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5.4.3 Destination Setting

† Procedure
1. Turn the printer on.
2. Start the adjustment program and select [Change Model Name].
3. Select the "Others" and click the [Run] button to set the destination to
the NVRAM.
4. Click the [Next] button.
5. Click the [Check] button and current setting model name will be
displayed. Click the [OK] button after confirming the set model name.
6. Click the [Finish] button.

Figure 5-89. Destination Setting

Figure 5-90. Confirming Model Name

Figure 5-88. Destination Setting Screen (1)

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5.4.4 PF Micro Feed Adjustment (Bi-D) (TBD)

By using the "Paper Feed Adjuster" tool, it is possible to adjust print quality for
papers which are frequently used by users.
“Paper Feed Adjuster“ tool works as follows:
† Adjustment:
Adjusts “Paper Feed Amount“ and “Microweave“.
† Printing the set values:
Prints the calibration values that are currently applied to “Paper Feed
Amount“ and “Microweave“.
† Initialization of the set values:
Resets the calibration values applied to “Paper Feed Amount“ and
“Microweave“ to the factory default.

C H E C K Refer to the help function for use of the “Paper Feed

P O IN T Adjuster”. Figure 5-91. PF Micro Feed Adjustment (Bi-D)

† Procedure
1. Turn the printer power on.
2. Start the adjustment program, and select [PF Micro Feed Adjustment
(Bi-D)].
3. Click [Run] to start the "Paper Feed Adjuster".
4. Using the "Paper Feed Adjuster" tool, adjust [Paper feeding amount]
and [Microweave].

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5.5 Check Results

5.5.1 Check Nozzle
This checks whether or not each of the head nozzles is jetting ink normally. If
nozzle ink jetting is abnormal, execute cleaning and check the nozzles again.
† Paper Used
„ Size: 17"
„ Type: Enhanced Matte Roll Paper
† Procedure
1. Turn the printer on.
2. Start the adjustment program and select [Check Nozzle].
3. Click the [Run] button and print the nozzle check pattern.
4. Check that there is no dot missing on the pattern.
5. If there is no dot missing, click the [Finish] button to finish the check
nozzle. Figure 5-92. Check Nozzle Screen
If there is dot missing, execute cleaning and then print the check
pattern and check it again.

Figure 5-93. Nozzle Check Pattern

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5.5.2 Check Alignment

This checks for presence/absence of alignment slip. Check all of the printing
modes VSD1, VSD2, and VSD3. If alignment is slipped, execute cleaning and
check the alignment again.
† Paper Used
„ Size: 17"
„ Type: Enhanced Matte Rool Paper
† Procedure
1. Turn the printer on.
2. Start the adjustment program and select [Check Alignment].
3. Select the printing mode and click [Print] button to print the nozzle
check pattern.
4. Check that there is no alignment slip.
5. If there is no alignment slip, click the [Finish] button to finish the check
alignment.
Figure 5-94. Check Alignment Screen
If there is alignment slip, execute cleaning and then print the check
pattern and check it again.

Figure 5-95. Horizontal Alignment Check Pattern

Figure 5-96. Vertical Alignment Check Pattern

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5.5.3 Print Adjustment Check Pattern

This prints all of the adjustment patterns and the adjustment parameters stored
in the printer.
† Paper Used
„ Size: 17"
„ Type: Enhanced Matte Rool Paper
† Procedure
1. Turn the printer on.
2. Start the adjustment program and select [Print Adjustment Check
Pattern].
3. Select [Print All Pattern] or [Print Variables] and then click the [Print]
button, and the following patterns will be printed.
z Print All Pattern
All the adjustment patterns and the adjustment parameters will be
printed.
Figure 5-97. Print Adjustment Check Pattern Screen
z Print Variables
The adjustment parameters stored in the printer will be printed.

C A U T IO N
Approximately 3.6m of roll paper will be needed when
printing all patterns. Be careful about the amount of
remaining paper and also about the eject space needed
since the paper will be continuously printed without being
cut.
4. Check the printed patterns and click the [Finish] button.

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5.5.4 Image Printing

C A U T IO N
„ When performing printing in the following procedure,
specify the paper size from the printer print setting.
„ "Single Weight Matte Paper" should be used when
printing with Stylus Pro 4400/4450.

