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Experimental Study on the Influence of Dead-time

on IGBT Turn-off Characteristics in an Inverter Leg


at High and Low Currents
Kapil Upamanyu, D. Venkatramanan, Anil Adapa, G. Narayanan
Department of Electrical Engineering, Indian Institute of Science, Bangalore, India
Email: kapil.upamanyu@gmail.com, venkat86ram@ee.iisc.ernet.in, aniladapa@ee.iisc.ernet.in, gnar@ee.iisc.ernet.in

Abstract—For safe operation of voltage source converters, various dead time compensation techniques are used [2],
dead-time is provided to the IGBTs that belong to a single [3]. Advent of the semiconductor technology enables fast
leg. While a large value of dead-time prevents dc-bus shoot- transition of the switching device. This helps in decreasing the
through, it also causes error in the output voltage of the power
converter, leading to distortion of line currents and increased switching loss and size of the converter, resulting in overall
harmonic content in them. The problem is more severe in case cost reduction. But higher dv/dt across the switching device
of high switching frequency operation of the power converter. results in problems of insulation failure and deterioration of
IGBT turn-off time is an important factor for the selection machine life in converter-fed motor drives [5], [6]. Also higher
of appropriate dead-time. In this paper, turn-off characteristics switching speeds increase the EMI problem in the converter
of IGBT are studied for two different orders of magnitude of
switching current. IGBT voltage transition time is observed to system [7]. In addition to these problems, high frequency
be significantly higher at low switching currents. The low rate operation increases severity of the dead-time issues. The ratio
of rise of device voltage at low currents is shown to be due of dead-time to switching period increases at high frequencies
to the parasitic capacitance of the IGBT. The influence of the if dead-time is not changed accordingly.
dead-time on the turn-off characteristics is also studied. For
switching transitions at high current, dead-time does not affect
Keeping the dead-time at minimum while ensuring safe
the transition characteristics. But for low current switchings, the operation of VSC is essential to limit the adverse effects due to
device voltage rise time decreases with the decrease in dead-time. dead-time [1]. Switching current strongly affects the turn-off
The turning-on of the other IGBT of the same leg accelerates characteristics of the IGBT. Circuit parasitics plays a major
the rate of voltage transition. If dead-time is reduced to such role in these characteristics, especially at low currents [1],
an extent that the gate voltages of both the IGBTs are above
the respective thresholds, shoot-through is observed. The value
[8], [10]. Hence, turn-off characteristic are extensively studied
of dead-time for which the actual shoot-through is observed is in this work. Turn-off characteristics are studied for various
the same for high and low currents. reasons like calculations of switching losses and designing of
EMI filters in addition to selection of dead-time [1], [8], [9].
I. I NTRODUCTION Double pulse test is a standard test procedure to obtain the
Voltage Source Converters (VSCs) have found wide spread switching characteristics of the IGBT [8], [9].
applications in the field of power electronics and power sys- An IGBT based three phase voltage source converter pre-
tems. Insulated-gate bipolar transistors, IGBTs are extensively sented in [11] is assembled, and is used for studying the
used in VSCs due to their superior switching characteristics turn-off characteristics of the state-of-the-art 1200 V, 40 A
and ease of control. A phase leg of the VSC consists of two rated IGBT, IKW40N120H3 [10] (Fig.1a). To measure the
series connected IGBTs with anti-parallel diodes. The two
IGBTs are switched in a complementary fashion. Due to finite
switching transition times present in practical power semicon-
ductor switches, a dead-time is given between switching-off of
one device and switching-on of the complementary device to
avoid shoot-through of the dc link [1]. Dead-time introduces
low-order harmonics at the converter pole voltages, and results
in distortion of the load currents which is more pronounced
at high switching frequencies [2], [3]. When operating an
electrical machine powered from a VSC, instability in the
operation can take place [3], [4]. To counter these problems,
This work was supported by CPRI, Ministry of Power, Government of India, (a) (b)
under the project Power conversion, control, and protection technologies for
microgrid. Fig. 1: Photograph of (a) the IGBT, IKW40N120H3, and (b)
978-1-5090-4530-3/16/$31.00 2016
c IEEE the Rogowski coil current transducer.


 

   

 
(a)

Fig. 2: Circuit diagram for double pulse test set-up. 

device current, a Rogowski coil current transducer is used


 
(Fig. 1b). Section II details the double pulse test conducted
for the characterization of the IGBT. Section III discusses the
experimental results. Section IV presents the conclusions.
 
