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LEFT SIDE VIEW LEFT SIDE VIEW

8T-8731 (CKH1-306) 169-8670 LEFT SIDE VIEW (TYPICAL RIGHT-HAND ENGINE WITH TWIN TURBOS)
(LEFT-HAND ENGINE) (RIGHT-HAND ENGINE) RENR2383-02 For specific details see line art
START/STOP A
PANEL
FUEL INJECTOR
TERMINATION
RESISTOR INJECTOR June 2005
TEMPERATURE HARNESS J67 FUEL HARNESS TERMINATION TERMINATION
CONNECTOR A B COOLANT INLET MANIFOLD BOOST TERMINATION
SENSOR TEMPERATURE CONNECTOR RESISTOR RESISTOR
P300/J300 INLET MANIFOLD LEVEL P300/J300 TEMPERATURE PRESSURE RESISTOR
P105 SENSOR J67 INLET MANIFOLD SENSOR J67 J67 CUSTOMER
TEMPERATURE TERMINATION B C SENSOR SENSOR
BOOST SERVICE TOOL P800 P105 FUEL OUTLET P103 TEMPERATURE J200 CKH1-306 CONNECTOR
COOLANT FUEL OUTLET SENSOR RESISTOR C BOOST TERMINATION SERVICE TOOL
LEVEL TEMPERATURE PRESSURE J67 CONNECTOR TEMPERATURE SENSOR J61
P103 PRESSURE RESISTOR CONNECTOR P103
SENSOR SENSOR SENSOR CKH1-306 J60 SENSOR SENSOR
J200 J67 J60
P800 P145 P145 J200 CKH1-306 FUEL OUTLET SERVICE TOOL
TEMPERATURE CONNECTOR
3E-3370 155-2267 SENSOR J60
P145
FUEL
TEMPERATURE
A
SENSOR
B P105
A B
ECM
C P2
COOLANT
C LEVEL
ECM SENSOR
P2 P800

3E-3382 155-2269
ECM
P1

ECM
P1 ECM
6 1 P1

5 2
2 1

SECONDARY 4 3
ENGINE SECONDARY
SPEED/TIMING ENGINE
SENSOR SPEED/TIMING
(CAMSHAFT POSITION) SENSOR
P402 (CAMSHAFT POSITION) ELECTRONIC
P402 CONTROL
3E-3364 MODULE
(ECM)

ECM
P2
1 2 ENGINE OIL

PRIMARY
C15, C18 and 3406E Marine Engine PRIMARY
ENGINE
SECONDARY
ENGINE
PRESSURE
SENSOR
P201
PRIMARY SPEED/TIMING

Electrical System
ENGINE SPEED/TIMING
SPEED/TIMING ENGINE SENSOR SENSOR
SENSOR SPEED/TIMING (CRANKSHAFT POSITION) (CAMSHAFT POSITION)
(CRANKSHAFT POSITION) SENSOR P401 P402
P401 262-6073 (CRANKSHAFT POSITION)
P401

ELECTRONIC

FUEL PRESSURE
ELECTRONIC
CONTROL
7 8 9 10 11 12
ENGINE OIL
CONTROL
MODULE RLA1-UP RIGHT SIDE VIEW
SENSOR ENGINE OIL MODULE PRESSURE (ECM) (TYPICAL RIGHT-HAND ENGINE WITH TWIN TURBOS)
P209 PRESSURE
SENSOR
(ECM) SENSOR
P201 CKH1-UP For specific details see line art
P201 6 5 4 3 2 1
C1J1-UP
FUEL PRESSURE
TOP VIEW 9WR10000-UP START/STOP COOLANT
COOLANT
TEMPERATURE
SENSOR (RIGHT-HAND ENGINE WITH TWIN TURBO) PANEL TEMPERATURE
SENSOR
3E-7990 P209 START/STOP
SENSOR P100
P100 PANEL
TOP VIEW
(LEFT-HAND ENGINE) 1 2 3 4 5 6

COOLANT
TEMPERATURE
SENSOR
P100 12 11 10 9 8 7

155-2252

12 11 10 9 8 7

COOLANT
LEVEL
1 2 3 4 5 6 SENSOR
P800

3E-5179 FUEL PRESSURE


SENSOR
P209
1 2 3 4 5 6

FUEL OUTLET
TEMPERATURE
© 2005 Caterpillar Printed in U.S.A.
SENSOR
P145
All Rights Reserved
12 11 10 9 8 7
COOLANT
LEVEL
SENSOR CUSTOMER CUSTOMER SERVICE TOOL
CONNECTOR SERVICE TOOL CONNECTOR CONNECTOR
P800 CONNECTOR
FUEL OUTLET J61 J61 J60
TEMPERATURE J60
START/STOP SENSOR
PANEL P145
TOP VIEW
(RIGHT-HAND ENGINE WITH SINGLE TURBO)
160-7689 Connector Tables for Harnesses 202-2090 - 02, -03 and -04 Connector Tables for Harnesses 202-2091 -03 and -04
REAR VIEW P2 P100 P212 P1 J61 J60
(LEFT-HAND ENGINE) START/STOP CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
TIMING CALIBRATION FUEL LEVEL PANEL 1 8T-8737 BU-16 995-A15 1 180-9340 BU-16 N940-A40 A 180-9340 1 8T-8737 RD-14 101-E22 1 126-1767 BR-16 J906-E51 A 180-9339
(TC)PROBE CONNECTOR SENSOR 13 1
P400 OR-16 997-A1 2 180-9340 PK-16 G833-A38 2 180-9340 YL-16 N941-A42 B 180-9340 2 8T-8737 BK-14 229-E67 2 126-1767 BK-14 229-E31 B 126-1767
CONNECTOR 23 14
J803 BR-16 993-A2 3 180-9340 ACCESSORY TABLE BU-16 G428-A6 C 180-9340 3 8T-8737 BK-14 229-E28 3 126-1767 BK A234-E43 C 133-0967
31 24
OR-16 R800-A60 4 180-9340 QTY PART NAME P/N ACCESSORY TABLE 4 8T-8737 PK-16 M972-E32 4 180-9339 OR-16 944-E39 D 180-9339
39 32
BK-16 J842-A59 5 180-9340 1 PLUG_AS. 155-2269 QTY PART NAME P/N BR-16 L464-E62 5 180-9340 RD-14 101-E40 5 126-1767 BR-16 945-E37 E 180-9339
47 40 OR-16 M967-A58 6 180-9340 1 WEDGE 155-2261 1 PLUG_AS. 155-2267 6 8T-8737 BR-16 945-E35 6 180-9339 GN K990-E48 F 180-9339
57 48 7 8T-8737 1 BOOT 6I-4347 1 WEDGE 155-2276 7 8T-8737 OR-16 944-E38 7 180-9339 YL K900-E45 G 180-9339
70 58 8 8T-8737 1 BOOT 6I-4347 OR-16 944-E3 8 180-9340 RD-14 101-E25 8 126-1767 H 8T-8737
9 8T-8737 P103 BR-16 945-E4 9 180-9340 BK-14 229-E29 9 126-1767 J 8T-8737
10 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG P300 10 8T-8737 BR-16 M971-E30 10 180-9339 ACCESSORY TABLE
11 8T-8737 BU-16 C967-A16 1 180-9340 CLR-GA WIRE NAMEPOS TERM/PLUG 11 8T-8737 BK-14 C212-E72 11 126-1767 QTY PART NAME P/N
12 8T-8737 PK-16 G833-A37 2 180-9340 GY-16-HV A701-A17 1 180-9340 12 8T-8737 PK-16 F427-E2 12 180-9339 1 RECEPTACLE 8T-8736
13 8T-8737 ACCESSORY TABLE PU-16-HV A702-A18 2 180-9340 PK-16 F427-E9 13 180-9340 BR-16 L464-E61 13 180-9339 50mm TUBE 125-7876
160-7690 BU-16 G428-A6 14 180-9340 QTY PART NAME P/N BR-16-HV A703-A19 3 180-9340 14 8T-8737 YL-16 450-E66 14 180-9339 1 CAP 8C-6354
TRANSMISSION OIL 15 8T-8737 1 PLUG_AS. 155-2269 GY-16-HV J763-A20 4 180-9340 15 8T-8737 BR-16 451-E54 15 180-9339 50mm TUBE 5P-0702
TEMPERATURE 1 WEDGE 155-2261 BU-16-HV A705-A30 5 180-9340
SENSOR WH-16 A745-A7 16 180-9340 16 8T-8737 BK A234-E41 16 133-0967 1 BOOT 115-5674
CONNECTOR YL-16 R818-A8 17 180-9340 1 BOOT 6I-4347 GY-16-HV A706-A31 6 180-9340 17 8T-8737 YL K900-E44 17 180-9339
P137 PK-16 G833-A9 18 180-9340 7 8T-8737 18 8T-8737 GN K990-E47 18 180-9339 J67
13 1
19 8T-8737 P105 YL-16-HV L985-A25 8 180-9340 BU-16 F429-E6 19 180-9340 YL-16 L460-E18 19 180-9339 CLR-GA WIRE NAME POS TERM/PLUG
23 14
20 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG 9 8T-8737 YL-16 F473-E7 20 180-9340 GY-16 L463-E13 20 180-9339 RD-14 101-E58 1 126-1767
31 24
TRANSMISSION OIL 21 8T-8737 YL-16 F421-A61 1 180-9340 OR-16-HV L984-A23 10 180-9340 YL-16 F424-E8 21 180-9340 GY-16 F401-E12 21 180-9339 BK-14 229-E75 2 126-1767
PRESSURE SENSOR 39 32
PK-16 G833-A62 2 180-9340 11 8T-8737 BR-16 K883-E68 3 180-9339
CONNECTOR PK-16 F723-A10 22 180-9340 PU-16 G966-E65 22 180-9340 YL-16 F424-E17 22 180-9339