† Procedure
1. Turn the printer power on.
2. Click [Browse], and select any image file (bmp) in “tanzaku“ folder,
which is inside the folder (adjwiz2) that stores adjustment program
data.
3. Select the media from the [Media type] pull-down menu.
4. Click [Print] to print the image.
5. Check the image quality, and click [End].
Figure 5-98. Image Printing Screen

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5.5.5 Check Cutting

This cuts the paper and checks for cutter adjustment and cutter wear.
† Paper Used
„ Size: 17"
„ Type: Enhanced Matte Roll Paper
† Procedure
1. Turn the printer on.
2. Start the adjustment program and select [Cut Check].
3. Input the number of times to execute the test cut into the edit box, and
then click the [Run] button.
4. Check the cut area of the ejected paper and click the [Finish] button.

Figure 5-99. Check Cutting Screen

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5.6 Reset Counters 5.6.2 Reset PF Motor Counter

† Procedure
5.6.1 Reset Paper Ejection Switching/PG Switching 1. Turn the printer power on.
Counter 2. Start the adjustment program and select [Reset PF Motor Counter].
3. Click the [Run] button to clear the PF Motor life counter.
† Procedure
4. Click the [Finish] button.
1. Turn the printer power on.
2. Start up the adjustment program and select [Reset Paper Ejection
Switching/PG Switching Counter].
3. Click [Run] to clear the Paper Ejection Switching/PG Switching
Counter.
4. Click [Finish].

Figure 5-101. Reset PF Motor Counter Screen

Figure 5-100. Reset Paper Ejection Switching/PG Switching Counter

Screen

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5.6.3 Reset ASF Counter 5.6.4 Reset When CR Unit Change

† Procedure † Procedure
1. Turn the printer power on. 1. Turn the printer power on.
2. Start up the adjustment program and select [Reset ASF Counter]. 2. Start the adjustment program and select [Reset When CR Unit
3. Click [Run] to clear the ASF Counter. Change].
4. Click [Finish]. 3. Click the [Run] button to clear the"Motor Assy., CR" life counter.
4. Click the [Finish] button.

Figure 5-102. Reset ASF Counter Screen

Figure 5-103. Reset When CR Unit Change Screen

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5.6.5 Reset When Cleaning Unit Change 5.6.6 Reset When Printhead Change
† Procedure † Procedure
1. Turn the printer power on. 1. Turn the printer power on.
2. Start the adjustment program and select [Reset When Cleaning Unit 2. Start the adjustment program and select [Reset When Printhead
Change]. Change].
3. Click the [Run] button to clear the Cleaning Unit change counter. 3. Click the [Run] button to clear the Printhead change counter.
4. Click the [Finish] button. 4. Click the [Finish] button.

Figure 5-104. Reset When Cleaning Unit Change Figure 5-105. Reset When Printhead Change

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5.7 Installing Firmware

Firmware for the printer is written to the Flash ROM on the Main Board. Use
the following procedure to write the firmware to the Flash ROM when the Main
Board is replaced or the firmware needs to be updated.

C A U T IO N
Turning on the printer immediately after uploading firmware
to a new Main Board with no parameters in place will start
initial ink charging. When initial charging is not needed, be
sure to execute "5.3.15 Initial Ink charge flag ON/OFF"
(p.408)
† Tool required
Firmware Update Tool
„ Supported OS: Windows 98, Me, 2000, XP
„ Port: USB
Figure 5-106. Firmware Update Tool Screen
† Procedure
1. Turn off both the printer and the computer, and connect the printer to
the computer with a USB cable.
2. Turn the computer power on and then turn the printer on.
3. Start the Firmware Update Tool.
4. Select the port (Choose a port) and the firmware data (Choose a FW
data file) (UPG format).
5. Click [Send] to transmit the firmware data.
6. The “Complete” message is displayed in a pop-up window when the
data transmission is finished, then click [OK].
7. Upon completion of the update, the printer automatically reboots.
Figure 5-107. Firmware Update Tool Screen

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5.8 Installing Firmware for SP 4400 (4-color

model) after replacing Main Board with
New one
The firmware preinstalled on the main board provided as ASP is for 8-color
model. If you have replaced the main board of 4-color model with a new one, 11. When the following confirmation message appears, press the [Paper
you need to delete the preinstalled firmware and install firmware for 4-color (<)] button.
model.

C A U T IO N
As for the main board of Stylus Pro 4450 supplied as ASP,
the firmware for 4-color is preintalled on it.

12. “F/W UPDATING” appears and the firmware update begins.