II. D OUBLE P ULSE T EST
A schematic of the double-pulse test setup is shown in Fig.
2. In the test setup the IGBT, S1 , is the device under test

(DUT). An inductive load is connected across the IGBT, S2 .   
(b)
The dc link voltage, Vdc and duration of pulses in the test can
be controlled to obtain the turn-on and turn-off characteristics Fig. 3: (a) Switching pulses for IGBT under test, S1 and
of the DUT at desired voltage and current levels. Anti-parallel complementary IGBT, S2 and (b) the corresponding current
diodes and collector-emitter parasitic capacitances, Cp , of the through load (Il ), IGBT under test (Is ) and anti-parallel diode
IGBTs are also indicated in the circuit schematic. of complementary IGBT (Id ) for double pulse test
Input gate pulses to the IGBTs S1 and S2 are shown in
Fig. 3a for the suggesting test procedure. The switching signal
to the IGBT, S1 , consists of two pulses of duration T1 and T3 ,
and the second one is at a current level dependent on the values
separated by a time duration of T2 . In the traditional version
of T1 and T2 . The first turn-off takes place at a current level
of double pulse test, no pulse is given to the second IGBT, S2 .
dependent on T1 and the current level at the second turn-off
But in the present case, a single pulse to IGBT S2 is given.
depends on T1 , T2 and T3 . In this paper, we are interested in
This pulse is applied during the time duration, T2 . Hence,
the turn-off, which takes place at the end of the first pulse.
when S1 is switched on, S2 is kept off and when S1 is turned
off, S2 is made to turn on. This condition is the same as that The current level, at which the turn-off characteristics are
during the operation of IGBTs on the same leg of a voltage to be observed, can be changed by changing the width T1 . For
source converter. At the end of T1 and T2 , both the IGBTs are low values of T1 , switching characteristics are obtained at low
gated low during the time durations, t12 and t23 , signifying current level. If the value of T1 is kept high, the switching
dead-time. characteristics at high current levels can be obtained.
The expected current through the load (Il ), IGBT S1 (Is )
and the anti-parallel diode of IGBT S2 (Id ) are as shown
in Fig. 3b. At the rising edge of the first pulse to S1 , load III. E XPERIMENTAL R ESULTS AND D ISCUSSIONS
current starts rising linearly from zero at a rate determined by
the values of dc bus voltage Vdc and the load inductance. At Two sets of tests are conducted: one at current level com-
the end of time duration T1 , S1 is switched OFF. The load parable to the rated current (i.e. high current) and other at
current starts freewheeling through the anti-parallel diode of current level negligible compared to the rated current (i.e. low
S2 . This condition exists for time duration T2 . During this current). Test at high current level is conducted for turn-off
time interval the current decays due to the voltage drop across switching characteristics at 18 A (about 45 % of the rated
the diode. At the starting of second pulse to S1 freewheeling current) while test at low current level is conducted for turn-
of load current ends and S1 starts conducting again. Current off switching characteristics at 0.17 A (less than 0.5 % of
increases for the time duration T3 after which S1 turns OFF. the rated current). Both sets of tests are conducted with four
Load current freewheels through the anti-parallel diode of S2 different values of dead-time t12 (i.e. 760 ns, 240 ns, 150 ns
until it becomes zero. and 60 ns). The dead-time t23 is kept constant at 760 ns. The
In this complete process, there are two turn-on transitions tests are conducted with a dc bus voltage of 600 V and a load
and two turn-off transitions. The first turn-on is at zero current inductance of 8.5 mH.










(a) Time Scale: 4 us/div Time Scale: 400 ns/div






 


(b) Time Scale: 4 us/div Time Scale: 400 ns/div






 


(c) Time Scale: 4 us/div Time Scale: 400 ns/div







 


(d) Time Scale: 4 us/div Time Scale: 400 ns/div

Fig. 4: Results of double pulse test at high device current (left-hand side figures) and corresponding turn-off characteristics
(right-hand side figures) with dead time of (a) 760 ns, (b) 240 ns, (c) 150 ns, and (d) 60 ns.
CH1 (Blue): Gate voltage, Vgs1 (20V/div), CH2 (Red): Device voltage, Vds (500V/div), CH3 (Green): Device current, Is
(10A/div), CH4 (Pink): Gate voltage, Vgs2 (25V/div)

