Bettis RPE Series PDF

Product Data Sheet
November 2015
BE.00.00 Rev. 2
BETTIS RPE-Series
Rack and Pinion Pneumatic Actuators
High quality and economical actuator

Improve plant and operator safety

Reliable and flexible in process control

Increase serviceability

Product Data Sheet Bettis RPE-series
BEG.01.00.EN, Page 1 of 1, Rev. 1 November 2015
Table of Contents
Section 1: General
General Specifications.................................................................................................................... 4
Construction, Parts and Materials................................................................................................... 6
Bettis RPE Corrosion Protection System.......................................................................................... 7
Assembly codes Bettis RPE actuators.............................................................................................. 8
Section 2: Product Configuration Code
Product configuration code............................................................................................................ 9
Section 3: Torque
Actuator Torque - Spring-Return (Nm).......................................................................................... 10
Actuator Torque - Spring-Return (Nm).......................................................................................... 11
Actuator Torque - Spring-Return (lbf.in)....................................................................................... 12
Actuator Torque - Spring-Return (lbf.in)....................................................................................... 13
Actuator Torque - Double-Acting (Nm)......................................................................................... 14
Actuator Torque - Double-Acting (lbf.in)...................................................................................... 15
Sizing of Rack & Pinion actuators.................................................................................................. 16
Spring cartridge placement.......................................................................................................... 18
Section 4: Dimensions
Dimensions - Metric (ISO5211)..................................................................................................... 19
Dimensions - Metric (ISO5211)..................................................................................................... 20
Dimensions - Metric (DIN3337).................................................................................................... 21
Dimensions - Metric (DIN3337).................................................................................................... 22
Dimensions - Imperial (ISO5211).................................................................................................. 23
Dimensions - Imperial (ISO5211).................................................................................................. 24
Section 5: Integral Options
Drive Inserts................................................................................................................................. 25
Center Plate.................................................................................................................................. 27
Visual indicator BETTIS RPE-Series actuators................................................................................. 28
High Temperature Execution........................................................................................................ 29
Low Temperature Execution......................................................................................................... 30

3
Bettis RPE-series Product Data Sheet
September 2015 BEG.01.01.EN, Page 1 of 2, Rev. 2
General Specifications
Torque Range Compliance to International Standards
——119 to 39498 lbf.in (13.4 to 4449 Nm) ——Valve flange: ISO 5211/DIN3337
Pressure Range ——Solenoid flange: VDE/VDI 3845 (NAMUR)
Double Acting: ——Accessory flange: VDE/VDI 3845 (NAMUR)
——2.9 to 120 psig (0.2 to 8.3 barg) ——European Directives: ATEX, PED and Machinery Directive
Spring Return: ——EAC Customs union:
Compliance to Russian TR010
——87 to 120 psig (6 to 8.3 barg), with maximum spring set
and TR012
——43.5 to 120 psig (3 to 8.3 barg), reduced spring quantity Actuator Weight
Pressure Media Spring-Return
Actuator Double-Acting
——Air, dry or lubricated and inert gases Springset N=6
Model
lbs (kg) lbs (kg)
——Dew point at least 10K below ambient temperature.
RPE 25 3.1 1.4 3.5 1.6
——For sub-zero applications, take appropriate measures
RPE 40 4.6 2.1 5.1 2.3
——Mentioned pressure levels are "gauge pressures". Gauge
RPE 65 6.2 2.8 7.3 3.3
pressure is equal to absolute pressure minus atmospheric
RPE 100 7.7 3.5 9.5 4.3
pressure.
RPE 150 10.8 4.9 14.6 6.6
Finish RPE 200 13.2 6.0 18.3 8.3
——Body: Chromated and polyurethane powder coated RPE 350 22 10.2 32 14.5
——End caps: Polyurethane powder coated RPE 600 44 20 57 26
——Pistons: Chromated RPE 950 60 27 86 39
——Pinion: Zinc plated / yellow chromated RPE 1600 95 43 146 66
——Fasteners: Stainless steel RPE 2500 126 57 194 88
RPE 4000 192 87 291 132
Lubrication
——Castrol High Temperature grease (or equivalent) Operating Speed
Temperature Range Cycle time in seconds
Standard: -4 to 175°F (-20°C to 80°C) Actuator Spring-Return Double-Acting
Option: Model
A-port Spring A-port B-port
——Low temperature: -40°F to 176°F (-40°C to 80°C) pressurized Stroke pressurized pressurized
——High temperature:- 20°F to 248°F (-20°C to 120°C) RPE 25 0.5 0.4 0.5 0.4
RPE 40 0.6 0.5 0.6 0.5
Angle of Rotation
RPE 65 0.7 0.5 0.6 0.6
Factory set at 90°
RPE 100 0.8 0.6 0.8 0.7
Adjustable range: RPE 150 1.0 0.8 0.9 0.8
—— Size 25 to 600: -5° to +10° and +80° to 95° RPE 200 1.3 0.9 1.0 1.0
——Size 600 to 4000: -3° to +10° and +80° to 93° RPE 350 1.9 1.3 1.4 1.5
RPE 600 3.2 1.9 2.2 2.2
Size 25 - 600 Size 950 - 4000 RPE 950 4.6 3.2 3.9 3.6
10° -5° 10° -3° RPE 1600 6.9 4.8 5.9 4.8
RPE 2500 9.0 6.3 7.8 7.9
RPE 4000 15.4 10.8 13.3 13.0
90° 90° Test conditions:
1. Solenoid with flow capacity: 0.6 m3/hr
2. Pipe diameter: 6 mm
3. Medium: clean air
80° 80° 4. Supply pressure: 5.5 bar
5. Load: with average load
6. Stroke: 90°
95° 93°
7. Temperature: Room temperature
Angle of Rotation
4
BEG.01.01.EN, Page 2 of 2, Rev. 2 September 2015
Actuator air volumes and consumption
Actuator volumes: Consumption per stoke (in liters, pressure in Bar)

Maximum volume (in liters) Outward Stroke Inward Stroke
Actuator Double-Acting and Spring-Return Double-Acting only
Central1 End cap2 Displaced3
model
chamber chamber volume 2.0 barg 4.0 barg 8.0 barg 2.0 barg 4.0 barg 8.0 barg
RPE 0025 0.11 0.19 0.08 0.36 0.64 1.2 0.48 0.88 1.7
RPE 0040 0.16 0.36 0.15 0.67 1.2 2.2 0.89 1.6 3.1
RPE 0065 0.36 0.55 0.22 1.02 1.8 3.4 1.3 2.4 4.7
RPE 0100 0.4 0.8 0.3 1.5 2.7 5.0 2.0 3.8 7.2
RPE 0150 0.8 0.7 0.5 2.4 4.3 8.1 2.1 3.6 6.7
RPE 0200 0.8 1.0 0.7 3.2 5.7 11 2.8 4.9 9.1
RPE 0350 1.9 1.7 1.2 5.5 9.8 18 5.0 8.8 16
RPE 0600 3.6 3.3 2.1 9.4 17 31 8.7 15 28
RPE 0950 5.1 4.3 3.2 13 24 44 12 20 37
RPE 1600 7.8 7.0 5.2 21 37 68 19 33 62
RPE 2500 10.4 11.1 8.2 29 50 92 30 53 97
RPE 4000 18.4 18.9 14.0 51 88 161 52 89 165
Actuator volumes: Consumption per stoke (in Cu.in., pressure in psig)

Maximum volume (in Cu.in.) Outward Stroke Inward Stroke
Actuator
Central1 End cap2 Displaced3 Double-Acting and Spring-Return Double-Acting only
model
chamber chamber volume 40 psig 80 psig 120 psig 40 psig 80 psig 120 psig
RPE 0025 6.4 11.8 4.7 28 52 75 38 72 106
RPE 0040 10.0 22 8.9 53 96 140 71 133 196
RPE 0065 22 34 13.5 81 148 215 107 200 294
RPE 0100 22 50 19.9 118 216 314 165 310 455
RPE 0150 48 43 32 192 352 512 163 293 424
RPE 0200 50 59 44 255 466 676 220 397 573
RPE 0350 118 103 76 436 796 1157 392 709 1025
RPE 0600 222 201 129 742 1354 1967 683 1237 1790
RPE 0950 310 260 193 1049 1905 2760 910 1628 2346
RPE 1600 477 430 319 1635 2951 4267 1505 2691 3877
RPE 2500 638 676 501 2259 4018 5776 2367 4232 6097
RPE 4000 1122 1151 853 3946 7040 10134 4027 7202 10377
Notes:
1. For Double-acting and Spring-return. Pistons at 90° outward position
2. Only for Double-acting. Pistons at 0° inward position
3. Stroke is 90°
Central air chamber volume End cap air chamber volume

Double-Acting and Spring-Return Double-Acting only
A B
5
September 2015 BEG.01.02.EN Rev. 1
Construction, Parts and Materials

21
11
15 19 9
1
4
13 7 3
5 14 2 10 20
17 18
6
8 16
22
12
23 Notes:
1. Anodized and polyurethane powder coated
2. Chromated and polyurethane powder coated
3. Hard anodized
4. Electrophoretic coated
5. Deltatone® coated
Pos. Qty Description Material Notes

1 1 House Cast Aluminium alloy 1
2 2 End cap Cast Aluminium alloy 2
3 2 Piston Cast Aluminium alloy
4 1 Pinion High grade aluminium 3
Max.
5 Spring cartridge Spring steel 4
12
6 2 * Bearing strip piston rack POM
7 2 * Bearing piston PTFE 25% carbon filled
8 2 * Bearing pinion POM
9 1 * Thrust washer POM, black UV stabilized
10 8 End cap screw Stainless Steel
11 1 * Circlip Spring steel 5
12 2 * O-ring seal pinion Nitrile rubber
13 2 * O-ring seal piston Nitrile rubber
14 2 * O-ring seal end cap Nitrile rubber
15 2 * O-ring seal limit stop Nitrile rubber
16 2 * B-port seal Silicon rubber
17 2 Limit stop screw Stainless steel
18 2 Limit stop nut Stainless steel
19 2 Limit stop washer PA66
20 2 Warning sticker Polyester
21 1 Indicator assembly ABS + stainless steel screw
22 1 Center plate (option) Nylon PA6, Black
23 1 Insert drive Aluminium alloy
* = Included in Service Kit.
6
BEG.01.03.EN Rev. 3 September 2015
BETTIS RPE Corrosion Protection System

Description Stainless steel or Deltatone treated external
The corrosion protection system of standard Bettis RPE-series steel parts
pneumatic actuators consist of the following treatments or External parts are stainless steel or steel alloy with a
materials: Deltatone® treatment for optimum protection and durability.
Electrophoretic finish on springs The chemical and durability assessment.

