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For U Sheet Piles: 400mm Wide
For U Sheet Piles: 400mm Wide
For U Sheet Piles: 400mm Wide
Basic Accessories
1 Optimising Work Efficiency with Modular Design Up/Down Stroke Force is optimised
Maximum Up/Down
Leader Mast Silent Piler F111 is applicable to Standard, Water Jetting, and Super Crush Stroke Force is regulated
press-in works by changing the chuck and chuck frame, and equipping
attachments. The machine can be utilised more efficiently because it is
adjustable to various soil conditions and working conditions. Load applied to Silent Piler
Saddle
can be reduced.
Clamp
Super Crush Mode Chuck
Pile Auger
Silent Piler Main Body
Hose Reel
Increased Machine Rigidity and Addition of Abrasion Resistant Plates
Super Crush Mode Guiding Precision D et a c h a b l e a b ra s i o n re s i s t a nt
For Silent Piler F Series, rigidity of components and guiding plates have been added along the
Standard Mode Chuck vertical slide rails for Chuck and
precision are increased compared to the previous models
Standard Mode Chuck Piler Jet Reel that provides 3.6 times wear
to achieve higher durability of the machines.
Pile Auger Also, assembly tolerances in guiding systems are resistance compared to the
minimised by implementing longer slide rails and greater p rev i o u s m o d e l s . H e n c e, h ig h
Auger Motor
sliding surfaces to increase machine life. guiding precision is achieved and
maintenance costs are reduced.
Standard Mode Water Jetting Mode Slide Cover Vertical Slide Rails
Abrasion
for Chuck
Hose Reel Resistant Plate
Tablet PC
T he real -time information of piling operations can be
Super Crush displayed on a tablet PC which can be attached to the side
Mode Chuck of the Silent Piler.
Slide Frame
Standard Standard Slide Rails
Mode Mode
Chuck Chuck Auger Screw ・ Displays piling monitoring data
Piler Jet Reel ・ Displays comparison of the current
Casing data to the previous monitoring results
Auger Head ・ Displays the machine settings and
Rotary Slide Rail status during piling work
for Chuck
・ Displays borehole log
・ Displays Operation Manual &
Slide Rails for Parts List
25 50 SPT N Values Clamp Sideshift
1 2
NEW NEW
3 Pile Installation into Hard Ground 3 Improved Auger Screw & Casing 5 Increased Power Capacity of Auger
The "Pilot Coring Theory", GIKEN's original theory, makes the Improved Auger Screw and Auger Casing provide higher Auger motor of F111 has 1.4 times higher power capacity
1 2 torque application and centre drilling accuracy, which t h a n t h e p rev i o u s m o d e l ( EC O 4 0 0 S ) . T h i s re s u l t s i n
Hard Ground Press-in Method able to install sheet piles into
difficult ground conditions such as gravelly soil and cobble or achieve higher augering efficiency. maintaining high speed augering even in a greater torque
boulder mixed soil without losing the advantages of the Press-in T h e d u r a b i l i t y o f a u g e r s c re w i s a l s o ex t e n d e d by range.
Method. Previous models of Crush Piler have proved the minimising the tolerance between auger screw and auger
superiorities of the Hard Ground Press-in Method in the field. casing; therefore the auger is less likely to wear out.
The augering area can be reduced to assist pile installation,
Minimising
minimising volume of spoil and disturbance to the soil strata.
Clearance
Hence, high bearing capacity is available from sheet piles which Auger Screw
are installed by the Hard Ground Press-in Method. The Hard
Ground Press-in Method can install sheet piles even under Auger
Rotation
restricted site conditions such as on slopes or water where (min -1)
conventional piling techniques would be ineffective. By adapting
Casing Higher Strength F111 1st Gear
the GRB System, temporary work platforms are no longer Extracting the Pile Auger of Casing Joint
necessary, dramatically reducing the environmental burden. Press-in with the Pile Auger after completion of F111 2nd Gear
sheet pile installation ECO400S
NEW NEW
Lock functions in the chuck, leader mast, and clamps secure The applicable sheet pile length for F111 is 24m maximum, NEW
Chuck Lock
which is greater than those of previous models.
Silent Piler against drilling torque and increase drilling 6 Compact Machine Size
efficiency and accuracy of pile installation.
Leader Mast Lock F111 i s 1 5 0 m m n a r r o w e r t h a n t h e p r e v i o u s m o d e l
( ECO4 0 0S) and can be adopted to more confined site
Chuck Lock 25 24m
21m conditions.
