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Application of Ultrasound in Grape Mash Treatment in Juice Processing
Application of Ultrasound in Grape Mash Treatment in Juice Processing
Ultrasonics Sonochemistry
journal homepage: www.elsevier.com/locate/ultsonch
a r t i c l e i n f o a b s t r a c t
Article history: Recently, application of ultrasound has attracted considerable interest as an alternative approach to tra-
Received 15 January 2009 ditional methods. In this study, response surface methodology (RSM) was used to optimize the conditions
Received in revised form 25 April 2009 for grape mash treatment by ultrasound and by combination of ultrasound and enzyme. The results indi-
Accepted 7 May 2009
cated that optimal conditions were the temperature of 74 °C and the time of 13 min for sonication treat-
Available online xxxx
ment; and were the enzyme concentration of 0.05% and the time of 10 min for combined ultrasound and
enzyme treatment. In comparison with traditionally enzymatic treatment, sonication treatment
PACS:
increased extraction yield 3.4% and shortened treatment time over three times; combined ultrasound
43.35.+d
47.35.Rs
and enzyme treatment increased extraction yield slightly, only 2%, but shortened treatment time over
62.60.+v four times. After sonication treatment, enzymatic treatment increased extraction yield 7.3% and total
81.40.Gh treatment time of this method was still shorter than that of traditionally enzymatic treatment method.
83.80.Mc Besides, application of ultrasound improved the grape juice quality because it increased contents of sug-
83.85.Jn ars, total acids and phenolics as well as color density of grape juice.
Ó 2009 Elsevier B.V. All rights reserved.
Keywords:
Enzymatic treatment
Grape mash
Optimization
Ultrasound
1350-4177/$ - see front matter Ó 2009 Elsevier B.V. All rights reserved.
doi:10.1016/j.ultsonch.2009.05.002
Please cite this article in press as: L.N. Lieu, V.V.M. Le, Application of ultrasound in grape mash treatment in juice processing, Ultrason. Sonochem. (2009),
doi:10.1016/j.ultsonch.2009.05.002
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2.1.2. Grape mash treatment time on the extraction yield. The software Modde ver-
Grape (Red Cardinal) used in this study was purchased from a lo- sion 5.0 was also used to generate the experimental planning
cal market in Ninh Thuan, Vietnam. Grape was destemmed, and to process data.
washed and crushing in a blender (National, Vietnam) for 2– For each assay, 2 L grape mash was added directly into the
3 min. Then the pH of grape mash was adjusted to value of 4.5. ultrasonic bath. A determined amount of Pectinex SP-L (from
0.02%v/v to 0.06%v/v) was added and the mixture was stirred be-
2.2. Experimental methods fore treatment. The treatment time was ranged from 4 to 12 min.
The experimental design is presented in Table 5. Temperature
2.2.1. Enzymatic treatment was maintained at 50 °C. At the end of the treatment, enzymes in
Samples of 250 mL grape mash were taken for each assay. The the sample were inactivated by heating the mash at 90 °C for
samples were placed into 500 mL flasks. 5 min in a water bath. The following steps were similar to those
First series: Different amounts of Pectinex Ultra SP-L were in Section 2.2.1.
added into flasks of samples. Enzyme concentration was varied
from 0%v/v to 0.1%v/v. The samples were then kept in the period 2.2.4. Enzymatic treatment after sonication
of 40 min. The samples obtained from the experiments of ultrasonic treat-
Second series: Pectinex Ultra SP-L (0.04%v/v) was added into ment (Section 2.2.2) were then treated with Pectinex Ultra SP-L.
flasks of samples. The treatment time was varied from 10 to This part consisted of two series of experiments. For each assay,
60 min. samples of 250 mL grape mash were taken and placed into
In both series, treatment temperature was adjusted to 50 °C by 500 mL flasks.
using a thermostatic water bath (Memmert, WNB 45, Yogyakarta, First series: different amounts of Pectinex Ultra SP-L were
Indonesia). At the end of the process, enzymes in the sample were added into flasks of samples. Enzyme concentration was varied
inactivated by heating the mash at 90 °C for 5 min in a water bath. from 0%v/v to 0.1%v/v. The samples were then kept in the period
The mash was then filtered through a cheese cloth. The obtained of 20 min.
suspension was centrifuged at 6500 rpm for 10 min by a refriger- Second series: Pectinex Ultra SP-L (0.06%v/v) was added into
ated centrifuge (Sartorius, Sigma 3K30, Geneva, Switzerland) and flasks of samples. The treatment time was ranged from 10 to
the supernatant was collected for further analysis. 40 min.
