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Operating Instructions: 675 Series Smartvac Vacuum Sealers
Operating Instructions: 675 Series Smartvac Vacuum Sealers
Instructions
INTRODUCTION ...........................................................................................................................................4
SAFETY ........................................................................................................................................................5
APPENDIXES .............................................................................................................................................25
Machine Specifications ................................................................................................................................26
Electrical Schematic 120V ...........................................................................................................................27
Electrical Schematic 220V ...........................................................................................................................28
Pneumatic Schematic ..................................................................................................................................29
Parts Ordering Information...........................................................................................................................30
Parts Order Form .........................................................................................................................................31
WARRANTY................................................................................................................................................32
Model 675 smartVAC Doc. #901-0056 February 22, 2017 Rev F Page 2 of 32
List of Figures
Figure 1 Pinch Point Sticker ............................................................................................................................................. 5
Figure 2 Safety Sticker Hot Surface ................................................................................................................................. 5
Figure 3 WARNING Hazardous Voltage Inside .............................................................................................................. 5
Figure 4 Front of Machine ................................................................................................................................................ 7
Figure 5 Back of Machine ................................................................................................................................................ 8
Figure 6 Right Side of Machine........................................................................................................................................ 8
Figure 7 WARNING Hazardous Voltage Inside ............................................................................................................ 13
Figure 8 PTFE Zone Tape .............................................................................................................................................. 17
Figure 9 Element Pad Assembly ..................................................................................................................................... 17
Figure 10 Element........................................................................................................................................................... 17
Figure 11 Pressure Bar Cover Set ................................................................................................................................... 17
Figure 12 Vacuum Bar Rubber ....................................................................................................................................... 17
Figure 13 WARNING Hazardous Voltage Inside ........................................................................................................... 21
Figure 14 Inside machine................................................................................................................................................ 24
Model 675 smartVAC Doc. #901-0056 February 22, 2017 Rev F Page 3 of 32
Introduction
Throughout this manual, you will find Safety Icons.
You should pay particular attention to these icons
IMPORTANT: READ INSTRUCTIONS because they signal information that is important to
COMPLETELY PRIOR TO OPERATION your safety and to the correct operation and
maintenance of the equipment.
This Manual is organized in sections. The List of
figures and the Introduction are to familiarize you
with the manual. The Safety section describes the WARNING: Represents possible dangers. In
precautions you should take when you operate, extreme conditions, there is a possibility of serious
perform maintenance or repair the machine. The injury or loss of life.
Operating instructions describe the machine,
physical layout, controls, operating procedures and CAUTION: Represents hazardous situations which
regular maintenance that should be performed by may result in minor or moderate injury.
the operator. The Maintenance section has step by
step instructions for the installation of the machine IMPORTANT: Represents important information
and specific information and descriptions of to be aware of
consumable parts, their function and replacement
procedures as well as recommended Maintenance NOTES: Represents notes and special
schedules and troubleshooting. The Repair Section Instructions.
includes theory of operation, component parts and
their function and repair procedures. The Appendix
includes the machine specifications, electrical and
pneumatic diagrams, and parts ordering AUDIENCE:
information. The Operating section is designed for operators who
have baseline knowledge of typical mechanical
DISCLAIMERS: operations and who have basic reading and math skills.
Accu-Seal SencorpWhite Inc. disclaims any
liability for injuries or damages resulting from use The Maintenance and Repair section
or application of this product contrary to and the Appendix are written for maintenance
instructions and specifications contained herein. Technicians who have successfully completed a
Liability shall be limited to repair or replacement of Certified mechanical training program or who have
product if shown to be defective. equivalent maintenance experience.
Observe all safety symbols and information in this Only qualified repair technicians should be permitted to
manual. work on this equipment.
Satisfactory operation of the Heat Sealer depends
on proper application, correct installation and CONTACT INFORMATION:
adequate maintenance. In addition, modifications Accu-Seal SencorpWhite Inc.
to the Heat Sealer may result in less than (800) 452-6040 or (760) 591-9800
satisfactory performance and could damage the Fax (760) 591-9117.
product, cause injury and void the warranty. Email: info@accu-seal.com
www.accu-seal.com
Model 675 smartVAC Doc. #901-0056 February 22, 2017 Rev F Page 4 of 32
Safety
PRECAUTION:
Throughout this manual, you will find safety icons. To insure safe operation of the Heat Sealer, the
You should pay particular attention to these icons operator should be aware of pinch points and
because they signal information that is important to possible burn hazard near the Seal Jaw Area.
your safety and to the correct operation and
maintenance of the equipment. Do not wear neckties, jewelry, loose clothing or
other items that can become caught in moving parts
WARNING: Represents possible dangers. In or mechanisms near the machine.
extreme conditions, there is a possibility of serious
injury or loss of life. Wear all company-specified personal protective
equipment while operating the machine.