RENR2383-02
47 40 ACCESSORY TABLE BK A234-E42 4 133-0967
P212 PU-16 F724-A11 23 180-9340 WH-16-HV L983-A24 12 180-9340 BU-16 F426-E10 23 180-9340 GY-16 F400-E11 23 180-9339
57 48
GY-16 994-A12 24 180-9340 QTY PART NAME P/N ACCESSORY TABLE 24 8T-8737 BU-16 F429-E33 24 180-9339 GN K990-E49 5 180-9339
70 58
25 8T-8737 1 PLUG_AS. 155-2269 QTY PART NAME P/N 25 8T-8737 YL-16 F473-E36 25 180-9339 YL K900-E46 6 180-9339
OR-16 H479-A13 26 180-9340 1 WEDGE 155-2261 1 PLUG_AS. 155-2252 26 8T-8737 26 8T-8737 ACCESSORY TABLE
27 8T-8737 1 BOOT 6I-4347 1 WEDGE 155-2258 27 8T-8737 27 8T-8737 QTY PART NAME P/N
28 8T-8737 1 BOOT 115-5674 GY-16 F400-E11 28 180-9340 28 8T-8737 1 RECEPTACLE_AS. 3E-3382
P137 1 WEDGE 3E-3383
29 8T-8737 GY-16 F401-E12 29 180-9340 PK-14 391-E71 29 126-1767
CLR-GA WIRE NAME POS TERM/PLUG P400 50mm TUBE 125-7876
30 8T-8737 GY-16 L463-E13 30 180-9340 BR-14 J906-E50 30 126-1767
103-0213 BU-16 N940-A39 A 8T-8730 CLR-GA WIRE NAME POS TERM/PLUG 1 STRAP 3S-2093
31 8T-8737 OR-14 X416-E69 31 126-1768 31 8T-8737
YL-16 N941-A41 B 8T-8730 PK-16 F723-A10 1 180-9340 50mm TUBE 5P-0702
BU-16 995-A15 32 180-9340 32 8T-8737 32 8T-8737
YL-16 R818-A8 C 8T-8730 PU-16 F724-A11 2 180-9340 1 BOOT 6I-4347
YL-16 F421-A61 33 180-9340 33 8T-8737 33 8T-8737
ACCESSORY TABLE ACCESSORY TABLE
PU-16 F460-A3 34 180-9340 GN K990-E14 34 180-9340 BR-16 M973-E15 34 180-9339 P94
1 2 3 4 5 6 7 8 9 10 111 12 13 14 QTY PART NAME P/N QTY PART NAME P/N
BU-16 C967-A16 35 180-9340 BR-16 M973-E15 35 180-9340 YL-16 M974-E21 35 180-9339 CLR-GA WIRE NAME POS TERM/PLUG
15 16 17 18 19 20 21 22 23 24 25 26 27 28 1 PLUG_AS. 169-8670 1 PLUG_AS. 155-2269
GY-16-HV A701-A17 36 180-9340 36 8T-8737 PU-16 G966-E63 36 180-9339
LEFT SIDE VIEW 1 WEDGE 155-2276 BU-16 F426-E16 1 180-9340