In both series, temperature was maintained at 50 °C. The fol-
2.2.2. Sonication treatment lowing steps were similar to those in Section 2.2.1.
A randomised, quadratic central composite circumscribed (CCC)
response surface design was used to study the effect of tempera- 2.2.5. Comparison in physico-chemical characteristics of grape juice
ture and treatment time on the extraction yield of grape mash obtained from different grape mash treatment methods
treatment by ultrasound. The software Modde version 5.0 was In order to compare some physico-chemical characteristics of
used to generate the experimental planning and to process data. grape juice obtained from different grape mash treatment meth-
For each assay, 2 L grape mash with total solid content of ods, all experiments were carried out again at the appropriate con-
approximately 20% was directly poured into an ultrasonic bath. ditions obtained from Section 2.2.1 to 2.2.4. The obtained samples
The height of the mash in the bath was about 4.5 cm. The bath were further analyzed in reducing sugar content, total acid content,
(ElmaÒ, T 660/H, Singen, Germany) is a rectangular container total phenolic content and color density. Control samples without
(300 151 150 mm) with the maximal volume of 5.75 L, to any treatments were also carried out.
which 35 kHz transducers are annealed at the bottom so that ultra-
sonic waves are transmitted from the bottom to above. The equip-
Table 2
ment operated at an ultrasound intensity of 2 W/cm2 and an Experimental planning and results of extraction yield for sonication treatment of
ultrasound power of 360 W. The sonotrode of the bath had a sur- grape mash.
face area of about 180 cm2 which was large enough for ultrasonic
Run Temperature (°C) Time (min) Yield (%)
wave to distribute homogeneously in the height of the treated
1 60 5 74.9
sample. The bath was equipped with a thermostatic system.
2 80 5 80.3
The treatment temperature was ranged from 60 to 80 °C and the 3 60 15 79.3
time was ranged from 5 to 15 min. The experimental design is pre- 4 80 15 81.0
sented in Table 2. At the end of the process, the mash was also fil- 5 55.9 10 75.8
tered and centrifuged in the same way of Section 2.2.1. 6 84.1 10 80.4
7 70 2.9 75.9
8 70 17.1 82.2
2.2.3. Combined ultrasound and enzyme treatment 9 70 10 81.5
In this treatment, grape mash was simultaneously treated by 10 70 10 81.4
ultrasound and enzyme in the ultrasonic bath. A randomised, qua- 11 70 10 81.2
12 70 10 81.8
dratic central composite circumscribed (CCC) response surface de-
13 70 10 81.3
sign was also used to study the effect of enzyme concentration and
Table 1
Independent variables and their levels in the response surface design.
Please cite this article in press as: L.N. Lieu, V.V.M. Le, Application of ultrasound in grape mash treatment in juice processing, Ultrason. Sonochem. (2009),
doi:10.1016/j.ultsonch.2009.05.002
ARTICLE IN PRESS
2.3. Analytical methods ments. For each factor, an experimental range was based on our re-
sults of a preliminary study (unpublished data). Extraction yield
2.3.1. Extraction yield was the dependent variable. The complete design consisted of 13
The extraction efficiency of the treatment methods was evalu- experimental points including 4 factorial points, 4 axial points
ated by using the extraction yield as an index, which was calcu- and 5 center points and the experiment was carried out in a ran-
lated according to the following equation: dom order. The software Modde version 5.0 was used to generate
the experimental planning and to process data.
m2 C
Y¼ 100 ð1Þ All experiments were performed in triplicate. The experimental
m1 ð100 wÞ
results obtained were expressed as means ± SD. Mean values were
where Y was the extraction yield (%) of the treatment method, m1 considered significantly different when P < 0.05. Analysis of vari-
and w were the mass (g) and the moisture (%) of the initial grape ance (ANOVA) was performed using the software Statgraphics plus,
mash, respectively; and m2 and C were the mass (g) and the total version 3.2.
soluble solid content (%) of the obtained grape juice after centrifu-
gation, respectively. 3. Results and discussion
To compare the extraction yields obtained from treatment
methods, extraction enhancement E (%) was calculated according 3.1. Enzymatic treatment
to the following equation:
Y2 Y1 The enzymatic treatment of grape mash increased the extrac-
E¼ 100 ð2Þ tion yield as results of Fig. 1. The graphs show that the enzyme
Y1
concentration of 0.04%v/v and the treatment time of 40 min were
where Y1 and Y2 were the extraction yields (%) of two compared the appropriate conditions for the enzymatic treatment, which in-
treatment methods. creased extraction yield of treated samples approximately 9.2% in
comparison with that of the untreated samples. Treatments with
2.3.2. Relative viscosity higher enzyme concentration and longer time did not make signif-
Relative viscosity of juice (grel) was determined by using 15 mL icant differences in extraction yield.