† Tool required 13. When the “NVRAM CLEAR OK” appears on the control panel, press
Firmware Update Tool the [Menu (>)] button to restart the printer.
14. Perform the other required operations/adjustments listed in “5.1.4
„ Supported OS: Windows 98, Me, 2000, XP Adjustment Items classified by Part/Unit (p.368)” .
„ Port: USB
† Procedure
1. Turn off both the printer and the computer, and connect the printer to
the computer with a USB cable.
2. Turn on the printer.
3. Start the Firmware Update Tool.
4. Transmit the “ErasePro.upg”.
5. When “Pro Area Erase ?” appears on the control panel, press the
[Menu(>)] button.
"Flash ROM ERASE" appears and the data in the Flash ROM is
deleted.
6. Turn off the printer after “End [Success]” appears on the control panel.
7. Turn on the printer.
(The printer turns on in firmware update mode.)
8. Start the Firmware Update Tool.
9. Transmit the firmware data.
10. When the following message appears, press the [Paper (<)] button to
select 4-color.

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5.9 Device ID Setting

C H E C K Stylus Pro 4450/4880/4880C only.
P O IN T

† Procedure
1. Turn the printer ON, and start the Adjustment Program.
2. Select the printer name.
3. Click the icon on the top left of the window.
4. Select [Port Check on Connected Printer].
5. The pop up screen to confirm the port is displayed. Click [Yes].
6. Click [Start].

C H E C K If a connection error occurs, verify the connection between

P O IN T the computer and the printer one more time, and make sure
to perform the adjustment again.

Figure 5-109. [Port Check on Connected Printer] Screen

Figure 5-108. [Select Printer Name] Screen

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5.10 Writing MAC Address

The MAC address of this printer is recorded on the Flash ROM of the main
board. When replacing the main board, make sure to write the MAC address to
the new board as follows.
† Procedure
1. Turn on the power of the printer.
2. Start the adjustment program, and select [Set MAC address].

C H E C K The label on which the MAC address is printed is attached

P O IN T on the rear of the printer as shown in figure 5-110.

3. Key in the MAC address and press [Enter].

4. Press [Next].
5. Press [Confirm], and check that the same MAC address is displayed Figure 5-111. [Set MAC address] Window
as the one you just keyed in.
6. Press [Finish].

Rear of the printer

MAC address label

Figure 5-112. Confirmation Window of [Set MAC address]

Figure 5-110. Location of the Label with MAC Address

Adjustment Writing MAC Address 447

 6
CHAPTER

MAINTENANCE
EPSON Stylus Pro 4400/4450/4800/4880/4880C Revision C

6.1 Overview
This chapter describes maintenance operations that are required during
servicing.
Most servicing/maintenance of this printer will need to be done by visiting the
site where the printer will actually be used by the customer (on-site service).
Carefully observe the following cautions and perform the servicing/
maintenance in such a way that no damage is done to the product or
customer's work environment.
C A U T IO N
„ Ensure adequate work space for performing service/
maintenance.
„ The printer should be set in a place where there is no
vibration, and where it is level and stable.
„ The weight of this printer is approximately 40.2kg. When
moving or lifting the printer, be sure that at least two
people are lifting by supporting the locations shown in
the figure below.

W A R N IN G
„ The power switch is installed on the secondary side of
the power circuit, so power is always supplied unless the
power code has been unplugged. Unless there are
specific instructions otherwise, be sure to unplug the
power code from the AC outlet to prevent electric shock
and circuit damage during servicing.
„ The cover open sensor for detecting the open/close
condition of the front cover has an interlock switch that
functions as a safety device. Therefore, it is prohibited to
turn off this switch. „ Place a protective sheet on the floor before removing ink
„ A lithium battery is installed on the MAIN Board of this routing parts because there is the possibility that leaking
printer. Be sure to observe the following instructions ink could get onto the product or floor where the product
when servicing the battery: is set up.
• Keep the battery away from any metal. „ To prevent static electric damage when handling a
circuit board, do not touch elements on board with bare
• Do not install the battery in the wrong direction. (This
hands. If handling with bare hands is unavoidable,
may cause burning or explosion.)
perform work by using required measures, such as
• Do not heat the battery or put it into fire.
wearing a grounding strap.
• Do not set the C593 MAIN board directly on top of any
„ When allowing the printer to operate with covers
object which is conductive.
removed, be careful not to get injured with high-speed
„ Be careful not to let ink get into your eyes or your skin. If operating parts such as fans.
ink gets in your eye, rinse them immediately with water
„ Use care to avoid injury when handling the cutter blade
and see a doctor if any trouble.
because it is very sharp.

