Professional Documents
Culture Documents
LO2 Module 13
LO2 Module 13
SURFACE MINING
NTQF Level -2
Learning Guide # 51
Unit of Competence: Conduct Waste and Tailing Dump
Reclaiming operation
Module Title: Conducting Waste and Tailing Dump
Reclaiming operation
page-1
MINING DEPARTMENT
Instruction Sheet Learning Guide # 51
This learning guide is developed to provide you the necessary information regarding the following
content coverage and topics –
Manufacturer's operating manual and operation guidelines
Understanding mining methods
Carrying out pre-start, start-up, park-up and shutdown procedures
Loading, sampling and dispatching specified materials
Recognizing hazardous and emergency situations
waste dump management processes
environmental requirements and constraints related to reclaim operations
Completing work in accordance with the agreed plan
Using hand and power tools
This guide will also assist you to attain the learning outcome stated in the cover page. Specifically,
upon completion of this Learning Guide, you will be able to –
• Manufacturer's operating manual and operation guidelines
• Understand mining methods
• Carry out pre-start, start-up, park-up and shutdown procedures
• Load, sample and dispatch specified materials
• Recognize hazardous and emergency situations
• waste dump management processes
• environmental requirements and constraints related to reclaim operations
• Complete work in accordance with the agreed plan
• Use hand and power tools
Learning Instructions:
1. Read the specific objectives of this Learning Guide.
2. Follow the instructions described below.
3. Read the information written in the “Information Sheets”. Try to understand what are being
discussed. Ask you teacher for assistance if you have hard time understanding them.
4. Accomplish from “Self-check 1 up to Self-check 9.
5. Ask your teacher the key to correction (key answers) or you can request your teacher to correct
your work. (You are to get the key answer only after you finished answering the Self-check).
6. If you earned a satisfactory evaluation from the “Self-check” proceed to “Operation Sheet.
7. Submit your accomplished Self-check. This will form part of your training portfolio.
page-2
MINING DEPARTMENT
Manufacturer's operating manual and operation guidelines
Information Sheet-1
Waste rock is hence durably unused extraction products that is generally stored indefinitely in a
landfill site which, for economic reasons associated with transport costs, is located in the immediate
vicinity of the main mining centre. The quantity of mining waste that can be stored at a mining centre
varies considerably and mainly depends on the selectivity of the mining method. As a rule, opencast
pits and quarries generate much more mining waste than an underground mine. The main type of
waste rock is generated by surface (or barren rock) stripping to expose the shallow ore.
Construction
Mine
Shaft-sinking & tunnel/stope development (U/G)
Adit & tunnel/stope development (mountain-top)
Top soil removal, key-cut, haul road development (Open-Pit)
Plant
Site Preparation, Foundations, Construction of buildings
Procurement and Installation of Equipment
page-3
MINING DEPARTMENT
Waste and Tailing Disposal
Site Selection and Preparation
Construction of Initial Coffer Dam for tailing disposal
Operation
Mine
Blast, Load, Haul, Dump
Transport (hoist, convey, truck, rail), Stockpile
Safely Store Waste (on site or in-mine)
Mill
Crush, Grind (comminution)
Physical Separation (maybe chemical) (beneficiation)
Thicken and Filter (dewater)
Safely Store Tailing
Operation
Waste Disposal
Dump
Contour, Spread top soil
Hydro-seed and plan for final drainage
Tailing Disposal
Plan for Lifts as Tailing Dam builds
Control Water Levels
Recover water for recycle
Revegetate dam walls
Processing –
• Extract values, reject waste
• Conversion of mined ore into usable product
• More expensive/challenging with lower grade ores
• Numerous processing methods
page-4
MINING DEPARTMENT
Fig: component of mine
1.2 Mine plant operation guideline:
The mine design shall be based upon sound geotechnical engineering practices and shall,
describe the mining method including stope sequencing and blasting methods;
Describe measures planned and used to assess potential ground instability such as
instrumentation and computer modeling.
page-5
MINING DEPARTMENT
Self-Check -1 Written Test
Directions: Answer all the questions listed below. Use the Answer sheet provided in the next page:
1. Mention some of the Tailings dam safety.(4pts)
2. Define what pit slope mean.(3pts)
3. What is the importance of Environmental Management of sites?(3pts)
You can ask you teacher for the copy of the correct answers.
Answer Sheet
Score = ___________
Rating: ____________
page-6
MINING DEPARTMENT
Understanding mining methods
Information Sheet-2
• All successful societies have encouraged, and will continue to encourage, mining
• Metallurgical and technological advances have defined advances in civilization
• Mitigation of Society’s Impact on the Environment
• Mineral products make environmental protection technology possible
• Modern mines are designed and built for closure
• Use Recyclable mineral products
• Efficient use of resources – energy, water, land and minerals
Technological advances promote resource conservation and efficiency, and extend mine life
page-7
MINING DEPARTMENT
What determines the type of mining?