Ostwald viscometer under temperature of 30 °C [31] and was cal- Pectinase enzymes are known to work on pectic substances
culated as follow: which occur as structural polysaccharides in the middle lamella
and primary cell wall. The presence of macerating side-activities
t q
grel ¼ ð3Þ in the Pectinex Ultra SP-L preparation, such as cellulases and hemi-
to qo
cellulases would result in a more complete breakdown of the poly-
where t and q were the flow time and the specific mass of juice, saccharide structure, causing solubilization of the middle lamella
respectively; to and qo were the flow time and the specific mass and improving juice extraction.
of distilled water, respectively. Our results agreed with conclusions of many previous studies
which suggested that pectolytic and cellulolytic enzymes could im-
2.3.3. Reducing sugars prove juice yield of fruit processing such as studies on apple [36],
Reducing sugar content of grape juice was determined by spec- pineapple [37], carrot [29], elderberry [38], and orange [39].
trophotometric method using 3,5-dinitrosalicylic acid reagent. This
method was proposed by Miller [32]. 3.2. Sonication treatment
Please cite this article in press as: L.N. Lieu, V.V.M. Le, Application of ultrasound in grape mash treatment in juice processing, Ultrason. Sonochem. (2009),
doi:10.1016/j.ultsonch.2009.05.002
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A 81
80
79
78
Yield (%)
77
76
75
74
73
0 0.02 0.04 0.06 0.08 0.1 0.12
Enzyme concentration (%v/v)
B 80
81.5 .. 82.3 78.5 .. 79.5
79 80.5 .. 81.5 77.5 .. 78.5
79.5 .. 80.5 74.0 .. 77.5
78
Fig. 2. Fitted surface for yield of ultrasound assisted treatment of grape mash as a
function of temperature and time.
77
Yield (%)
76
Table 4
75 Estimated effect of independent variables on extraction yield of sonication treatment.
Please cite this article in press as: L.N. Lieu, V.V.M. Le, Application of ultrasound in grape mash treatment in juice processing, Ultrason. Sonochem. (2009),
doi:10.1016/j.ultsonch.2009.05.002
ARTICLE IN PRESS
imum response of 82.3%. This value of extraction yield was 12.9% As a result, combination of ultrasound and enzyme in grape
higher than that of the untreated sample. As a result, application mash treatment increased extraction yield 2.0% more than tradi-
of ultrasound in grape mash treatment increased the extraction tionally enzymatic treatment and the process time was shortened
yield 3.4% more than traditionally enzymatic treatment and the over four times; however, its yield was slightly lower than that in
process time was shortened over three times. the sonication treatment (Section 3.2). The results of Section 3.2
showed that the optimal temperature of the sonication treatment
3.3. Combined ultrasound and enzyme treatment was 74 °C while the temperature of 50 °C was kept in this experi-
ment to maintain enzyme activity. Consequently, effect of ultra-
In this experiment, an enzyme concentration of 0.04%v/v and a sound on extraction yield decreased and the extraction yield in
time of 8 min were chosen as the central conditions of the CCRD this case was lower. However, the treatment time of this method
according to our preliminary results (unpublished data). Table 5 was lower than that of the sonication method.
shows results of extraction yield for each run obtained from the The understanding of the actual effect of ultrasound on en-
experiments. zymes is very little because contradictory results of inactivation
In order to establish fitted model, multiple regression analysis and activation of enzymes upon ultrasound treatment have been
was also performed on the experimental data and the final predic- reported. Unlike traditional heat denaturation, the sonication pro-
tive equation obtained is as given below: cess does not destroy all of enzymes [42]. According to Yachmenev
et al. [25], when ultrasound was specifically used to inactivate en-
Y 2 ¼ 80:42 þ 1:86X 3 þ 0:61X 4 1:36X 23 0:59X 24 ð5Þ
zymes, its actual efficiency was quite low and contrary to common
where Y2, X3 and X4 were the extraction yield of grape mash treat- belief, low intensity and uniform sonication does not damage or
ment by combined ultrasound and enzyme method (%), the enzyme
concentration (%v/v) and the treatment time (min), respectively.