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„ The cutter uses a very hard blade that is unusually 6.1.2 Important Maintenance Items During Service
C A U T IO N
brittle, so do not allow it to be damaged by bumping into Operations
objects such as metal printer parts.
Check the following items during printer maintenance/service and perform any
„ If the printer that has already been installed needs to be necessary operations.
packed and transported again, first make certain that the
print head has been capped properly with the power to Table 6-1. Items to be Checked During Maintenance/Service
the printer turned off. Then remove all the ink cartridges
Items Check Points Remedy
and install all the packing materials as referred to in the
Start-Up Guide or Assembly and Setup Guide supplied Surface of the Platen and Make sure no paper, Cleaning (If there is an
Sub-platen dust, or foreign objects ink stain, wipe with dry,
with the printer.
are attached or have clean cloth after cleaning
accumulated. the ink stain with damp
6.1.1 Product Life Information cloth.)
† Work Life Preservation Items CR scale Is there any Cleaning
This printer does not have periodic replacement parts that require periodic (Slit plate for CR encoder accumulation or If there is any damage,
replacement before reaching the end of the product work life. detection) adhesion of paper dust replace the part.
However, if this printer continues to be used after the product work life, or foreign matter?
service call errors will be displayed before part failures occur and Rail on the CR guide frame Make sure there are no Cleaning
messages will be presented to advise part replacement. (This excludes the foreign objects attached.
Maintenance Tank and Cutter consumable parts.) Sensors in paper feed path Make sure there are no Cleaning
Corresponding parts are shown below. • Multi sensor foreign objects attached.
• PE sensor, etc.
Name Maintenance Request Service Request
Cleaning Unit 0040 0001002D † Cleaning on the Platen and Subpaten
CR Motor 0002 00000101 Brush away dust and paper dust, and wipe the whole surface with a OA
RTC backup battery 0008 00010023 cleaner. If the paper absorption holes are clogged, push the paper dust
into the inside of the printer using a precision driver or a similar tool.
Paper feed roller 0200 N/A
† Work Life Information C A U T IO N
Take care not to touch the porous pads for print with white
Work life information can be checked from the "Printer Status Menu" of the borders.
panel settings. The display will show the remaining percentage in relation
to the specified control value (displays "F*****E"). These values saved in
the counters can be cleared using "Maintenance Mode 2".
Porous pads for print with hite borders
W A R N IN G
Do not clear counters that do not correspond to a part
replacement or inspection. Clearing of the waste ink count
value for the "MAINT TANK" counter is especially prohibited, Paper absorption
because it can affect printer operation and lead to ink
leakage.

Maintenance Overview 450

EPSON Stylus Pro 4400/4450/4800/4880/4880C Revision C

6.2 Lubrication • Lubrication Point

Springs located on upper part of Each
Lubricate as needed during servicing. Use lubricants specified below. "Flame Holder, IC" of "Flame Assy.,
IC" (4 places)
Table 6-2. Grease Application • Lubrication Type
Name Amount Company Part No. G-74
• Remarks
G-26 40 g EPSON 1080614 Use a brush or cotton swab for
G-74 40 g EPSON 1409257 application.

C A U T IO N
„ When lubricating printer mechanisms, never apply
lubricants other than those specified because they can
damage or reduce work life of components or cause
poor printer operation. Figure 6-1. Flame Assy., IC (left / right)
„ Note that the Stylus Pro 4400/4450/4800/4880/4880C and
the Stylus Pro 4000 have the same points to be
lubricated but is specified to use different types of • Lubrication Point
lubricants. Cam parts on "Cam, Valve" (4 places)
• Stylus Pro 4400/4450/4800/4880/4880C: G-74 • Lubrication Type
• Stylus Pro 4000: G-46 G-74
• Remarks
C H E C K „ As G-74 is quick-drying lubricant, it is only necessary for Use a brush or cotton swab for
P O IN T the lubricated points to be slightly coated with application.
lubrication.
„ To prevent G-74 from being coagulated, shake it well
before using it.

Figure 6-2. Cam, Valve (left / right)

Maintenance Lubrication 451

EPSON Stylus Pro 4400/4450/4800/4880/4880C Revision C

• Lubrication Point • Lubrication Point

Applies on the ribs on the front and Ribs on the front and back sides of
back sides of "Slider, CR Lock". Applies along the part indicated in "Slider, CR Lock" (4 places)
Applies along the part (4 places in total) red.(4places)
• Lubrication Type
indicated in red.
• Lubrication Type G-74
G-74 • Remarks
• Remarks Use a brush or cotton swab for
Use a brush or cotton swab for application.
application.
Applies along the rim
indicated in yellow.

Figure 6-3. Slider, CR Lock(No.1) Figure 6-5. Slider, CR Lock(No.3)j

• Lubrication Point • Lubrication Point

Head rib of "Slider, CR Lock" Ribs on front and back sides of "Slider,
Applies on the part
CR Lock" (2 places)
• Lubrication Type
indicated in red. G-74 Applies along the part indicated in • Lubrication Type
red.(2places) G-74
• Remarks
Use a brush or cotton swab for • Remarks
application. Use a brush or cotton swab for
application.