Springs are protected from corrosion using an electrophoretic All these components, treatments and finishes, including the
finish. durable pinion design, anodized surface finish, standard powder
coat paint and Stainless steel treated external fasteners shows no
Anodizing or chromate pre-treatment
decline of actuator functions up to 1000 hours salt spray test.
The housing and end caps get a anodizing or chromate pre-
treatment prior to painting. The pre-treatment takes care of a Technical Data
perfect bonding of the paint layer to the aluminium housing and Coating : Polyurethane powder coating for
gives additional corrosion protection to the bore of the housing. exterior use.
Salt spray test : ASTM B117: 1000 hours
Powder coat
Polyurethane powder coating for exterior use. Color : Orange (RAL 2009)
The powder coating is applied cold using automatic

Materials: Housing: Anodized Aluminium alloy
electrostatic spray equipment and is cured for about 10 Pinion: High grade aluminium alloy,
minutes at minimum 200°C (392°F) offering excellent light hard anodized (Option: Stainless steel)
and weather resistance. Springs: Electrophoretic finish
The powder coating thickness is between 80 and 160 Fasteners: Stainless steel or alloy steel with
microns (3.15 and 6.3 mils) . Deltatone® treatment
Good chemical resistance against most bases, acids, Type Sticker: Nylon
solvents, alkalis and oils at normal temperatures. Application: Standard BETTIS RPE-Series
Excellent exterior mechanical durability. pneumatic actuators
The coating has passed a salt spray test according to ASTM
B117 for 1000 hours.
The powder coating is virtually solvent free, and therefore
environmentally friendly.
High grade & hard anodized aluminium pinion

Actuators with high grade & hard anodized aluminium pinions,
passed a 1000 hours salt spray test. Optional stainless steel
pinions are available for a higher corrosion resistance.

Table 1. Test result polyurethane powder coating
No Item Standard Specification
1 Hardness ASTM D3363 Pencill (Mitsubishi Uni) 2H
Gt (0)
2 Adhesion ISO 2409, ASTM D3359 Cross hatch test (2mm)
100% Adhesion
3 Impact test ASTM D2794 5/8” Ball (direct) Min. 25 lb.in without detachment
4 Bend test DIN 53152, ISO1519, ASTM D522 Min 5 mm without cracking
5 Acid resistance ISO 2512 5% H2SO4, 1 Hour No Blistering
6 Alkali resistance ISO 2812 5% Na CO3, 1 hour No Blistering
7 Water resistance 20° C, 7 days No Blistering
8 Boiling test 1 hour @ 98°C No Blistering
1. This data sheet contains general information as supplied by the paint supplier and describes typical properties for the coating.
7
June 2014 BEG.01.04.EN Rev. 0
Assembly codes Bettis RPE actuators

Spring-Return actuators
Assembly code: CW Assembly code: CC
= Standard, Clockwise-to-Close rotation = Reverse, Counterclockwise-to-Open
= Fail-to-Close = Fail-to-Open
B A
A Pinion B
Pistons A B Spring A B Pistons

cartridge
A = Central air chamber pressurized

B = Spring stroke
Double-Acting actuators
Assembly code: CW Assembly code: CC
= Standard, Clockwise-to-Close rotation = Reverse, Counterclockwise-to-Open
B A
A B
Pinion
Pistons A B A B Pistons
A = Central air chamber pressurized

B = End cap air chambers pressurized
All views are from above. Pistons are shown in inward position.
8
BEG.02.01.EN Rev. 2 September 2015
Product configuration code

RPES 0150 . N U 40 CW AL T . NL17 S K B . 00 XX
Cycle Speed Option
Internal Code 1
Color/Finish
Visual Indicator
Temperature
Valve Stem Connection
Valve Interface
Pinion Material
Rotation Direction
Spring Set
Threads
Rotation Angle
Size
Type
Type Valve Stem Connection (Insert Sizes)
RPED Double-Acting Parallel Diagonal Actuator
Square
RPES Spring-Return Drive Drive Size(s)
0000 No Insert
Size
NL11 YD11 11 mm / 0.433" 0025
0025 Size 0025
NL14 YD14 14 mm / 0.551" 0040 & 0065
0040 Size 0040
17 mm / 0.669"
0065 Size 0065 NL19 YD17 0100 & 0150
19 mm / 0.748"
0100 Size 0100
NL22 YD22 22 mm / 0.866" 0200
0150 Size 0150
22 mm / 0.866"
0200 Size 0200 NL27 YD22 0350
27 mm / 1.063"
0350 Size 0350
NL27 YD72 27mm / 1.063" 0600
0600 Size 0600
• See Insert Supplement for Additional Insert Options.
Rotation Angle
Temperature Ranges
N 90° Rotation
S Standard: -20°C to +80°C (-4°F to +176°F)
Threads H High: -20°C to +120°C (-4°F to +248°F)
M Metric ISO 5211 L Low: -40°C to +80°C (-40°F to +176°F)
U UNC/NPT/Imperial
Visual Indicator Code
Spring Set K Standard (Knob)
00 Double-Acting (No Springs) N No Visual Indicator
10 Spring Set 10
20 Spring Set 20 Finish
30 Spring Set 30 B Standard Coating (Bettis Orange)
40 Spring Set 40 •
50 Spring Set 50 Internal Code 1
60 Spring Set 60 00 Standard
Rotation Direction Cycle Speed Options
CW Spring to Close/Clockwise XX Standard
CC Spring to Open/Counterclockwise H1 1/2" High Flow plate
Pinion Material Notes
AL High-Grade Aluminium, Hard Anodized
These options are all options available. Not all options apply to
Valve Interface all configurations.
T Standard ISO 5211 Interface Valve Interface: Option "S"; Small Interface with Center Plate (DIN3337)
S Small Interface with Center Plate (DIN3337)
is not available for size 0025.
L Large Interface with Center Plate (DIN3337)
•
9
June 2014 BRM.03.01.EN, Page 1 of 2, Rev. 0
Actuator Torque - Spring-Return (Nm)

