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Prestressed Concrete: Influence of Research
Prestressed Concrete: Influence of Research
Prestressed Concrete
Alan H. Mattock
Professor of Civil Engineering and
Head, Division of Structures and Mechai
University of Washington
Seattle, Washington
72
Synopsis
The author reviews the significant contributions
of research in prestressed concrete since the
beginning of this century and discusses current
and future research needs.
Prestressed concrete is the offspring of research.
Although the principle of prestressing has been
used in various ways for centuries, its successful
application to concrete is relatively recent and
was made possible only as a result of the
understanding of the long-term deformation of
concrete gained through research.
Early attempts to produce prestressed concrete
members failed because of insufficient
understanding of the creep and shrinkage
characteristics of concrete and of the need to
use high yield strength steel.
The first major breakthrough came about when
Freyssinet applied the results of his careful
study of the long-term deformation of concrete
and produced the first successful prestressed
concrete structures.
In the United States, the most significant research
work was that in conjunction with building the
Walnut Lane Bridge and the extensive basic
research conducted at the University of Illinois.
and reinforced concrete beams were cracking load had become much the
about the same, as might be expect- same as for the ordinary reinforced
ed. concrete beams, i.e., the prestress
The steel Koenen used in his test had been lost.
beams had a yield point of about 36 The practical development of pre-
ksi and the prestress was only about stressed concrete flexural members
8 ksi. With the advantage of hindsight was not to occur for about another
we can understand why, when similar 20 years. It awaited the better under-
prestressed beams were tested at a standing of the long-term deforma-
later date, it was found that the tion of concrete, which would be at-
centering
(c) (d)
Centering removed, arch Gap at crown filled,
lowered to original level rams removed.
74
much better understanding of creep nity to do so occurred in connection
and shrinkage in concrete and of the with the construction of the Plougas-
long-term behavior of reinforced con- tel Bridge which consists of three
crete members. It remained however, arches, each of 186 meters (614 ft)
for E. Freyssinet in France to fully ap-span. In order better to apply his
preciate the significance of the newly method for the compensation of sec-
emerging knowledge with respect to ondary bending stresses in the
prestressed concrete. arches, he made a study of the time-
dependent deformation of concrete
Freyssinet's Work which extended over about 3 years.9
Freyssinet became interested in His own studies and the data ob-
the idea of modifying the forces and tained by other researchers, lead him
deflections in structures caused by to conclude' ° that the long-term de-
loads in 1903. 8 Between 1907 and formations of concrete were predict-
1912 he applied these ideas in the able and could be reduced by using
construction of several concrete arch concrete of high quality. He further
bridges. Hydraulic rams were placed concluded that provided a very high
in a gap left at the crown of the arch. strength steel was used, the long-
Oil was pumped into the rams and term deformations of concrete were
the arch lifted from the centering. not so large as to make impossible
After the centering was removed, the maintenance of a high permanent
the oil pressure in the rams was re- prestress in the concrete of flexural
duced until the crown of the arch re- members.
turned to the elevation it had when Freyssinet was granted patents re-
resting on the centering. The space lating to prestressed concrete in 1928
at the crown was then blocked and and from that time onward devoted
the rams removed. It was considered his entire energies to the develop-
that this process would eliminate the ment of prestressed concrete as a
secondary moments and deforma- practical form of construction. He
tions which would otherwise have carried out intensive research on the
occurred in the arch due to "rib production of very high strength con-
shortening" when the centering was crete, developing strengths of 14,000
removed (see Fig. 1). psi in 12 to 24 hours, using a com-
Freyssinet had originally thought bination of heat (100 C), and high
that concrete behaved elastically, pressure (2000 to 3500 psi), to expel
however, measurements he made on excess water and compact the con-
some of the arches indicated that this c rete.' °
was not so and that the concrete Freyssinet received some of his
strains were increasing with time. earliest support from the electric
This made him question the practica- power industry for which he devel-
bility of the idea of prestressing by oped prestressed concrete poles. He
inducing elastic deformations in a reported 1 ° comparative tests of two
structure before loading, and lead 40-ft long poles, each fixed over a
him to start a study of the time-de- length of 6 ft 7 in. from the base, one
pendent deformation of concrete. in prestressed concrete, and the
Unfortunately, the 1914-18 war in- other in reinforced concrete.
tervened, in the process of which this The prestressed concrete pole
early work was destroyed and Frey- weighed 1650 lb and contained 110
ssinet was not able to resume his lb of reinforcement; the reinforced
research until 1926-27. The opportu- concrete pole weighed 2150 lb and
2'-7"
1
I-9.25' j
1.58"
-10"
Midspan 64 No. 0.21" bars
fpu = 146 ksi
Section
4.42 ^^,,: F ;=:,;, :: ^^ Bottom
l.38 Flange
Fig. 2. Details of prestressed concrete girder constructed and tested by
Wayss and Freytag (1936).