Underground vs. Surface Mining vs. Solution
Depth of below surface
Size of the ore body
Shape of the ore body
Grade
Type of Ore
A. Surface Mining
Surface mining is the predominant exploitation procedure worldwide, producing in the United States
about 85% of all minerals, excluding petroleum and natural gas. most of these are mined by open pit
or open cast methods. Two types of methods may be used in surface mining: mechanical extraction
and aqueous extraction.
Mechanical extraction method:
page-8
MINING DEPARTMENT
The mechanical extraction involves mechanical processes to obtain minerals from the earth. There are
four mechanical extraction methods
Strip ratio applies to an open pit mine,is the mass of waste to be mined to obtain one unit mass of ore.
Strip ratio =waste
Ore
3) Quarrying, The term quarrying, of course, is very loosely applied to any of the surface mining
operations but it should be confined to a surface mining method to mine out the dimensional stones
such as slate, marble, granite etc. Quarrying is a highly specialized small-scale method, slow and the
costliest of all mining methods. Only square set stopping method is as much expensive as quarrying.
(4) Auger mining. Auger mining is a surface mining technique used to recover additional coal from a
seam located behind a highwall produced either by stripping or open-pit mining.
page-10
MINING DEPARTMENT
Augering is employed to recover coal from the highwall at the pit limit. This method is also
specialized but involves low costs.
The aqueous extraction methods
Depend on water or another liquid (e.g., dilute sulfuric acid, weak cyanide solution, or ammonium carbonate)
to extract the mineral. The deposits are sometimes located near the surface datum but covered by an aqueous
body such as a lake, tank, river, or even by seawater. Mining of such deposits is also a part of surface mining
practices. These are known as aqueous extraction methods.
The aqueous extraction methods must be provided with the access to water or an aqueous mixture during
mining and processing. They recover the valuable mineral by jetting, slurrying, melting or dissolving.
Placer mining is used to exploit loosely consolidated deposits like common sand and
gravel or gravels containing gold, tin, diamonds, platinum, titanium, or coal. Placer
mining Placer mining is used to mine mineral deposits that are not consolidated
(combined/joined), such as sand, gravel or alluvium in which a valuable heavy mineral
exists freely. It is an ancient method of using water to excavate, transport, concentrate,
and recover heavy minerals from alluvial or placer deposits. Valuable heavy minerals
such as diamonds, native gold, native platinum, and titanium can be found in placer
form.
1. Hydraulicking utilizes a high-pressure stream of water that is directed against the mineral
deposit (normally but not always a placer), undercutting it, and causing its removal by the
erosive actions of the water.
2. Dredging performed from floating vessels, accomplishes the extraction of the minerals
mechanically or hydraulically.
3. Sluicing box:
A sluice box is a channel equipped with a carpet. The gold-bearing material mixed with water flows
over the surface of the sluice box and the gold stays trapped in the carpet.A sluice box allows to
process more material than a pan.A long time ago, the carpet used to be made of animal skin.There are
different designs and sizes of sluice boxes but they all follow the same principles.
It is possible to process:
Mixtures of mud and sand from secondary deposits (soil, river sediments)
Quartz ore (primary) that has been milled into a powder using a ball mill
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MINING DEPARTMENT
American design Kenyan / Tanzanian design
The angle of the sluice box is about 12 to 15 degrees (it can be adjusted to achieve the desired
water flow speed)
The height of the sieve must be comfortable for the operator to add water and material.
The sluice box must be placed near a source of water and the source of the gold-bearing
material (pit, or mill if the material comes from a mill)
The flow of water on the sluice box must be uniform (not on one side)
The sluice box can be set on wooden legs, or on bags filled with soil, or using the terrain.
page-12
MINING DEPARTMENT
page-13
MINING DEPARTMENT
Solution mining
Includes both borehole mining, such as the methods used to extract sodium chloride or sulfur, and
leaching, either through drillholes or in dumps or heaps on the surface. Placer and solution mining are
among the most economical of all mining methods but can only be applied to limited categories of
mineral deposits. Solution mining employing surface or in situ techniques is used for deposits of
minerals that can be excavated by dissolution as well as by melting, leaching, or slurring. The two
methods are similar. Surface leaching employs heap or dump leaching of mineral values; copper, gold,
and uranium are the examples. In situ mining uses water to dissolve, melt or slurry the minerals. The
Barren solution is introduced down one set of wells and the loaded solution returns to the surface
through concentric or another set of wells. This mining method is mainly used with sulphur,
evaporate, or water-soluble minerals. In situ leaching utilizes chemical or bacteriological reagents,
usually mixed with water to selectively dissolve the valuable minerals. Drill holes are used to inject
and recover the solution
page-14
MINING DEPARTMENT
Self-Check -2 Written Test
Directions: Answer all the questions listed below. Use the Answer sheet provided in the next page:
1. Mention some of the Tailings dam safety.(4pts)
2. Define what pit slope mean.(3pts)
3. What is the importance of Environmental Management of sites?(3pts)
You can ask you teacher for the copy of the correct answers.