Spring Air Torque (Nm)
Actuator Stroke
Spring
set nr.
SUPPLY PRESSURE
Size Torque
(Nm) 3.0 barg 3.5 barg 4.0 barg 4.5 barg 5.0 barg 5.5 barg 6.0 barg 7.0 barg 8.0 barg
Start End Start End Start End Start End Start End Start End Start End Start End Start End Start End
10 4 2 12 10 14 13 17 15 19 17 21 20 24 22 26 25 31 29 36 34
20 7 4 9 6 12 9 14 11 16 13 19 16 21 18 24 21 28 25 33 30
RPES 30 11 7 7 2 9 4 11 7 14 9 16 12 19 14 21 17 26 21 31 26
25 40 14 9 - - - - 9 3 11 5 14 8 16 10 18 12 23 17 28 22
50 18 11 - - - - - - 9 1 11 4 14 6 16 8 21 13 26 18
60 21 13 - - - - - - - - - - 11 2 13 4 18 9 23 14
10 7 4 22 19 26 24 31 28 36 33 40 37 45 42 49 46 58 55 67 64
20 13 8 17 12 22 16 26 21 31 25 35 30 40 34 44 39 53 48 62 57
RPES 30 20 12 12 4 17 9 21 13 26 18 31 22 35 27 40 31 49 40 58 49
40 40 26 17 - - 12 1 17 6 21 10 26 15 30 19 35 24 44 33 53 42
50 33 21 - - - - - - 17 3 21 7 26 12 30 16 39 25 48 34
60 39 25 - - - - - - - - - - 21 4 25 9 34 18 43 27
10 10 6 33 29 40 36 47 43 54 50 61 57 68 63 75 70 88 84 102 98
20 20 13 26 17 33 24 40 31 47 38 53 45 60 52 67 59 81 72 95 86
RPES 30 31 19 19 5 25 12 32 19 39 26 46 33 53 40 60 47 74 61 87 74
65 40 41 26 - - - - 25 8 32 14 39 21 46 28 52 35 66 49 80 63
50 51 32 - - - - - - 24 3 31 10 38 17 45 23 59 37 73 51
60 61 39 - - - - - - - - - - 31 5 38 12 52 25 65 39
10 15 9 49 43 60 53 70 64 80 74 90 84 100 94 111 104 131 125 151 145
20 30 19 39 26 49 36 59 47 69 57 79 67 90 77 100 87 120 108 141 128
30 44 28 28 9 38 19 48 30 59 40 69 50 79 60 89 70 109 91 130 111
RPES 100
40 59 37 - - 27 2 38 13 48 23 58 33 68 43 78 53 99 74 119 94
50 74 47 - - - - - - 37 6 47 16 57 26 68 36 88 57 108 77
60 89 56 - - - - - - - - - - 47 9 57 19 77 40 98 60
10 24 15 79 69 96 86 112 102 128 118 145 135 161 151 177 167 210 200 243 233
20 47 30 62 42 79 59 95 75 111 91 128 108 144 124 160 140 193 173 226 206
RPES 30 71 44 45 15 62 32 78 48 94 64 111 81 127 97 143 113 176 146 209 179
150 40 94 59 - - 45 5 61 21 77 37 94 54 110 70 126 86 159 119 192 152
50 118 74 - - - - - - 60 10 77 26 93 43 109 59 142 92 175 124
60 141 89 - - - - - - - - - - 76 16 92 32 125 65 158 97
10 33 21 108 94 131 117 153 139 175 161 198 184 220 206 242 228 287 273 332 318
20 65 41 85 57 107 79 129 102 152 124 174 146 196 169 219 191 263 236 308 280
30 98 62 61 19 83 42 106 64 128 86 150 109 173 131 195 153 240 198 284 243
RPES 200
40 131 82 - - - - 82 26 104 49 127 71 149 93 171 116 216 161 261 205
50 163 103 - - - - - - 81 11 103 34 125 56 148 78 192 123 237 168
60 196 124 - - - - - - - - - - 102 18 124 41 169 85 213 130
10 56 35 189 165 227 204 266 243 305 281 344 320 383 359 422 398 499 476 577 553
20 112 70 148 101 187 139 226 178 265 217 303 256 342 295 381 334 459 411 537 489
30 168 106 108 36 146 75 185 114 224 153 263 192 302 231 341 269 418 347 496 425
RPES 350
40 224 141 - - 106 11 145 50 184 89 222 127 261 166 300 205 378 283 455 360
50 280 176 - - - - - - 143 24 182 63 221 102 260 141 337 218 415 296
60 335 211 - - - - - - - - - - 180 38 219 77 297 154 374 232
10 96 60 320 279 386 345 452 411 518 477 584 543 650 609 716 675 848 807 980 939
20 192 121 251 169 317 235 383 301 449 367 515 433 581 499 647 565 779 697 911 829
30 287 181 181 59 247 125 313 191 379 257 445 323 511 389 577 455 709 587 841 719
RPES 600
40 383 241 - - 178 15 244 81 310 147 376 213 442 279 508 345 640 477 772 609
50 479 302 - - - - - - 241 37 307 103 373 169 439 235 571 367 703 499
60 575 362 - - - - - - - - - - 303 59 369 125 501 257 633 389
10
BRM.03.01.EN, Page 2 of 2, Rev. 0 June 2014
Actuator Torque - Spring-Return (Nm)

Spring Air Torque (Nm)
Spring set
Actuator Stroke
SUPPLY PRESSURE
Size Torque
(Nm) 3.0 barg 3.5 barg 4.0 barg 4.5 barg 5.0 barg 5.5 barg 6.0 barg 7.0 barg 8.0 barg
nr.
Start End Start End Start End Start End Start End Start End Start End Start End Start End Start End
10 150 95 496 432 598 534 701 637 803 739 906 842 1008 944 1110 1047 1315 1251 1520 1456
20 300 189 387 259 490 362 592 464 694 567 797 669 899 772 1002 874 1207 1079 1412 1284
30 450 284 278 87 381 189 483 292 586 394 688 497 791 599 893 702 1098 907 1303 1111
RPES 950
40 600 378 - - - - 375 119 477 222 580 324 682 427 784 529 989 734 1194 939
50 750 473 - - - - - - 368 49 471 152 573 254 676 357 881 562 1086 767
60 900 567 - - - - - - - - - - 465 82 567 184 772 389 977 594
10 246 155 811 707 979 875 1147 1042 1314 1210 1482 1377 1650 1545 1817 1713 2153 2048 2488 2383
20 491 309 634 425 801 592 969 760 1136 928 1304 1095 1472 1263 1639 1431 1975 1766 2310 2101
RPES 30 737 464 456 142 623 310 791 478 959 645 1126 813 1294 981 1462 1148 1797 1484 2132 1819
1600 40 982 619 - - - - 613 195 781 363 948 531 1116 698 1284 866 1619 1201 1954 1537
50 1228 773 - - - - - - 603 81 771 249 938 416 1106 584 1441 919 1777 1254
60 1473 928 - - - - - - - - - - 761 134 928 302 1263 637 1599 972
10 396 249 1308 1140 1578 1410 1848 1680 2119 1950 2389 2221 2659 2491 2929 2761 3470 3302 4010 3842
20 792 499 1021 685 1292 955 1562 1225 1832 1495 2102 1766 2373 2036 2643 2306 3183 2847 3724 3387
RPES 30 1187 748 735 230 1005 500 1275 770 1545 1040 1816 1311 2086 1581 2356 1851 2897 2392 3437 2932
2500 40 1583 997 - - - - 988 315 1259 585 1529 856 1799 1126 2070 1396 2610 1937 3151 2477
50 1979 1247 - - - - - - 972 130 1242 401 1513 671 1783 941 2323 1482 2864 2022
60 2375 1496 - - - - - - - - - - 1226 216 1496 486 2037 1027 2577 1567
10 633 399 2093 1823 2525 2256 2958 2688 3390 3121 3822 3553 4255 3986 4687 4418 5552 5283 6417 6148
20 1267 798 1634 1095 2067 1528 2499 1960 2931 2393 3364 2825 3796 3258 4229 3690 5094 4555 5958 5420
RPES 30 1900 1197 1175 367 1608 800 2040 1232 2473 1665 2905 2097 3338 2530 3770 2962 4635 3827 5500 4692
4000 40 2533 1596 - - - - 1582 504 2014 937 2447 1369 2879 1802 3311 2234 4176 3099 5041 3964
50 3167 1995 - - - - - - 1555 209 1988 641 2420 1074 2853 1506 3718 2371 4583 3236
60 3800 2394 - - - - - - - - - - 1962 346 2394 778 3259 1643 4124 2508
Note: Figure 1. Spring-Return torque diagram

1. E merson Process Management recommends that the valve
manufacturer supply the maximum required torque values
Air stroke Spring stroke
(Including any adjustments or suggested safety factors for valve
Start Start
service conditions or application).
2. Additionally, the valve manufacturer must identify at which
position(s) and direction(s) of rotation (Counterclockwise or Torque Torque
End End
Clockwise) these maximum requirements occur.
3. If in doubt, or you require any assistance with sizing actuators, do
not hesitate to contact your nearest Emerson's Valve Automation
Division representative. Rotation Rotation
Counter Clockwise Clockwise
11
June 2014 BRI.03.01.EN, Page 1 of 2, Rev. 0
Actuator Torque - Spring-Return (lbf.in)

Spring Stroke Air Stroke Torque (lbf.in)
Spring
set nr.
Actuator Torque SUPPLY PRESSURE

