W220 Airmatic Documentation PDF

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GF32.22-P-0998A Contents, function description of AIRmatic 2.2.

99

MODEL 220 except CODE (487a) Active body control (ABC)

AIRmatic, function GF32.22-P-0003A

AIRmatic, driver information Up to 31.8.1999 GF32.22-P-0003-01A


As of 1.9.1999 GF32.22-P-0003-01B
AIRmatic, location of pneumatic/hydraulic GF32.22-P-0003-02A
components
AIRmatic, location of electrical/electronic GF32.22-P-0003-03A
components
a CAN signals, AIRmatic control module AD32.22-P-2000-04A

Level control, function GF32.22-P-4005A

AIRmatic level adjustment, function Model 220 except H I GF32.22-P-4004B


Model 220 H I GF32.22-P-4004C
Pressure supply, function GF32.22-P-4010A

Adaptive damping system (ADS II), function GF32.32-P-0001B

Survey of AIRmatic system components, GF32.22-P-9999A


location/task/design/function

Copyright DaimlerChrysler AG 24.03.2009 CD-Ausgabe G/08/04 . This WIS print-out will not be recorded by Modification services. Page 1
GF32.22-P-0003A AIRmatic, function 23.3.98

P32.22-2019-79

AIRmatic, function

Adaptive damping system Level adjustment, function Level control, function


(ADS II), function

AIRmatic pressure supply, function

AIRmatic with ADS control


AIRmatic compressor unit AIRmatic main reservoir
module

Body acceleration Comfort and Level adjustment Air compressor Level control valve AIRmatic pressure
sensor sport switch switch unit sensor

Steering angle Damper valve Level sensor Spring strut


sensor

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The AIRmatic system is a fully supporting air suspension system. Advantages
The system provides both static and dynamic support by means of  Higher level of driving safety and ride comfort due to:
four air bellows located at the wheels. - Adapting damping to road conditions and driving style.
- Low location of center of gravity.
The AIRmatic system also features the following additional functions: - Low aerodynamic drag and therefore low fuel consumption.
- Less lift at front axle.
 The level control allows both manual and speed-responsive,
automatic raising/lowering of the vehicle level.  Individual adaptation due to:
- Raising vehicle level for poor road surfaces or driveways.
 The electronic level control system controls the vehicle level -
at the front and rear axles and ensures the vehicle level (Up to 08/99 ) 2 possible damping levels for comfortable or
remains constant according to the driving and vehicle loading sporty driving style.
conditions. (As of 09/99 )
3 possible damping levels for comfortable, sporty or
 The "Adaptive Damping System" (ADS) changes the damping extremely sporty driving style.
forces according to the road conditions and driving style of the
driver. The road conditions are determined by vertical  Driver information:
acceleration pickups at the body of the vehicle. The driving - Higher vehicle level and sporty damping level displayed by
style (horizontal acceleration) is calculated using the vehicle means of indicator lamps in switches.
speed and turn angle. - Warning appears on multifunction display in instrument
cluster if vehicle level is too low.
Phased in as of 09/00, the damping is set to the sporty damping
level at vehicle speeds >160 km/h.

Ground terminal 31 Level adjustment Upper control panel control Comfort and sport
switch (N72/1s2) module (N72/1) switch (N72/1s3)
Voltage terminal 30
Voltage terminal 87
CAN B
Left front body acceleration sensor
(B24/3) ESP control DI control ETC control
module module module
Right front body acceleration sensor (N47-5) (N73) (N15/3)
(B24/4)
Right rear body acceleration sensor CAN C
(B24/6)

Left front level sensor (B22/8)


Right front level sensor (B22/9) AIRmatic with ADS
Engine control module Jacket tube Instrument cluster (A1)
control module (N3/10)
Rear axle level sensor (B22/3) module (N80) multifunction display
(N51)
(A1p13)
AIRmatic pressure sensor (B7) Steering angle
sensor (N49) AIRmatic compressor
Left front axle damping valve unit (Y51) Air compressor relay unit (A9/1)
with solenoid valves (y1, y2) (K40/7kO ) Air compressor
(A9/1m1)
Right front axle damping valve unit Pressure release valve
(Y52) with solenoid valves (y1, y2) (A9/1y1)
Datalink connector
Left rear axle damping valve unit (Y53) (X11/4) Level control valve unit (Y36/6)
with solenoid valves (y1, y2) Front level control valves left, right
Right rear axle damping valve unit (y1, y2)
(Y54) with solenoid valves (y1, y2) Rear level control valves left, right
(y3, y4)
Main reservoir charge valve (y5)