Answer Sheet
Score = ___________
Rating: ____________
page-15
MINING DEPARTMENT
Carrying out pre-start, start-up, park-up and shutdown
Information Sheet-3 procedures
page-16
MINING DEPARTMENT
Dumpsite Reclamation or Mining is the process of excavating from operating or closed solid waste
landfills, and sorting the unearthed materials for recycling, processing, or for other dispositions
Technically, dumpsite mining employs the method of open cast mining for sorting out the mixed
material from the landfill according to their size by using a screening machine. The oversized
materials are prescreened by another sorting machine which separates the larger objects like tyres and
rocks from cardboards and other smaller unearthed materials.
Top soil Removal:
In mining, overburden refers to all unprofitable material that needs to be excavated to access an ore
deposit, including topsoil and overburden. Overburden refers to the consolidated material underlying
the topsoil and generally overlying the ore body. If overburden is encapsulated between two layers of
ore, it can be referred to as inter burden (parting).Topsoil refers to the layer of unconsolidated material
at the surface that is suitable for sustaining plant growth. Because of the unconsolidated nature of
topsoil, it often requires different excavation techniques. Depending on climate, topography, and
bedrock geology, topsoil can vary from anywhere between centimeters and tens of meters thick.
• After the initial pit outline has been staked out, vegetation should be removed and any surface
Water courses should be diverted away from the site.
As topsoil is generally free digging, scrapers, bulldozers, front-end loaders, and small
Hydraulic excavators are the most common equipment used in topsoil stripping. Bulldozers can
Be used for pushing material onto piles for further excavation by front-end loaders or hydraulic
Excavators.Alternatively, they can support scraper operation by ripping soil or by pushing scrapers
along where they do not have enough traction. Graders are mostly used for precision applications such
as haul road construction Tailings are defined here as the waste materials generated by the
grinding and processing of ores and other materials containing economically re-trievable
minerals. Many processing methods involve grinding of rock and ores, chemical and/or
physical removal of the desired commodity, and transportation of the wastes, often as
slurry, to a tailings, or retention pond. Tailings are defined here as the waste materials
generated by the grind-ing and processing ofores and other materials containing economically
re-Trievable minerals. Many processing methods involve grinding of rock andores, chemical
and/or physical removal of the desired commodity, and transportation of the wastes, often
as slurry, to a tailings
page-17
MINING DEPARTMENT
3.2.1 Objectives of Dumpsite mining
• Conservation of landfill space.
• Reduction in landfill area.
• Elimination of potential contamination source.
• Rehabilitation of dump sites.
• Energy recovery from recovered wastes.
• Reuse of recovered materials.
• Reduction in waste management costs.
• Redevelopment of landfill sites.
Consideration of economic, environmental and social impacts of tailings and TSF management
at all stages of the mine life cycle
Application of risk-management techniques on a site-specific basis to achieve sound outcomes
throughout the life of the mine
page-18
MINING DEPARTMENT
Early, ongoing and effective stakeholder engagement that results in the community and
government being satisfied with the processes for tailings and TSF management
Minimisation of the production of tailings/water content and maximisation of their safe re-use
Management of TSFs are periodically reviewed to meet the leading practice principles and
technology available at that tim
Tailings facilities are designed to meet strict Australian and International Standards, such as
guidelines published by the Australian National Committee on Large Dams Inc. (ANCOLD),
which has been developed to achieve excellence for all aspects of dam engineering,
management and associated issue
Tailings and TSF design and management is in accordance with any environment authorisation
or licence issued by the EPA, the Environment Protection (Water Quality) Policy and the
provisions of the relevant Program for Environment Protection and Rehabilitation (PEPR
All tailings structures are operationally stable, retain their long-term integrity and are able to be
rehabilitated
Rehabilitation of TSFs is achieved consistently with general standards for rehabilitation as set
out in relevant Department for Energy and Mining publications, and the specific standards for
the site as set out in the relevant PEPR
Demonstrated capacity and capability of the mine operator to implement the tailings and TSF
management plan at all stages of the mine life cycle
Effective monitoring and reporting on tailings and TSF management practices
page-19
MINING DEPARTMENT
page-20
MINING DEPARTMENT
Self-Check -3 Written Test
Directions: Answer all the questions listed below. Use the Answer sheet provided in the next page:
1. Mention some of the Tailings dam safety.(4pts)
2. Define what pit slope mean.(3pts)
3. What is the importance of Environmental Management of sites?(3pts)
You can ask you teacher for the copy of the correct answers.
Answer Sheet
Score = ___________
Rating: ____________
page-21
MINING DEPARTMENT
Loading, sampling and dispatching specified materials
Information Sheet-4
Tailing dam;
The wastes generated by beneficiation milling operations are collectively known as tailings.
unused or discarded chemicals associated with these beneficiation may remain onsite and need
to be managed during remediation.
page-22
MINING DEPARTMENT
These could include: mercury at sites that have used amalgamation and chemicals used in
flotation such as copper sulfate, various amines, and sodium cyanide.
larger proportion of ore mined in most industry sectors ultimately becomes tailings that must
be disposed.