Size (lbf.in) 40 psig 50 psig 60 psig 70 psig 80 psig 90 psig 100 psig 120 psig
Start End Start End Start End Start End Start End Start End Start End Start End Start End
10 31 20 93 80 123 109 152 139 181 168 211 198 240 227 270 257 329 316
20 63 39 70 44 100 73 129 103 159 132 188 162 218 191 247 221 306 280
30 94 59 48 8 77 37 107 67 136 96 166 126 195 155 225 185 283 244
RPES 25
40 125 79 - - - - 84 31 113 60 143 90 172 119 202 149 261 208
50 156 99 - - - - - - 91 24 120 54 150 83 179 113 238 172
60 188 118 - - - - - - - - 98 18 127 47 157 77 216 136
10 58 37 175 150 230 206 285 261 341 316 396 371 451 427 506 482 617 592
20 116 73 133 84 188 139 243 195 299 250 354 305 409 360 464 415 575 526
30 174 110 91 18 146 73 201 128 257 183 312 239 367 294 422 349 533 459
RPES 40
40 231 146 - - - - 159 62 214 117 270 172 325 227 380 283 491 393
50 289 183 - - - - - - 172 50 228 106 283 161 338 216 449 327
60 347 220 - - - - - - - - 186 39 241 94 296 150 407 260
10 90 57 265 227 349 311 434 395 518 479 602 564 686 648 770 732 939 900
20 181 114 200 123 284 207 368 291 452 376 537 460 621 544 705 628 873 796
30 271 171 134 19 219 103 303 188 387 272 471 356 555 440 639 524 808 693
RPES 65
40 361 228 - - - - 237 84 322 168 406 252 490 336 574 420 742 589
50 452 285 - - - - - - 256 64 340 148 424 232 509 317 677 485
60 542 341 - - - - - - - - 275 44 359 129 443 213 612 381
10 131 83 394 339 518 463 643 588 767 712 892 836 1016 961 1141 1085 1390 1334
20 262 166 299 188 423 313 548 437 672 562 797 686 921 811 1046 935 1295 1184
30 392 248 203 38 328 162 452 287 577 411 701 536 826 660 950 785 1199 1034
RPES100
40 523 331 - - - - 357 136 482 261 606 385 731 510 855 634 1104 883
50 654 414 - - - - - - 387 110 511 235 636 359 760 484 1009 733
60 785 497 - - - - - - - - 416 85 540 209 665 334 914 583
10 208 131 633 544 832 743 1031 942 1231 1142 1430 1341 1629 1540 1829 1740 2227 2138
20 416 262 482 304 681 504 881 703 1080 902 1279 1102 1479 1301 1678 1500 2077 1899
30 625 393 332 65 531 264 730 464 930 663 1129 862 1328 1062 1528 1261 1926 1660
RPES 150
40 833 524 - - - - 580 224 779 424 979 623 1178 823 1377 1022 1776 1421
50 1041 654 - - - - - - 629 185 828 384 1027 583 1227 783 1626 1181
60 1249 785 - - - - - - - - 678 145 877 344 1076 543 1475 942
10 289 182 862 739 1135 1012 1408 1285 1681 1558 1954 1831 2226 2104 2499 2376 3045 2922
20 578 364 653 407 926 680 1198 953 1471 1226 1744 1499 2017 1771 2290 2044 2836 2590
30 867 547 443 75 716 348 989 621 1262 894 1535 1166 1808 1439 2080 1712 2626 2258
RPES 200
40 1156 729 - - - - 780 289 1052 561 1325 834 1598 1107 1871 1380 2417 1926
50 1445 911 - - - - - - 843 229 1116 502 1389 775 1662 1048 2207 1593
60 1734 1093 - - - - - - - - 906 170 1179 443 1452 716 1998 1261
10 495 312 1503 1293 1978 1767 2452 2241 2926 2716 3400 3190 3874 3664 4348 4138 5296 5086
20 990 624 1145 724 1619 1199 2093 1673 2567 2147 3041 2621 3515 3095 3990 3569 4938 4517
30 1485 936 786 156 1261 630 1735 1104 2209 1578 2683 2052 3157 2526 3631 3000 4579 3948
RPES 350
40 1979 1248 - - - - 1376 535 1850 1009 2324 1483 2798 1957 3272 2431 4221 3380
50 2474 1560 - - - - - - 1492 440 1966 914 2440 1388 2914 1863 3862 2811
60 2969 1872 - - - - - - - - 1607 346 2081 820 2555 1294 3504 2242
10 848 534 2551 2190 3356 2996 4162 3801 4968 4607 5773 5413 6579 6218 7385 7024 8996 8635
20 1695 1068 1937 1216 2743 2021 3548 2827 4354 3633 5160 4438 5965 5244 6771 6050 8382 7661
30 2543 1601 1324 241 2129 1047 2935 1853 3741 2658 4546 3464 5352 4270 6158 5075 7769 6687
RPES 600
40 3391 2135 - - - - 2321 878 3127 1684 3933 2490 4738 3295 5544 4101 7155 5712
50 4238 2669 - - - - - - 2513 710 3319 1515 4125 2321 4930 3127 6542 4738
60 5086 3203 - - - - - - - - 2706 541 3511 1346 4317 2152 5928 3763
12
BRI.03.01.EN, Page 2 of 2, Rev. 0 June 2014
Actuator Torque - Spring-Return (lbf.in)

Spring Stroke Air Stroke Torque (lbf.in)
Spring
set nr.
Actuator Torque SUPPLY PRESSURE

Size (lbf.in) 40 psig 50 psig 60 psig 70 psig 80 psig 90 psig 100 psig 120 psig
Start End Start End Start End Start End Start End Start End Start End Start End Start End
10 1328 837 3950 3385 5200 4635 6451 5886 7701 7136 8952 8387 10202 9637 11453 10888 13954 13389
20 2656 1673 2988 1859 4239 3109 5489 4360 6740 5610 7990 6861 9241 8111 10491 9362 12992 11863
30 3983 2510 2027 333 3277 1583 4528 2834 5778 4084 7029 5334 8279 6585 9530 7835 12030 10336
RPES 950
40 5311 3346 - - - - 3566 1307 4817 2558 6067 3808 7318 5059 8568 6309 11069 8810
50 6639 4183 - - - - - - 3855 1032 5106 2282 6356 3532 7606 4783 10107 7284
60 7967 5019 - - - - - - - - 4144 756 5394 2006 6645 3257 9146 5758
10 2173 1369 6464 5540 8510 7586 10557 9633 12603 11679 14650 13726 16696 15772 18743 17819 22836 21911
20 4346 2738 4890 3042 6937 5088 8983 7135 11030 9181 13076 11228 15123 13274 17169 15321 21262 19414
RPES 30 6519 4107 3317 544 5363 2591 7410 4637 9456 6684 11503 8730 13549 10776 15595 12823 19688 16916
1600 40 8692 5476 - - - - 5836 2139 7882 4186 9929 6232 11975 8279 14022 10325 18115 14418
50 10865 6845 - - - - - - 6309 1688 8355 3734 10402 5781 12448 7827 16541 11920
60 13038 8214 - - - - - - - - 6782 1237 8828 3283 10875 5330 14968 9423
10 3503 2207 10420 8930 13719 12229 17018 15528 20317 18827 23616 22126 26915 25425 30214 28724 36812 35322
20 7006 4414 7883 4904 11182 8203 14481 11502 17780 14801 21079 18100 24378 21399 27678 24698 34276 31296
RPES 30 10509 6621 5347 877 8646 4176 11945 7475 15244 10774 18543 14073 21842 17372 25141 20671 31739 27269
2500 40 14012 8828 - - - - 9408 3449 12707 6748 16006 10047 19305 13346 22604 16645 29202 23243
50 17515 11035 - - - - - - 10170 2721 13469 6020 16768 9319 20067 12618 26665 19216
60 21018 13242 - - - - - - - - 10933 1994 14232 5293 17531 8592 24129 15190
10 5605 3531 16673 14289 21952 19568 27230 24847 32509 30125 37788 35404 43066 40683 48345 45961 58903 56519
20 11210 7063 12614 7846 17893 13125 23171 18404 28450 23683 33729 28961 39008 34240 44286 39519 54844 50076
RPES 30 16816 10594 8555 1404 13834 6682 19112 11961 24391 17240 29670 22518 34949 27797 40227 33076 50785 43633
4000 40 22421 14125 - - - - 15054 5518 20332 10797 25611 16076 30890 21354 36168 26633 46726 37190
50 28026 17656 - - - - - - 16273 4354 21552 9633 26831 14912 32109 20190 42667 30748
60 33631 21188 - - - - - - - - 17493 3190 22772 8469 28050 13747 38608 24305
Note: Figure 1. Spring Return torque diagram

manufacturer supply the maximum required torque values Air stroke Spring stroke
(Including any adjustments or suggested safety factors for valve Start Start
Torque End Torque End
position(s) and direction(s) of rotation (Counter Clock Wise or Clock
Wise) these maximum requirements occur.
3. If in doubt, or if you require any assistance with sizing actuators, do
not hesitate to contact your nearest Emerson's Valve Automation Rotation Rotation
Division representative. Counter Clockwise Clockwise
13
June 2014 BEG.03.02.EN, Page 1 of 2, Rev. 0
Actuator Torque - Double-Acting (Nm)

Torque in Nm
Supply Pressure (barg)
Actuator
Size 2 3 3.5 4 4.5 5 5.5 6 6.5 7 8
RPED 25 9 13 16 18 20 23 25 27 29 32 36
RPED 40 17 25 29 34 38 42 47 51 55 59 68
RPED 65 25 38 45 51 58 64 71 77 84 90 103
RPED 100 38 57 66 76 86 95 105 115 124 134 153
RPED 150 60 91 106 122 137 153 168 183 199 214 245
RPED 200 82 124 146 167 188 209 230 251 272 293 335
RPED 350 143 216 253 290 326 363 400 436 473 510 583
RPED 600 243 368 430 492 554 617 679 741 804 866 991
RPED 950 377 570 667 764 861 957 1054 1151 1247 1344 1537
RPED 1600 617 934 1092 1250 1408 1567 1725 1883 2041 2200 2516
RPED 2500 995 1505 1760 2015 2270 2525 2780 3036 3291 3546 4056
RPED 4000 1592 2408 2816 3225 3633 4041 4449 4857 5265 5673 6490
Note: Figure 1. Double acting torque diagram

manufacturer supply the maximum required torque values Start End
position(s) and direction(s) of rotation (Counter Clock Wise or Clock Torque
3. If in doubt, or if you require any assistance with sizing actuators, do
Division representative.
Rotation
14
BEG.03.02.EN, Page 2 of 2, Rev. 0 June 2014
Actuator Torque - Double-Acting (lbf.in)