CAUTION: Represents hazardous situations
which may result in minor or moderate injury Do not operate, troubleshoot, or maintain the sealer
while under the influence of any type of drug or
IMPORTANT: Represents important information alcohol.
to be aware of
Always observe all safety warnings and notices on
NOTES: Represents notes and special the machine and in this manual.
instructions.
Do not use flammable or toxic cleaning fluids such
as gasoline, benzene, or ether when cleaning or
maintaining the sealer.
WARNING: Do Not Operate the machine in the
presence of flammable gasses or fumes; such
and environment constitutes a definite Safety
CAUTION:
Ensure that ONLY pouch materials are present in
hazard
the seal area before pressing the Foot Switch.
WARNING:
Disconnect Power before Servicing
Model 675 smartVAC Doc. #901-0056 February 22, 2017 Rev F Page 5 of 32
Operating Information
Description of Equipment
The Accu-Seal smartVAC vacuum Sealers are
Vacuum - Sealing Process
pneumatic impulse heat sealers designed for use in
package sealing operations generally used for heat 1. Place the product in the pouch to be sealed,
sealing manufactured pouches/bags. The heat place the pouch in the Seal Jaw opening
sealer is controlled by a digital controller with a making sure the nozzle is inserted into the
large character LCD (liquid crystal display) with pouch.
LED backlight. The settable sealing parameters are
Heat time, cool time, vacuum time, gas time (gas 2. Depress the Foot Switch
models only) and machine seal pressure.
3. Seal / Vacuum Bar will close under Low
The machine has an emergency stop, low pressure Pressure and vacuum cycle will begin.
close and jaw obstruction safety features to ensure
safe operating performance. 4. When the vacuum time expires the nozzle will
retract and the Seal Bar will close under High
The machine is designed for portability and can be Pressure. Once closed, the heat timer will start.
operated on a tabletop or on a stand in multiple
positions. The machine case is rigid steel with a 5. When the Heat timer times out, the Cool timer
powder coat finish. The sealer has lower heat with a will start.
1/4” wide heating element. A 3/8”wide heating
element is optional. 6. Seal bar will open automatically when the Cool
timer times out. The cycle is complete.
To operate the machine, the foot switch is
depressed and the machine will begin running the 7. Remove the pouch from the seal area.
set seal parameters. When the seal cycle is
complete, the seal bar will open allowing the 8. Nozzle will extend ready for next pouch to be
removal of the pouch. sealed.
NOTES:
Refer to Machine Specifications in the Appendix
for complete details.
Model 675 smartVAC Doc. #901-0056 February 22, 2017 Rev F Page 6 of 32
Physical Machine Layout
Emergency Stop
Pressure Gauge
Pressure Bar
Model 675 smartVAC Doc. #901-0056 February 22, 2017 Rev F Page 7 of 32
Circuit Breaker 110V Models
Circuit Breaker
220V Models Pressure
Regulator
Gas-In
Exhaust
(Gas models only)
Figure 5 Back of Machine
Air-In
Power Switch
Model 675 smartVAC Doc. #901-0056 February 22, 2017 Rev F Page 8 of 32
Controls
EDIT: Used to edit a value from the view screen
Controls and their Function:
ARROWS: Used to raise or lower a value for entry or
move to the position to enter a value.
Power Switch:
Turns power to the machine ON and OFF.
“P”: On machines with Gas, this button is used to
Foot Pedal Switch: manually purge the nozzle. The purge time is a fixed set
The foot pedal switch is used to start the sealing value.
cycle.
“#”: Used to reset seal count
Circuit Breaker:
Breaks the Main Power, to the machine when there MAINT: Diagnostic tools discussed in Maintenance
is an over load condition. section.
Emergency Stop: When the Red Button is Pressed,
All power to the machine is halted. To reset the E- Alarms
Stop, Twist to return to On position.