The regression model was significant (P < 0.05) because the F-
value was 8 times more than the F listed value according to anal-
ysis of variance which is presented in Table 6.
In order to determine optimal levels of the variables for the
extraction yield of the treatment, three-dimensional surface plots
were constructed according to Eq. (5) (Fig. 3).
According to the estimated effect of each variable as well as
their interactions on the extraction yield in Table 7, change in en-
zyme concentration or time resulted in significant change in
extraction yield of the treatment process.
From the model, the obtained optimal conditions were the en-
zyme concentration of 0.05%v/v and the time of 10 min, at which
the model predicted a maximum response of 81.2%. This value of
extraction yield was 11.4% higher than that of untreated sample.
Table 5
Experimental planning and results of extraction yield for combined ultrasound and
enzyme treatment.
Table 7
Table 6 Estimated effect of independent variables on yield of ultrasound assisted enzymatic
Analysis of variance of the regression model in experiments of combined ultrasound treatment.
and enzyme treatment.
Factora Effect Standard error P
Source of variation SS DF MS F
X3 3.72842 0.142909 3.62442E-006
Regression 44.864 5 8.973 X4 1.2115 0.142909 0.00384638
Residual 1.144 7 0.163 54.927 X3 X3 2.72067 0.153274 4.67098E-005
Total 46.008 12 3.834 X4 X4 1.17021 0.153274 0.00656462
Listed F-valuea F(4, 4) = 6.4
X3: enzyme concentration (%v/v), X4: treatment time (min).
SS: sum of squares; DF: degrees of freedom; MS: mean square; F: F-value. P indicates significance of linear regressions.
a a
F-value at 95% of confidence level. Significant factors at 95% of confidence level.
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doi:10.1016/j.ultsonch.2009.05.002
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Yield (%)
the products of hydrolytic reaction from the reaction zone [25].
Therefore, ultrasound increased the efficiency of enzymatic treat- Treated sample
ment with higher extraction yield and lower treatment time. 79 Control sample
Please cite this article in press as: L.N. Lieu, V.V.M. Le, Application of ultrasound in grape mash treatment in juice processing, Ultrason. Sonochem. (2009),
doi:10.1016/j.ultsonch.2009.05.002
ARTICLE IN PRESS
Table 8
Comparison in physico-chemical characteristics of grape juice obtained from different grape mash treatments.
Treatment method Relative viscosity Reducing sugars (g/L) Total acidity (g tartaric acid/L) Phenolics (g/L) C* L* H*
a a a a a a
C 1.35 ± 0.01 122.8 ± 0.5 4.13 ± 0.01 2.56 ± 0.01 50.6 ± 0.5 24.7 ± 0.7 57.7 ± 1.0a
ET 1.31 ± 0.01b 130.4 ± 0.3b 4.54 ± 0.01b 4.93 ± 0.03b 49.4 ± 0.9ab 30.7 ± 0.3b 49.0 ± 1.6b
ST 1.67 ± 0.01c 137.5 ± 0.6c 4.69 ± 0.01c 5.48 ± 0.01c 48.4 ± 0.6bc 29.9 ± 0.8bc 43.5 ± 0.7c
CUET 1.38 ± 0.01d 141.8 ± 0.3d 4.72 ± 0.01d 5.64 ± 0.04d 49.0 ± 1.0bc 29.7 ± 0.3c 43.1 ± 0.4c
ETAS 1.35 ± 0.01a 136.1 ± 0.8e 4.58 ± 0.01e 4.84 ± 0.03e 48.1 ± 0.1c 30.0 ± 0.0bc 43.7 ± 0.6c
C: control sample, ET: enzymatic treatment, ST: sonication treatment, CUET: combined ultrasound and enzyme treatment, ETAS: enzymatic treatment after sonication, C*:
chroma; L*: lightness; H*: hue angle.
Each value is expressed as mean and standard deviation.
Values are significantly different (P = 0.05) from other values within a column unless they have at least one similar superscript letter.
of C* and lower values of H*. It should be noted that ST, CUET and [13] L. Paniwynk, E. Beaufoy, P. Lorimer, J. Mason, Ultrason. Sonochem. 8 (2001)
299–301.
ETAS produced grape juices with lower values of H* than ET. These
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4. Conclusions
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doi:10.1016/j.ultsonch.2009.05.002