Figure 6-6. Slider, CR Lock(No.4)

Figure 6-4. Slider, CR Lock(No.2)

Maintenance Lubrication 452

EPSON Stylus Pro 4400/4450/4800/4880/4880C Revision C

• Lubrication Point • Lubrication Point

Cam part of "INTERMITTENT GEAR, E shaft E shaft of "Frame, Sub, Right" and
40" pinion gear part of "Motor Assy., PG"
• Lubrication Type • Lubrication Type
G-26 G-26
• Lubrication Amount • Lubrication Amount
Φ1mm x approximately 7mm 2 1. Φ1mm x 5mm (approximately 1mm
• Remarks Frame, Sub, inside from groove for E shaft-ring)
Right
Use a syringe/needle (JIS 17# or 2. Φ1mm x half circumference or
equivalent) for application. 1 Φ2mm x quarter circumference
• Remarks
Use a syringe/needle (JIS 17# or
equivalent) for application.

Figure 6-7. INTERMITTENT GEAR Figure 6-9. Combination Gear, 36.8.8

• Lubrication Point • Lubrication Point

Cam part and gear parts (3 teeth) of Shaft of "Combination Gear, 12.22.4"
"Intermittent Gear, Release, Transmit" • Lubrication Type
and inner surface of bush (1 place) G-26
3 • Lubrication Type • Lubrication Amount
G-26 Φ1mm x 15mm
• Lubrication Amount
1. Φ1mm x approximately 5mm • Remarks
2. Φ1mm x approximately 7mm Use a syringe/needle (JIS 17# or
3. Φ1mm x approximately 1mm equivalent) for application.
(Applies from the outside of the
frame.)
2 • Remarks
1 Use a syringe/needle (JIS 17# or
equivalent) for application.
Figure 6-8. Intermittent Gear, Release, Transmit Figure 6-10. Combination Gear, 12.22.4

Maintenance Lubrication 453

EPSON Stylus Pro 4400/4450/4800/4880/4880C Revision C

• Lubrication Point • Lubrication Point

Spur Gear 25.6 "Spur Gear 44.74", "Spur Gear 25.6", Shaft part of "LEVER, CHANGE
Combination Gear small gear of "Combination Gear PAPER EJECT, R"
12.8.36 12.8.36", and large gear of • Lubrication Type
"Combination Gear 16.74.24" G-26
Combination Gear • Lubrication Type
16.74.24 • Lubrication Amount
G-26 Φ1mm x approximately 3mm
• Lubrication Amount
F1mm x quarter circumference (4 • Remarks
places) Use a syringe/needle (JIS 17# or
• Remarks equivalent) for application.
Use a syringe/needle (JIS 17# or
Spur Gear 44.74 equivalent) for application.

Figure 6-11. Spur Gear 44.74 Figure 6-13. Shaft part of "LEVER, CHANGE PAPER EJECT, R"(No.2)

• Lubrication Point
• Lubrication Point
"LEVER, CHANGE PAPER EJECT,
Upper part of Ribs of "Shaft,
R;B", and contact sits and back of
Connection"
"LEVER, CHANGE PAPER EJECT,
R" • Lubrication Type
G-26
• Lubrication Type
G-26 • Lubrication Amount
Contact sites Φ1mm
(2 places)
• Lubrication Amount
Φ1mm x 10mm (3 places)
• Remarks
• Remarks
Use a syringe/needle (JIS 17# or
Back of dot-line Use a syringe/needle (JIS 17# or
equivalent) for application.
part equivalent) for application.

Figure 6-12. Shaft part of "LEVER, CHANGE PAPER EJECT, R"(No.1)

Figure 6-14. Ribs of "Shaft, Connection

Maintenance Lubrication 454

EPSON Stylus Pro 4400/4450/4800/4880/4880C Revision C

Applys on both side • Lubrication Point • Lubrication Point

surfaces of the holder Both side surfaces of "Shaft, Upper part of Ribs of "Carriage" (4
Connection" (2 places) and "Carriage, places, lubrication point:
1 A;B Right Side" (5 places) approximately 12mm)
2
4 • Lubrication Type • Lubrication Type
5 G-26 G-74
3
• Lubrication Amount • Remarks
1. Φ1mm x 1mm(2 places) Use a brush or cotton swab for
2. Φ1mm x 2mm(2 places) application.
3. Φ1mm x 2mm
4. Φ1mm
5. Φ1mm
• Remarks
Use a syringe/needle (JIS 17# or
equivalent) for application.
Figure 6-17. Carriage
Figure 6-15. Carriage, A;B Right Side