JAW OBSTRUCTION:
smartVAC Control Pad: Indicates for some reason the Seal bar will not close
The control pad is used to Monitor, Set or Edit all of the completely.
machine parameters.
NOZZLE RETRACT ERROR: Indicates that the
smartVAC CONTROL PAD:
nozzle has not retracted completely from the seal area.
The smartVAC Control Pad has an LED display and 9
buttons for selecting, editing and monitoring the Controls Operation
machine seal settings.
SETTING MACHINE PRESSURE:
LCD DISPLAY: Main-Run Screen Displays; When the Regulator on the back of the machine is
adjusted, the pressure gauge on the top of the machine
RUN MODE: Displays the selected mode for sealing. will read the pressure setting. Typical operating
Ex: GAS-VAC-SEAL pressure is 50-60 psi. or higher when sealing heavy
materials.
SEAL COUNT: Displays the number of heat seals
completed. Seal Count can be reset. POWER SWITCH: located on the right side of the
machine. When in the ON position, the control pad will
Function Buttons: light.
Model 675 smartVAC Doc. #901-0056 February 22, 2017 Rev F Page 9 of 32
9. Press EDIT to edit Vac time, enter values
as above and SAVE.
smartVAC Control Pad Operation: 10. Press next to advance to Heat Time. Follow
the above procedure to EDIT and SAVE
values or Press NEXT to advance to the
SELECTING A MODE OF OPERATION
Cool setting.
Press the “MAIN/RUN” button to scroll through
11. Once all the values have been entered, you
the available sealing modes. Each time the button is
can continue to press the NEXT button and
pressed it will advance to the next selectable mode.
review all the settings. If all settings are
To select the mode to enter, press the “SELECT
correct, Press MAIN/RUN
“Button. The screen will show The RUN mode
12. The Main screen is now displayed The
selected and the seal count.
machine is ready to begin sealing.
Model 675 smartVAC Doc. #901-0056 February 22, 2017 Rev F Page 10 of 32
IMPORTANT: 6. Keeping your fingers away from the Seal Area,
General Information for Establishing Seal press and release the Foot Switch. Cycle the
Parameters. machine once or twice to warm it up. Always insert
the nozzle into a bag to prevent wear and tear on
Set Heat Time based upon the recommendation of the vacuum pad material.
the bag manufacturer. If you do not have specific
information, we recommend starting with the 7. Place the product to be sealed in the seal jaw area
following setting: making sure the product inside the bag is not
Set the HEAT Time at (2) seconds. protruding into the Seal Area. Make sure the
Set the COOL Time at 5 seconds Nozzle is inside the bag.
Set the Pressure at 80psi
8. Keeping your fingers away from the Seal Area,
Based upon the result of the Seal using the above press and release the Foot Switch. When the Foot
guideline, increase or decrease the HEAT Time. Switch is pressed, the seal jaw will close under low
We recommend when increasing the Heat time, pressure and the vacuum cycle will begin. (or other
Not more than ½ to 1 second at a time. The Cool function based upon mode selected)
time should be approximately two times the Heat
time. 9. When the vacuum cycle is complete the nozzle will
retract and the Seal bar will close under high
pressure.
Operating Procedures 10. The heat timer will start and when the heat timer
times out the Cool cycle will begin.
IMPORTANT: 11. When the cool time is complete the Bar will open.
The Start-Up Operating Procedure assumes that the
machine has been installed according to the 12. Remove the product and inspect the seal.
Installation and Set-Up Instructions in the
Maintenance Section of this manual. Always
perform the daily visual inspections and routine
operating maintenance prior to operating.
Monitor
At the start of each production run the operator
should monitor and inspect the Seal area for bumps,
wrinkles or burns in the PTFE Fabric covers. These
Start up conditions can cause irregularities in the seal and
require maintenance of the Seal Bar.
1. Verify that the Air Supply is connected and
Jaw is in the open position. On Gas models,
verify Gas supply is connected.
Shut-Down
2. Turn the machine ON by pressing the Power
At the ends of each shift or production run
Switch.
Turn the Power Switch to the OFF position.
3. The smartVAC Control screen will light up.
When the boot-up sequence is complete, you
will see the Main “Run” Screen.
Model 675 smartVAC Doc. #901-0056 February 22, 2017 Rev F Page 11 of 32
Operator Maintenance
CAUTION:
Ensure that ONLY pouch materials are present in
the seal area before pressing the foot switch.