In the gold industry, for example, only a few gram of gold may be produced for every ton of
dry tailings generated.
Thus, tailings disposal is a significant portion of the overall waste management practice at
mining and milling operations.
page-23
MINING DEPARTMENT
The problem of equipment selection in a surface mine is complex. Many features, restrictions and
criteria need to be considered (Naoum and Haidar 2000). The model must reflect the important
constraints of the mining operations to a level that is acceptable and used by mining engineers. Martin
consultants (Martin et al. 1982) list the selection considerations for a truck as follows: • Material
characteristics of the mine • Loading equipment • Haul route requirements • Maneuvering space •
Dumping conditions • Capacity • Engine power and altitude limitations • Final drive gear ratios for
mechanical drives • Two axle or three axle configuration • Mechanical or electrical drive system •
Tires size, tread and ply rating
page-24
MINING DEPARTMENT
fig : core sample
page-25
MINING DEPARTMENT
Rock Quality Designation index, or RQD, was introduced by Don Deere in 1963. It judges rock
quality based solely on measurements of recovered rock core (above left) in 10 foot increments, based
on percent recovery and percentage of the pieces longer than 4 inches.
Directions: Answer all the questions listed below. Use the Answer sheet provided in the next page:
1. Mention some of the Tailings dam safety.(4pts)
2. Define what pit slope mean.(3pts)
3. What is the importance of Environmental Management of sites?(3pts)
You can ask you teacher for the copy of the correct answers.
Answer Sheet
Score = ___________
Rating: ____________
page-26
MINING DEPARTMENT
Name: _________________________ Date: _______________
Short Answer Questions
page-27
MINING DEPARTMENT
The highly permeable rock masses can cause excessive seepage beneath a dam may
damage the foundation
Seepage rates can be lowered by using cut-off beneath the dam which can lengthens the
flow path and reducing the hydraulic gradient
young igneous rocks with highly permeability via their open joints, pipes, cavities and
contact zone
weak beds of ash and tuff may occur between the basalt flows that cause problems of
differential settlement or sliding
Fresh metamorphosed rocks such as quartzite and hornfels and gneiss are suitable dam
foundation
Joints and shear zones are responsible to permit leakage through foundations and
abutments.
Foliated regional metamorphic rocks
Sandstones frequently interbedded with shale
karstic areas
Fault zones
Design Considerations:-
For all types of embankments, the standard geotechnical and environmental concerns apply,
including seepage, failure, piping and seismic stability.
The basic design requirements, may be listed as follows:
1. The foundation soils at the embankment site must be competent to support the proposed structure
without the danger of shear failure or excessive movements.
2. The dam, its foundations and abutments, and the reservoir must be relatively impervious to
prevent excessive seepage either through the dam or into the subsoil and bedrock.
3. The structure must have stable upstream and downstream slopes.
4. The design must include adequate drainage features to control the surface within the embankment
and uplift pressures in the downstream foundation soils.
5. The structure must be designed to resist predicted earthquake forces for the region, including the
effects of the probable liquefaction of the stored tailings. Where cycloned tailings are used to a
large extent in construction, compaction efforts and/or special drainage measures must be realized to
guard against liquefaction risks.
page-28
MINING DEPARTMENT
6. In the case of dams, the structure must be designed to handle maximum possible flows, such as
flood events, or higher-than-average surface runoff from the catchment area behind the dam.
Overtopping must be avoided, as it may cause failure of the dam; therefore, the dam must be
constructed with sufficient freeboard to store these flows, or the design must include an appropriate
spillway.
7. Fill materials suitable for construction must be available in adequate quantities.
8. Sufficient instrumentation is required to determine that the structure is performing the functions
for which it was designed. In addition to monitoring water downstream of the dam to protect
against pollution, settlement, pore pressures and seepage measurements should be taken from within
the dam.
Geotechnics – the parameters requiring measurement for the deliberation of impoundment stability
is more apparent, i.e., foundation soil parameters, including strength, compressibility, and
permeability, surface water and groundwater flow patterns of the site, etc.
Flood events – the one in one hundred year flood event is no longer used as a maximum value.
Instead, the probable maximum flood is determined for each site and is applied in design.
Seismic design – studied since the early 1970's, seismicity factors are now incorporated into
design of the embankment using modern methods of analysis.
Site selection - the geology, hydrology and groundwater flow patterns, as well as the historical
stability (previous ground movement or landslides) in and around a potential impoundment site are
now investigated in greater detail.
Rehabilitation - measures must now be incorporated into the design prior to the permitting of the
disposal of mine waste. New techniques are continuously being studied and applied to ensure that there
is minimal disturbance to the environment following the closure of a mine.
Management - poor management practices of the past have been acknowledged, and better track
records, including sampling and test results, method of placement and compaction, installation records
of monitoring equipment, personnel on site, and design engineers involved in the project, are kept for
accountability issues.
