Gilard Electronics Pvt. Ltd.

DOCUMENT/ISSUE Gilard/HIRA/Press Shop

PAGE NO. 01 of 01
Hazard Identification & Risk Assessment - Production Shop
DATE

Department: Press Shop

Addition of
Total
S No Process/ Activity Hazards Risk Existing Control LC N/A/E Sev Occ Ctl S/NS OCP NO. Learnings Resources & review
Score
implemented after of this Doc with
Applicable Legal Requirements MIP if any undertaken incidence date & authority

Engg Control: Electrical

Inspection at regular Interval
Checked at Regular
Intervals/Earth Pits/ Punjab Factories Rule under section
QS/P-09/15 Procedure 41, #67-C/ Electricity Rules,sub-
Electrical Shock Electrocution, Earthing/Regular checks of LC A 10 2 4 80 HS -- -- --
for Fire Safety clause (11):-Adequate precautions
Switches/ Wires/Load/ Leakage
current PPE Control: shall be taken to prevent any
PPE used as per list conductor or apparatus from being
accidentally or inadvertently
electrically charged when persons are
working.

Admin Control: Handling & Safety

Tool Loading Training Provided, Engg EMS/W-04/18 Work
Unloading/ Raw Fire Hazard Burn Injury/ Fatal Control: Fire Extinguisher LC A 10 2 5 100 HS Instructions for Safe -- -- --
Material/ Stamping PPE Control: PPE used as per list Electrical Work
process
NBC Part-IV , 2016

1 Can cause injury if not
handled properly. Rolls are
heavy to lift & sheets have
sharp edges & could injure.
Chances of injury to
finger/hand if not careful.
Raw Material wastage.
Rolls are heavy to lift in
Chain pulley, on de-coiller
Sharp edges could can be
Heavy Tools & Raw injury on hands Diesel could
Material catch fire.
i) Hydraulic trolley is used to load tools on CIP #10 08.02.11 raised for safe handling of tools. Raw
machine EMS ii) Material changed from strip to roll form of some 726&728
Chain-Pulley has been provided on every items(CIP April-June 2012)Refer CIP (April-June 2013)
de-coiller stations for handing heavy rolls No wastage of Raw material because in strip from last Refer iccident on
easily and there are no issue of lifting of
36 piece of each strip used to go waste. Safety of operator 21st Nov. 2014 Mr.
heavy rolls by Chain-Pulley while wearing LC N 9 1 4 HS --
the gloves and capacity of Chain-Pulley is 1 because it is difficult to handle sharp edged strips. Many Amar tool slipped
Ton max.Small metal rod provided to guide more CIPs raised for this items. Manufacture, Storage & from rack while
the strips to prevent injury to hand.Effort import of hazardous Chemicals Rules 1989 MSDS of all loading on fork lift.
made to change Raw material from strip to chemicals used are available. Refer IFI no. Chain-Pulley Finger injured while
roll form (refer CIP).Preventive maintenance
prepared for de-coiler & Chain-Pulley. Max QS/W-09/56 Mandatory
provided for loading Heavy rollsCIP, year 2018,R/M of working
qty of diesel kept only 2 ltrs. Smoking not instructions for Press Shop items converted sheet to roll forms 0764-27-19/20, 0764- on open tool,.
permitted. employees The Factories Act , 1948 27-05/12,9977-07-06,2214-07-07, 0765-27-40 Date-28.07.11

As per Punjab Factories Act,1948 (63 of

1948)Interpretation 2(cb) hazardous
process, any process or activity in
relation to an industry specified in first
Schedule where unless special care is
LC N 8 2 5 80 HS taken, raw materials used or -- --
intermediate or finished products, bye-
products, wastes or effluents there of CIP #2 01.12.09 Resp:I/C Maintenance
would-cause material impairment to the By raising height of partition of Stamping area,sound level
health of the persons engaged in or reduced in adjoining areas-PMO, offices of I/Cs of
High Sound-iv)Ear muffs Provided to reduce
sound level for Press operators and workers
connected therewith.(maximum Moulding & Press,Hand press area in Press Shop. Before
High Sound could effect in neighbouring areas;(No audiometry test permissible limit of sound is .90db CIP the sound level in Press Shop's toggle press area
High Sound hearing; required, Refer EMS/L-01/05) beyond which is hazardous was 76db
Sparks could enter
eyes of operator; i)Masks provided to prevent damage
Spot Welding Sparks ,smoke smoke could to lungs; ii)Goggles LC N 7 3 5 105 S QS/W-09/56 Mandatory -- -- --
affect health of provided to prevent injury to eyes instructions for Press Shop
operators employees

i) Masks provided to prevent

Dust is generated; Dust could affect
damage to lungs & Spirometry test
Operator is health of
Drilling,Grinding done of these operators; ii)Only LC N 8 3 5 120 HS -- -- --
2 exposed operator;Chances of QS/W-09/56 Mandatory
The Factories Act , 1948
trained operators perform this
to moving part injury to operator instructions for Press Shop
job(Refer Skill Matrix)
employees
Operator is
exposed i) Safety guards are provided on
to moving part; Chances of injury to moving parts .
Shearing,Tapping LC N 8 3 5 120 HS -- -- --
handling of sharp operator ii)Only trained operators perform this QS/W-09/56 Mandatory
edges of sheets & job(Refer Skill Matrix) instructions for Press Shop
Strips employees

Note :
N-Normal S-Severity (1-10)
IF Severity is 8-9-
10 this is highly
A-Abnormal significant & LC-Legal Concern O-Occurrence (1-10)
Effective Controls
must be in place

E-Emergency C-Control (1-10)