TOTALINE BRASS FITTINGS


TOTALINE BRASS FITTINGS

P376-4 P376-5
P376-1 P376-2 P376-31 P376-3
LONG NUT SHORT NUT & TUBE TO TUBE CAP NUT MALE CONNECTOR
SHORTER NUT

TUBE WT. PER BULK BOX TUBE PIPE WT. PER BULK BOX
x
SIZE (in.) 100 (lbs) QTY QTY P/N SIZE (in.) SIZE 100 (lbs) QTY QTY P/N
LONG NUT REDUCING NUTS
1/8 1.20 4000 25 P806-N2-2 3/8 x 1/4 6.82 750 25 P806-NRS4-64
3/16 1.70 2500 25 P806-N2-3 1/2 x 3/8 8.84 500 25 P806-NRS4-86
1/4 3.44 1400 50 P806-N2-4 5/8 x 1/2 13.16 300 10 P806-NRS4-108
5/16 4.60 900 25 P806-N2-5 UNION REDUCERS
3/8 7.90 550 50 P806-N2-6 3/8 x 1/4 6.66 850 50 P806-UR2-64
1/2 11.00 300 25 P806-N2-8 3/8 x 5/16 7.29 750 25 P806-UR2-65
5/8 21.00 180 10 P806-N2-10 1/2 x 1/4 9.67 500 10 P806-UR2-84
3/4 33.60 100 10 P806-N2-12 1/2 x 3/8 11.78 450 25 P806-UR2-86
SHORT NUT & SHORTER NUT 5/8 x 3/8 4.70 300 10 P806-UR2-106
1/8 1.10 6500 25 P806-N1-2 5/8 x 1/2 18.10 250 10 P806-UR2-108
3/16 1.30 3500 50 P806-N1-3 MALE CONNECTOR - Tube to Male Connector
1/4 2.70 1800 100 P806-N1-4 3/16 x 1/8 2.04 2400 25 P806-U1-3A
5/16 4.00 1200 50 P806-N1-5 1/4 x 1/8 2.74 1900 50 P806-U1-4A
3/8 5.90 700 50 P806-N1-6 1/4 x 1/4 4.32 1100 50 P806-U1-4B
7/16 7.50 550 10 P806-N1-7 1/4 x 3/8 6.91 750 25 P806-U1-4C
1/2 8.60 450 50 P806-N1-8 1/4 x 1/2 10.59 350 10 P806-U1-4D
5/8 15.80 250 25 P806-N1-10 5/16 x 1/8 3.85 1400 25 P806-U1-5A
3/4 22.10 150 10 P806-N1-12 5/16 x 1/4 5.01 1000 25 P806-U1-5B
7/8 44.54 100 10 P806-N1-14 5/16 x 3/8 7.18 700 10 P806-U1-5C
TUBE TO TUBE 3/8 x 1/8 6.22 900 25 P806-U1-6A
1/8 1.80 5000 25 P806-U2-2 3/8 x 1/4 7.20 650 50 P806-U1-6B
3/16 2.40 2800 25 P806-U2-3 3/8 x 3/8 8.57 550 50 P806-U1-6C
1/4 3.40 1700 25 P806-U2-4 3/8 x 1/2 13.07 330 25 P806-U1-6D
5/16 5.00 1200 25 P806-U2-5 3/8 x 3/4 18.98 200 25 P806-U1-6E
3/8 8.40 650 50 P806-U2-6 112 x 1/4 10.16 450 25 P806-U1-8B
1/2 13.00 350 25 P806-U2-8 1/2 x 3/8 11.08 400 50 P806-U1-8C
5/8 19.10 220 25 P806-U2-10 1/2 x 1/2 14.09 300 25 P806-U1-8D
3/4 36.51 100 10 P806-U2-12 1/2 x 3/4 20.47 180 10 P806-U1-8E
7/8 52.47 70 5 P806-U2-14 5/8 x 1/4 14.64 300 10 P806-U1-10B
CAP NUT 5/8 x 3/8 15.61 280 25 P806-U1-10C
3/16 1.60 3500 25 P806-N5-3 5/8 x 1/2 17.46 240 25 P806-U1-10D
1/4 2.37 2200 50 P806-N5-4 5/8 x 3/4 22.49 160 10 P806-U1-10E
5/16 3.41 1600 25 P806-N5-5 3/4 x 1/2 27.39 130 10 P806-U1-12D
3/8 3.79 1200 25 P806-N5-6 3/4 x 3/4 28.62 100 10 P806-U1-12E
1/2 6.33 600 25 P806-N5-8 7/8 x 3/4 40.05 80 5 P806-U1-14E
5/8 11.05 350 10 P806-N5-10 COMBINATION SIZES
3/8 x 1/4 11.96 400 25 P806-TR2-64
1/2 x 3/8 19.58 200 25 P806-TR2-86