All this being said, current legislation still requires a tailings dam inspection once every year by a
geotechnical engineer with expertise in this field. This is typically done by not one person, but by a
committee of specialized engineers. The inspection is carried out to ensure the quality of the dams
being constructed and to guard against unexpected failures of both abandoned and operating structures.
page-29
MINING DEPARTMENT
– Excessive erosion,
– Quarries can result in ponds, ragged topography, etc,
– Slope instability,
– Change in stream flow rate patterns,
– Increase turbidity of streams and lakes
– Stream sedimentation;
– Degradation of stream and river beds resulting from road building and drainage change;
– Obstruction of fish reproduction;
– Dust problems,
– Habitat fragmentation i.e. roads disrupt:
– Calving/rearing grounds,
– Key forage areas,
– Movement and migratory routes
– Increased wildlife mortality;
– Collision between vehicles and wildlife;
– Uncontrolled hunting, poaching;
– Pollutants in pristine areas;
– Chemicalization of soil:
– Gas, oil, drill-core slurry, ground core assay chemicals;
– Abandoned structures;
– Garbage and noise;
Impact of artisanal mining
– Digging and creating:
- Embankments,
- Trenches, Excavated pits,
- Land slides,
- Tailing pile in river beds,
- Deforestation,
- Dust production,
- Waste mineral resources,
- River siltation,
- Hazardous to death,
– Exposure to dust
– Exposure to chemicals, heat, lack of oxygen,
page-30
MINING DEPARTMENT
• Erosion damage,
• Social unrest,
• Effect on the ecosystem,
Mitigation measures of artisanal mining impact
– Establishing legal and institutional conditions,
– Provision of technical assistance,
– Introduce mining extension services,
– Establish authority structure in the mining site,
– Establishment of incentive scheme to reduce damage on environment,
– Providing picks, sluice boxes, etc.
Promotion of artisanal miners to small scale mine cooperatives.
Impact of large scale surface mining
– Impacts on physical stability
• Destruction and disruption of vegetation;
• Removal of top soils,
• Disruption of natural drainage pattern and land use;
– Impacts of chemicalization (acide mine drainage)
• Erosion of cleared areas and soil overburden dumps leading to sedimentation and pollution of
water courses .
– Imbalance of acidity and alkalinity
– Heavy metals from tailings and process chemicals
– Suspended solids (turbidity)
– inadequate setting in tailings pond
– wave action on tailings pond
– high runoff over un vegetated loose material
– Dust created during operations creating visibility problems and loss of agricultural
production;
• Water consumption effect;
• Visual impacts,
• Modification of land forms,
• Noise and vibration effect from machinery;
• Blast effects;
• Silicosis and other respiratory problems.
– high runoff over un vegetated loose material
page-31
MINING DEPARTMENT
– Dust created during operations creating visibility problems and loss of agricultural
production;
– Minimize area of stripping,
– Rehabilitate mined area as soon as possible,
– Consider using binders on haul roads
– Minimization of acid mine drainage generation;
– Diversion of leachates from waste heaps to avoid contact with and contamination of
surface water and groundwater;
– Use sedimentation ponds,
– Harvesting water,
– Minimization of fresh water intake;
– Use of ditches to divert surface runoff from tailing ponds;
– Collection and recycling of waste oils and lubricants;
– Prevention of spills of chemicals;
ENVIRONMENTAL ISSUES DURING DECOMMISSIONING
The following are important when considering decommissioning a mine.
• Public safety hazardous and risk,
• Ecological compatibility,
• Potential as on going source of pollution,
• Community expectation,
• Future land use and resource demands,
• Seepage of toxic solutions into ground and surface water contamination from
acid mine drainage,
• Wildlife and fisheries habitat loss,
• Re-vegetation failure,
• Wind borne dust,
• Slope and tailings impoundment failure,
page-33
MINING DEPARTMENT
While pollution controls can minimize exposures, these safeguards are often absent in mining and smelting operations in developing countries.
page-34
MINING DEPARTMENT
Self-Check -5
Written Test
Directions: Answer all the questions listed below. Use the Answer sheet provided in the next page:
1. Mention some of the Tailings dam safety.(4pts)
2. Define what pit slope mean.(3pts)
3. What is the importance of Environmental Management of sites?(3pts)
You can ask you teacher for the copy of the correct answers.
Answer Sheet
Score = ___________
Rating: ____________
page-35
MINING DEPARTMENT
waste dump management processes
Information Sheet-6
Geotechnical properties of dump and base ground material properties are one of the important input
for slope stability investigations. Cohesion (c), internal friction angle ( ), and unit volume weight ( )
are geotechnical parameters used in limit equilibrium analyses of slope stability. mainly two distinct
material are defined. The first one is the dump material while the other one is called as base
ground.The steeper a pit wall is, the more likely it is to collapse. This can not only hurt or kill people,
but it will also stop or delay production. Wall collapse must be avoided. This is done by choosing a pit
slope angle which will be stable (which will not collapse).