The Operator must be cautious that small objects do
not fall out of pouches. Small, hard objects caught
in the seal area can damage the heating element.
Model 675 smartVAC Doc. #901-0056 February 22, 2017 Rev F Page 12 of 32
Maintenance Information
AUDIENCE:
Introduction and Safety The Maintenance and Repair section and the Appendix
The Maintenance section includes step-by-step are written for maintenance technicians who have
instructions for the installation of the machine including successfully completed a certified mechanical training
INITIAL SET-UP INSTRUCTIONS, Also discussed is program or who have equivalent maintenance
Specific information and descriptions of consumable experience. Only qualified repair technicians should be
parts, their function and replacement procedures. This permitted to work on this equipment.
section includes Recommended Maintenance schedules
and troubleshooting.
CONTACT INFORMATION:
DISCLAIMERS: Accu-Seal SencorpWhite Inc.
Accu-Seal SencorpWhite Inc. disclaims any (800) 452-6040 or (760) 591-9800
liability for injuries or damage resulting from use Fax (760) 591-9117.
or application of this product contrary to Email: info@accu-seal.com
instructions and specifications contained herein. www.accu-seal.com
Liability shall be limited to repair or replacement
of product if shown to be defective.
Observe all safety symbols and information in
this manual.
Model 675 smartVAC Doc. #901-0056 February 22, 2017 Rev F Page 13 of 32
Description of Equipment
The smartVAC SeriesVacuum Sealers are pneumatic
impulse vacuum sealers with vacuum and gas purge
capabilities depending on the model selected. All three
models have lower heating element and ¼” wide seal.
The modes of operation are different between the three
models, the modes for each model are describes below.
Model 3:
Vacuum - Seal
Gas-Vacuum Seal
Vacuum- Gas -Seal
Vac1-Gas1 (1-99) + Vac2-Seal
Gas1-Vac1 (1-99) + Gas2-Seal
Seal Only
Model 675 smartVAC Doc. #901-0056 February 22, 2017 Rev F Page 14 of 32
Optional: Attach 3/8” OD Tubing to Exhaust Port on
Installation & Set-Up Procedures the back of the machine.
Read this entire Manual thoroughly before
Verify that all connections are correct and tight and
attempting to Set-Up, Operate or perform any
there are no leaks.
maintenance on the machine.
Adjust the pressure regulator on the back of the
BUILDING UTILITIES:
machine until the desired pressure setting is showing in
Prior to plugging in the machine, verify the building
the pressure gauge on the top of the machine. The
utilities. The machine requires a dedicated power
recommended pressure setting is 50-60psi for most
supply matching the voltage requirement on the
materials. (Supply Air must be 80-110psi.)
machine serial tag.
Do Not operate this machine on an extension cord.
Verify that the circuit breaker on the back of the
Verify the compressed air source is 80-110psi and is
machine is in the ON Position.
clean and dry.
Plug the machine power cord into dedicated power
IMPORTANT:
receptacle. Refer to Serial Tag on the back of the
Accu-Seal machines require that the compressed air
machine for machine power requirements. Do Not use
supply be filtered properly to prevent any moisture or
Extension Cords.
contaminants from entering the machine.
Moisture or particles may damage the internal valves.
Position the foot pedal for use.
Contact Accu-Seal if you need additional information
regarding supply air filters.
Twist the Emergency Stop button to verify it is in the
On position.
IMPORTANT: If your product is a powder or has
moisture, Call Accu-Seal for the proper Vaccum Filter
Turn the machine ON by pressing the main power
for use on your machine. Using the machine without
switch on the side of the machine.
the proper filter will cause damage your machine.
When the Power is turned On the display will light.
When the boot up sequence is complete, you will see
Initial Set-Up Procedure the main RUN Screen.
Inspect the machine for shipping damage. Damage
claims must be resolved with carrier prior to putting the Following the instructions under “smartVAC Control
machine in use. Pad Operation” select the desired seal mode and enter
the Heat, Cool, Vac and Gas times.
Maintenance and Supervisory personnel should read the
entire contents of this manual and have a complete IMPORTANT: Set the Heat Time at 2 seconds or less
understanding of the controls and machine operation and set Cool time at 7 seconds or more for initial
before proceeding. testing. Increase heat time slightly to arrive at a proper
seal time. Always use a bag when testing.