1064
 TOTALINE BRASS FITTINGS

TOTALINE BRASS FITTINGS

P377-1 P377-2 P377-3 P377-4 P377-5

FEMALE CONNECTOR MALE ELBOW FEMALE ELBOW UNION ELBOW CROSS

TUBE PIPE WT. PER BULK BOX TUBE PIPE WT. PER BULK BOX
x X
SIZE (in.) SIZE 100 (lbs) QTY QTY P/N SIZE (in.) SIZE 100 (lbs) QTY QTY P/N
FEMALE CONNECTOR - Tube to Female Pipe FEMALE ELBOW - Tube to Female Pipe
1/8 x 1/8 4.30 1500 10 P806-U3-2A 1/4 x 1/8 4.63 1100 50 P806-E3-4A
3/16 x 1/8 3.50 1500 10 P806-U3-3A 1/4 x 1/4 8.00 600 25 P806-E3-4B
1/4 x 1/8 3.86 1400 25 P806-U3-4A 5/8 x 1/4 8.64 600 10 P806-E3-5B
1/4 x 1/4 6.42 750 25 P806-U3-4B 3/8 x 1/8 10.49 500 10 P806-E3-6A
1/4 x 3/8 7.67 550 10 P806-U3-4C 3/8 x 1/4 7.55 500 25 P806-E3-6B
5/16 x 1/8 4.27 1300 25 P806-U3-5A 3/8 x 3/8 9.88 400 50 P806-E3-6C
5/16 x 1/4 12.64 750 25 P806-U3-5B 3/8 x 1/2 16.58 250 25 P806-E3-6D
3/8 x 1/8 6.46 900 25 P806-U3-5A 1/2 x 3/8 12.34 320 10 P806-E3-8C
3/8 x 1/4 7.97 650 25 P806-U3-6A 1/2 x 1/2 19.04 200 25 P806-E3-8D
3/8 x 3/8 19.52 450 50 P806-U3-6C 1/2 x 3/4 23.65 160 10 P806-E3-8E
3/8 x 1/2 16.23 250 25 P806-U3-6D 5/8 x 1/2 22.16 180 10 P806-E3-10D
1/2 x 1/4 10.51 400 25 P806-U3-8B 5/8 x 3/4 27.44 130 10 P806-E3-10E
1/2 x 3/8 10.96 400 25 P806-U3-8C
1/2 x 1/2 17.08 220 25 P806-U3-8D
112 x 3/4 16.36 220 25 P806-U3-8E
TUBE WT. PER BULK BOX
5/8 x 3/8 14.00 300 25 P806-U3-10C SIZE (in.) 100 (lbs) QTY QTY P/N
5/8 x 1/2 18.82 200 25 P806-U3-10D
UNION ELBOW - Tube to Tube
5/8 x 3/4 18.86 200 10 P806-U3-10E
1/8 2.96 2000 25 P806-E2-2
MALE ELBOW - Pipe 3/16 3.67 1900 25 P806-E2-3
1/8 x 1/8 3.10 1700 25 P806-E1-2A 1/4 5.42 1000 10 P806-E2-4
3/16 x 1/8 3.17 1500 25 P806-E1-3A 5/16 6.00 900 10 P806-E2-5
1/4 x 1/8 3.88 1300 50 P806-E1-4A 3/8 10.08 500 25 P806-E2-6
1/4 x 1/4 5.74 800 50 P806-E1-4B 1/2 14.66 300 25 P806-E2-8
1/4 x 3/8 9.23 500 25 P806-E1-4C 5/8 22.97 180 10 P806-E2-10
5/16 x 1/8 5.08 1000 50 P806-E1-5A 3/4 40.25 70 5 P806-E2-12
5/16 x 1/4 6.44 750 25 P806-E1-5B
CROSS - Tube (All)
5/16 x 3/8 9.32 500 10 P806-E1-5B
3/8 17.70 250 10 P806-C1-6
3/8 x 1/8 8.14 650 25 P806-E1-6A
3/8 x 1/4 8.96 550 50 P806-E1-6B
3/8 x 3/8 10.90 400 50 P806-E1-6C
3/8 x 1/2 15.22 270 25 P806-E1-6D
3/8 x 3/4 20.36 200 25 P806-E1-6E
1/2 x 1/4 14.52 300 25 P806-E1-8B
1/2 x 3/8 13.12 300 25 P806-E1-8C
1/2 x 1/2 17.11 210 25 P806-E1-8D
1/2 x 3/4 20.38 170 10 P806-E1-8E
5/8 x 3/8 19.81 200 10 P806-E1-10C
5/8 x 1/2 21.66 170 10 P806-E1-10D
5/8 x 3/4 23.71 100 10 P806-E1-10E
3/4 x 1/2 29.80 100 10 P806-E1-12D
3/4 x 3/4 37.05 80 5 P806-E1-12E