• Lubrication Point
Rising surfaces of "CAM,
Applys on both side • Lubrication Point INCLINATION, R" and "CAM,
surfaces of the holder Both side surfaces of "Shaft, INCLINATION, L"
Connection" (2 places) and "Carriage, • Lubrication Type
1 A;B Right Side" (5 places) G-74
• Lubrication Type • Remarks
G-26 Use a brush or cotton swab for
2
5 3 • Lubrication Amount application.
4
1. Φ1mm x 1mm(2places)
2. Φ1mm x 2mm(2places)
3. Φ1mm x 2mm
4. Φ1mm
5. Φ1mm Figure 6-18. "CAM, INCLINATION, R" and "CAM, INCLINATION, L"
• Remarks
Use a syringe/needle (JIS 17# or
equivalent) for application.

Figure 6-16. Carriage, A;B Right Side

Maintenance Lubrication 455

EPSON Stylus Pro 4400/4450/4800/4880/4880C Revision C

• Lubrication Point
End part of "Lever, lock, PG"
• Lubrication Type
G-26
• Lubrication Amount
Φ1mm x approximately 3mm
• Remarks
Use a syringe/needle (JIS 17# or
equivalent) for application.
Wipe out lubricant with a dry cloth to
make the end part slightly coated with
lubricant.

Figure 6-19. Lever, lock, PG

• Lubrication Point
3 1
Lever, hole, and shaft parts of "Mount
Plate, Motor, ASF Unit"
2 • Lubrication Type
G-26
• Lubrication Amount
1. Φ1mm x 2mm
2. Φ1mm x 1perimeter
3. Φ1mm x 15mm
• Remarks
Use a syringe/needle (JIS 17# or
equivalent) for application.

Figure 6-20. Mount Plate, Motor, ASF Unit

Maintenance Lubrication 456

 7
CHAPTER

APPENDIX
EPSON Stylus Pro 4400/4450/4800/4880/4880C Revision C

7.1 Connectors
† C593 Main Board † CA00 Main Board
Table 7-1. C593 Main Board Connectors List Table 7-2. C699 Main Board Connectors List
CN.No. Pins Color Connected to Remarks CN.No. Pins Color Connected to Remarks
CN1 14 White P/S board — CN1 14 White P/S board —
CN7 31 — C593_SUB-D Board (CN1) — CN7 31 — C593_SUB-D Board (CN1) —
CN8 31 — C593_SUB-D Board (CN2) FFC CN8 31 — C593_SUB-D Board (CN2) FFC
CN9 30 — C593_SUB-D Board (CN3) FFC CN9 30 — C593_SUB-D Board (CN3) FFC
CN11 8 — IEEE1394 FFC CN12 4 — USB 2.0 —
CN12 4 — USB 2.0 — CN13 36 — Optin card (TYPE_B) —
CN13 36 — Optin card (TYPE_B) — CN14 3 Black PF_MOT —
CN14 3 Black PF_MOT — CN15 3 White CR_MOT —
CN15 3 White CR_MOT — CN16 4 White ASF/Pump_MOT With relay connector
CN16 4 White ASF/Pump_MOT With relay connector CN18 4 Red PG/PO_MOT —
CN18 4 Red PG/PO_MOT — CN19 2 Black FAN1 (Right) With relay connector
CN19 2 Black FAN1 (Right) With relay connector CN20 2 Yellow FAN2 (Left) With relay connector
CN20 2 Yellow FAN2 (Left) With relay connector CN48 17 — C511_SUB-B Board (CN102) FFC
CN48 17 — C511_SUB-B Board (CN102) FFC CN50 2 White Radiator Plate cooling fan —
CN50 2 White Radiator Plate cooling fan — CN51 30 — C511_SUB-B Board (CN101) FFC
CN51 30 — C511_SUB-B Board (CN101) FFC CN52 15 — C593_SUB-C Board (CN200) FFC
CN52 15 — C593_SUB-C Board (CN200) FFC CN53 28 — C593_SUB-C Board (CN201) FFC
CN53 28 — C593_SUB-C Board (CN201) FFC CN54 30 — C511_SUB-B Board (CN100) FFC
CN54 30 — C511_SUB-B Board (CN100) FFC CN56 2 Blue Rear Cover Sensor —
CN56 2 Blue Rear Cover Sensor — CN57 2 White Power Supply cooling fan —
CN57 2 White Power Supply cooling fan — CN62 2 — Network I/F —