30 Page
29 30 31 32 33 34 35 36 37 38 39 40 41 42
PU-16-HV A702-A18 37 180-9340 1 WEDGE 155-2261 37 8T-8737 PU-16 F425-E19 37 180-9339
(LEFT-HAND ENGINE WITH DUPLEX FUEL FILTERS) 43 44 45 46 47 48 49 50 51 52 53 54 55 56
BR-16-HV A703-A19 38 180-9340
1 BOOT 6I-4347 1 BOOT 6I-4347 YL-16 450-E66 38 180-9340 GY-16 R819-E26 38 180-9339
BR-16
BR-14
L464-E59
J906-E60
2
3
180-9340
126-1768
57 58 59 60 61 62 63 64 65 66 67 68 69 70
GY-16-HV J763-A20 39 180-9340 P137 (CKH1-306) BR-16 451-E54 39 180-9340 BU-16 F426-E1 39 180-9339
P401 BU-16 F429-E55 4 180-9340
PK-16 A746-A70 40 180-9340 CLR-GA WIRE NAME POS TERM/PLUG YL-16 L460-E18 40 180-9340 40 8T-8737 YL-16 F473-E56 5 180-9340
CLR-GA WIRE NAME POS TERM/PLUG
REAR VIEW BU-16 N940-A21 41 180-9340 BU-16 N940-A39 A 180-9340 BK-16 E963-A28 1 180-9340
PU-16 F425-E19 41 180-9340 BR-14 X994-E52 41 126-1767 YL-16 F424-E53 6 180-9340
(RIGHT-HAND ENGINE) YL-16 N941-A22 42 180-9340 YL-16 N941-A41 B 180-9340 GY-16 R817-A27 2 180-9340
BK A234-E20 42 133-0969 BK-14 C214-E70 42 126-1767 PK-16 F427-E5 7 180-9340
43 8T-8737 YL-16 R818-A8 C 180-9340 43 8T-8737 OR-14 X416-E69 43 126-1767 RD-14 101-E57 8 126-1768
ACCESSORY TABLE
WH-16-HV L983-A24 44 180-9340 ACCESSORY TABLE YL-16 M974-E21 44 180-9340 BR-16 K883-E68 44 180-9339 PK-14 391-E71 9 126-1768
QTY PART NAME P/N
8T-8736 OR-16-HV L984-A23 45 180-9340 QTY PART NAME P/N 45 8T-8737 45 8T-8737 BK-14 229-E73 10 126-1768
1 PLUG_AS. 155-2269
START/STOP YL-16-HV L985-A25 46 180-9340 1 PLUG_AS. 8T-8731 46 8T-8737 46 8T-8737 PU-16 G966-E64 11 180-9340
PANEL 1 WEDGE 155-2261
47 8T-8737 1 BOOT 6I-4347 47 8T-8737 47 8T-8737 BK-14 C214-E70 12 126-1768
1 BOOT 6I-4347
START/STOP PANEL GY-16 R817-A27 48 180-9340 RD-14 101-E22 48 126-1768 48 8T-8737 ACCESSORY TABLE
D CONNECTOR BK-16 E963-A28 49 180-9340 P145 49 8T-8737 49 8T-8737
P94/J94A P402 QTY PART NAME P/N
50 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG YL K900-E23 50 180-9340 50 8T-8737
E C FUEL LEVEL 1 PLUG_AS. 155-2252
51 8T-8737 PU-16 F460-A3 1 180-9340 BU-16 E965-A33 1 180-9340 51 8T-8737 51 8T-8737 1 WEDGE 155-2258
SENSOR
CONNECTOR 52 8T-8737 PK-16 G833-A4 2 180-9340 YL-16 E966-A32 2 180-9340 RD-14 101-E40 52 126-1768 52 8T-8737 1 BOOT 115-5674
F A B J803 53 8T-8737 ACCESSORY TABLE RD-14 101-E24 53 126-1768 53 8T-8737
ACCESSORY TABLE
BU-16-HV A705-A30 54 180-9340 QTY PART NAME P/N QTY PART NAME P/N 54 8T-8737 54 8T-8737
J TRANSMISSION OIL
G GY-16-HV A706-A31 55 180-9340 1 PLUG_AS. 155-2269 1 PLUG_AS. 155-2269 55 8T-8737 55 8T-8737
TEMPERATURE
H SENSOR 56 8T-8737 1 WEDGE 155-2261 1 WEDGE 155-2261 56 8T-8737 56 8T-8737
TIMING CALIBRATION CONNECTOR 57 8T-8737 1 BOOT 6I-4347 1 BOOT 6I-4347 BR-14 X994-E52 57 126-1768 57 8T-8737
(TC)PROBE CONNECTOR P137 YL-16 E966-A32 58 180-9340 58 8T-8737 58 8T-8737
P400 BU-16 E965-A33 59 180-9340 J200 P800 GY-16 R819-E26 59 180-9340 59 8T-8737
60 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG 60 8T-8737 60 8T-8737
TRANSMISSION OIL 61 8T-8737 OR-16 997-A45 A 180-9339 OR-16 R800-A60 A 180-9340 BK-14 229-E67 61 126-1768 61 8T-8737
PRESSURE SENSOR 62 8T-8737 BR-16 993-A51 B 180-9339 BK-16 J842-A59 B 180-9340 62 8T-8737 62 8T-8737
CONNECTOR PK-16 A746-A70 C 180-9339
P212 63 8T-8737 OR-16 M967-A58 C 180-9340 BK-14 229-E27 63 126-1768 63 8T-8737
Failure Mode Identifiers (FMI³) Component Identifiers (CID¹) 64 8T-8737 ACCESSORY TABLE ACCESSORY TABLE 64 8T-8737 64 8T-8737
FMI No. Failure Description Module Identifier (MID²) 65 8T-8737 QTY PART NAME P/N QTY PART NAME P/N BK-14 229-E76 65 126-1768 65 8T-8737
66 8T-8737 1 RECEPTACLE_AS. 3E-3370 1 PLUG_AS. 155-2267 BR-16 M971-E30 66 180-9340 66 8T-8737
0 Data valid but above normal operational range. (MID No. 036) 1 WEDGE 3E-3371
1 Data valid but below normal operational range. 67 8T-8737 1 WEDGE 155-2276 BK-14 229-E31 67 126-1768 67 8T-8737
CID Component 1 BOOT 6I-4347
68 8T-8737 1 BOOT 6I-4347 PK-16 M972-E32 68 180-9340 68 8T-8737
2 Data erratic, intermittent, or incorrect. 0001 Injector Cylinder #1
69 8T-8737 BK-14 C212-E72 69 126-1768 69 8T-8737
3 Voltage above normal or shorted high. 0002 Injector Cylinder #2 70 8T-8737 P201 J803 BR-14 J906-E34 70 126-1768 70 8T-8737
4 Voltage below normal or shorted low. 0003 Injector Cylinder #3 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG ACCESSORY TABLE ACCESSORY TABLE
ACCESSORY TABLE
5 Current below normal or open circuit. 0004 Injector Cylinder #4 QTY PART NAME P/N OR-16 997-A46 A 180-9340 OR-16 H479-A13 1 180-9339 QTY PART NAME P/N QTY PART NAME P/N
6 Current above normal or grounded circuit. 0005 Injector Cylinder #5 1 PLUG_AS. 160-7690 BR-16 993-A54 B 180-9340 YL-16 N941-A49 2 180-9339 1 PLUG_AS. 160-7689 1 RECEPTACLE_AS. 103-0213
FUEL PRESSURE 7 Mechanical system not responding properly. 1 ENDBELL 126-1774 GY-16 994-A12 C 180-9340 ACCESSORY TABLE 1 ENDBELL 126-1774 50mm TUBE 125-7876
SENSOR 0006 Injector Cylinder #6
8 Abnormal frequency, pulse width, or period. 2 STRAP 3S-2093 ACCESSORY TABLE QTY PART NAME P/N 50mm TUBE 5P-0702 1 BOOT 165-4893
P209 0041 8 Volt Sensor Supply
9 Abnormal update. 1 BOOT 6I-4348 QTY PART NAME P/N 1 RECEPTACLE_AS. 3E-3364 2 STRAP 3S-2093 50mm TUBE 5P-0702
ELECTRONIC 0091 Throttle Position Sensor 1 PLUG_AS. 155-2267 1 WEDGE 3E-3365 50mm TUBE 125-7876
CONTROL
MODULE
10 Abnormal rate of change.
0094 Fuel Pressure Sensor RIGHT SIDE VIEW 1 WEDGE 155-2276 1 BOOT 6I-4347 1 BOOT 6I-4348
11 Failure mode not identifiable.
(ECM)
12 Bad device or component.
0100 Engine Oil Pressure Sensor (RIGHT-HAND ENGINE) 1 BOOT 6I-4347
0102 Boost Pressure Sensor
13 Out of calibration.
0105 Inlet Manifold Temp Sensor
P209
14 Parameter failures. CLR-GA WIRE NAME POS TERM/PLUG
0110 Engine Coolant Temperature Sensor
OR-16 997-A47 A 180-9340
15
16
Parameter failures.
Parameter not available.
0127 Transmission Oil Pressure Sensor TOP VIEW BR-16 993-A52 B 180-9340
17 Module not responding.
0168 System Voltage (RIGHT-HAND ENGINE WITH DUPLEX FUEL FILTERS) WH-16 A745-A7 C 180-9340
0174 Fuel Temperature Sensor ACCESSORY TABLE
18 Sensor supply fault.
0177 Transmission Oil Temperature Sensor QTY PART NAME P/N
19 Condition not met.
0253 Personality Module mismatch FUEL PRESSURE 1 PLUG_AS. 155-2267
20 Parameter failures. SENSOR
0261 Engine Timing Calibration required 1 WEDGE 155-2276
³ The FMI is a diagnostic code that indicates what type of failure has P209
0262 5 Volt Sensor Supply 1 BOOT 6I-4347
occurred.
0268 Check Programmable Parameters
0320 Speed / Timing Sensor
0342 Secondary Engine Speed Signal
Related Electrical Service Manuals 1249 Secondary Throttle Position Sensor
Title Form Number Event Identifiers (EID)
Troubleshooting SENR9646 EID Event
Systems Operation / Testing and Adjusting E015 High Engine Coolant Temperature Derate
(3406E and C15)
SENR9673
E017 High Engine Coolant Temperature Warning
Connector Tables for Harnesses
Harness identification code Harness And Wire Symbols Systems Operation / Testing and Adjusting (C18) RENR2388 E025 High Inlet Air Temperature Derate
203-9609 -01 and 244-2628 -00
This example indicates Electronic Installation Guide (Engine) REHS1187 E027 High Inlet Air Temperature Warning
wire 135 in harness "AG". Connector Reference Installation Guide
SENR5002
E030 High Transmission Oil Temperature Warning Connector Tables for Harnesses P94B J94A
Designator (Marine Engine Electronic Displays)
E039 Low Engine Oil Pressure Derate 203-9610 -01 and 241-3286 -00 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
BU-16 F426-T1 1 180-9340 BU-16 F426-T1 1 180-9339
E053 Low Fuel Pressure Warning BR-16 L464-T2 2 180-9340 BR-16 L464-T2 2 180-9339
P174 J174 J274 Part Number For J209A P209B
P274 Connector Assembly
E056 High Fuel Temperature Warning
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
BR-14 J906-T3 3 126-1768 BR-14 J906-T3 3 126-1767
1306795 1306795 1117898 3E5179 E057 Low Engine Coolant Level Derate BU-16 F429-T4 4 180-9340 BU-16 F429-T4 4 180-9339
OR-16 997-J1 A 180-9339 OR-16 997-J1 A 180-9340 YL-16 F473-T5 5 180-9340 YL-16 F473-T5 5 180-9339
325-AG135 PK-14 1 325-A135 PK-14 E059 Low Engine Coolant Level Warning BR-16 993-J2 B 180-9339 BR-16 993-J2 B 180-9340 YL-16 F424-T6 6 180-9340 YL-16 F424-T6 6 180-9339
E096 High Fuel Pressure PK-16 C991-J3 C 180-9339 PK-16 C991-J3 C 180-9340
Plug Receptacle PK-16 F427-T7 7 180-9340 PK-16 F427-T7 7 180-9339
2 E100 Low Engine Oil Pressure Warning
ACCESSORY TABLE ACCESSORY TABLE RD-14 101-T8 8 126-1768 RD-14 101-T8 8 126-1767
Socket Wire QTY PART NAME P/N QTY PART NAME P/N PK-14 391-T9 9 126-1768 PK-14 391-T9 9 126-1767
Pin Wire Fuse E113 High Transmission Oil Pressure 1 RECEPTACLE_AS. 3E-3370 1 PLUG_AS. 155-2267
Color Gauge BK-14 229-T10 10 126-1768 BK-14 229-T10 10 126-1767
E190 Engine Overspeed Warning 1 WEDGE 3E-3371 1 WEDGE 155-2276
Pin or Socket 1 BOOT 6I-4347 1 BOOT 6I-4347
PU-16 G966-T11 11 180-9340 PU-16 G966-T11 11 180-9339
E268 Unexpected Engine Shutdown BK-14 C214-T12 12 126-1768 BK-14 C214-T12 12 126-1767
Single Wire Ground Number
ACCESSORY TABLE ACCESSORY TABLE
Connector Circuit Connection 200-L32 BK-14
¹ The CID is a diagnostic code that indicates which circuit is faulty.
QTY PART NAME P/N QTY PART NAME P/N
Number ² The MID is a diagnostic code that indicates which electronic control module
1 PLUG_AS. 155-2252 1 RECEPTACLE_AS. 3E-5179
Identification diagnosed the fault.
1 WEDGE 155-2258 1 WEDGE 3E-5180
1 BOOT 115-5674 1 BOOT 115-5674
105-9344
Component ELECTRONIC FUEL PRESSURE
CONTROL SENSOR
Part Number MODULE P209
(ECM)
NOT 1 2
1607690 USED P145 START/STOP PANEL (TYPICAL/LATE)
1552269 4 3
P2
ENGINE MOUNTED
1 A701 GY-16 F460-A3 PU-16 1 SIGNAL FUEL OUTLET TEMPERATURE SENSOR CUSTOMER PROVIDED
ANALOG SENSOR POWER +5V 2 997-A1 OR-16 NOT A702 PU-16 G833-A4 PK-16 2 GROUND 130-9811 R
ENGINE SHUTDOWN SWITCH
ANALOG SENSOR COMMON 3 993-A2 BR-16 INJECTOR USED A703 BR-16 G833-A4 PK-16
HARNESS (NOTE E) ST B 1 YL-16
DIGITAL SENSOR POWER +8V 4 R800-A60 OR-16 A704 GN-16 F460-A3 PU-16 ON C OFF
DIGITAL SENSOR COMMON 5 CONNECTOR S
START RELAY
2 PU-16
J842-A59 BK-16 A705 BU-16 E963-A28 BK-16 ENGINE SHUTDOWN S ON
COOLANT LEVEL SENSOR J300 NOT OFF C 3 OR-16 ST
6 M967-A58 OR-16 E965-A33 BU-16 (SMMS) SWITCH B
(3E7990 EARLY C18) P401 4 BR-16
7 P300 USED R817-A27 GY-16 9F-3099 (24V) 109-6507
8 1552252 2626073 NO.5 NO.4 NO.3 NO.2 NO.1 1552269 R KEY SWITCH
G833-A37 PK-16 030-2266 (12V)
CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER 110-7887
9 A701-A17 GY-16 1 A701 GY-16 NO.6 995-A15 BU-16 E963-A28 BK-16 1 SIGNAL(-) (CRANKSHAFT POSITION) REMOTE START
INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR PRIMARY ENGINE SPEED/TIMING SENSOR 391-PK 391-PK 391-PK
10 A702-A18 PU-16 2 A702 PU-16 CYLINDER G833-A38 PK-16 R817-A27 GY-16 2 SIGNAL(+) SWITCH
189-9266 - C18 CB G966-PU
11 A703-A19 BR-16 3 A703 BR-16 INJECTOR E966-A32 YL-16 191-8303 - 3406E