Torque in lbf.in
Supply pressure (psig)
Actuator
Size 30 35 40 45 50 55 60 70 75 80 90 100 120
RPED 25 81 95 109 123 137 151 165 193 207 220 248 276 332
RPED 40 153 179 205 231 257 283 309 361 387 413 466 518 622
RPED 65 233 272 312 352 392 431 471 550 590 630 709 789 948
RPED 100 344 403 461 520 579 638 696 814 873 931 1049 1166 1401
RPED 150 551 645 739 833 927 1021 1115 1304 1398 1492 1680 1868 2244
RPED 200 754 883 1011 1140 1269 1398 1527 1784 1913 2042 2299 2557 3072
RPED 350 1310 1534 1758 1981 2205 2429 2653 3100 3324 3547 3995 4442 5337
RPED 600 2226 2606 2987 3367 3747 4127 4508 5268 5648 6028 6789 7549 9070
RPED 950 3455 4045 4636 5226 5816 6406 6996 8177 8767 9357 10537 11717 14078
RPED 1600 5655 6621 7586 8552 9518 10484 11450 13381 14347 15313 17244 19176 23039
RPED 2500 9116 10673 12230 13787 15344 16900 18457 21571 23128 24685 27799 30913 37141
RPED 4000 14586 17077 19568 22060 24551 27042 29533 34516 37007 39498 44481 49463 59428
Note: Figure 2. Double acting torque diagram

manufacturer supply the maximum required torque values Start End
position(s) and direction(s) of rotation (Counter Clock Wise or Clock Torque
3. If in doubt, or you require any assistance with sizing actuators, do
Division representative.
Rotation
15
June 2014 BEG.03.03.EN, Page 1 of 2, Rev. 0
Sizing of Rack & Pinion actuators

Sizing is the selection procedure to select the right size of Sizing Double-Acting actuators
actuator on a valve with a given torque characteristic. This data Figure 2. Double-Acting torque characteristic
sheet gives brief samples on how to size actuators and which
data is needed. Torque output Torque output
( opening ) ( closing )
Torque characteristics of valves

Bettis RPE actuators are commonly used to operate butterfly-,
ball- and plug valves. The below instructions are intended for
these valve applications, but can also be used for other quarter Torque
turn applications.
Figure 1. Generic torque characteristic of a valve
Close Open Open Close

Break torque
Re-seating torque
Sample calculation of Double-Acting sizing

Torque Run torque Run torque Publish valve break torque: 40 Nm 354 Ibf.in
Publish maximum stem torque: 105 Nm 929 lbf.in
Recommended safety factor: 1.2 (20%)
Close Open Open Close Minimum supply pressure: 5.5 bar 80 psi
Opening stroke Closing stroke Maximum supply pressure: 6.5 bar 94 psi
Calculation:
1. Because the recommended safety factor is 1.2 the sizing
torque will be 40 x 1.2 = 48 Nm (354 x 1.2 = 425 lbf.in).
Valve torque values and safety factors
Emerson Process Management recommends that the valve 2. Lookup in the Double-Acting torque table, in the 5.5 bar
manufacturer supply the maximum required and allowed column (or 80 psi column), from top down, the first actuator
torque values (Including any adjustments or suggested safety size that generates more than 48 Nm (or 425 lbf.in).
factors for valve service conditions or application). 3. Size RPED65 is the first actuator that supplies more than
a. 48 Nm (71 Nm) at 5.5 bar.
Additionally, the valve manufacturer must identify at which
b. 425 lbf.in (630 lbf.in.) at 80 PSI.
position(s) and direction(s) of rotation (Counterclockwise or
4. The maximum torque output of a RPED65 is 84 Nm
Clockwise) these maximum requirements occur.
(743 lbf.in). This is lower than the maximum stem torque of
If in doubt, or you require any assistance with sizing actuators, 105Nm.
do not hesitate to contact your nearest Emerson's Valve Conclusion
Automation representative. Because RPED65 supplies more torque than the sizing torque
(see point 3) and less than the maximum stem torque (see point
4), size RPED65 is suitable to operate this valve.
16
BEG.03.03.EN, Page 2 of 2, Rev. 0 June 2014
Sizing Spring-Return actuators Calculation:

Figure 3. Spring-to-Close configuration 1. Because the recommended safety factor is 1.5 the sizing
torques will be:
——Break 150 Nm x 1.5 = 225 Nm 1991 lbf.in
——Run open 45 Nm x 1.5 = 67.5 Nm 597 lbf.in
start end start end
——Run close 45 Nm x 1.5 = 67.5 Nm 597 lbf.in
——Re-seat 90 Nm x 1.5 = 135 Nm 1195 lbf.in
2. Lookup in the Spring-Return torque table, in the "spring
end" torque collumn, from top down, the first actuator size
Torque that generates more than 135 Nm (or 1195 lbf.In) of re-seat
torque.
3. Size RPES350 with spring set 4 is the first actuator that
Close Open Open Close
suppliesmore spring end torque (149Nm or 1655 lbf.In).
4. Check now for the other three positions whether the
Table 1. For Fail-to Close actuators applies: actuator torque exceeds the valve torques.
Actuator stroke: Valve Stroke: Actuator stroke: Valve Stroke:
Air-Start torque > Break torque and Air-Start: 252 Nm > Break open: 225 Nm.
Air-End torque > Run open torque and Air-End: 157 Nm > Run open: 67.5 Nm.
Spring-Start torque > Run open torque and Spring-Start: 232 Nm > Run close: 67.5 Nm.
Spring-End torque > Re-seat torque Spring-End: 149 Nm > Re-seat: 135 Nm
5. The maximum torque output of a RPES350 with springset 4

Table 2. For Fail-to Open actuators applies: at maximum pressure of 6 bar is 291 Nm (2575 lbf.in). This is
Actuator stroke: Valve Stroke: lower than the maximum stem torque of 375Nm (3496 lbf.
in).
Spring-Start torque > Break torque and
Conclusion
Spring-End torque > Run torque and
Because RPES350 n=40 supplies more torque than the sizing
Air-Start torque > Run torque and torque (see point 3) and less than the maximum stem torque
(see point 5), size RPES350 n=40 is suitable to operate this
Air-End torque > Re-seat torque
valve.
Sample calculation Spring-Return sizing for a
Note:
Spring-to-Close application If the first found actuator does not exceed the valve torque at
Published valve torques
all the positions, check the next size actuator.
Break torque:
—— 150 Nm 1328lbf.in
If the next size actuator does exceed the valve torque at
Run torque opening:
—— 45 Nm 398 lbf.in all the positions, but fails at maximum stem torque check
Run torque closing:
—— 45 Nm 398 lbf.in whether the same actuator but with a higher springset (i.e.
Re-seating torque;
—— 90 Nm 797 lbf.in 50 instead of 40) does meet this requirement.
Publish maximum stem torque: 375 Nm 3496 lbf.in
Recommended safety factor: 1.5 (50%)
Minimum supply pressure: 5.5 bar 80 psi
Maximum supply pressure: 6.0 bar 87 psi
17
Spring cartridge placement

When replacing spring cartridges in a Spring-Return actuator, ensure that the cartridges are replaced in their identical position from
where they were removed.
Check below figure to see where to place the spring cartridges in case of spring set conversion.
Before assembling the spring cartridges and end caps, make sure that the pistons are completely inwards.
Figure 1. Spring cartridge placement
A
6
6
3
3
N = 10 N = 20 N = 30
4
4
1
1
2
5
B
6
3
6
3
6
3
N = 40 N = 50 N = 60
4
1
4
1
4
1
5
2
A = Piston top view

B = Position of piston gear rack
18
BEM.04.01.EN, Sheet 1 of 2, Rev. 3 January 2016
Dimensions - Metric (ISO5211)

Envelope dimensions - Solenoid interface - Top mounting interface
Solenoid interface Top mounting interface
A2 (DA)
C2
2x C1
1/4” BSP C3
4
32
4
C5
Note 3 C4
A4
A3
24 4X
M5x8
A9 A8
B3
4x
M5x8 M6x12
Note 3
30 B1
A7
A1 (SR) A5 B2
Note: A6
1. DA = Double Acting, SR = Spring Return Tolerance limits unless
1. DA = Double-Acting, SR = Spring-Return otherwise specified:
2. Solenoid interface and top mounting interface according VDI/VDE3845 (NAMUR)
2. Solenoid interface and top mounting interface according to VDI/VDE3845 (NAMUR) X. = ± 0.5 mm
3. The solenoid drilling pattern is shifted 4 mm for size 0025 and 2mm for size 0040 vs the centerline
X.X of the
= ± actuator.
0.25 mm
3. The solenoid drilling pattern is shifted 4 mm for size 0025 and 2mm for size 0040 vs
X.XX = ± 0.1 mm
the centerline of the actuator.
4. Size 600 and larger do not have flat sides on the pinion top.
Dim. in Actuator size

mm 0025 0040 0065 0100 0150 0200 0350 0600 0950 1600 2500 4000
A1 166 192 217 247 304 362 385 476 xxx xxx xxx xxx
A2 166 192 217 247 235 265 284 356 xxx xxx xxx xxx
A3 91 112 124 131 157 163 201 248 xxx xxx xxx xxx
A4 119 139 151 158 185 191 230 292 xxx xxx xxx xxx
A5 82 95 104 115 127 134 165 199 xxx xxx xxx xxx
A6 49 55 58 64 69 72 85 102 xxx xxx xxx xxx
A7 48 58 69 69 75 87 109 132 xxx xxx xxx xxx
A8 52 65 64 68 92 92 93 115 xxx xxx xxx xxx
A9 18 25 27 28 46 46 46 60 xxx xxx xxx xxx
B1 41 43 48 58 73 73 83 98 xxx xxx xxx xxx
B2 92 92 92 95 92 92 98 148 xxx xxx xxx xxx
B3 80 80 80 80 80 80 80 130 130 130 130 130
C1 16 22 22 22 36 36 36 55 55 64 55 64
C2 23 30 30 30 45 45 45 65 65 75 65 80
C34 14 14 14 14 19 19 19 -/- -/- -/- -/- -/-
C4 20 20 20 20 20 20 20 30 30 30 30 30
C54 12 12 12 12 12 12 12 -/- -/- -/- -/- -/-
19
January 2016 BEM.04.01.EN, Sheet 2 of 2, Rev. 3
Dimensions - Metric (ISO5211)