Machine Installation
Place the machine on a sturdy surface where it is to be Test the jaw obstruction using a magazine that is
used. approximately ½” thick. Do Not use anything that is
hard that could damage the element. Place the magazine
Locate the Air In port on the back of the machine and in the seal area and press the foot pedal. The jaw should
attach a clean dry air supply (80-110psi) using ¼” OD open and the display on the control pad will read: Jaw
Tubing supplied with the machine. Obstruction. Reset by pressing Main/Run..
Machines with Gas feature: Connect the ¼” tubing Test sample bags to confirm proper seals, make any
supplied from the gas regulator on your gas supply to necessary adjustments to seal parameters.
the “Gas-In” port on the back of the machine.
Machine Set Up and Installation are now complete.
Model 675 smartVAC Doc. #901-0056 February 22, 2017 Rev F Page 15 of 32
Maintenance Schedule
Monthly Inspections:
All recommended maintenance and inspection
frequencies are minimum intervals. Maintenance Accu-Seal recommends monthly inspections of all
schedules should be increased based upon actual power cords, Foot switch, and connectors to ensure that
production levels and the specific operating there are no frayed cords or damaged connectors. If
environment. Harsh environments where liquids, there are moisture or particle filters on your machine
powders and biocides are present require maintenance they should be cleaned and filters replaced.
that is more frequent.
CHECK LIST:
Daily Inspections:
At the start of each shift or production run, inspect Inspect and tighten all screws and fittings.
the following machine controls and the Seal Jaw
Area. Inspect all pneumatic connections for leaks. Inspect he
supply air pressure and verify that there is no visible
1. View the pressure readout on the gauge for moisture in the pneumatic lines.
reasonability. Also check all settings.
Inspect Element end connectors. They must be tight
2. Inspect Vacuum rubber for signs of wear or and should not show signs of burning.
alignment.
Inspect Spring tensioned ends, make sure they move
3. Visually and manually, check the PTFE Fabric when pressure is applied.
Zone Tape covering the element. It should be
smooth. Inspect the element for kinks, bumps or signs of
burning, and that it is properly installed. The element
4. If any bumps or wrinkles are present, the tape should always lay flat on the the element pad.
should be removed and the element should be
inspected. Replace with new element and PTFE Check Seal Bar bolts to ensure that the bar is aligned
Fabric Zone Tape. properly on the arms and the bolts are tight.
5. Check Supply Air filter, clean if necessary. Test E-Stop
6. Vacuum Filters (Optional) should be cleaned Test Jaw Obstruction
and drained if necessary.
Follow the Installation procedure and check off all
7. The machine should be clean and there should Daily Inspection items.
not be accumulation of dust or particles in the
seal area. Replace Tapes and elements, element pad, pressure pad
and vacuum rubber if they show any signs of wear.
Model 675 smartVAC Doc. #901-0056 February 22, 2017 Rev F Page 16 of 32
Description of Replacement Parts
Accu-Seal recommends the following consumable parts Figure 9 Element Pad Assembly
be maintained with a minimum quantity of two (2)
Element Pad Assembly (EPA):
each, to reduce production downtime.
Element pad assembly is the pad under the element.
It is a ¾” wide strip of green gasket material covered
Replacement Consumable Parts:
with 3/4” wide adhesive backed PTFE Fabric Tape.
Heating Element
2” PTFE Fabric Zone Tape or PTFE Tape Set
Element Pad Assembly
Pressure Pad Assembly
Model 675 smartVAC Doc. #901-0056 February 22, 2017 Rev F Page 17 of 32
Maintenance Procedures
Replacing the Element:
It is important to understand all of the components and Items Required:
assemblies in the Seal and Vacuum Jaw area. ¼ ” Heating Element
The Pressure Bar (upper) applies pressure to the 2” PTFE Tape with 1 “ Non-adhesive Zone
material to be sealed and must be maintained properly. Vise Grip Pliers
The element and the element pad assembly are located Allen key: 1/16th for end block covers
on the lower bar opposite the upper Pressure bar. The Allen key: 7/64th for element terminal
Vacuum Rubber fits into the channel on the front of Retaining Screws (2)
both the upper pressure bar and the lower seal bar.
1. Remove the vacuum rubber
The main components of the seal jaw are:
Element 2. Remove the PTFE Fabric Tape covering the
Element Pad Assembly (EPA) element on the lower bar. Be sure to remove
Element tensioner end blocks any residual adhesive on the machine with
denatured alcohol.