J906-BR
501-YL/RD
12 J763-A20 GY-16 4 A704 GN-16 C967-A16 BU-16 (NOTE G)

101-RD
C214-BK
13 A705-A30 BU-16 5 A705 BU-16 G833-A62 PK-16

500-RD
D790 OR-16 D789 WH-16 +
TRANSMISSION OIL PRESSURE SENSOR 14 G428-A6 BU-16 A706-A31 GY-16 6 A706 GY-16 A706 GY-16 F421-A61 YL-16
15 7 D788 BK-16 D791 YL-16 N941-A49 YL-16 F473-YL
REMOTE START WARNING LAMP 229-BK
FUEL PRESSURE SENSOR 16 A745-A7 WH-16 L985-A25 YL-16 8 D791 YL-16 D791 YL-16 H479-A13 OR-16 P402 -BATTERY +BATTERY - MAINTENANCE
REMOTE SHUTDOWN SW +
TRANSMISSION OIL TEMPERATURE SENSOR 17 R818-A8 YL-16 9 D787 GN-16 1552269 BUS BAR BUS BAR F429-BU CLEAR SWITCH
(+)BATTERY KEYSWITCH DIAGNOSTIC LAMP
ENGINE TEMPERATURE SENSOR COMMON 18 G833-A9 PK-16 L984-A23 OR-16 10 D790 OR-16 D790 OR-16 E965-A33 BU-16 1 BK-18 SIGNAL(-) (CAMSHAFT POSITION) (+)BATTERY KEYSWITCH 229-BK
+- 3N-5716
19 11 D786 BR-16 E966-A32 YL-16 2 WH-18 SIGNAL(+) SECONDARY ENGINE SPEED/TIMING SENSOR F424-YL
P800 188-7513 - C18 MAINTENANCE LAMP
20 L983-A24 WH-16 12 D789 WH-16 D789 WH-16 201-6617 - 3406E BATTERY (+)BATTERY UNSWITCHED 229-BK
1552267 -
21 (+)BATTERY UNSWITCHED 7N-5876 (24V LAMPS)
TIMING CALIBRATION PROBE(+) 22 F723-A10 PK-16 P400 R800-A60 OR-16 A RD-18 +8V 12V or 24V 2N-2372 (12V LAMPS)
COOLANT LEVEL SENSOR (+)BATTERY UNSWITCHED
TIMING CALIBRATION PROBE(-) 23 F724-A11 PU-16 1552269 3E3364 J842-A59 BK-16 B BK-18 GROUND (165-6634 EARLY C18) CB (-)BATTERY (NOTE A)

229-BK
ENGINE OIL PRESSURE SENSOR 24 994-A12 GY-16 F723-A10 PK-16 1 TIMING CALIBRATION M967-A58 OR-16 C GN-18 SIGNAL 204-2518 P103 20A (-)BATTERY (NOTE A)

229-BK
25 F724-A11 PU-16 2 1552269
(TC)PROBE CONNECTOR (-)BATTERY (NOTE A)
FUEL LEVEL SENSOR 26 H479-A13 OR-16 C967-A16 BU-16 1 SIGNAL INLET MANIFOLD TEMPERATURE SENSOR (-)BATTERY
27 G833-A37 PK-16 2 GROUND 130-9811
28 R817-A27 GY-16 P201
29 H479-A13 OR-16 1552267 6T-3643
- +
30 R800-A60 OR-16 997-A46 OR-16 A +5V
ENGINE OIL PRESSURE SENSOR
31 F421-A61 YL-16 993-A54 BR-16 B GROUND 161-1705 15A
COOLANT TEMPERATURE SENSOR 32 995-A15 BU-16 995-A15 BU-16 994-A12 GY-16 C SIGNAL P100 HOUR METER
FUEL TEMPERATURE SENSOR 33 F421-A61 YL-16 E963-A28 BK-16 1552269 6T-7337
FUEL TEMPERATURE SENSOR (OUTLET) 34 F460-A3 PU-16 R818-A8 YL-16 995-A15 BU-16 1 SIGNAL COOLANT TEMPERATURE SENSOR
INLET AIR TEMPERATURE SENSOR 35 C967-A16 BU-16 A745-A7 WH-16 G833-A38 PK-16 2 GROUND 130-9811