Valve Flange and Drive details
Size 25 øD1 Size 1600 Note:
to 950 øD3 & 2500 1. Flange and square drive
234.6
according to ISO 5211
Tolerance limits unless

otherwise specified:
D6 97.2 D6 X. = ± 0.5 mm
4x D4
X.X = ± 0.25 mm
4x D2 X.XX = ± 0.1 mm
4x D5
D5 M16x25
øE5
øD1
Size øD3
4000
E4
E3
E7 ±0.5
øE6
D6 262
+0.5
øE2 0
E1 4x D2
4x D4
Dim in. Actuator size

mm 0025 0040 0065 0100 0150 0200 0350 0600 0950 1600 2500 4000
ISO 1 F05 F07 F07 F07 F10 F10 F10 F12 F14 F16 F16 F25
D1 50 70 70 70 102 102 102 125 140 165 165 254
D2 M6x10 M8x13 M8x13 M8x13 M10x15 M10x15 M10x15 M12x18 M16x25 M20x20 M20x20 M16x25
ISO 2 F03 F05 F05 F05 F07 F07 F07 F10 F10 F25* F25* F16
D3 36 50 50 50 70 70 70 102 102 -/- -/- 165
D4 M5x8 M6x10 M6x10 M6x10 M8x13 M8x13 M8x13 M10x16 M10x16 -/- -/- M20x20
D5 48 66 66 66 95 92 92 118 xx.x xx.x xx.x xx.x
D6 46 63 63 63 90 88 92 113 xx.x xx.x xx.x xx.x
E1 Max 11.08 14.08 14.08 19.08 19.08 22.1 27.11 27.11 36.16 46.16 46.16 55.24
E1 Min 11.00 14.00 14.00 19.00 19.00 22.00 27.00 27.00 36.00 46.00 46.00 55.00
E2 14.1 18.1 18.1 25.2 25.5 28.2 36.2 36.21 58.2 60.2 60.2 72.2
E3 15 15 15 18 27.5 27.5 27.5 27.5 xx.x xx.x xx.x xx.x
E4 34 34 34 34 50 50 50 50 xx.x xx.x xx.x xx.x
E5 14.1 18.1 21.1 23.5 28.5 32.1 32.1 36.5 xx.x xx.x xx.x xx.x
E6 24.5 34.5 34.5 38 56.5 56.5 56.5 67.5 xx.x xx.x xx.x xx.x
E7 0.5 1.0 1.0 1.0 1.0 1.0 1.0 1.0 x.x x.x x.x x.x
20
BED.04.01.EN, Sheet 1 of 2, Rev. 3 January 2016
Dimensions - Metric (DIN3337)

A2 (DA)
C2
2x C1
G1/4” C3
4
32
4
C5
Note 3 C4
A4
A3
24 4X
M5x8
A9 A8
B3
4x
M5x8 M6x12
Note 3
30 B1
A7
A1 (SR) A5 B2
Note: A6
1. DA
1. DA == Double-Acting,
Double Acting, SRSR = Spring Return
= Spring-Return Tolerance limits unless
2. Solenoid interface and top mounting interface according VDI/VDE3845 (NAMUR) otherwise specified:
2. Solenoid interface and top mounting interface according to VDI/VDE3845 (NAMUR)
3. The solenoid drilling pattern is shifted 4 mm for size 0025 and 2mm for size 0040 vs the centerline
X. of the
= ±actuator.
0.5 mm
3. The solenoid drilling pattern is shifted 4 mm for size 0025 and 2mm for size 0040 vs
X.X = ± 0.25 mm
the centerline of the actuator. X.XX = ± 0.1 mm
Dim. in Actuator size

mm 0025 0040 0065 0100 0150 0200 0350 0600 0950 1600 2500 4000
A1 166 192 217 247 304 362 385 476 xxx xxx xxx xxx
A2 166 192 217 247 235 265 284 356 xxx xxx xxx xxx
A3 91 112 124 131 157 163 201 248 xxx xxx xxx xxx
A4 119 139 151 158 185 191 230 292 xxx xxx xxx xxx
A5 82 95 104 115 127 134 165 199 xxx xxx xxx xxx
A6 49 55 58 64 69 72 85 102 xxx xxx xxx xxx
A7 48 58 69 69 75 87 109 132 xxx xxx xxx xxx
A8 52 65 64 68 92 92 93 115 xxx xxx xxx xxx
A9 18 25 27 28 46 46 46 60 xxx xxx xxx xxx
B1 41 43 48 58 73 73 83 98 xxx xxx xxx xxx
B2 92 92 92 95 92 92 98 148 xxx xxx xxx xxx
B3 80 80 80 80 80 80 80 130 130 130 130 130
C1 16 22 22 22 36 36 36 55 55 64 55 64
C2 23 30 30 30 45 45 45 65 65 75 65 80
C34 14 14 14 14 19 19 19 -/- -/- -/- -/- -/-
C4 20 20 20 20 20 20 20 30 30 30 30 30
C54 12 12 12 12 12 12 12 -/- -/- -/- -/- -/-
21
January 2016 BED.04.01.EN, Sheet 2 of 2, Rev. 3
Dimensions - Metric (DIN3337)

Size øD5 Size 234.6 Note:
25 to øD1 1. Flange and square drive
1600 &
according to DIN 3337
950 2500
2. Drilling pattern DIN 1 is
97.2 D6 default. Drilling pattern
D10 DIN 2 is optional.
4x D2
4x D6
4x D5 Tolerance limits unless
M16x25 otherwise specified:
D9 D5 X. = ± 0.5 mm
øE6 øD1 X.X = ± 0.25 mm
øE5 Size øD3 X.XX = ± 0.1 mm
4000
E4
±0.5
E3
E7
E8 D6 262
2 D4 (D8)
D3 (D7)
E1 4x D2
øE2+0.5
0
4x D6

mm 0025 0040 0065 0100 0150 0200 0350 0600 0950 1600 2500 4000
DIN 1 F05 F05 F05 F07 F07 F10 F10 F12 F14 F16 F16 F25
D1 50 50 50 70 70 102 102 125 140 165 165 254
D2 M6x10 M6x10 M6x10 M8x13 M8x13 M10x15 M10x15 M12x18 M16x25 M20x20 M20x20 M16x25
D3 35 35 35 55 55 70 70 85 100 130 130 200
D4 29 32 32 40 50 54 54 68 75 95 95 120
DIN 2 F03 F07 F07 F05 F10 F07 F07 F10 F10 -/- -/- -/-
D5 36 70 70 50 102 70 70 102 102 -/- -/- -/-
D6 M5x8 M8x13 M8x13 M6x10 M10x15 M8x13 M8x13 M10x15 M10x15 -/- -/- -/-
D7 - 40 40 32 54 50 50 -/- -/- -/- -/- -/-
D8 - 55 55 35 70 55 55 -/- -/- -/- -/- -/-
D9 48 66 66 66 95 92 92 118 xx.x xx.x xx.x xx.x
D10 46 63 63 63 90 88 92 113 xx.x xx.x xx.x xx.x
E1 Max. 11.08 14.08 14.08 17.08 17.08 22.10 22.10 27.11 36.16 46.16 46.16 55.24
E1 Min. 11.00 14.00 14.00 17.00 17.00 22.00 22.00 27.00 36.00 46.00 46.00 55.00
E2 14.1 18.1 18.1 25.2 25.5 28.2 36.2 36.21 58.2 60.2 60.2 72.2
E3 15 15 15 18 27.5 27.5 27.5 27.5 xx.x xx.x xx.x xx.x
E4 34 34 34 34 50 50 50 50 xx.x xx.x xx.x xx.x
E5 14.1 18.1 21.1 23.5 28.5 32.1 32.1 36.5 xx.x xx.x xx.x xx.x
E6 24.5 34.5 34.5 38 56.5 56.5 56.5 67.5 xx.x xx.x xx.x xx.x
E7 0.5 1.0 1.0 1.0 1.0 1.0 1.0 1.0 x.x x.x x.x x.x
E8 5 5 5 5 5 5 5 5 6 7 ? ?
22
BRI.04.01.EN, Sheet 1 of 2, Rev. 1 September 2015
Dimensions - Imperial (ISO5211)

A2 (DA)
C2
2x C1
1/4” NPT C3
0.16
1.26”
0.16
C5
Note 3 C4
A4
A3
0.95” 4X
UNC 10-24
x0.31
A9 A8
B3
M6x0.47”
Note 3
1.181” B1
A7 4X
UNC 10-24
A1 (SR) A5 x0.31 B2
Note: A6
1. D
1. DA
A ==Double-Acting,
Double Acting, SRSR = Spring Return
= Spring-Return Tolerance limits unless
2. Solenoid interface and top mounting interface according VDI/VDE3845 (NAMUR) otherwise specified:
2. Solenoid interface and top mounting interface according to VDI/VDE3845 (NAMUR)
3. The solenoid drilling pattern is shifted 0.16” for size 0025 and 0.08” for size 0040 vs. the centerline
X.XX of the actuator.
= ± 0.02"
3. The solenoid drilling pattern is shifted 4 mm for size 0025 and 2mm for size 0040 vs the X.XXX = ± 0.01"
centerline of the actuator.

