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RIPSTAR® 109

RIPSTAR 109 is a single component, Penetrating, corrosion inhibiting, impregnation Coating for
concrete.
Specification:
A single component, Penetrating, corrosion inhibiting, impregnation Coating shall be RIPSTAR 109, It is
designed to penetrate the surface and then to diffuse in vapor or liquid form to the steel reinforcing bars
embedded in the concrete. RIPSTAR 109 is a combination of amino alcohols, and organic and inorganic
inhibitors that protects both the anodic and cathodic parts of the corrosion cell. This dual action effect
dramatically delays the initiation of corrosion and greatly reduces the overall corrosion activity. It forms a
protective layer on the steel surface and displaces chloride ions from steel surface, which inhibits corrosion
caused by the presence of chlorides as well as by carbonation of concrete. Depending on the density of the
concrete, RIPSTAR 109 penetrates 5 mm to 20 mm per day into the concrete.

Uses:
 Steel-reinforced concrete, bridges and highways exposed to corrosive environments.
 Piers, piles, and concrete dock structures.
 All steel-reinforced, prestressed, precast, post tensioned or marine concrete.
 Steel-reinforced concrete in or near a marine environment

Advantages:
 It extends the service life of any reinforced concrete structure.
 Protects against the harmful effects of corrosion by penetrating the surface of concrete.
 Enhances the durability of reinforced concrete.
 Does not require concrete removal.
 Water based, single component, easily applied by either spray or roller to all existing RCC structures.
 It can be applied on RCC structures that already exhibit corrosion.
 Does not contain calcium nitrite.
 It allows vapor diffusion.
 Adds additional benefits when used prior to protective coatings in concrete restoration systems.

Packaging:
RIPSTAR 109 is supplied in 5 kg & 20 kg pack.

Coverage:
The coverage of RIPSTAR 109 is 2.5 - 3 m2 / kg. for double coat.
Typical Properties:
Appearance Pale yellow liquid
Density 1.12 kg/lit.
Viscosity 15±2 cps at 25°C
% reduction in rate of corrosion 60 – 65 %
Depth of penetration Up to 100 mm. in 28 days
Minimum time for over coating 1 Hour at 25°C
Full Chemical Cure 1 Day at 25°C

Application procedure:
Surface preparation:
Remove all dirt, dust, oil, grease, efflorescence or existing coatings from concrete surface by cleaning water jet
or slightly sandblasting. Allow concrete surface to dry prior to application of RIPSTAR 109. Dryer the surface,
better the penetration and effectiveness of RIPSTAR 109.

Application:
RIPSTAR 109 is applied by roller, brush or by airless spray on concrete surfaces. A minimum of two coats is
always recommended. Dense substrates may require more coats. The time interval between two coats should
be at least 1 hour. Allow a minimum of one day to allow RIPSTAR 109 to dry and penetrate. When RIPSTAR
109 is used, care must be taken to remove any residue remaining on the surface. Clean the substrate in such a
manner that completely removes any residue. Horizontal & vertical surfaces may be rinsed with water or
pressure washed. The use of bonding agent prior to the application of repair mortars or concrete overlays is
suggested. Drying times depend on environmental conditions, absorbency of the substrate and maximum
recommended moisture content for the subsequently applied system.
If the applied surfaces will be submerged after the application of RIPSTAR 109, a waterproofing coating must
be applied prior to submersion. Substrate should be as dry as possible prior to the application. Protect glass,
wood, brick, galvanized steel, copper and exposed aluminum during the application.

Storage and Shelf life All:


Store under cover, out of direct sunlight and protect from extremes of temperature. In tropical climates the
product must be stored in an air-conditioned environment. Shelf life is 12 months when stored as above.

Safety precautions:
As with all chemical products, care should be taken during use and storage to avoid contact with eyes, mouth,
skin and foodstuffs (which can also be tainted with vapour until product fully cured or dried). Treat splashes
to eyes and skin immediately. If accidentally ingested, seek immediate medical attention. Keep away from
children and animals. Reseal containers after use. Do not reuse containers for storage of consumable item.

Disclaimer:
Whilst any information contained herein is true, accurate and represents our best knowledge and experience,
no warranty is given or implied with any recommendations made by us, our representatives or distributors,
as the conditions of use and the competence of any labour involved in the application are beyond our control.

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