Function overview In the AIRmatic control module, the input signals are converted into
The functions of the pneumatic closed loops are controlled using the output signals for the following components:
components of the electric/electronic system.
 4 level control valves
 1 main reservoir charge valve
The AIRmatic control module receives input signals from the  4 ADS damper valves (each with 2 solenoid valves)
following components:  Multifunction display in instrument cluster
 Indicator lamps in switches: ADS comfort and sport, level
 ESP control module (via CAN) adjustment
 Engine control module (via CAN)  Air compressor
 Transmission control module (via CAN)
 Instrument cluster (via CAN) The AIRmatic control module uses the input signals to decide which
 Steering angle sensor (via CAN) of the 3 functions must be controlled:
 ADS comfort and sport switch (via CAN)
 Level adjustment switch (via CAN)  Level adjustment
 Level control
 3 body acceleration sensors  ADS
 2 front axle level sensors
 1 rear axle level sensor
 1 AIRmatic pressure sensor
i
 Voltage supply and ground Several control functions can be processed at the same time.

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AIRmatic driver information up to 31.8.1999 GF32.22-P-0003-01A
as of 1.9.1999 GF32.22-P-0003-01B
AIRmatic, location of pneumatic/hydraulic GF32.22-P-0003-02A
components
AIRmatic, location of electric/electronic GF32.22-P-0003-03A
components
a AIRmatic control module CAN signals AD32.22-P-2000-04A

Level adjustment, function GF32.22-P-4005A

AIRmatic level adjustment, function Model 220 except I GF32.22-P-4004B


Model 220 I GF32.22-P-4004C
Adaptive damping system (ADS II), function GF32.32-P-0001B

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GF32.22-P-0003-01A AIRmatic driver information n
Various messages and indications for
AIRmatic and ADS are displayed on the
multifunction display in the instrument cluster
as well as in the comfort and sport switches.

A1p13 Multifunction display


N72/1s2 Level adjustment switch
N72/1s3 ADS comfort and sport switch

P32.22-2013-06
Turning on the ignition and starting the engine Comfort and sport switch (N72/1s3)
When the ignition is turned on, the LEDs in the comfort and sport and The ADS comfort and sport switch allows the driver to choose
level adjustment switches light up and display the setting selected by between two damping maps. The red indicator lamp (LED) lights up
the driver before "Ignition OFF". in the switch (N72/1s3) when the Sport position is selected.

Display evaluation Level adjustment switch (N72/1s2)


If electrical faults occur in the AIRmatic or ADS system, the message The level adjustment switch allows the driver to raise the vehicle level
"AIRmatic GO TO GARAGE!" appears on the multifunction display by 25 mm (I 20 mm). The red indicator lamps (LEDs) in the switch
of the instrument cluster. (N72/1s2) light up when the raised level switch position is selected.
The fault is stored in the ADS suspension control module and can be The message "AIRmatic LIFTING VEHICLE" also appears on the
read out using the diagnosis tool. multifunction display in the instrument cluster.

If the vehicle level at the front axle is more than 50 mm (I 60 mm) p


or more than 60 mm (I 70 mm) at the rear axle below the normal The message "AIRmatic LIFTING VEHICLE" is displayed until the
level, a warning appears on the multifunction display in the desired level is achieved.
instrument cluster:
"AIRmatic STOP, CAR TOO LOW". The warning disappears again If the system stops raising the level of the vehicle as a result of the
when the level of the vehicle has risen to the normal level of 48 mm vehicle speed, the message "AIRmatic LEVEL SELECTION
or 58 mm (I 58 mm or 68 mm). CANCELED" appears for approx. 10 seconds in the instrument
cluster.
Emergency running
If a fault occurs in the adaptive damping system the ADS is switched i
off. The damping is set to the hardest level. If the vehicle is raised several times in succession, the air
If a fault occurs in the suspension system or level control system, the compressor may switch off at times to prevent an overload. It may
system attempts to maintain the set vehicle level. Manual and then take an unusually long time to raise the vehicle level.
automatic level control are no longer possible.

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GF32.22-P-0003-01B AIRmatic, driver information Model 220 n
Various messages concerning the AIRmatic
and ADS are shown in the multifunction
display in the instrument cluster and in the
comfort and sport and level adjustment
switches.