General consideration
In dump designing, costs may be governed by any or all of the following factors:
•Geometry: Usually designed to handle a total capacity throughout the life-of-mine. Over-
dimensioning can cause underutilization of valuable areas. Under dimensioning can result in the
increase of the total haulage distances.
•Operating costs: Costs resulting from fuel, energy, maintenance and labour of the haul trucks.
•Haulage distances: Minimizing the total haulage distance while meeting the required capacity
by strategic placing of the ramps, exits, entrances and dumping sequence.
•Stability control: It will define the angle of repose and the nature of the underlying material.
Maintaining the stability of the dump may require relocation of weathered rock or material
blending, especially if water is present.
•If it is a dump leach, a leaching cycle time will define the mining delivery rate and dumping
schedule. Ideally, deliveries rate from the mine should match the leaching cycle times of the
dump. Otherwise, there is a risk of short cycling and losing on mineral recoveries.
•Acquisition of the land permit for dumping purposes as specified by law.
•Environmental factors: costs of implementing and maintaining effective systems to reduce and
eliminate loses and contamination.
page-37
MINING DEPARTMENT
page-38
MINING DEPARTMENT
Abandoned mine tailings have extremely diverse physical, chemical, and
ecological conditions (Berg et aI.,
1975;
Gemmell, 1973; Hunter and
Whiteman, 1974; Ludeke, 1977; Shamshudd.in et aI., 1986). The tailings
are normally variable in physical composition with depth and low in or-
ganic matter and essential plant nutrients, particularly nitrogen (N), phos-
phorus (P), and potassium (K). Acid drainage due to sulfide oxidation may
be a consideration. Some tailings may have elevated levels of heavy metals
or other toxic materials (Whitby and Hutchinson, 1974; Hutchinson and
Whitby, 1974). Plant uptake of potentially toxic chemicals or heavy metals
and their incorporation into the food chain are real concerns. Some tailings
contain radioactive nuclides which can pose long-term health considera-
tions. Erosion by wind and water with the associated environmental de-
gradation
is
a universal concern associated with tailing materials (Johnson
and Eaton, 1980; Sheppard et at., 1984).
Fig 1: mine’s waste rock and tailings management plans.
Directions: Answer all the questions listed below. Use the Answer sheet provided in the next page:
1. Mention some of the Tailings dam safety.(4pts)
2. Define what pit slope mean.(3pts)
3. What is the importance of Environmental Management of sites?(3pts)
You can ask you teacher for the copy of the correct answers.
Answer Sheet
Score = ___________
Rating: ____________
page-39
MINING DEPARTMENT
Name: _________________________ Date: _______________
Short Answer Questions
page-40
MINING DEPARTMENT
environmental requirements and constraints related to
Information Sheet-7 reclaim operations
Mine waste can affect the environment through one or more of the following criteria:
its chemical and mineralogical composition,
its physical properties,
its volume and the surface occupied,
the waste disposal method.
climatic conditions liable to modify the disposal conditions,
geographic and geological location,
Existing targets liable to be affected (man and his environment).
page-41
MINING DEPARTMENT
Fig1: Gold ore processing within the river using sluice box
In assessing the potential for loss-of-lives and serious danger to human health, the following factors
should be considered:
page-42
MINING DEPARTMENT
Mine tailings dam:
They often consist of fine particles suspended in water, which have the potential to damage the
environment by releasing toxic metals, causing erosion and sinkholes, and contaminating soil and
water supplies. Mine tailings are frequently stored in tailings dams, also known as tailings storage
facilities. Mine tailings' size and composition depends on the mining method. For hard rock
metal mines, tailings are usually a very fine mud or powder, which is left over after ore is crushed and
valuable minerals are extracted from it. Tailings may also contain chemicals used for mineral
extraction.
Impacts on Water
One impact of mining is to bring to the surface large quantities of minerals that are
unstable in the weathering environment.
page-43
MINING DEPARTMENT
In particular, sulphide minerals in waste rock and tailings react to form sulphuric acid
(H2SO4).
The resulting acidic runoff can be devastating to the surrounding ecosystem.
Runoff from mines may also have enhanced levels of metals such as arsenic, copper,
lead, iron, cadmium and nickel.
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MINING DEPARTMENT
Neutralization of Acid Mine Drainage
Carbonate dissolution:
CaCO3 + H+ → Ca2+ + HCO3- pH 7-8
Or exclude either oxygen or water with either a dry or a wet cover over waste rock pile
or tailings
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MINING DEPARTMENT
Impacts on Land
Since mining moves large quantities of rock, land impacts are very large.
Trenches that scar the landscape are problems in some places where artisanal mining
takes place
Erosion
Subsidence
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MINING DEPARTMENT
Land Subsidence
Land subsidence may occur as a result of underground or solution mining activities.
Land subsidence may leave land prone to flooding
To minimize and / or control changes in terrain due to land subsidence,
Developing the mine with consideration of the location / size of the ore body,
overlying strata, and required well depths for extraction (e.g. there is generally
less potential for subsidence associated with increased extraction depth s);
Monitoring the size and shape of mined caverns using well logging devices and
operating techniques
Filling shafts, raises, stope openings, audits, and drifts opening to the surface
with reinforced concrete or with other material to prevent or reduce subsidence
Subsidence areas should be managed to ensure adequate drainage and re-
established to previous land use or other use acceptable to the community.
