Station Handling

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The MPS� handling station C covers a number of topics, including sensing and

handling of workpieces for bridging height differences in the production process.


It focuses mainly on pneumatic linear axes and how to control them.

The pneumatically actuated station is equipped with a flexible two-axis handling


device. A optical diffuse sensor is used to sense workpieces in the holder. The
handling device picks up the workpieces from there with the aid of a pneumatic
gripper. The gripper is equipped with an Opto sensor which can differentiate
between "black" and "non-black" workpieces. The workpieces are placed on different
slides based on these criteria. Other sorting criteria can be defined in
conjunction with other stations. Workpieces can also be transferred to a downstream
station.

The station uses industrial handling components. The pneumatic linear axis with
flexible end-position adjustment and cushioning can position the workpieces very
quickly, even in intermediate positions. A flat linear cylinder with end-position
sensing serves as the lifting cylinder for the Z axis. A modern pneumatic linear
gripper is mounted on the lifting cylinder. The Opto sensor built into the jaw of
the gripper detects the workpieces.

The pneumatic PicAlfa module used for handling can be used to flexibly adjust the
stroke length, the inclination of the axes, the configuration of the end-position
sensors, and the mounting position. This enables the station to be adapted for a
broad range of handling tasks without the use of additional elements. This also
provides opportunities for advanced users.

Objectives

You will be familiar with and be able to program a pneumatic linear actuator for
handling applications
You will be able to control pneumatic cylinders and grippers
You will be able to position linear axes using solenoid proximity sensors
You will be able to recognize workpieces by their reflective properties with the
aid of diffuse sensors
You will understand and be able to control pneumatic valve manifolds
Benefits

The highly modular nature of the station makes it suitable for use in various types
of project work.
The station can be used in systems either on its own or combination with other
stations at various stages of the process.
This station covers the following topics: pneumatic handling technology, especially
pneumatic linear axes.
Bridging of variable height differences in production processes using linear axes
with adjustable inclination.
Technical data

Operating pressure: 400 kPa (4 bar)


Power supply 24 V DC
8 digital inputs
5 digital outputs

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