A1p13 Multifunction display


N72/1s2 Level adjustment switch
N72/1s3 ADS comfort and sport switch

P32.22-2089-06
Switching on ignition and starting engine Comfort and sport switch (N72/1s3)
When the ignition is switched on, the LEDs in the comfort and sport The ADS comfort and sport switch is used to switch between three
and level adjustment switches light up and when the engine is suspension maps. With the switch at the "Sport I" setting, one red
running indicate the setting selected prior to "ignition OFF". indicator lamp (LED) in the switch (N72/1s3) lights up. With the
switch at the "Sport II" setting, both indicator lamps light up.
Display rating
In the event of electrical faults in the AIRmatic or ADS system, the Level adjustment switch (N72/1s2)
following message appears on the multifunction display in the This can be used to raise the vehicle level by 25 mm (I 20 mm).
instrument cluster: "AIRmatic VISIT WORKSHOP!" The raised level switch position is indicated by the red indicator lamp
The fault is stored in the ADS suspension control module and can be (LED) in the switch (N72/1s2). In addition, the multifunction display in
read out using the diagnosis tool. the instrument cluster displays: "AIRmatic VEHICLE RISING".

If the vehicle level at the front axle is more than 50 mm ( I 60 mm), p


or at the rear axle more than 60 mm (I 70 mm) below the normal As long as the multifunction display in the instrument cluster shows
level, the multifunction display in the instrument cluster displays the the message: "AIRmatic VEHICLE RISING", the desired vehicle
warning: level has not yet been reached.
"AIRmatic STOP, CAR TOO LOW". The display disappears again
when the level has risen back to 48 mm or 58 mm (I 58 mm or 68 If the raising of the vehicle is cancelled due to the driving speed, the
mm) respectively below the normal level. instrument cluster displays the following message for approx. 10 s: "
AIRmatic LEVEL SETTING CANCELLED".
Limp-home function
A malfunction in the adaptive damping system causes the ADS to i
shut down. The suspension is switched to the hardest setting. If the vehicle is raised several times in quick succession, it may
In the event of a fault in the suspension system or in the level happen that the air compressor shuts down temporarily in order to
adjustment system, the vehicle attempts to maintain the set level. prevent an overload. The raising sequence will then take an
Manual and automatic level adjustments are no longer possible. unusually long time.

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GF32.22-P-0003-02A AIRmatic, location of pneumatic/hydraulic n
components

P32.22-2017-79
40 Front spring strut A9/1 AIRmatic compressor unit Y52 Right front axle damping valve unit
41 Rear spring strut Y36/6 Level control valve unit Y53 Left rear axle damping valve unit
42 AIRmatic central reservoir Y51 Left front axle damping valve unit Y54 Right rear axle damping valve unit

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GF32.22-P-0003-03A AIRmatic, location of electrical/electronic n
components

P32.22-2018-79
A9/1 AIRmatic compressor unit B24/4 Right front body acceleration N72/1s3 Comfort and sport switch
A1p13 Multifunction display sensor S9/1 Stop lamp switch
B7 AIRmatic pressure sensor B24/6 Right rear body acceleration sensor X11/4 Data link connector
B22/3 Rear axle level sensor K40/7 Right front fuse and relay module Y36/6 Level control valve unit
B22/8 Left front level sensor kO AIRmatic compressor relay Y51 Left front axle damping valve unit
B22/9 Right front level sensor N49 Steering angle sensor Y52 Right front axle damping valve unit
B24/3 Left front body acceleration sensor N51 AIRmatic with ADS control module Y53 Left rear axle damping valve unit
N72/1s2 Level control switch Y54 Right rear axle damping valve unit

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GF32.22-P-4005A Level control, function 2.2.99

MODEL 220

The AIRmatic at the front and rear axle is a fully supporting suspension system.Normal It keepsfunction
the vehicle (engine running)when the engine is running irrespective of the load
level constant
When the vehicle is stationary the level is readjusted if there is a
An AIRmatic central reservoir for compressed air also enables the difference of more than +/- 10 mm after a door or the trunk lid is
vehicle level to be controlled when the engine is not running. In opened.
addition the adjustment of the vehicle level is decoupled from the air
compressor. While driving the level is readjusted if there is a difference of more
than +/- 20 mm. The level is adjusted to +/- 10 mm every 15 minutes.
Shut-off position function
If the unloading of all the wheels when the vehicle is stationary is Depending on the situation, pressure can be generated by the
recognized by the control module, the spring strut valves are closed. compressor or the pressure supply of the AIRmatic central reservoir
The vehicle therefore remains at the current level. This is required can be used to raise the vehicle. When the vehicle is stationary the
when changing a wheel or for repair work (hoist) for example. pressure from the reservoir is used for noise reasons. Pressure can
also be supplied from the compressor and AIRmatic central reservoir
at the same time when there is a particularly high pressure demand.
-----------------------------------------------------------------------------------------
The lowering of the vehicle level is recognized by the control module
from the level sensors when loading the vehicle. By actuating
solenoid valves air is delivered to the spring struts of the particular
front wheel or rear axle until the vehicle has reached its specified
value.
In addition the pressure relief valve is opened to actuate the
respective wheel valve when unloading the vehicle.
-----------------------------------------------------------------------------------------