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MINING DEPARTMENT
Habitat Modification
The large disturbances caused by mining can disrupt environments, adversely affecting aquatic
habitats (i.e. lakes, ponds, streams, rivers), terrestrial habitats (i.e. deserts, grasslands, forests),
and wetlands that many organisms rely on for survival.
The disruption of site hydrology by large consumption or release of water, manipulation of
topography, and the release of particulates and chemicals can all have indirect impacts on
various habitats.
Impacts on the biological environment
Directly and indirectly effect of mining
Direct impact includes deaths of plants or animals caused by mining activity or contact with
toxic soil or water from mines.
Indirect impacts include change in nutrient cycle, total biomass, species diversity, and
ecosystem stability.
Social Impacts
The social impacts of large-scale mining results from a rapid influx of workers into areas
unprepared for growth
Stressed placed on the local services, including water supplies, sewage and solid waste
disposal systems, schools, and rental housing.
Land use shifts from open range, forest, and agriculture to urban patterns
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MINING DEPARTMENT
Cyanide and other toxic chemicals such as oil, petroleum products, solvents, acids, and
reagants used for processing can be released into the environment and can subsequently affect
water, soil, aquatic organisms, wildlife, waterfowl, and humans.
The cyanide-contaminated solution left after valuable minerals have been removed is placed in
a tailings pond or solution retention basin.
These ponds and basins have proven to attract unsuspecting waterfowl and wildlife that suffer
both acute and chronic poisoning.
Leakage from the piles of waste that are leached with cyanide can allow release cyanide and
other toxic constituents directly into the environment via surface water and groundwater flow.
Sulfuric acid
Sulfuric acid is a toxic chemical used in copper mining.
it is also a byproduct of many kinds of mining, mixing with water and heavy metals to
form acid mine drainage.
Sulfuric acid smells like rotten eggs.
Contact with sulfuric acid can cause burns, blindness, and death.
Prevention
The best way to prevent harm from toxic chemicals.
Use protective equipment whenever possible.
Wash your hands many times a day. Do not touch your face, other people while working
and Never eat where chemicals are being used or stored.
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MINING DEPARTMENT
Demand that mine operators reduce dust and water pollution.
Store chemicals safely.
Mercury poisoning
When artisinal miners process silver or gold ore, they often mix the ore with mercury to
make a soft substance called amalgam.
When burned off to collect the gold, the mercury turns to a gas that can be breathed in by
anyone nearby.
Mercury can also become a gas if it is spilled or left in an open container.
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MINING DEPARTMENT
Fig:1 mine storage facility failure
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MINING DEPARTMENT
Tailings dam failures:
It is widely accepted in the technical and scientific community that good management, with an
integrated approach that extends from facility design to closure, plays a significant role in mitigating
and reducing the risk of tailings storage-facility failures. However, some external factors may
increase the risk of failure.
Causes of failure:
The majority of the tailings storage-facility failures– in particular, the lack of management
continuity and inadequate resourcing (especially financial) for the facility. In cases of failure
triggered by mechanisms such as overtopping or piping, inadequate management has occurred over
a period of time. The failure may ultimately have been triggered by a particular mechanism, but the
tailings storage facility should never have been permitted to reach a point where it was susceptible
to such a triggering mechanism in the first place. In the case of failures due to earthquakes, where
the loading is rapid and unexpected, the initial design of the tailings storage facility is the most
important management consideration. The design needs to be fit for purpose – for example, tailings
storage-facility studies indicate that the upstream method of dam construction is more susceptible to
instability from seismic loading compared to the downstream method.
Directions: Answer all the questions listed below. Use the Answer sheet provided in the next page:
1. Mention some of the Tailings dam safety.(4pts)
2. Define what pit slope mean.(3pts)
3. What is the importance of Environmental Management of sites?(3pts)
Rating: ____________
8.1 Reclamation
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MINING DEPARTMENT
The final stage in the operation of most mines is reclamation, the process of closing a mine and
recontouring, revegetating, and restoring the water and land values. The best time to begin the
reclamation process of a mine is before the first excavations are initiated. In other words, mine
planning engineers should plan the mine so that the reclamation process is considered and the overall
cost of mining plus reclamation is minimized, not just the cost of mining itself.. In planning for the
reclamation of any given mine, there are many concerns that must be addressed. The first of these is
the safety of the mine site, particularly if the area is open to the general public. The removal of office
buildings, processing facilities, transportation equipment, utilities, and other surface structures must
generally be accomplished.
Directions: Answer all the questions listed below. Use the Answer sheet provided in the next page:
1. Mention some of the Tailings dam safety.(4pts)
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MINING DEPARTMENT
2. Define what pit slope mean.(3pts)
3. What is the importance of Environmental Management of sites?(3pts)
You can ask you teacher for the copy of the correct answers.