20
Pile 15m
Length 15
1250
1100
(m)
10
Rotation 5
ECO400S F111
Clamp Lock
ECO400S SCU-400M F111
NEW
2 Improved Design of Auger Head and Teeth 4 High Performance Also in Standard Mode
Female Socket Teeth can minimise wear on Joint Pin Despite its universal design, F111 provides a similar high performance as a Standard Mode Custom Model.
tooth mount and maximise drilling efficiency
with minimal assembly tolerance. Also, pilot Joint Pin Model ECO100-4CA ECO400S
F111
teeth and outer teeth are standardised. Standard Mode
12 point double hexagon joint of the Auger Standard Mode Standard Mode Standard Mode
Operation Mode
Shaft and Auger Head achieves higher torque (Custom Model) (Modular Model) (Custom Model)
C-shape
application and reduces weight. The joint is stopper ring
Max. Press-in Force 1000 kN 1000 kN 800 kN
locked with only one stopper pin instead of
two for easier assembly and securely locked Pin/stopper system
Double Hexagon Joint Max. Extraction Force 1100 kN 1100 kN 900 kN
with C-shape stopper ring.
Press-in Speed 1.9 ~ 35.2 m/min 2.0 ~ 43.5 m/min 1.5 ~ 35.5 m/min Change
Extraction Speed 1.8 ~ 39.1 m/min 1.5 ~ 55.0 m/min 1.5 ~ 50.5 m/min
designed with strict concepts for clean hydraulic oil or grease is spilled into soil 800 kN (Super Crush Mode)
Max. Press-in Force
1100
emissions with high combustion effi- or water, there will be no environmental 1000 kN (Standard / WJ Mode)
e.g. Noise Limit
ciency and GIKEN's original hydraulic 70 damage to the surrounding ecosystem. 900 kN (Super Crush Mode)
in Urban Area
-5.7 dB(A)
(BS5228) Max. Extraction Force
control technologies. 1100 kN (Standard / WJ Mode)
In addition, the machines are painted 1450
Busy Office 65 Stroke 850 mm
-7.3 dB(A)
with TX-Free non-leaded paint *.
Press-in Speed 2.0 ~ 43.5 m/min
-8.2 dB(A)
Power Mode 64.3 * * Environmentally-friendly paint which does not contain Auger Motor Extraction Speed 1.5 ~ 32.3 m/min
toluene, xylene and lead based pigment.
2000
Control System Radio Control
Conversation Speech 55-65 Hose Reel Bracket
Casing Auger Movement Self-Moving
Hose Reel
MAX 3990
At Transportation 2625
Hose Reel HR17B
30000
3625
Mass (Standard) 2850 kg
(including Hose Reel Bracket)
1240
Applicable pile length
Max 24 m*
(Standard)
465
Auger Motor 1850 kg
Mass
2275 Casing Auger 9050 kg
Total Mass 10900 kg
6 Scientific Execution of Press-in Work & Advanced IT Functions 3370
At Transportation 3695
*Max 30m in special mode
Piler Jet Reel JR28
Applicable pile length Standard 17.0 m (Max. 27.0 m)
GIKEN IT System Press-in Monitoring and Data Logging System
Standard / Water Jetting Mode F111-400 Mass 820 kg
GIKEN's engineers can monitor individual Silent Pilers, such Press-in monitoring data can be used for quality control and Piler Jet Reel is an optional item Power Unit * EU300 I 3
Standard Mode Chuck
as operating condition, maintenance records and location. information modelling of the foundation. Operators are able to Power Source Diesel Engine
Quick advice for any technical troubles is available promptly keep working while checking data such as press-in force,
1100
Power Mode 230 kW(313 ps)/1800 min -1
and appropriate information can also be provided to prevent auger torque, and working hours of press-in work, on a tablet Rated Output Eco Mode 204 kW(278 ps)/1600 min -1
troubles. or PC (both optional extras). Super Eco Mode 179 kW(243 ps)/1400 min -1
Piler Jet Reel Fuel Tank Capacity 500 L
* The system is not available in the countries where authorisation for At Extraction
usage cannot be acquired. JR28
Hydraulic Reservoir Piler ECO Oil 490 L
At
GIKEN IT System Transportation Moving Speed 1.4 km/h
Total Support Center
Mass 6400 kg (with 20m Hose)
MAX 4060
*EU300 which conforms to the latest emission standard in EU and US is also available.
Reaction Stand (with Leveling Jack)
3335
GPS Satellite Mechanical Support Mass 1400 kg
2520
Job Site Technical Support
Mass (Chuck Only)
1060
Standard Mode Chuck Super Crush Mode Chuck
465
1970 kg 2700 kg
Power Unit
Maintenance
Press-in
Pre
Press-in
ess-in Monitoring
M g data
data
2000
4315
Tablet PC Support Leveling Jack
1805
Press-in Monitoring Data Designated Factory User Office 2350
Machine Information
Operating Manual Press-in
Parts List Monitoring data
482
545
Borehole Data
Basic Accessories