Appendix Connectors 458

EPSON Stylus Pro 4400/4450/4800/4880/4880C Revision C

† Power Supply Board † C511_SUB-B Board(Relay Board2)

Table 7-3. Power Supply Board Connector List Table 7-6. C511_SUB-B Board Connectors List
CN.No. Pins Color Connected to Remarks CN.No. Pins Color Connected to Remarks
CN1 2 White AC Inlet CN22 2 Blue P_COVER_SW
CN2 14 White Board Assy Main (CN1) CN25 2 Red ASF Paper Sensor
CN26 2 Blue Paper Eject Cancel Sensor
CN27 2 Yellow R_INSERT
† Panel Unit CN29 4 — PE_DET
CN31 3 Yellow PE_DET
Table 7-4. Panel Unit Connectors List
CN33 3 White P_THICK_0.3
CN.No. Pins Color Connected to Remarks CN34 3 Black P_THICK_0.8
CN1 17 — C511_SUB-B Board (CN103) FCC CN36 2 White IH_LEVER_R
CN39 7 — CSIC_R1 Board (Photo Black) FFC
CN42 7 CSIC_R2 Board (Light Cyan) FFC
† C511_SUB Board(Relay Board1) CN43 7 — CSIC_R2 Board (Light Magenta) FFC

Table 7-5. C593 Board Connectors List CN45 7 CSIC_R4 Board (Light Black) FFC
CN46 7 — M_TNK
CN.No. Pins Color Connected to Remarks
CN55 3 Blue PUMP_PHASE
CN1 24 — C511_SUB-D Board (CN4) FFC
CN100 30 — Board Assy Main (CN54) FFC, lock type
CN2 2 White C_SOL
CN101 30 — Board Assy Main (CN51) FFC, lock type
CN3 5 White MULTI_SENSE
CN102 17 — Board Assy Main (CN48)
CN4 5 — CR_ENC
CN103 17 — Panel Board (CN1)

Appendix Connectors 459

EPSON Stylus Pro 4400/4450/4800/4880/4880C Revision C

† C593_SUB-C Board(Relay Board3) † C593_SUB-D Board

Table 7-7. C593_SUB-C Board Connectors List Table 7-8. C593_SUB-D Board Connectors List
CN.No. Pins Color Connected to Remarks CN.No. Pins Color Connected to Remarks
CN24 4 White PF_ENC CN1 31 — Board Assy Main (CN7) FFC
CN28 2 White Paper Eject phase Sensor CN2 31 — Board Assy Main (CN8) FFC
CN30 3 Yellow ASF phase Sensor CN3 31 — Board Assy Main (CN9) FFC
CN32 3 Red PG_PHASE CN4 31 — Board Assy Main (CN1) FFC
CN37 2 Black IH_LEVER_L CN5 31 — Head Board(CN1) FFC
CN38 7 — CSIC_L1 Board (Matte Black) FFC CN6 31 — Head Board(CN1 FFC
CN40 7 — CSIC_L2 Board (Cyan) FFC
CN41 7 — CSIC_L2 Board (Magenta) FFC
CN44 7 — CSIC_L4 Board (Yellow) FFC
CN200 30 — Board Assy Main (CN52) FFC
CN201 30 — Board Assy Main (CN53) FFC

Appendix Connectors 460

EPSON Stylus Pro 4400/4450/4800/4880/4880C Revision C

Panel Board

C593_SUB-C Board
Paper eject phase I/H Lever Sensor (Left) Pump Phase Sensor C511_SUB-B Board C593_SUB-D Board
Sensor Paper Eject Cancel C593_SUB Board
PG Phase Sensor PF Encoder Sensor
I/H Lever Sensor (Right) P Cover CR Encoder Multi

CN3 Relay FFC

CN2 Relay FFC

CN1 Relay FFC

CN6 Head FFC

CN5 Head FFC
ASF Phase Sensor Not used Open Sensor Photo Black Sensor
Paper Thickness
Sensor (0.8) Light Cyan
ASF Paper
CR_HP Sensor Sensor
Rear Hand Light Magenta Cutter Solenoid
Insertion
Matte Black

PE Sensor Sensor
Magenta
Yellow

Cyan

Light Black Maintenance

Paper Thickness
Tank
Sensor (0.3)

Suction Fan
(Right)
CN9 Relay FFC CN54 Relay FFC Suction Fan P/S CN48 Relay FFC
(Left)
CN8 Relay FFC CN51 Relay FFC
CN13
Option
CN7 Relay FFC CN52 Relay FFC
Rear Cover Type-B
Sensor
CN53 Relay FFC