1065
 TOTALINE BRASS FITTINGS

TOTALINE BRASS FITTINGS

P378-1 P378-2 P378-3 P378-4 P378-5 P378-6

MALE BRANCH REDUCER FLARED VALVE
MALE RUN TEE UNION TEE
TEE SEAL PLUG CONNECTOR

TUBE PIPE WT. PER BULK BOX TUBE PIPE WT. PER BULK BOX
x X P/N
SIZE (in.) SIZE 100 (lbs) QTY QTY P/N SIZE (in.) SIZE 100 (lbs) QTY QTY
MALE BRANCH TEE - Tube to Tube to Male Pipe REDUCER - Male Flare to Female Flare
1/8 x 1/8 4.00 1300 10 P806-T1-2A 1/4 x 3/8 9.00 450 25 P806-UR3-64
1/4 x 1/8 5.11 850 25 P806-T1-4A 1/4 x 1/2 13.40 300 10 P806-UR3-84
1/4 x 1/4 7.27 600 25 P806-T1-4B 3/8 x 1/4 6.66 500 25 P806-UR3-46
5/16 x 1/4 10.09 400 10 P806-T1-5B 3/8 x 1/2 13.66 250 25 P806-UR3-86
3/8 x 1/4 6.56 350 25 P806-T1-6B 1/2 x 3/8 12.09 330 10 P806-UR3-68
3/8 x 3/8 13.29 300 25 P806-T1-6C 1/8 x 5/8 19.00 180 10 P806-UR3-108
3/8 x 1/2 38.64 170 10 P806-T1-5D 5/8 x 1/2 16.29 200 10 P806-UR3-810
1/2 x 3/8 18.97 200 10 P806-T1-5C
1/2 x 1/2 32.04 140 10 P806-T1-6D
5/8 x 1/2 32.20 110 10 P806-T1-10D
TUBE WT. PER BULK BOX
MALE RUN TEE - Tube to Tube to Male Pipe P/N
SIZE (in.) 100 (lbs) QTY QTY
1/4 x 1/8 5.06 900 25 P806-T3-4A FLARED SEAL PLUG
1/4 x 1/4 21.72 600 25 P806-T3-4B 1/4 2.16 3000 25 P806-P2-4
5/16 x 1/4 9.82 500 5 P806-T3-5B 5/16 3.27 2000 25 P806-P2-5
3/8 x 1/4 12.43 350 10 P806-T3-6B 3/8 5.73 1100 25 P806-P2-6
3/8 x 3/8 13.34 300 10 P806-T3-6C 1/2 8.95 600 25 P806-P2-8
3/8 x 1/2 24.69 170 10 P806-T3-6D 5/8 12.90 400 10 P806-P2-10
1/2 x 3/8 18.99 200 10 P806-T3-8C
VALVE CONNECTOR - Female Flare to Female Flare
1/2 x 1/2 26.09 140 10 P806-T3-8D
1/4 2.64 800 10 P806-U4-4
5/8 x 1/2 32.27 100 10 P806-T3-10D
3/8 12.37 400 10 P806-U4-6
1/2 21.50 240 10 P806-U4-8