PTFE Zone Tape covering the element
Pressure Pad Assembly including PTFE Tape 3. Remove the covers on the end blocks
covering the rubber pad
CAUTION:
NEVER PUT ADHESIVE BACKED TAPE
OVER THE ELEMENT. Sever damage to the
element will occur and possible fire hazard.
Adhesive restricts the element from expanding
when heat is applied.
(Photo of un-mounted seal bar)
Do not remove bar from machine.
Seal Bar Components 4. Using the vise grips as pictured above, using
caution not to crush the wire on the bottom of
the block, Pull up on the block and insert a
Element
retaining screw in the hole and push through
Hole for Retaining Screw
the block. The retaining screw will hold the
block up to the bar so the tension is removed
End Block - Tensioner from the element.
( Continued )
EPA
Seal Bar Cover for End Block
Model 675 smartVAC Doc. #901-0056 February 22, 2017 Rev F Page 18 of 32
Replacing Element Pad Assembly:
Items Required:
New EPA – Element Pad Assembly
Denatured Alcohol
Cloth or Rag
Flat Blade Screwdriver
PTFE Zone Tape
12. Install the Vacuum Rubber IMPORTANT: Remove retaining screws after
element replacement.
Model 675 smartVAC Doc. #901-0056 February 22, 2017 Rev F Page 19 of 32
Replacing Pressure Bar Cover Set:
Items Required:
New - Pressure Bar Cover Set
Denatured Alcohol
Cloth or Rag
Model 675 smartVAC Doc. #901-0056 February 22, 2017 Rev F Page 20 of 32
Repair Information
Introduction and Safety
The Repair section includes the machine theory of
operation, Component Parts descriptions and
procedures for using diagnostics in the Control pad.
This section also includes detailed diagrams, parts
lists and a Troubleshooting guide.
DISCLAIMERS:
Accu-Seal SencorpWhite Inc. disclaims any
liability for injuries or damage resulting from use
or application of this product contrary to WARNING:
instructions and specifications contained herein. The procedures and components discussed in this
Liability shall be limited to repair or replacement section may require power to the machine when testing
of product if shown to be defective. a repair or making internal adjustments.
Observe all safety symbols and information in EXTREME CAUTION MUST BE USED WHEN
this manual. PERFORMING REPAIRS. ONLY QUALIFIED
TECHNICIANS WITH A COMPLETE
UNDERSTANDING OF THEIR ACTIONS SHOULD
WARNING: BE ALLOWED TO OPEN THE MACHINE.
Disconnect Power before Servicing
Contact Accu-Seal Technical Support with any
questions prior to proceeding
CONTACT INFORMATION:
Accu-Seal SencorpWhite Inc.
(800) 452-6040 or (760) 591-9800
Fax (760) 591-9117.
Figure 13 WARNING Hazardous Voltage Inside Email: info@accu-seal.com
www.accu-seal.com
AUDIENCE:
The Maintenance and Repair section, and the
Appendixes are written for maintenance technicians
who have successfully completed a certified
mechanical training program or who have
equivalent maintenance experience. Only qualified
repair technicians should be permitted to work on
this equipment.
Model 675 smartVAC Doc. #901-0056 February 22, 2017 Rev F Page 21 of 32
Valve-Gas or Vac: Supplies air pressure to vacuum
Theory of Operation ejector. On Gas models an additional valve provides
gas to nozzle
The 675 smartVAC series machines are Vacuum
Impulse Heat Sealers with pneumatically operated
Valve-3way-Nozzle: Supplies air pressure to retract or
seal Jaws and a venturi vacuum system. The
extend the nozzle assembly.
machine is controlled by a digital control pad.
When the Foot Switch is pressed, a signal is sent to
Valve 5 way-MAIN, LP: Closes Jaw under Low
the controller. The Controller then supplies power
pressure
to the Main Valve, which then closes the Seal Jaw
under low pressure. At this point the optical sensor
Valve High Pressure: Supplies air to main valve to
confirms that there is no jaw obstruction. If no
close Jaw in High Pressure
obstruction, the gassing or vacuuming begins.
When the gas and vacuum cycles end, the nozzle
SSR /Solid State Relay: Supplies power to the
will retract. Power is then supplied to the High
transformers.