Inches 0025 0040 0065 0100 0150 0200 0350 0600 0950 1600 2500 4000
A1 6.54 7.55 8.53 9.72 11.97 14.23 15.15 18.73 xx.xx xx.xx xx.xx xx.xx
A5 3.23 3.74 4.09 4.53 5 5.28 6.5 7.83 xx.xx xx.xx xx.xx xx.xx
B1 1.62 1.7 1.89 2.28 2.88 2.88 3.27 3.86 xx.xx xx.xx xx.xx xx.xx
B2 3.62 3.62 3.63 3.75 3.63 3.63 3.86 5.83 xx.xx xx.xx xx.xx xx.xx
B3 3.15 3.15 3.15 3.15 3.15 3.15 3.15 5.12 5.12 5.12 5.12 5.12
C1 0.63 0.87 0.87 0.87 1.42 1.42 1.42 2.17 2.17 2.52 2.17 2.52
C2 0.91 1.18 1.18 1.18 1.77 1.77 1.77 2.56 2.56 2.95 2.56 3.15
C34 0.55 0.55 0.55 0.55 0.75 0.75 0.75 -/- -/- -/- -/- -/-
C4 0.79 0.79 0.79 0.79 0.79 0.79 0.79 1.18 1.18 1.18 1.18 1.18
C54 0.47 0.47 0.47 0.47 0.47 0.47 0.47 -/- -/- -/- -/- -/-
23
September 2015 BRI.04.01.EN, Sheet 2 of 2, Rev. 1
Dimensions - Imperial (ISO5211)

øD1 Note:
øD3 1. Flange and square drive
9.236” according to DIN 3337
2. Drilling pattern DIN 1 is
default. Drilling pattern
DIN 2 is optional.
D6 3.827” D6
4x D4
4x D2
Tolerance limits unless
D5 otherwise specified:
4x X.XX = ± 0.02"
D5 5/8”-11 X.XXX = ± 0.01"
x 0.98”
øE5
øD1
øD3
E4
E3
E7 ±0.02
øE6
D6 10.3”
øE2+0.02
0
E1 4x D2
4x D4

Inches 0025 0040 0065 0100 0150 0200 0350 0600 0950 1600 2500 4000
ISO 1 F05 F07 F07 F07 F10 F10 F10 F12 F14 F16 F16 F25
D1 1.969 2.756 2.756 2.756 4.016 4.016 4.016 4.921 4.921 6.496 6.496 10
"1/4""-20 "5/16""-18 "5/16""-18 "5/16""-18 "3/8""-16 "3/8""-16 "3/8""-16 "1/2""-13 "5/8""-11 "5/8""-11
D2 -/- -/-
x0.39" x0.39" x0.39" x0.39" x0.63" x0.63" x0.63" x0.79" x0.98" x0.98"
ISO 2 F03 F05 F05 F05 F07 F07 F07 F10 F10 F25* F25* F16
D3 1.417 1.969 1.969 1.969 2.756 2.756 2.756 4.016 4.016 -/- -/- 6.496
"10-24 "1/4""-20 "1/4""-20 "1/4""-20 "5/16""-18 "5/16""-18 "5/16""-18 "3/8""-16 "3/8""-16 "3/4""-10
D4 -/- -/-
x0.31" x0.39" x0.39" x0.39" x0.39" x0.39" x0.39" x0.63" x0.63" x1.14"
D5 1.89 2.6 2.62 2.62 3.74 3.63 3.63 4.65 xx.x xx.x xx.x xx.x
D6 1.81 2.48 2.48 2.48 3.54 3.46 3.62 4.45 xx.x xx.x xx.x xx.x
E1 Max 0.436 0.554 0.554 0.751 0.751 0.87 1.067 1.067 1.424 1.817 1.817 2.175
E1 Min 0.433 0.551 0.551 0.748 0.748 0.866 1.063 1.063 1.417 1.811 1.811 2.165
E2 0.555 0.713 0.713 0.992 1.004 1.110 1.425 1.426 2.291 2.370 2.370 2.843
E3 0.591 0.591 0.591 0.709 1.083 1.083 1.083 1.083 xx.x xx.x xx.x xx.x
E4 1.34 1.34 1.34 1.34 1.97 1.97 1.97 1.97 xx.x xx.x xx.x xx.x
E5 0.56 0.71 0.83 0.93 1.12 1.26 1.26 1.44 xx.x xx.x xx.x xx.x
E6 0.96 1.36 1.36 1.5 2.22 2.22 2.22 2.66 x.xxx x.xxx x.xxx x.xxx
E7 0.02 0.04 0.04 0.04 0.04 0.04 0.04 0.04 x.xx x.xx x.xx x.xx
24
BEG.05.01.EN, Sheet 1 of 2, Rev. 0 June 2014
Drive Inserts
Description Drive inserts can be supplied on factory built actuators or as
The Bettis RPE actuators are fitted with drive inserts. These drive loose items and are easily replaceable at distributor or end user
inserts allow actuators to be directly mounted onto suitable level.
valves and eliminates the need for a bracket and coupling type Where direct mounts are not possible, for instance on valves
mounting kit. The use of direct mounts significantly cuts the with exposed grand packing, the use of inserts often simplifies
cost of the valve/actuator assembly. the design of the mounting kit.
Standard actuators are fitted with square drive inserts in Material: Aluminium alloy
accordance with ISO 5211. The ISO 5211 covers now parallel
Finish : Anodized
and diagonal oriented inner squares (as per old DIN 3337
standard).
Note:
A wide variety of other inserts are also available. Special inserts
Size D12 does not have inserts. This actuator have the inner
may have oversized or undersized squares, double-D and shaft
square directly in the bottom of the pinion.
key way forms.
Table 3. Inserts with inner-square-dimensions per actuator size (metric)
Inserts with inner-square-dimensions per actuator type
Dim. in mm RPE0040/
RPE0025 RPE0100 RPE0150 RPE0200 RPE0350 RPE0600 RPE0950 RPE1600 RPE2500 RPE4000
RPE0065
Standard square insert dimensions
Parallel: 11 14 19 19 22 27 27 36 46 46 55
Diagonal: 11 14 17 17 22 22 27 36 46 46 55
Optional square insert dimensions
9 10 12 14 14 14 14 22 - - ??
10 12 14 16 16 16 16 - - - ??
- - 16 22 17 17 17 - - - ??
- - - 24 19 19 19 - - - ??
- - - 27 24 24 24 - - - ??
Maximum insert dimensions
M1 34.5 34.5 34.5 50 50 50 52 64 82 82 ??
M2 - - 27 - 37 37 - - - - ??
P1 14.1 18.1 23.1 28.5 32.1 32.1 36.5 48.5 60.5 60.5 ??
P2 - - 25.2 - 36.2 36.2 - - - - ??
Sq. max. 11 16 19 27 27 27 27 36 46 46 ??
D max. 13.8 21 23.6 33.6 33.6 33.6 33.6 45 60 60 ??
- Parallel Insert - Diagonal insert

mounting mounting
Standard available sq Ø P2 Ø P2
insert shapes Max. Ø P1 Ø P1
M1 M2 M1 M2
Optional available D
insert shapes Max.
Center plate
D
Max.
25
June 2014 BEG.05.01.EN, Sheet 2 of 2, Rev. 0
Table 4. Inserts with inner-square-dimensions per actuator size (Imperial)

Inserts with inner-square-dimensions per actuator type
Dim. In
RPE0040/
inches RPE0025 RPE0100 RPE0150 RPE0200 RPE0350 RPE0600 RPE0950 RPE1600 RPE2500 RPE4000
RPE0065
Standard square insert dimensions

Parallel: 0.433 0.551 0.748 0.748 0.866 1.063 1.063 1.417 1.811 1.811 2.165
Optional square insert dimensions

0.354 0.394 0.472 0.551 0.551 0.551 0.551 0.866 - - ??
0.394 0.472 0.551 0.630 0.630 0.630 0.630 - - - ??
- - 0.630 0.866 0.669 0.669 0.669 - - - ??
- - - 0.945 0.748 0.748 0.748 - - - ??
- - - 1.063 0.945 0.945 0.945 - - - ??
Maximum insert dimensions

M1 1.358 1.358 1.358 1.969 1.969 1.969 2.047 2.520 3.228 3.228 ??
M2 - - 1.063 - 1.457 1.457 - - - - ??
P1 0.555 0.713 0.909 1.122 1.264 1.264 1.437 1.909 2.382 2.382 ??
P2 - - 0.992 - 1.425 1.425 - - - - ??
Sq. max. 0.433 0.630 0.748 1.063 1.063 1.063 1.063 1.417 1.811 1.811 ??
D max. 0.543 0.827 0.929 1.323 1.323 1.323 1.323 1.772 2.362 2.362 ??
- Parallel Insert
mounting
Standard available sq Ø P2
insert shapes Max. Ø P1
M1 M2
Optional available
D
insert shapes
Max.
D
Max.
26
BEG.05.02.EN Rev. 0 June 2014
Center Plate
Bettis RPE actuators can be equipped with a centre plate which
takes care that actuator and valve (or valve mounting kit) are
aligned when mounted. For most of the actuator sizes two
center plates are available.
Specifications:
——Material plate: Nylon PA6, Black