TUBE WT. PER BULK BOX

P/N
SIZE (in.) 100 (lbs) QTY QTY
UNION TEE - Tube to Tube To Tube
3/16 4.88 100 10 P806-T2-3
1/4 5.52 800 25 P806-T2-4
5/16 9.65 500 10 P806-T2-5
3/8 13.76 300 25 P806-T2-6
1/2 20.88 180 10 P806-T2-8
5/8 33.18 110 10 P806-T2-10

1066
 TOTALINE COPPER FITTINGS
TOTALINE COPPER FITTINGS
100 SERIES 100RS SERIES 101 SERIES 101R SERIES
COUPLING COUPLING COUPLING REDUCING COUPLING

P756 P756A P758 P759

Staked Stop, Rolled Stop, No Stop, Copper to Copper

Copper to Copper Copper to Copper Copper to Copper

O.D. SIZE BOX MASTER APPROX. O.D. SIZE BOX MASTE APPROX.
P/N P/N
(in.) QTY PACK NET WT. (in.) QTY RPACK NET WT.
100 SERIES - COUPLING, Staked Stop 101 SERIES - COUPLING, No Stop
5/16 50 1000 .0059 P805-W10142 3/8 50 1000 .0080 P805-W1901
3/8 50 1000 .008 P805-W10143 1/2 50 1000 .0140 P805-W1902
1/2 50 1000 .014 P805-W10144 5/8 100 1000 .0280 P805-W1903
5/8 100 1000 .026 P805-W10145 3/4 25 500 .0400 P805-W1904
3/4 25 500 .040 P805-W10157 7/8 50 500 .0600 P805-W1905
7/8 50 500 .061 P805-W10146 1-1/8 25 250 .104 P805-W1906
1-1/8 25 250 .104 P805-W10147 1-3/8 20 200 .150 P805-W1907
1-3/8 20 200 .150 P805-W10148 1-5/8 10 100 .217 P805-W1908
1-5/8 10 100 .217 P805-W10149 2-1/8 5 50 .401 P805-W1909
2-1/8 5 50 .401 P805-W10150 2-5/8 5 50 .624 P805-W1910
2-5/8 5 50 .642 P805-W10151 3-1/8 5 40 .970 P805-W1911
3-1/8 5 40 .970 P805-W10152 3-5/8 1 16 1.390 P805-W101 3 5/8
3-5/8 1 16 1.390 P805-W10153 4-1/8 2 16 1.990 P805-W1913
4-1/8 2 16 2.040 P805-W10154 101R SERIES - REDUCING COUPLING
100RS SERIES - COUPLING, Rolled Stop 1/4 x 3/16 50 1000 .005 P805-W1004
3/16 50 1000 .0025 P805-W1001 3/8 x 5/16 50 1000 .008 P805-W1010
1/4 50 1000 .0041 P805-W1003 3/8 x 1/4 50 1000 .008 P805-W1011
5/16 50 1000 .0059 P805-W100RS 5/16 1/2 x 3/8 50 1000 .017 P805-W1019
3/8 50 1000 .008 P805-W1009 1/2 x 1/4 50 1000 .017 P805-W1021
1/2 50 1000 .014 P805-W1017 5/8 x 1/2 50 1000 .028 P805-W1023
5/8 100 1000 .026 P805-W1022 5/8 x 3/8 50 1000 .020 P805-W1025
3/4 25 500 .040 P805-W1028 5/8 x 1/4 50 1000 .026 P805-W1027
7/8 50 500 .061 P805-W1034 3/4 x 5/8 25 500 .035 P805-W1029
1 10 200 .085 P805-W1040 3/4 x 1/2 25 500 .037 P805-W1030
1-1/8 25 250 .104 P805-W1047 3/4 x 3/8 25 500 .033 P805-W1031
1-3/8 20 200 .150 P805-W1055 7/8 x 3/4 50 500 .064 P805-W1035
1-5/8 10 100 .217 P805-W1063 7/8 x 5/8 50 500 .059 P805-W1036
2-1/8 5 50 .401 P805-W1072 7/8 x 1/2 50 500 .050 P805-W1037
2-5/8 5 50 .642 P805-W1082 101R SERIES COUPLINGS CONTINUED
3-1/8 5 40 .970 P805-W1092
3-5/8 1 16 1.390 P805-W10100
4-1/8 2 16 2.040 P805-W10107