Pressure Valve and the SSR. The high-pressure
valve applies the high pressure to the closed seal
Pressure Bar: The pressure pad is the soft pad opposite
bar and the SSR applies power to the element.
the heater element. It applies pressure to the product to
The heat timer starts and the element heats up.
be sealed.
When the Heat timer times out, the Cool Timer
starts. When the Cool timer times out, the Seal Jaw
Element Tensioned Ends: The spring loaded blocks
opens. The nozzle will then extend ready for the
are at each end of the seal bar. The heating element is
next seal cycle to begin.
connected to the brass terminal on the blocks. The
power is fed to the element through the terminal
The pressure regulator on the back of the machine
connectors.
regulates the incoming air supply and the pressure
setting is displayed on the gauge on the top of the
Optical Sensors: Senses the seal bar position. Used for
machine. The regulator requires the incoming air
Jaw Obstruction Alarm and Switching on the High
pressure to be at least 10psi Higher than the set
Pressure Valve.
pressure for the machine to regulate properly.
Vacuum Nozzle Assembly: Consists of carrier, nozzle,
Description of Components cylinder and tubing for vacuum and gas purge function.
smartVAC Control Pad: The central digital controller Seal Bar Assembly: The seal bar assembly is the lower
for the machine. All operating modes and sealing bar that includes the element, element pad assembly
values are entered via the control pad. (EPA), and the end tensioned blocks.
Transformers: Power source for the element Vacuum Pad Assembly: The vacuum pad assembly is
mounted to the front of the lower seal bar and the upper
24VDC Power Supply: Converts AC to DC for all pressure bar. The black vacuum bar sponge rubber fits
DC powered components in the machine. into the metal channel mounted to the bars.
Pressure Regulator: Regulates the incoming supply Spring Tensioned End Caps: The spring tensioned
air. end caps are located at the ends of the lower seal bar
and have springs positioned inside the bar positioned to
Pressure Gauge: Displays the regulated pressure maintain tension on the heating element.
setting.
Exhaust port: Used to connect a tube to exhaust air out
Vacuum Gauge: During the vacuum cycle the vacuum of a clean room. The port can also be used to connect a
gauge displays the vacuum level achieved at the nozzle. a silencer to quiet the vacuum operation.
Model 675 smartVAC Doc. #901-0056 February 22, 2017 Rev F Page 22 of 32
Troubleshooting
No display on smart Cable connector loose or Check that cable is secure and in place.
Control Pad disconnected
Faulty Control Pad Replace Control Pad
Faulty 24VDC power supply Replace 24VDC power supply.
Seal Bar does not come Obstruction in Jaw Free jaw obstruction
down/Jaw Obstruction Improper Sensor position Adjust Optical Sensor
Alarm Faulty Optical Sensor Replace Optical Sensor
Faulty Main Valve Replace Main Valve.
Faulty High Pressure Valve Replace High Pressure Valve
No Air supply to machine Restore Air supply
Model 675 smartVAC Doc. #901-0056 February 22, 2017 Rev F Page 23 of 32
Internal Machine Components
3
11
16 11
4
6
2
12
1 12
7 15
Model 675 smartVAC Doc. #901-0056 February 22, 2017 Rev F Page 24 of 32
Appendixes
Model 675 smartVAC Doc. #901-0056 February 22, 2017 Rev F Page 25
of 32
Machine Specifications
675 Series smartVAC