A. Turn-off characteristics at high current levels respectively.


As shown in Fig. 4a, during the turn-off transition, the
Fig. 4 shows the results of double pulse test conducted at gate voltage to S1 , Vgs1 , takes certain time to decay from
high current level. Trace 1 (blue) and trace 4 (pink) show the the positive steady initial value to the final negative steady
gate voltages, Vgs1 & Vgs2 to the IGBTs S1 & S2 , respectively. value. During this transition the device voltage, Vds goes
Voltage, Vds across the IGBT S1 and the current, Is through from fully conducting state to fully blocking state. Only after
it are shown by trace 2 (red) and trace 3 (green), respectively. the voltage reaches its steady value, the device current, Is ,
Fig. 4a, 4b, 4c and 4d show the results of the double pulse starts decreasing. The gate voltage to the device S2 , Vgs2 ,
test and the corresponding turn-off switching characteristics starts rising few hundreds of ns after the turning-off of S1 is
for dead time, t12 equal to 760 ns, 240 ns, 150 ns and 60 ns, completed. In this case, the turn-off characteristics of S1 are




 




(a) Time Scale: 2 us/div Time Scale: 400 ns/div





 




(b) Time Scale: 2 us/div Time Scale: 400 ns/div





 




(c) Time Scale: 2 us/div Time Scale: 400 ns/div





 




(d) Time Scale: 2 us/div Time Scale: 200 ns/div

Fig. 5: Results of double pulse test at low device current (left-hand side figures) and corresponding turn-off characteristics
(right-hand side figures) with dead time of (a) 760 ns, (b) 240 ns, (c) 150 ns, and (d) 60 ns.
CH1 (Blue): Gate voltage, Vgs1 (20V/div), CH2 (Red): Device voltage, Vds (500V/div), CH3 (Green): Device current, Is
(2.5A/div), CH4 (Pink): Gate voltage, Vgs2 (25V/div)

unaffected by the switching of S2 . duration of time (Fig. 4d). Because of this a notch in the device
For a dead time of 240 ns, Vgs2 starts increasing before current is observed just before the fall of the current. This
Vgs1 reaches its steady state (Fig. 4b). But still both the represents the momentary shorting of the dc bus. Here, the
voltages are not positive at any instant of time. The switching two gate voltages. Vgs1 and Vgs2 are more than the threshold
characteristics are same as those for a dead time of 760 ns. value at the instant of shoot-through.
In the case of dead-time equal to 150 ns (Fig. 4c), turn-
off characteristics are similar to the previous two cases. Here, B. Turn-off characteristics at low current levels
during the device voltage transition, both the gate voltages, The results of double pulse test conducted at low current
Vgs1 and Vgs2 are positive, but are below the threshold value. level for different dead times are shown in Fig. 5. Trace 1
For a dead-time of 60 ns, both the devices are ON for a small (blue) and trace 4 (pink) show the gate voltages, Vgs1 &
Vgs2 , to the IGBTs S1 & S2 , respectively. Voltage, Vds , across characteristics are studied while switching at high as well as
the IGBT S1 and the current, Is , through it are shown by low device currents. The turn-off characteistics are found to
trace 2 (red) and trace 3 (green), respectively. Results of the be significantly different at high and low currents. The device
double pulse test are shown in Fig. 5a, 5b, 5c and 5d. These voltage transition is fast during turn-off at high current, while
correspond to dead-time values of 760 ns, 240 ns, 150 ns and the same is rather slow when the current switched is low. This
60 ns respectively. can be attributed to the slow rate of charging of the device
For 760 ns dead-time (Fig. 5a), the gate voltage to S1 , capacitance when the load current is low.
Vgs1 , takes almost the same amount of time for its complete This study shows that the turning-on of the complementary
transition as that at high current. The device voltage, Vds , starts device need not be deferred until the device voltage rise is
rising from its initial value during the gate voltage transition. completed, while switching at low currents. Shoot-through is
But it does not reach its new steady state before the completion observed only when the gate voltages of both the IGBTs are
of the gate voltage transition unlike the case at high current. above their respective threshold values. It is safe to turn on the
The rate of rise of the device voltage, Vds , is so small that gate complementary device once the transition of the gate voltage
voltage to S2 , Vgs2 , starts rising before the device voltage, Vds , of the device under consideration is complete.
can complete its transition. When Vgs2 crosses its threshold
Hence, the dead time of the IGBTs of an inverter leg can
level, Vds reaches its final steady state value abruptly. At the
be designed considering the turn-off time corresponding to the
instant of this sudden transition, a spike in the current Is is
rated current rather than turn-off time at low current levels.
observed, which is due to charging and discarging of device
This results in lower values of dead-time, which is generally
drain-source capacitances Cp across S1 and S2 . In this case,
desired, and more so, for high frequency operation of the
the complete turn-off of S1 is achieved only at the turn-on of
power converter.
S2 , after the completion of the dead time of 760 ns. The slow
voltage transition at the turn-off of the IGBT at low current
levels is attributed to the slow charging and discharging of R EFERENCES
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