NOTE: Order Totaline Copper Fittings by Part Number and

Model Series Number.

1067
 TOTALINE COPPER FITTINGS
TOTALINE COPPER COUPLINGS
101 SERIES 102 SERIES 102F SERIES 102M SERIES
ECCENTRIC COUPLING UNION UNION UNION

P760 P762
P761 P763
Copper to Copper Copper to Copper Copper to Female N.P.T. Copper to Male N.P.T.
(picture is illustrated
with fitting attached)

O.D. SIZE BOX MASTER APPROX. O.D. SIZE BOX MASTER APPROX.
P/N P/N
(in.) QTY PACK NET WT. (in.) QTY PACK NET WT.
101R SERIES (continued) 110 SERIES - ECCENTRIC COUPLING
7/8 x 3/8 50 500 .053 P805-W1038 1-1/8 x 7/8 10 100 .110 P805-W1849
1-1/8 x 7/8 25 250 .103 P805-W1049 1-3/8 x 1-1/8 10 100 .160 P805-W1856
1-1/8 x 3/4 25 250 .100 P805-W1050 1-3/8 x 7/8 10 100 .200 P805-W1857
1-1/8 x 5/8 25 250 .105 P805-W1051 102 SERIES - UNION
1-1/8 x 1/2 25 250 .094 P805-W1052 3/8 25 500 .120 P805-W8001
1-3/8 x 1-1/8 10 100 .144 P805-W1056 1/2 25 250 .170 P805-W8002
1-3/8 x 7/8 10 100 .130 P805-W1058 5/8 25 250 .120 P805-W8003
1-3/8 x 5/8 10 100 .177 P805-W1060 7/8 20 200 .310 P805-W8004
1-5/8 x 1-3/8 10 100 .210 P805-W1064 1-1/8 10 100 .380 P805-W8005
1-5/8 x 1-1/8 10 100 .220 P805-W1065 1-3/8 5 50 .76 P805-A11205
1-5/8 x 7/8 10 100 .218 P805-W1067 1-5/8 5 50 1.07 P805-A11206
1-5/8 x 5/8 10 100 .209 P805-W1069 2-1/8 1 25 1.77 P805-A11207
2-1/8 x 1-5/8 10 100 .386 P805-W1073 102F SERIES - UNION
2-1/8 x 1-3/8 10 100 .369 P805-W1074
1/2 x 3/8 10 200 .210 P805-W102F 1/2x3/8
2-1/8 x 1-1/8 10 100 .382 P805-W1075
102M SERIES - UNION
2-1/8 x 7/8 10 100 .397 P805-W1077
3/8 x 1/4 10 200 .180 P805-W102M 3/8x1/4
2-1/8 x 5/8 10 100 .402 P805-W1079
2-5/8 x 2-1/8 5 50 .612 P805-W1083
2-5/8 x 1-5/8 5 50 .660 P805-W1084
2-5/8 x 1-3/8 5 50 .648 P805-W1085
2-5/8 x 1-1/8 5 50 .640 P805-W1086
3-1/8 x 2-5/8 2 20 .902 P805-W1093
3-1/8 x 2-1/8 2 20 .950 P805-W1094
3-1/8 x 1-5/8 2 20 1.040 P805-W1095
3-5/8 x 3-1/8 1 16 1.360 P805-W10101
4-1/8 x 3-5/8 2 32 1.960 P805-W10108
4-1/8 x 3-1/8 2 32 1.950 P805-W10109
4-1/8 x 2-5/8 2 32 2.020 P805-W10110
6-1/8 x 4-1/8 1 6 3.000 P805-615415

NOTE: Order Totaline Copper Fittings by Part Number and

Model Series Number.