Power Supply Power

cooling fan
Supply
C593 MAIN Board Board
ASF/
Pump Motor

AC Inlet
CR Motor PF Motor
PG/PO
Motor
Heat Dissipation
Plate Cooing Fan

Figure 7-1. Stylus Pro 4800/4400 Connectors

Appendix Connectors 461

EPSON Stylus Pro 4400/4450/4800/4880/4880C Revision C

Panel Board

C593_SUB-C Board
Paper eject phase I/H Lever Sensor (Left) Pump Phase Sensor C511_SUB-B Board C593_SUB-D Board
Sensor Paper Eject Cancel C593_SUB Board
PG Phase Sensor PF Encoder Sensor
I/H Lever Sensor (Right) P Cover CR Encoder Multi

CN3 Relay FFC

CN2 Relay FFC

CN1 Relay FFC

CN6 Head FFC

CN5 Head FFC
ASF Phase Sensor Not used Open Sensor Photo Black Sensor
Paper Thickness
Sensor (0.8) Light Cyan
ASF Paper
CR_HP Sensor Sensor
Rear Hand Light Magenta Cutter Solenoid
Insertion
Matte Black

PE Sensor Sensor
Magenta
Yellow

Cyan

Light Black Maintenance

Paper Thickness
Tank
Sensor (0.3)

Suction Fan
CN9 Relay FFC CN54 Relay FFC (Right) CN48 Relay FFC
Suction Fan P/S
(Left)
CN8 Relay FFC CN51 Relay FFC

CN7 Relay FFC CN52 Relay FFC

Rear Cover
Sensor
CN53 Relay FFC

PG/PO ASF/
Motor Pump Motor
Power Supply Power
cooling fan
Supply
CA00 MAIN Board Board

AC Inlet
CR Motor PF Motor

Heat Dissipation CN62

Plate Cooing Fan
Network I/F

Figure 7-2. Stylus Pro 4450/4880/4880C Connectors

Appendix Connectors 462

EPSON Stylus Pro 4400/4450/4800/4880/4880C Revision C

7.2 Exploded Diagrams

Appendix Exploded Diagrams 463

 105
100 103
112
108
108
106
118 107
111

111

110
111 104

101
102
109 103

108
108
117

120
127
126
129

113
116 for J P N
128 125 124
123 119

131
121 122
114
115
130

P X-6200S / E P S ON S T Y LUS P R O 4400 No.1 R ev.01 C 593-C AS E -011C 4

 105
100 103
112
108
108
106
107
118
111

111

110
111 104

101
102
109 103

108

108
117

120
127
126
129

113
116 for J P N
128 124
131 119

123
133
121 122
134

130 132
114
115
130

P X-6500 / E P S ON S T Y LUS P R O 4800 No.1 R ev.01 C 593-C AS E -011C 8

 161

152

162
163
153
162
163
154
155

150

166
G

151
156

165

165

165

165

164

164
157

157
158

159
160

159

P X-6200S ,6500 / E P S ON S T Y LUS P R O 4400,4800 No.2 R ev.01 C 593-C AS E -021

 P
G

302 AH1 AG 1
D
N R
I

300 AD1

Q2
Q1

AF 1
AE 1
AL2
AK 2
AJ 2

301

200

P X-6200S / E P S ON S T Y LUS P R O 4400 No.3 R ev.01 C 593-E LE C -011

 501

507
505

508

511
520
500

A2 519
518
512

514

517

513

516

P X-6200S / E P S ON S T Y LUS P R O 4400 No.4 R ev.01 C 593-ME C H-011C 4

 501

507
505

508

500
511
520

A2 519
518
512

514

517

513

P X-6500 / E P S ON S T Y LUS P R O 4800 No.4 R ev.01 C 593-ME C H-011C 8

 Y4 585
577x3
578x3 Y2 589
X1
586 577x3
Y3 578x3
X3
590
577x3
578x3 587
X2 588
559
581 X1
X8 577 591
578 Y1
558 577x3
573
578 578x3
X4 592
557 566 577 582
579

554 568 X2
569 577
X7 578
551
574 583
578
568 577 X3
579
554 577
X6 578
552 557 569
575 584 571
565 578
580 577
568
554 X5
552 569 X4
553 557
577
565 578
576
578
554 568 577
552 557 569 579
553

565 572

550 552 561

553 561 AB
564
556 567
563

553
555 560

P X-6200S / E P S ON S T Y LUS P R O 4400 No.5 R ev.01 C 593-ME C H-021C 4