Center plate
Bettis RPE actuator models

RPE 25 RPE 40 RPE 65 RPE 100 RPE 150 RPE 200 RPE 350 RPE 600 RPE 950 RPE 1600 RPE 2500 RPE 4000
Default* F05 F05 F05 F07 F07 F10 F10 F12 F14 F16 F16 F25
Option -/- F07 F07 F05 F10 F07 F07 F10 -/- -/- -/- -/-
1. * Default selection if actuator needs to comply to DIN 3337, see dimension sheet BRD.04.01.EN
27
Visual indicator BETTIS RPE-series actuators
Description Indicator mounting "In line"

Bettis RPE-Series actuators have a large visual position indicator
which allows clear indication of the valves position at almost any
position.
Bettis RPE-Series indicator is designed for position indication

of actuators mounted “in line” with the pipe line and mounted
“cross line” with the pipe line.
Conversion is easily done by turning the indicator 90° and

reassemble back in place.
Default, the position indicator will be mounted “in line”.
Specifications:
Materials:
Indicator knob: ABS, Black

Indicator arrow: ABS, White
Indicator screw: SS Head cap screw M6x12
Indicator mounting "Across line"
28
BEG.05.05.EN Rev. 0 June 2014
High Temperature Execution

Description High temperature components:
A double piston, rack and pinion pneumatic actuator, - Castrol High temperature grease
- Viton (FPM) O-ring seals
incorporating an anti-blowout pinion and a piston support
- PTFE 25% carbon filled piston bearings
system with high duty synthetic bearings at all bearing points. - Nylon 66 resin containing Aramid Fibre &
PTFE for bearing strip piston rack and
This version is a standard aluminum actuator, but incorporating pinion bearings.
grease, O-ring seal and bearing materials, suitable for high
temperature operation up to 248°F (120°C).
Specification
Max. pressure: 116 psig (8 barg)
Torque: Standard
Media: Air or non corrosive gas
Temperature: -4°F to +248°F (-20°C to +120°C)
Finish: Polyurethane powder coating
(see data sheet BEG.01.03.EN)
Spare parts
Dedicated high temperature spare part kits are available for
maintenance or to convert a standard actuator in to a version
suitable for high temperature operation.
Description Material
House Cast Aluminium alloy
End cap Cast Aluminium alloy
Piston Cast Aluminium alloy
Pinion High grade aluminium
Spring cartridge Spring steel
Bearing strip piston rack Nylon 66 resin containing Aramid Fibre & PTFE
Bearing piston PTFE 25% carbon filled
Bearing pinion Nylon 66 resin containing Aramid Fibre & PTFE
Thrust washer POM, black UV stabilized
End cap screw Stainless Steel
Circlip Spring steel
O-ring seal pinion Viton FPM
O-ring seal piston Viton FPM
O-ring seal end cap Viton FPM
O-ring seal limit stop Viton FPM
B-port seal Silicon rubber
Limit stop screw Stainless steel
Limit stop nut Stainless steel
Limit stop washer PA66
Warning sticker Polyester
Indicator assembly ABS + stainless steel screw
Center plate (option) Nylon PA6, Black
Insert drive Aluminium alloy
Grease Castrol High temperature grease
29
Low Temperature Execution

Description Low temperature components:
A double piston, rack and pinion pneumatic actuator, - Castrol Optitemp TT1 grease
incorporating an anti-blowout pinion and a piston support - Silicone (MVQ70 rubber) O-ring seals
system with high duty synthetic bearings at all bearing points.
This version is a standard aluminum actuator, but incorporating

grease and O-ring seal materials, suitable for low temperature
operation down to -40°F (-40°C).
Note:
When operating actuators in sub-zero temperatures (< 0°C or
< 32°F) care should be taken to counter the effects of freezing
condensate inside the actuator.
Specification
Max. pressure: 116 pisg (8 barg)
Torque: Standard
Media: Air or non corrosive gas
Temperature: -40°C to +80°C (-40°F to +176°F)
Finish: Polyurethane powder coating
(see data sheet BEG.01.03.EN)
Spare parts
Dedicated low temperature spare part kits are available for
maintenance or to convert a standard actuator in to a version
suitable for low temperature operation.
Description Material
House Cast Aluminium alloy
End cap Cast Aluminium alloy
Piston Cast Aluminium alloy
Pinion High grade aluminium
Spring cartridge Spring steel
Bearing strip piston rack POM
Bearing piston PTFE 25% carbon filled
Bearing pinion POM
Thrust washer POM, black UV stabilized
End cap screw Stainless Steel
Circlip Spring steel
O-ring seal pinion Silicone MVQ70
O-ring seal piston Silicone MVQ70
O-ring seal end cap Silicone MVQ70
O-ring seal limit stop Silicone MVQ70
B-port seal Silicon rubber
Limit stop screw Stainless steel
Limit stop nut Stainless steel
Limit stop washer PA66
Warning sticker Polyester
Indicator assembly ABS + stainless steel screw
Center plate (option) Nylon PA6, Black
Insert drive Aluminium alloy
Grease Castrol Optitemp TT1 grease
30
World Area Configuration Centers (WACC) offer sales support,
service, inventory and commissioning to our global customers.
Choose the WACC or sales office nearest you:
NORTH & SOUTH AMERICA MIDDLE EAST & AFRICA
19200 Northwest Freeway P. O. Box 17033

Houston, TX 77065 Dubai
T +1 281 477 4100 United Arab Emirates
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F +971 4 886 5465
Av. Hollingsworth,
325, Iporanga Sorocaba,
P. O. Box 10305
SP 18087-105
Jubail 31961
Brazil
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T +55 15 3238 3788
T +966 3 340 8650
F +55 15 3228 3300
F +966 3 340 8790
24 Angus Crescent
ASIA PACIFIC
Longmeadow Business Estate
East P.O. Box 6908; Greenstone;
No. 9 Gul Road
1616 Modderfontein, Extension 5
#01-02 Singapore 629361
South Africa
T +65 6501 4600
T +27 11 451 3700
F +65 6268 0028
F +27 11 451 3800
No.1 Lai Yuan Road
EUROPE
Wuqing Development Area
Tianjin 301700
Berenyi u. 72- 100
P.R.China
Videoton Industry Park, www.emerson.com/bettis
T +86 22 8212 3300
Building #230
F +86 22 8212 3308
Székesfehérvár 8000 All Rights Reserved.
Hungary We reserve the right to modify or improve the designs or specifica-
T +36 22 530 950 tions of the products mentioned in this manual at any time without
F +36 22 543 700 notice. Emerson does not assume responsibility for the selection, use
or maintenance of any product. Responsibility for proper selection,
For complete list of sales and manufacturing sites, please visit use and maintenance of any Emerson product remains solely with the
www.emerson.com/actuationtechnologieslocations purchaser.
Or contact us at info.actuationtechnologies@emerson.com ©2015 Emerson Electric Co.

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Product Data Sheet

Improve plant and operator safety

Reliable and flexible in process control

Actuator air volumes and consumption

Actuator volumes: Consumption per stoke (in liters, pressure in Bar)

Actuator volumes: Consumption per stoke (in Cu.in., pressure in psig)

Central air chamber volume End cap air chamber volume

Construction, Parts and Materials

Pos. Qty Description Material Notes

* = Included in Service Kit.

BETTIS RPE Corrosion Protection System

Electrophoretic finish on springs The chemical and durability assessment.

The powder coating is applied cold using automatic

High grade & hard anodized aluminium pinion

Assembly codes Bettis RPE actuators

Pistons A B Spring A B Pistons

A = Central air chamber pressurized

A = Central air chamber pressurized

Product configuration code

Actuator Torque - Spring-Return (Nm)

Actuator Torque - Spring-Return (Nm)

Note: Figure 1. Spring-Return torque diagram

Actuator Torque - Spring-Return (lbf.in)

Actuator Torque SUPPLY PRESSURE

Actuator Torque - Spring-Return (lbf.in)

Actuator Torque SUPPLY PRESSURE

Note: Figure 1. Spring Return torque diagram

Actuator Torque - Double-Acting (Nm)

Note: Figure 1. Double acting torque diagram

Actuator Torque - Double-Acting (lbf.in)

Note: Figure 2. Double acting torque diagram

Sizing of Rack & Pinion actuators

Torque characteristics of valves

Figure 1. Generic torque characteristic of a valve

Close Open Open Close

Sample calculation of Double-Acting sizing

Sizing Spring-Return actuators Calculation:

5. The maximum torque output of a RPES350 with springset 4

Spring cartridge placement

Figure 1. Spring cartridge placement

A = Piston top view

Dimensions - Metric (ISO5211)

Dim. in Actuator size

Dimensions - Metric (ISO5211)

Tolerance limits unless

Dim in. Actuator size

Dimensions - Metric (DIN3337)

Dim. in Actuator size

Dimensions - Metric (DIN3337)

Dim in. Actuator size

Dimensions - Imperial (ISO5211)

Dim in. Actuator size

Dimensions - Imperial (ISO5211)

Dim in. Actuator size

- Parallel Insert - Diagonal insert

Table 4. Inserts with inner-square-dimensions per actuator size (Imperial)

Standard square insert dimensions

Optional square insert dimensions

Maximum insert dimensions

——Material plate: Nylon PA6, Black

Bettis RPE actuator models

Visual indicator BETTIS RPE-series actuators

Description Indicator mounting "In line"

The powder coating is applied cold using automatic

Indicator knob: ABS, Black