76
Fig. 3. Test of Wayss and Freytag prestressed concrete girder of 61-ft span.
(Courtesy: Institution of Civil Engineers.)
78
Precast beams
Cast in place
concrete
37°
/ 12 No. unprestressed
20 No. prestressed 0.2" diam. wires
0.2" diam. wires
Fig. 4. Composite, partially prestressed concrete slabs tested by Abeles
(1951).
in. diameter wires having a strength concrete flexural tension stress of
of 224 ksi. An additional twelve un- 550 psi under dead load plus service
prestressed, 0.2-in, diameter wires of live load.
the same strength, were provided Typical static load test results, for
to increase the flexural ultimate a member subjected alternately to
strength of the beams. The beams static and fatigue loading, are shown
were designed to have a maximum in Fig. 5. The strength of the con-
40
35.6 tons
After
3x 106 cycles
30
After
1 2x106
a- 20
cycles
7 z cracking load
2l'-O" ^
fter 106 cycles 8'6'! ,
1o F
2
0 I 2 3 4 5 6
Deflection - in.
Fig. 5. Typical test results for partially prestressed concrete slabs tested
by Abeles.
crete at test was 6150 psi and on first tests of other partially prestressed
loading, flexural cracks were initially precast beams, lead to the extensive
observed at a calculated flexural ten- use of partial prestressing in bridge
sion stress of 900 psi. The member construction in Great Britain, with
was then subjected to 1 million consequent economies. Abeles con-
cycles of load corresponding to a tinued his work in this area and to-
range of from 50 psi compression to day, the concept of partial prestress-
550 psi tension in the maximum flex- ing has won worldwide acceptance.
ural stress, if the section had been
uncracked. Continuous Prestressed
The slab was subsequently sub- Beams
jected to an additional 2 million The majority of the early pre-
cycles of load with still larger maxi- stressed concrete structures were
mum nominal tensile stresses in the statically determinate. The effects of
concrete. The behavior was very sat- the restraint of deformations due to
isfactory, with closing of cracks and prestressing in statically indetermi-
essentially complete recovery of de- nate structures was understood by
flection on removal of load, even af- only a few, in fact in the 1940's, a
ter the 3 million cycles of load. The mystique seemed to surround the
member was then loaded statically to subject. In order to improve under-
failure and the full strength of both standing of this topic, a symposium
the prestressed and unprestressed on prestressed concrete statically in-
reinforcement was developed. determinate structures was held in
Similarly favorable results in the London in 1951.
other tests and in routine acceptance The most significant paper was
80
probably that in which Y. Guyon ure, but those carried out in Bel-
set out the theoretical treatment of gium" and Italy 20 showed that full
continuity in prestressed concrete redistribution of moments was not al-
that he had developed, in particular ways possible.
the concepts of "concordancy" and Although today we have a much
of the transformation of tendon pro better understanding of the behavior
files. (I consider the development of of prestressed concrete continuous
theoretical, concepts to be research, beams, we still lack a readily appli-
as much as is the experimental study cable general method for determin-
of behavior.) ing whether full redistribution of mo-
At about this time, research on the ments can be obtained in any par-
behavior of prestressed concrete ticular beam before failure.
continuous beams was taking place
in several European countries. One Load Balancing Concept
of the participants was our distin- The design of many prestressed
guished colleague, Professor T. Y. concrete continuous structures has
Lin. Fig. 6 shows a prestressed beam been simplified by the development
tested by him" in the laboratory of of the concept of "Load Balancing"
Professor G. Magnel in Belgium. by our distinguished colleague Pro-
Much of this work was reported and fessor Lin. 21 In this approach, the
discussed at the FIP Second Con- shape of the tendon profile is chosen
gress in 1955, 18 the emphasis being so that the transverse forces exerted
on inelastic behavior. by the tendons on the concrete ex-
There was considerable variation actly balance the gravity loads it is
in opinion as to the extent of mo- desired that the structure shall carry
ment redistribution possible in pre- without deflection, as shown in Fig. 7.