C214-BK

F427-PK
L464-BR

F424-YL
F429-BU
F473-YL

F426-BU

G966-PU

J906-BR
INJECTOR 1 36 A701-A17 GY-16 A746-A70 PK-16 J200

229-BK

391-PK

101-RD
INJECTOR 2 37 A702-A18 PU-16 M967-A58 OR-16 3E3370
INJECTOR 3 38 A703-A19 BR-16 E965-A33 BU-16 997-A45 OR-16 A OR-18 +5V
BOOST PRESSURE SENSOR
INJECTOR 4 39 J763-A20 GY-16 E966-A32 YL-16 993-A51 BR-16 B YL-18 GROUND 218-3840 J92
INTAKE MANIFOLD AIR PRESSURE SENSOR 40 A746-A70 PK-16 994-A12 GY-16 A746-A70 PK-16 C GN-18 SIGNAL P105
ANALOG SENSOR POWER +5V 41 N940-A21 BU-16 J842-A59 BK-16 1552269 RD-10 1
ANALOG SENSOR COMMON 42 N941-A22 YL-16 C967-A16 BU-16 F421-A61 YL-16 1 SIGNAL FUEL TEMPERATURE SENSOR
130-9811 YL-RD-10 1
43 G428-A6 BU-16 G833-A62 PK-16 2 GROUND G S
INJECTOR COMMON 1 AND 2 44 L983-A24 WH-16 F460-A3 PU-16 P209 J209A P209B P93

INJECTOR COMMON 3 AND 4 45 L984-A23 OR-16 G833-A4 PK-16 1552267 3E3370 1552267 MTR BAT.
INJECTOR COMMON 5 AND 6 46 L985-A25 YL-16 G833-A9 PK-16 G833-A38 PK-16 997-A47 OR-16 A 997-J1 OR-16 A +5V FUEL PRESSURE RD-4

PRIMARY SPEED / TIMING SENSOR (+)


47
48 R817-A27 GY-16
A-S1 G833-A62 PK-16
G833-A37 PK-16
993-A52 BR-16
A745-A7 WH-16
B
C
993-J2 BR-16
C991-J3 PK-16
B
C
GROUND
SIGNAL
SENSOR
161-1705
J803
3E3364 FUEL LEVEL SENSOR
STARTING Wire Number Code
OPTIONAL MOTOR CB P94B J94B
PRIMARY SPEED / TIMING SENSOR (-) 49 E963-A28 BK-16 N940-A21 BU-16 N940-A39 BU-16 H479-A13 OR-16 1 SIGNAL 1552252
50 A-S2 N940-A40 BU-16 N941-A49 YL-16 2 GROUND 33 ohms FULL
240 ohms EMPTY
Code Component Terminal F426-T1 BU-16 1 F426- BU

RD-4
51 A-S3 N941-A41 YL-16 1. HARNESS 203-9610 - ALL RIGHT-HAND ENGINES L464-T2 BR-16 2 L464- BR
52 N941-A22 YL-16 N941-A42 YL-16 2. HARNESS 241-3286 - LEFT-HAND ENGINES 050 Starter Motor (RH) +Battery J906-T3 BR-14 3 J906- BR
53 N941-A49 YL-16
WITH OPTIONAL DUPLEX FUEL FILTERS 051 Starter Motor (RH) -Battery F429-T4 BU-16 4 F429- BU
INJECTOR 5 54 A705-A30 BU-16 A-S5 997-A45 OR-16
INJECTOR 6 55 A706-A31 GY-16 997-A1 OR-16 997-A47 OR-16 CKH1-306 3. NOT REQUIRED ON STANDARD LEFT-HAND ENGINES
052 Starter Motor (RH) Start THIS EXTENSION HARNESS IS ONLY
F473-T5 YL-16 5 F473- YL
BK-4 F424-T6 YL-16 6 F424- YL
56
57
997-A46 OR-16 202-2091 -03 056 Start Relay (RH) +Battery Out
INSTALLED ON RIGHT-HAND ENGINES
F427-T7 PK-16 7 F427- PK
A-S6 993-A52 BR-16 8
229-E76 BK-14 229-E75 BK-14 101-T8 RD-14 101- RD
SECONDARY SPEED / TIMING SENSOR (+) 58 E966-A32 YL-16 993-A2 BR-16 993-A54 BR-16 ALTERNATOR 059 Start Relay (RH) +Battery In
E-S16 391-T9 PK-14 9 391- PK
SECONDARY SPEED / TIMING SENSOR (-) 59 E965-A33 BU-16 993-A51 BR-16 229-E29 BK-14
150 Starter Motor (LH) +Battery 229-T10 BK-14 10 229-BK
60
P137 USED ON CKH1-306 202-2090 -02 G966-T11 PU-16 11 G966- PU
61 E-S7 229-E73 BK-14 151 Starter Motor (LH) -Battery
8T8731 C214-T12 BK-14 12 C214- BK
62 229-E27 BK-14 229-E28 BK-14
N940-A39 BU-16 A OR-18 +5V TRANSMISSION OIL TEMPERATURE SENSOR 152 Starter Motor (LH) Start
63
N941-A41 YL-16 B BK-18 GROUND 100-3055
64 E-S3 156 Start Relay (LH) +Battery Out
R818-A8 YL-16 C WH-18 SIGNAL OPTIONAL
65 A234-E74 BK-14 A234-E41 BK
66 A234-E43 BK 159 Start Relay (LH) +Battery In
67 A234-E42 BK 251 Alternator (RH) -Battery START/STOP PANEL (TYPICAL/EARLY)
68 E-S17 P137
1698670 252 Alternator (RH) +Battery ENGINE MOUNTED
69 A234-E20 BK
70 A234-E79 BK N940-A39 BU-16 A OR-18 +5V TRANSMISSION OIL TEMPERATURE SENSOR
253 Alternator (RH) -Battery R
K900-E78 YL K900-E45 YL N941-A41 YL-16 B BK-18 GROUND 106-0735
F473-E7 YL-16 F473-E36 YL-16
E-S11 E-S18
K900-E44 YL R818-A8 YL-16 C WH-18 SIGNAL OPTIONAL 256 Alternator (RH) +Battery 1 YL-16
1 F473-E56 YL-16 C OFF
START RELAY
2 PU-16
2 F424-E8 YL-16 F424-E17 YL-16 E-S4 264 Alternator Breaker (RH) +Battery In ENGINE SHUTDOWN S ON
E-S9 K900-E23 YL K900-E46 YL 3 OR-16 ST
3 F424-E53 YL-16 P212 (SMMS) SWITCH B
4 P94 J94A 265 Alternator Breaker (RH) +Battery Out 4 BR-16
F427-E9 PK-16 F427-E5 PK-16 1552267 9F-3099 (24V) 109-6507
HOUR METER (-) 5 L464-E62 BR-16 E-S12 F427-E2 PK-16 K990-E49 GN 1552252 3E5179 KEY SWITCH
A OR-18 +5V 351 Alternator (LH) -Battery 030-2266 (12V)
6 101-E24 RD-14 101-E58 RD-14 K990-E14 GN F426-E16 BU-16 1 F426-T1 BU-16 N940-A40 BU-16 TRANSMISSION OIL PRESSURE SENSOR 110-7887
E-S13 E-S19 N941-A42 YL-16 B YL-18 GROUND 161-9932 391-PK 391-PK 391-PK
7 101-E25 RD-14 L464-E59 BR-16 2 L464-T2 BR-16 352 Alternator (LH) +Battery 229-BK G966-PU
CAT DATA LINK (+) K990-E77 GN 3 G428-A6 BU-16 C GN-18 SIGNAL OPTIONAL
8 944-E3 OR-16 101-E57 RD-14 J906-E60 BR-14 J906-T3 BR-14
353 Alternator (LH) -Battery

J906-BR
501-YL/RD
CAT DATA LINK (-) 9 945-E4 BR-16 945-E4 BR-16 945-E37 BR-16 E-S5 K990-E48 GN F429-E55 BU-16 4 F429-T4 BU-16

150-OR
10 E-S1 945-E35 BR-16 K990-E47 GN F473-E56 YL-16 5 F473-T5 YL-16 356 Alternator (LH) +Battery