Wake-up function (operating period approx. 1 minute)


The vehicle cannot be raised by the level control switch.
The AIRmatic with ADS control module is "woken up" using the
remote control, door contact switches or trunk illumination switch in Function in vehicle condition "Ignition ON"
order to check the current vehicle level for critical conditions (level The same function as for the wake-up function, but without time limit.
too low) and if necessary to raise the vehicle or lower it when
unloading.
Run-on function (operating period approx. 1 minute)
If the vehicle level is lowered by more than 30 mm, it is raised to the
After "ignition OFF" the control module performs changes in the level
normal level by the reservoir (only with a reservoir pressure > 11
bar). in order to be able to readjust the vehicle level (raise or lower) during
any loading or unloading operations. (The same function as for the
At a vehicle level of < -65 mm and even at a reservoir pressure of <
wake-up function).
11 bar it is raised out of the "critical range" by the compressor to -63
mm (condition: battery voltage > 12.4 V).

If the vehicle level is raised by more than 10 mm when unloading, it is


lowered to the normal level by relieving the pressure.

AIRmatic pressure supply, function GF32.22-P-4010A

AIRmatic with ADS control module, GF32.22-P-4200B


location/task/function

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GF32.22-P-4004C AIRmatic level adjustment, function 2.2.99

MODEL 220
with CODE (491) U.S. version
except CODE (487a) Active body control (ABC)

mm

C +30 a
B

A +10

d C
B -5 km/h
60 80 110 120

A Normal vehicle level = 10 mm a "Raised level" canceled after 5 minutes when vehicle speed >
B Lowered vehicle level = - 5 mm 80 km/h
C Raised vehicle level = 30 mm b "Raised level" canceled immediately (> 120 km/h)
c Automatic lowering (>110 km/h)
d Automatic raising (<60 km/h)

The vehicle level is either raised or lowered according to the vehicle  At v >120 km/h - driver's request for "raised level" is canceled
speed and the setting of the level adjustment switch (N72/1s2). There and vehicle is lowered automatically (immediately) to lowered
are 3 possible vehicle levels: level B (-5 mm).
 Normal vehicle level i Display on multifunction display of instrument cluster: "AIRmatic
 Lowered vehicle level (automatic only)
level selection canceled".
 Raised vehicle level (manual only)
 At v <60 km/h vehicle level is reset to normal level A
(10 mm).
i The switch position selected by the driver is saved even after
the ignition is turned off until the driver changes the setting If the vehicle speed v >80 km/h is not maintain for longer than 5
again manually or until the setting is canceled automatically minutes or if the vehicle does not exceed v =120 km/h, the vehicle
after a certain speed or time threshold is exceeded. remains raised until the driver sets the level adjustment switch to
"normal level".

Level adjustment switch (N72/1s2) actuated (effective from 0


km/h to < 120 km/h) Level adjustment switch (N72/1s2) not actuated
 Engine running  Engine running
 The vehicle is set to the normal level A (10 mm).  The vehicle is set to the normal level A (10 mm).
 The raised vehicle level C (30 mm) is set shortly after the driver  At v >110 km/h - vehicle level lowered automatically to lowered
actuates the switch. level B (-5 mm).
i Display on multifunction display of instrument cluster: "AIRmatic  At v <60 km/h vehicle level is reset to normal level A
(10 mm).
lifting vehicle".
 At v >80 km/h for longer than 5 minutes - driver's request for
"raised level" is canceled and vehicle level is lowered to normal
level A (10 mm).
i Display on multifunction display of instrument cluster: "AIRmatic
level selection canceled".

Pressure supply, function GF32.22-P-4010A

AIRmatic with ADS control module, GF32.22-P-4200B


location/task/function

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GF32.22-P-4010A Pressure supply, function 2.2.99

MODEL 220

42 AIRmatic central reservoir


A9/1 AIRmatic compressor unit
Y36/6 Level control valve unit

P32.22-2026-81
In normal driving mode, AIRmatic works with a pressure of between 6 In addition the system has an AIRmatic central reservoir (42) which
and 10 bar depending on the load. stores the compressed-air. The reservoir pressure is between 13 and
An electrical compressor is used to supply pressure. This is installed 16 bar (at sea level).
in the AIRmatic compressor unit (A9/1). The system is either supplied with pressure via the AIRmatic central
reservoir or via the air compressor.

AIRmatic central reservoir, GF32.22-P-4800A


location/task/design/function
AIRmatic compressor unit, GF32.22-P-4101B
location/task/design/function
AIRmatic with ADS control module, GF32.22-P-4200B
location/task/function

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