stressed concrete continuous beams Under this load the concrete is sub-
before collapse. Tests in Britain19 ject to a uniform stress F/A at all
demonstrated that full redistribution sections.
of moments was possible before fail- The stresses due to any additional
Balanced load w
c .g.c.^
TLt t t_LJ_U_
Tendon
'-Transverse load w
Concrete beam from tendon
Force in
wire i Force which can
a>
U be anchored by
li ' I bond
I
,7
2 3 4 5 6
Wire Diameter — mm
Fig. 8. Anchorage requirements for pretensioned smooth wires according
to Jung and Lichtner.22
load are calculated as for any beam ter could be anchored by bond. How-
made of a homogeneous material. ever, extensive development tests of
These stresses are added to F/A, to pretensioned prestressed concrete
arrive at the stresses which will exist railroad ties in Britain 23 at about that
in the prestressed beam. This con- time, demonstrated that adequate an-
cept has the advantages of simplicity chorage could be obtained by bond
in application and also of direct con- using 5-mm diameter wires. It is, of
trol of deflection under some loading course, economically advantageous
condition which may be critical. to use as large a size of individual
tensioned element as possible.
Bond Between Steel A great step forward in this respect
and Concrete
was the introduction of the use of
Pretensioned prestressed concrete seven-wire strand in place of smooth
depends for its integrity on bond be- wires. It is believed that the idea was
tween the steel and concrete. This first experimented with by B. J. Bas-
was a matter of concern from the be- kin 24 of the Concrete Products Cor-
ginning and in the first large scale poration of America. He used 1/a-in.
production of pretensioned pre- diameter seven-wire strands to pre-
stressed concrete members in 1939, stress two experimental voided slabs
E. Hoyer used 2-mm diameter "piano for highway bridge deck use. The
wire" in order to minimize the bond ends of the strands were gripped in
stresses. sleeves swaged onto the strands,
The generally accepted view on which were tensioned using a screw
this matter in the 1940's is summed jack device as shown in Fig. 9.
up in Fig. 8 proposed by Jung and The 17x36 in., 30-ft long preten-
Lichtner, 22 which purports to show sioned slabs were subjected to vari-
that only wires of up to 3-mm diame- ous loading tests. One was tested to
82
Fig. 9. Arrangements for pretension-
ing the strand, Concrete Products
Corporation of America.
(Courtesy: A. R. Anderson.)
Fig. 10. Test of pretensioned voided slab, prestressed with seven wire strand.
(Courtesy: A. R. Anderson.)
51" _'1
fc = 5500 psi
Midspan
Section 790 39" 64 No. 0.276" diam.
wires per cable
84
obtained have had a considerable im-
pact on design specifications for all
types of prestressed concrete con-
struction in the United States.
Many different topics were studied
in this research program, ranging
from flexural strength to anchorage
zone stresses and time-dependent
effects.
However, the most notable part of
the program was probably that con-
cerned with the shear strength of
prestressed concrete members.29,30
Tests of over 200 beams lead to the
identification of the different types of
diagonal tension cracking which oc-
cur in the flexurally cracked and flex-
urally uncracked parts of beams, re-
spectively, and to the formulation of
methods for calculating the shear at
diagonal tension cracking.
Current and
Future Research
86
years ahead especially when they sampling of some of the research ac-
can be combined efficiently and eco- tivity of former years, which has had
nomically with prestressing. a significant influence on the devel-
opment of contemporary practice in
the design and construction of pre-
stressed concrete structures. I have
Concluding Remarks also indicated some areas of current
research and outlined selected topics
Research on various aspects of that need further investigation.
prestressed concrete behavior has Unquestionably, future research
proliferated in all countries over the will continue to provide new informa-
years. Because of space limitations, tion on material properties, structu-
it is not possible to summarize all ral behavior, and fabrication pro-
the research done (particularly in cesses. This will result in further im-
countries outside of the United provements in the efficiency and
States) nor to give due credit to all of economy of prestressed concrete
the many people who have been ac- construction, and make possible the
tively involved in research in the field development of new concepts in de-
of prestressed concrete. sign, leading to still further expan-
I have, however, tried to present a sion in its uses.
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