500-RD
11 944-E3 OR-16 944-E39 OR-16 F424-E53 YL-16 6 F424-T6 YL-16 +
12 E-S2 944-E38 OR-16 F427-E5 PK-16 7 F427-T7 PK-16
THIS EXTENSION HARNESS IS ONLY 364 Alternator Breaker (LH) +Battery In F473-YL
INSTALLED ON RIGHT-HAND ENGINES WARNING LAMP 229-BK
HOUR METER (+) 13 F427-E9 PK-16 101-E57 RD-14 8 101-T8 RD-14 365 Alternator Breaker (LH) +Battery Out - MAINTENANCE
+ F429-BU
14 229-E73 BK-14 391-E71 PK-14 9 391-T9 PK-14 CLEAR SWITCH
DIAGNOSTIC LAMP 229-BK
15 229-E75 BK-14 229-E73 BK-14 10 229-T10 BK-14 3N-5716
E-S7
11 G966-T11
TYPICAL WIRE NUMBER: 050 E 365 +-
16 229-E27 BK-14 229-E28 BK-14 G966-E64 PU-16 PU-16 F424-YL
12 C214-T12 MAINTENANCE LAMP
17 C214-E70 BK-14 BK-14 229-BK
Right Hand Starter Motor +Battery Connection -
18 E-S16 229-E73 BK-14 C18 Engine 7N-5876 (24V LAMPS)
DIAGNOSTIC INDICATOR 19 F429-E6 BU-16 229-E76 BK-14 229-E29 BK-14 G966-E64 PU-16 Left Hand Alternator Breaker Power Out Connection 2N-2372 (12V LAMPS)
WARNING INDICATOR 20 F473-E7 YL-16 A234-E74 BK-14 101-E57 RD-14 This wire routes from the Right Hand Starter Motor +Battery Connection to

229-BK
MAINTENANCE INDICATOR 21 F424-E8 YL-16 F427-E5 PK-16 J67 the Left Hand Alternator Breaker +Battery Out Connection on a C18 Engine.

229-BK
REMOTE SHUTDOWN SWITCH 22 G966-E65 PU-16 A234-E42 BK F424-E53 YL-16 3E3382
E-S3
MAINTENANCE CLEAR SWITCH 23 F426-E10 BU-16 A234-E20 BK A234-E74 BK-14 F473-E56 YL-16 101-E58 RD-14 1
24 F429-E55 BU-16 229-E75 BK-14 2
25 A234-E79 BK J906-E60 BR-14 K883-E68 BR-16 3
26 A234-E43 BK L464-E59 BR-16 A234-E42 BK 4 6T-3643
120 - +
27 A234-E79 BK A234-E41 BK F426-E16 BU-16 K990-E49 GN 5
LOW OIL PRESSURE INDICATOR 28 F400-E11 GY-16 E-S17 A234-E42 BK K900-E46 YL 6 15A
HIGH COOLANT TEMPERATURE INDICATOR 29 F401-E12 GY-16 101-E58 RD-14 TERMINATION HOUR METER
LOW COOLANT LEVEL INDICATOR 30 L463-E13 GY-16 K900-E78 YL K900-E45 YL 229-E75 BK-14 RESISTOR 6T-7337
GENERAL ALARM 31 X416-E69 OR-14 E-S18 K990-E49 GN 208-0432
K900-E44 YL
32 K900-E46 YL

F427-PK
F428-WH

F424-YL
F429-BU
F473-YL

F426-BU

G966-PU

J906-BR
33 J906-E51 BR-16

229-BK

391-PK

150-OR
J1939 DATA LINK (-) 34 K990-E14 GN K900-E23 YL E-S4 229-E31 BK-14 J60
SYNCHRONIZE SWITCH 1 35 M973-E15 BR-16 K900-E46 YL A234-E43 BK 8T8736
36 944-E39 OR-16 J906-E51 BR-16 A (+)BATTERY KEYSWITCH
J92
37 945-E37 BR-16 229-E31 BK-14 B (-)BATTERY
TACHOMETER (+) 38 450-E66 YL-16 K990-E77 GN K990-E47 GN K990-E48 GN A234-E43 BK C J1939 SHIELD 1
TACHOMETER (-) 39 451-E54 BR-16 E-S19 K990-E48 GN K900-E45 YL 944-E39 OR-16 D CAT DATA LINK (+)
1
TRIP CLEAR SWITCH 40 L460-E18 YL-16 C214-E70 BK-14 945-E37 BR-16 E CAT DATA LINK (-)
TROLLING MODE SWITCH 41 F425-E19 PU-16 391-E71 PK-14 K990-E48 GN F J1939 DATA (-) P93
J1939 SHIELD 42 A234-E20 BK K990-E14 GN K883-E68 BR-16 K900-E45 YL G J1939 DATA (+)
43 E-S5 K990-E49 GN H
SYNCHRONIZE SWITCH 2 44 M974-E21 YL-16 K883-E68 BR-16 J
45
E-S6 391-E71 PK-14 SERVICE TOOL CONNECTOR
46 J906-E34 BR-14 J906-E51 BR-16 C214-E70 BK-14 J94B
47 J906-E50 BR-14 229-E28 BK-14 COOLANT
1 F426- BU
(+)BATTERY UNSWITCHED 48 101-E22 RD-14 J906-E60 BR-14 101-E22 RD-14 TEMPERATURE 2 F428- WH
49
E-S8 229-E67 BK-14 (+)BATTERY UNSWITCHED INJECTOR
J1939 DATA LINK (+) 50 K900-E23 YL F426-E10 BU-16 F426-E16 BU-16 X994-E52 BR-14 CUSTOMER CONNECTOR (+)BATTERY UNSWITCHED SENSOR 3 J906- BR
P100 HARNESS 4 F429- BU
51 F426-E1 BU-16 M972-E32 PK-16 J61 (+)BATTERY UNSWITCHED
1030213 CONNECTOR 5 F473- YL
(+)BATTERY UNSWITCHED 52 101-E40 RD-14 E-S15 101-E40 RD-14 (-)BATTERY
6 F424- YL
(+)BATTERY UNSWITCHED 53 101-E24 RD-14 G966-E65 PU-16 G966-E63 PU-16 945-E35 BR-16 101-E22 RD-14 1 (+)BATTERY UNSWITCHED (-)BATTERY P300 7 F427- PK
54 G966-E64 PU-16 944-E38 OR-16 229-E67 BK-14 2 (-)BATTERY (-)BATTERY
8 150- OR
55
E-S14 101-E25 RD-14 229-E28 BK-14 3 (-)BATTERY
9 391- PK
56 L464-E62 BR-16 L464-E59 BR-16 229-E29 BK-14 M972-E32 PK-16 4 SECONDARY THROTTLE POSITION REMOTE START
10 229-BK
STARTER INTERLOCK 57 X994-E52 BR-14 L464-E61 BR-16 M971-E30 BR-16 101-E40 RD-14 5 (+)BATTERY UNSWITCHED (+)BATTERY KEYSWITCH
11 G966- PU
58
E-S10 F427-E2 PK-16 945-E35 BR-16 6 CAT DATA LINK (-) REMOTE ENGINE SHUTDOWN SWITCH
SLOW VESSEL MODE SWITCH 12
59 R819-E26 GY-16 F429-E6 BU-16 F429-E55 BU-16 L464-E61 BR-16 944-E38 OR-16 7 CAT DATA LINK (+) (-)BATTERY
60 F429-E33 BU-16 450-E66 YL-16 101-E25 RD-14 8 (+)BATTERY UNSWITCHED (+)BATTERY KEYSWITCH
(-)BATTERY 61 229-E67 BK-14 451-E54 BR-16 229-E29 BK-14 9 (-)BATTERY (NOTE D)
62 F401-E12 GY-16 A234-E41 BK M971-E30 BR-16 10 PRIMARY THROTTLE POSITION (NOTE D)
(-)BATTERY 63 229-E27 BK-14 F425-E19 PU-16 K900-E44 YL C212-E72 BK-14 11 MULTI-STATION CONTROL SYSTEM RETURN
SYNC SWITCH INPUT 1 (NOTE D) COOLANT
64 450-E66 YL-16 K990-E47 GN F427-E2 PK-16 12 HOUR METER (+) (NOTE D) LEVEL
(-)BATTERY PRIMARY THROTTLE POSITION A-S1
65 229-E76 BK-14 M973-E15 BR-16 L460-E18 YL-16 L464-E61 BR-16 13 HOUR METER (-) (NOTE D)
PRIMARY THROTTLE POSITION SECONDARY THROTTLE POSITION SENSOR
66 M971-E30 BR-16 451-E54 BR-16 L463-E13 GY-16 450-E66 YL-16 14 TACHOMETER (+) P403 (NOTE D)
(-)BATTERY TROLLING MODE SWITCH
67 229-E31 BK-14 F401-E12 GY-16 451-E54 BR-16 15 TACHOMETER (-) PRIMARY THROTTLE +BAT. A (NOTE D) P800
SECONDARY THROTTLE POSITION 16 CAN J1939 (SHIELD) SLOW VESSEL MODE SWITCH
68 M972-E32 PK-16 229-E67 BK-14 F424-E17 YL-16 A234-E41 BK POSITION SENSOR -BAT. B
MULTI-STATION CONTROL SYSTEM RETURN 17 CAN J1939 DATA (+) MAINTENANCE CLEAR SWITCH SYNC SWITCH INPUT 1
69 C212-E72 BK-14 229-E31 BK-14 F400-E11 GY-16 K900-E44 YL (121-7029) SIGNAL C
(+)BATTERY KEYSWITCH 18 CAN J1939 DATA (-) SYNC SWITCH INPUT 2 PRIMARY THROTTLE POSITION
70 J906-E34 BR-14 C212-E72 BK-14 F429-E33 BU-16 K990-E47 GN (NOTE C & F)
L460-E18 YL-16 19 TRIP CLEAR SWITCH
TRIP CLEAR SWITCH SECONDARY THROTTLE POSITION
ELECTRONIC CONTROL MODULE (ECM) 1607689 L463-E13 GY-16 F473-E36 YL-16 TROLLING MODE SW
L463-E13 GY-16 20 LOW COOLANT LEVEL INDICATOR
LOW COOLANT LEVEL INDICATOR TROLLING MODE SW
P1 X994-E52 BR-14 J906-E50 BR-14 SECONDARY THROTTLE
HIGH COOLANT TEMP INDICATOR +BAT. A SLOW VESSEL MODE SW
F400-E11 GY-16 M973-E15 BR-16 F401-E12 GY-16 21 HIGH COOLANT TEMPERATURE INDICATOR POSITION SENSOR
X416-E69 OR-14
101-E22 RD-14
M974-E21 YL-16
G966-E63 PU-16
F424-E17 YL-16 22 MAINTENANCE INDICATOR
F400-E11 GY-16 23 LOW OIL PRESSURE INDICATOR
MAINTENANCE INDICATOR
LOW OIL PRESSURE INDICATOR
DIAGNOSTIC INDICATOR
(121-7029)
(NOTE C & F)
-BAT.
SIGNAL
B
C
P404
SLOW VESSEL MODE SW
MAINTENANCE CLEAR SW
SYNC SWITCH INPUT 2
TRIP CLEAR SW INLET MANIFOLD
Harnesses 202-2090 -02, -03 & -04
L460-E18 YL-16
R819-E26 GY-16
F425-E19 PU-16
R819-E26 GY-16
F429-E33 BU-16 24 DIAGNOSTIC INDICATOR
F473-E36 YL-16 25 WARNING INDICATOR
WARNING INDICATOR
J1939 SHIELD
MAINTENANCE CLEAR SW LOW OIL PRESS. INDICATOR
HIGH COOLANT TEMP INDICATOR
FUEL TEMPERATURE Connector and Splice
M974-E21 YL-16
101-E40 RD-14
M971-E30 BR-16
F426-E1 BU-16
X416-E69 OR-14
C212-E72 BK-14
26
27
28
J1939 DATA (+)
J1939 DATA (-) SECONDARY THROTTLE
ENABLE SW
LOW COOLANT LEVEL INDICATOR
MAINTENANCE INDICATOR
SECONDARY
TEMPERATURE
SENSOR
SENSOR
P103 Locations TRANSMISSION OIL
PRESSURE SENSOR FUEL LEVEL
HOUR METER (+) WARNING INDICATOR ENGINE
M972-E32 PK-16 391-E71 PK-14 29 REMOTE START P105 CONNECTOR SENSOR
J906-E50 BR-14 30 (+)BATTERY KEYSWITCH HOUR METER (-) DIAGNOSTIC INDICATOR SPEED/TIMING
TACHOMETER (+) TRIP CLEAR SW P212 CONNECTOR
31 SENSOR
32 TACHOMETER (-) J803
CAT DATA LINK (-) (CAMSHAFT POSITION)
33
M973-E15 BR-16 34 SYNC SWITCH INPUT 1 CAT DATA LINK (+) P402
M974-E21 YL-16 35 SYNC SWITCH INPUT 2 J1939 SHIELD
J1939 DATA - FUEL PRESSURE
G966-E63 PU-16 36 REMOTE ENGINE SHUTDOWN SWITCH
RENR2383-02