For all models: Vacuum, Gas-Vacuum and Multi cycle
machines
Environmental Specifications
Ambient Temperature 0°C to +50°C/32°F to +122°F
Ambient Humidity RH (Non-Condensing)
Physical Dimensions
Case Dimensions: 20x13x8 20x13x8 20x13x8
Footprint:
Length (in.) Seal length + 3.5" 23.5 28.5 33.5
Depth (in.) (includes Cables) 16 16 16
Height (in.) (includes feet to top of E-Stop) 9 9 9
Model 675 smartVAC Doc. #901-0056 February 22, 2017 Rev F Page 26
of 32
Electrical Schematic 120V
POWER CORD
HMI RIBBON CABLE
16 Ga
BRN
Thermal
Breaker
E-STOP HMI
309-0006
N L
K1
16 Ga E-Stop Relay
NO
C
BRN
PLC
Pow er 302-0014
Sw itch
16 Ga
16 Ga
L1 T1
TO
T RANSFORM ERS
SSR BANK
16 Ga
16 Ga
16 Ga
16 Ga
- + 2 2 2 2
2 1 1 1 1
202-0014
NOZ VALVE VAC VALVE LP CLOSE HP CLOSE
TB-1 1
SSR
Hi all 2 pin connectors 2 WHT splice
202-0006 shell 2
seal bar 1
G ground 20 Ga
202-0008 pins
1
GAS VALVE BLK
16 Ga splice
FOOT
NC
3
20 Ga WHT
3
Case N all 3 pin connectors WHT
2
Ground 24 v 202-0073 shell 2
stud Power 202-0008 pins
1
Supply 1
N L G 0 v 24v P8 OPTO Left
P7 OPTO Right
20 Ga
2 PLC
+ 24V
20 Ga
1 POWER
20 Ga
Model 675 smartVAC Doc. #901-0056 February 22, 2017 Rev F Page 27 of 32
Electrical Schematic 220V
POWER CORD
HMI RIBBON CABLE
K1
E-Stop Relay
Thermal
Breaker
HMI
E-STOP 309-0006
7 8 6
16 Ga
1
304-0034
16 Ga
16 Ga
0 3 4 2
16 Ga
PLC
Pow er 302-0014
Sw itch
16 Ga
TO
16 Ga
TRANSFORMERS
BANK
L1 T1
16 Ga
SSR
220v
2 2 2 2
- +
1 1 1 1
202-0014 2
16 Ga
20 Ga
2 PLC
+ 24V
20 Ga
1 POWER
20 Ga
Model 675 smartVAC Doc. #901-0056 February 22, 2017 Rev F Page 28 of 32
Pneumatic Schematic
3/8-BH 1/4-BH
EXHAUST AIR IN
5/32
0.052" Plug
5/32
Flow Ctrl
Flow Ctrl
1/4
High Pressure 1/4
P REG 1/4-BH
close valve 106-0012
P 0-30
3 WAY 1/4 VAC GAS IN IN
HI/LO GEN EX1 EX2
1/4
Low Pressure VALVE
Close 1/4
R 1/4 NOZ
set at 10 psi IN
1/8 4 WAY
A VALVE
GAS
1/4
5/32 3/8 EX 3 WAY A
VAC GEN 1/4 B
barb Pilot VALVE
Flow Ctrl
IN
LP 5/32 Plug
EX2 5/32
Low Pressure 4 WAY 5/32 Y
close valve VALVE VAC 1/4
EX1 Vac Noz P REG
5/32 VAC Extend 106-0012
5/32 B A Gauge
1/4-1/8 T
Pressure
5/32 5/32 0-30
set at 10 psi
1/4 L
1/4 L 1/8 NPT
1/8 NPT
5/32 1/4
5/32 T
NOZ CYL
5/32 guide block
5/32 T
R E R E
1/4-1/4
CYL noz retracted noz out
1/8 NPT
CYL
Left VAC NOZZLE
Right
1/4-5/32 R
Model 675 smartVAC Doc. #901-0056 February 22, 2017 Rev F Page 29 of 32
Parts Ordering Information
Element Pressure
Seal Bar ¼” Heating Pad Bar Cover Black Vacuum Bar
Length Element Assembly Set Rubber
# # #
E-Stop 306-0037
Model 675 smartVAC Doc. #901-0056 February 22, 2017 Rev F Page 30 of
32
Parts Order Form
MODEL#: SERIAL#:
$35.00 MINIMUM ORDER REQUIREMENT
PART # DESCRIPTION QTY
COST (ea) TOTAL
$ $
$ $
$ $
$ $
$ $
$ $
$ $
$ $
$ $
SUB TOTAL $
CALIFORNIA SALES TAX (if applicable) $
000-0011 HANDLING FEE $ 5.00
TOTAL $
FREIGHT WILL BE ADDED AT TIME OF INVOICING
WARRANTY
All Accu-Sealers are designed, built and tested to give
years of reliable trouble-free service. Accu-Seal
machines have a 2-year* limited warranty from date of
delivery against electrical or mechanical defects,
excluding elements, PTFE fabric tape and consumable
parts. This warranty is automatically voided if a
machine is damaged through improper use or
unauthorized repairs. At our option, any defective
Accu-Seal machine that is returned ground freight
prepaid within the US will be repaired or replaced by
Accu-Seal at no charge.
Model 675 smartVAC Doc. #901-0056 February 22, 2017 Rev F Page 32 of 32