Answer Sheet
Score = ___________
Rating: ____________
9.1 Introduction:
Employees and employers should work together to establish safe working procedures. If a hazardous
situation is encountered, it should be brought immediately to the attention of the proper individual for
hazard abatement. They also identify ways to prevent worker injury through proper use of the tools
and through the use of appropriate personal protective equipment.
What should you do when working with powered hand drills?
What should you avoid when working with powered hand drills?
Employees who use hand and power tools and are exposed to the hazards of falling, flying, abrasive,
and splashing objects, or to harmful dusts, fumes, mists, vapors, or gases must be provided with the
appropriate personal protective equipment. All electrical connections for these tools must be suitable
for the type of tool and the working conditions (wet, dusty, flammable vapors). When a temporary
power source is used for construction a ground-fault circuit interrupter should be used.
Employees should be trained in the proper use of all tools. Workers should be able to recognize the
hazards associated with the different types of tools and the safety precautions necessary.
Five basic safety rules can help prevent hazards associated with the use of hand and power tools:
Hand tools are tools that are powered manually. Hand tools include anything from axes to
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MINING DEPARTMENT
wrenches. The greatest hazards posed by hand tools result from misuse and improper maintenance.
If a chisel is used as a screwdriver, the tip of the chisel may break and fly off, hitting the user
or other employees.
If a wooden handle on a tool, such as a hammer or an axe, is loose, splintered, or cracked, the
head of the tool may fly off and strike the user or other employees.
If the jaws of a wrench are sprung, the wrench might slip.
If impact tools such as chisels, wedges, or drift pins have mushroomed heads, the heads might
shatter on impact, sending sharp fragments flying toward the user or other employees.
Appropriate personal protective equipment such as safety goggles and gloves must be worn to protect
againsthazards that may be encountered while using hand tools.
Workplace floors shall be kept as clean and dry as possible to prevent accidental slips with or around
dangeroushandtools.
Power tools must be fitted with guards and safety switches; they are extremely hazardous when used
improperly. The types of power tools are determined by their power source: electric, pneumatic, liquid
fuel, hydraulic, and powder-actuated.
To prevent hazards associated with the use of power tools, workers should observe the following
general precautions:
Never carry a tool by the cord or hose.
Never yank the cord or the hose to disconnect it from the receptacle.
Keep cords and hoses away from heat, oil, and sharp edges.
Disconnect tools when not using them, before servicing and cleaning them, and when changing
accessories such as blades, bits, and cutters.
Keep all people not involved with the work at a safe distance from the work area.
Secure work with clamps or a vise, freeing both hands to operate the tool.
Avoid accidental starting. Do not hold fingers on the switch button while carrying a plugged-in
tool.
Maintain tools with care; keep them sharp and clean for best performance.
Follow instructions in the user's manual for lubricating and changing accessories.
Be sure to keep good footing and maintain good balance when operating power tools.
Wear proper apparel for the task. Loose clothing, ties, or jewelry can become caught in moving
parts.
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MINING DEPARTMENT
Remove all damaged portable electric tools from use and tag them: "Do Not Use."
How do you select the proper bit or attachment?
Follow manufacturers' instructions when selecting and using a bit or attachment,
especially with unfamiliar drills or work.
Select the bit or attachment suitable for the size of the drill and the work being done.
Ensure that the bit or attachments are properly seated and tightened in the chuck.
Use only bits and attachments that turn true.
Use the auxiliary (second) handle for larger work or continuous operation.
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MINING DEPARTMENT
Self-Check -2 Written Test
Directions: Answer all the questions listed below. Use the Answer sheet provided in the next page:
1. Mention some of the Tailings dam safety.(4pts)
2. Define what pit slope mean.(3pts)
3. What is the importance of Environmental Management of sites?(3pts)
You can ask you teacher for the copy of the correct answers.
Answer Sheet
Score = ___________
Rating: ____________
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MINING DEPARTMENT
Reference
• www.quarrymanagement.com
• Alan Matchett, business manager – Rammer, Metso Minerals (UK)
• University of rizona Mining and Geological Engineering Rock Excavation MnE 415 – 515:
Course Notes – Spring 2006 Compiled by: Dr. Sean Dessureault
• http://www.indiaenvironmentportal.org.in/files/file/RRA_MineTailings_hires.pdf
• European Commission, Reference Document on Best Available Techniques for Management of
Tailings and Waste-Rock in Mining Activities, Seville, Spain, 2009
• IAEA Safety Standards Series No. NF-T-1.2, Best Practice in Environmental Management of
Uranium Mining, Vienna, Austria, 2010
• Mine Environment Neutral Drainage (MEND) Program, Prediction Manual for Drainage
Chemistry from Sulphidic Geologic Materials, MEND Report 1.20.1, Natural Resources
Canada, CANMET Mining and Mineral Sciences Laboratories, editor:William A. Price,
Smithers, British Columbia, Canada, 2009
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