F425-E19 PU-16 37 TROLLING MODE SWITCH J1939 DATA + SENSOR


HOUR METER -
R819-E26 GY-16 38 SLOW VESSEL MODE SWITCH OPTIONAL HOUR METER +
P209 TIMING CALIBRATION
F426-E1 BU-16 39 MAINTENANCE CLEAR SWITCH FUEL OUTLET (TC)PROBE CONNECTOR
(NOTE M) TACHOMETER -
40 TEMPERATURE
X994-E52 BR-14 41 STARTER INTERLOCK SWITCH X995-BU ENGINE VISION DISPLAY POWER ENGINE VISION TACHOMETER + P400
212-7481 CABLE DISPLAY CAT DATA LINK + SENSOR
C214-E70 BK-14 42 START RELAY(SMMS) RETURN 163-3974 CB
ON-OFF CAT DATA LINK - P145
X416-E69 OR-14 43 GENERAL ALARM DRIVER
K883-E68 BR-16 44 TROLL ENABLE POSITIVE BATTERY A RD-14 30A (+)BATTERY KEYSWITCH
45 NEGATIVE BATTERY B BK-14 (-)BATTERY
46 C
30 Page, Color 2

47 OPTIONAL LAMPS (NOTE B)


48 DCD A
CUSTOMER RX B GPS A-S6 A-S5
49 A-S3 A-S2
CONNECTOR 50 TX C INTERFACE MODULE
DTR D (GPSIM)130-6191 (LOW OIL PRESS. LAMP) + -
E-S18 E-S19 J61 51
Harness 202-2091-04 E-S4
E-S16
E-S6
E-S17
52
53
FOR MULTI-STATION CONTROL
SYSTEM WIRING SEE THE NOT
GND
USED
E
F NOT USED 1
GPS
Connector and Splice E-S5 54
55
FOLLOWING SCHEMATICS:
RENR7893 (SINGLE ENGINE)
NOT
NOT
NOT
USED
USED
USED
G
H
J
TX
RX
NOT USED
2
3
4
RECEIVER
(CUSTOMER SUPPLIED)
(HIGH COOLANT TEMP LAMP) TACHOMETER

BOOST
Locations E-S3
SERVICE TOOL
56
57
58
RENR7929 (DUAL ENGINE)
NOT USED K DATA
CABLE
NOT USED
NOT USED
5
6
(LOW COOLANT LEVEL LAMP) PRESSURE
CONNECTOR 163-3973 GND 7 + - SENSOR
59
J60 60 ENGINE VISION INTERFACE DCD 8 (MAINTENANCE INDICATOR) J200
E-S7 MODULE(EVIM)193-0258
61
62 DTR 20 HOUR METER
NOT USED 1 (6T-7337) CKH1-306
63 (WARNING LAMP)
64 TX 2 NOT USED 25
E-S13
TERMINATION 65 RX 3
RESISTOR NOT USED 4 POSITIVE BATTERY T1 (DIAGNOSTIC LAMP) ELECTRONIC
66 PRIMARY
J67 67 NOT USED 5 NEGATIVE BATTERY T2
NOT USED 6 CAT DATA LINK + T3 ENGINE CONTROL
68
E-S2 69 GND 7 CAT DATA LINK - T4 SPEED/TIMING MODULE
START/STOP PANEL 70 DCD 8 P2 TRANSMISSION OIL
SENSOR
CONNECTOR TEMPERATURE
P94 DTR 20 (CRANKSHAFT POSITION)
SENSOR
P401
NOT USED 25 CB CONNECTOR
5A P137
E-S14 E-S8 E-S12 E-S9 E-S10 E-S1 POSITIVE BATTERY T1
NEGATIVE BATTERY T2 ENGINE OIL
E-S15 CAT DATA LINK + T3 J42
CAT DATA LINK - T4 CUST SUPPLIED ENG PRESSURE
SERVICE TOOL CONN NOTE A: -BAT. ON CUSTOMER CONNECTOR MUST BE CONNECTED DIRECTLY TO
SENSOR
THE -BATTERY BUS BAR AND NOT CONNECTED TO -BATTERY THROUGH ANY OTHER
KEYSWITCH A P201
E-S11 INDIRECT PATH.
-BATTERY B
J NOTE B: 0.3A CURRENT LIMIT ON EACH OPTIONAL OUTPUT DRIVER.
H NOTE C: CATERPILLAR SUPPLIED, SHIPPED LOOSE WITH ENGINE. USE IS
OPTIONAL CAT DATA LINK + D
CATERPILLAR CUSTOMER'S OPTION.
EMS UNIT CAT DATA LINK - E
COMPUTERIZED NOTE D: INTERFACE TO ADDITIONAL ENGINES. FOR DETAILED INSTALLATION,
J1939 SHIELD C STUB KEY
31 DISPLAY MODULE J1939 DATA - F REFER TO THE INSTALLATION GUIDE.
3 J1939 DATA + G P68-J68
ELECTRONIC NOTE E: AN ENGINE SHUTDOWN SWITCH SHOULD BE INSTALLED
CONTROL 40 C
AT EACH STATION TO SHUTDOWN THE ENGINE
39 A THROUGH KEY (+) BATTERY
MODULE MAX LENGTH 1 METER B WITHOUT REMOVING POWER TO ECM.
38
P1 TACHOMETER QUAD GAUGE GROUP A NOTE F: DO NOT ENGINE MOUNT.
37 (+) BATTERY SWITCHED
36 B
C
NOTE G: REQUIRED CIRCUIT PROTECTION. CIRCUIT PROTECTION
32 15 STARTING CIRCUIT
30 10 20 A J68-P68 WILL VARY BASED ON THE NUMBER AND TYPE OF DISPLAYS.
29 B (153-2707) (-) BATTERY / SENSOR RETURN SEE INSTALLATION GUIDE.
28
5 25 C (NOTE K & L)
SENSOR / ACTUATOR SUPPLY NOTE J: MAXIMUM LENGTH OF DATA BUS (TERMINATION RESISTOR
27 P68-J68
0 RPM X100
30 TO TERMINATION RESISTOR) IS 40 METERS.
26 THROUGH KEY SIGNAL PLUS TO ECM
24 SIGNAL MINUS TO ECM
NOTE K: USE RECOMMENDED CABLE OR EQUIVALENT PER SAE J1939
RECEPTACLE AS.
1
2
3
4
5
6

1
2
3
4
5
6

1 2
22 (133-0970) SPECIFICATIONS FOR ALL J1939 DATA LINK CONNECTIONS.
RPM RPM
21 CONTROL PLUS FROM ECM NOTE L: REFER TO THE INSTALLATION GUIDE FOR ADDITIONAL
19 CONTROL MINUS FROM ECM
18 INSTALLATION DETAILS.
TERMINATION DATA LINK PLUS
RESISTOR 17 NOTE M: CAT DATA LINK MUST BE UNSHIELDED TWISTED PAIR
DATA LINK MINUS
J67 16 OF 18 AWG OR LARGER WIRE. ONE TWIST PER 25.4mm MINIMUM.
CkPaMILESKMRPMSERV CODE
35
x10

INJECTOR HARNESS NOTE W: SIZE ALARM SUPPLY CIRCUIT BREAKER BY ALARM DEVICE
34
25 CONNECTOR POWER REQUIREMENT.
15 NOTE Y: CATERPILLAR RECOMMENDS THE USE OF A 218-4935 ARC
J300
12 SUPPRESSOR, OR EQUIVALENT ON ALL INDUCTIVE DEVICES WHICH
E-S4 11
10 DO NOT HAVE INTERNAL ARC SUPPRESSORS. IF INTERNAL SUPPRESSION
(REF 121-4017 AND 117-1575) IS NOT VERIFIABLE, THEN AN EXTERNAL SUPPRESSOR IS REQUIRED.
CUSTOMER 9
Harness 202-2091-03 E-S18 E-S19 E-S3
CONNECTOR
J61
8
6 J1-P99
INDUCTIVE DEVICES INCLUDE RELAYS AND SOLENOIDS. IF SUPPRESSORS

Connector and Splice E-S6 E-S17


1
2
+BAT.
-BAT.
1
2
WERE NOT INCLUDED DURING PREVIOUS INSTALLATIONS, THEN THEY SHOULD
BE ADDED TO THE APPROPRIATE CIRCUITS AS SOON AS POSSIBLE.

Locations E-S5
20
23
14
US-METRIC
SCROLL FORWARD
3
4
5
THE 218-4935 ARC SUPPRESSOR IS NOT POLARIZED; THEREFORE,
IT CAN BE WIRED INTO THE CIRCUIT WITHOUT ANY CONCERN FOR THE
CKH1-306 only E-S16
SERVICE TOOL
5
7
CAT DATA LINK -
CAT DATA LINK +
MON XMSN TEMP-PRESS.
6
7 CONNECTOR AND SPLICE LOCATIONS
DIRECTION OF CURRENT FLOW. FOLLOWING IS A TYPICAL ARC SUPPRESSOR
INSTALLED ON A RELAY.
CONNECTOR 13 8
155-2270
E-S7
J60 4
33
WARNING-ALARM LAMP
BACKLIGHT LAMP PWR
9
10
FOR HARNESS 122-1486 PLUG KIT
11
12 1
E-S13 SCROLL BACKWARD 2
D788 D786 D788 D787 D788 D786
218-4935
OPTIONAL SPLICE ARC SUPPRESSOR
E-S2 MARINE POWER DISPLAY
START/STOP PANEL D786
MPD
CONNECTOR NEGATIVE BATTERY 12 ON-OFF CB INJECTOR
P94 POSITIVE BATTERY 11 INJECTOR RELAY
5A #5 INJECTOR INJECTOR INJECTOR
MPD ENABLE 10 INJECTOR #1
J1939 SHIELD 9 MAX LENGTH 1 METER #6 #4 #3 #2
J1939 DATA - 8 THIS SCHEMATIC IS FOR THE:
E-S14 E-S8 E-S12 E-S9 E-S10 E-S1 J1939 DATA + 7
E-S15 BUS POSITIVE 6 ALARM
A701 - C15 Marine Engine (RLA 1-UP)
STUB KEY SPLICE - C18 MARINE ENGINE (CKH 1-UP)

2
3
4

1
6

5
BUS NEGATIVE 5 DEVICE A703 A702
EXTERNAL ALARM 4 A705 A704 D790
P68-J68 A706 - C18 COMMERCIAL MARINE ENGINE (C1J 1-UP)
CONFIGURATION RTN 3 CB C D790 D789
CONFIGURATION 2 2 + - NOTE W A THROUGH KEY
D791
D791
D790 D789 - 3406E MARINE ENGINE (9WS 10000-UP)
E-S11 CONFIGURATION 1 1 B
NOTE Y A
B
IDENT. HARNESS CHG
C A 202-2090 04 (J2 / ENGINE)
TERMINATION
120
A
B
J68-P68 E 202-2091 04 (J1 / CUSTOMER)
RESISTOR
(174-3016) C (153-2707) - 122-1486 07 (INJECTOR HARNESS)
(NOTE K & L)
RECEPTACLE AS.
ELECTRONIC
CONTROL
NOTE Y P57-J68 (133-0970) RIGHT HAND ENGINE ONLY
MODULE ALARM
RELAY
THROUGH KEY T 203-9609 01 (CONTROL PANEL EXTENSION)
P1 THE ALARM RELAY IS NOT REQUIRED SPLICE T 244-2628 00 (CONTROL PANEL EXTENSION)
FOR ALARMS THAT DRAW LESS THAN 100mA. SPLICE SPLICE
D791 D789 J 203-9610 01 (FUEL PRESSURE SENSOR EXTENSION)
D788
LEFT HAND ENGINE ONLY
J 241-3286 00 (FUEL PRESSURE SENSOR EXTENSION)

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