1068
 TOTALINE COPPER FITTINGS
TOTALINE COPPER COUPLINGS & UNIONS
103 SERIES WROT 1032 SERIES 103R SERIES 1032R SERIES 104 SERIES
FEMALE FEMALE STREET REDUCING FEMALE REDUCING FEMALE MALE
ADAPTER ADAPTER ADAPTER STREET ADAPTER ADAPTER

P765 P765
P764 P766 P768

Copper to Female N.P.T. Fitting to Female N.P.T. Copper to Female N.P.T. Fitting to Female N.P.T. Copper to Male N.P.T.

O.D. SIZE BOX MASTER APPROX.

P/N
1032R SERIES -
(in.) QTY PACK NET WT. REDUCING FEMALE STREET ADAPTER
103 SERIES - FEMALE ADAPTER 5/8 x 3/8 50 500 .070 P805-W1532
1/4 x 1/8 50 1000 .024 P805-W1207 104 SERIES - MALE ADAPTER
3/8 x 1/4 50 1000 .030 P805-W1215 3/8 x 1/4 50 1000 .027 P805-W1115
1/2 x 3/8 50 500 .060 P805-W1225 1/2 x 3/8 50 500 .049 P805-W1125
5/8 x 1/2 50 500 .090 P805-W1231 5/8 x 1/2 50 500 .066 P805-W1131
7/8 x 3/4 25 250 .140 P805-W1246 7/8 x 3/4 25 250 .116 P805-W1146
1-1/8 x 1 25 250 .220 P805-W1263 1-1/8 x 1 20 200 .192 P805-W1163
1-3/8 x 1-1/4 10 100 .290 P805-W1271 1-3/8 x 1-1/4 10 100 .372 P805-W1171
1-5/8 x 1-1/2 10 100 .420 P805-W1279 1-5/8 x 1-1/2 10 100 .429 P805-W1179
2-1/8 x 2 5 50 .650 P805-W1287 2-1/8 x 2 5 50 .794 P805-W1187
2-5/8 x 2-1/2 2 20 1.200 P805-W1296 2-5/8 x 2-1/2 4 40 1.270 P805-W1196
1032 SERIES - FEMALE STREET ADAPTER 3-1/8 x 3 2 20 2.270 P805-W1199
5/8 x 1/2 50 500 .096 P805-W1531 4-1/8 x 4 1 16 3.34 P805-W1150
7/8 x 3/4 25 250 .138 P805-W1546 ADAPTERS CONTINUED
1-1/8 x 1 25 250 .199 P805-W1563
1-1/8 x 3/4 — — — P805-W1564
1-3/8 x 1-1/4 10 100 .322 P805-W1571
1-5/8 x 1-1/2 10 100 .500 P805-W1579
2-1/8 x 2 5 50 .658 P805-W1587
103R SERIES - REDUCING FEMALE ADAPTER
1/4 x 3/8 50 1000 .050 P805-W1205
1/4 x 1/4 50 1000 .030 P805-W1206
3/8 x 3/8 50 1000 .050 P805-W1214
3/8 x 1/8 50 1000 .020 P805-W1216
1/2 x 1/2 50 500 .080 P805-W1224
5/8 x 3/4 25 250 .120 P805-W1230
5/8 x 3/8 50 500 .050 P805-W1232
5/8 x 1/4 50 500 .060 P805-W1233
3/4 x 3/4 25 250 .13 P805-W1238
3/4 x 1/2 25 250 .090 P805-W1239
7/8 x 1 25 250 .231 P805-W1245
7/8 x 1/2 50 500 .111 P805-W1247
1-1/8 x 3/4 25 250 .171 P805-W1264
1-1/8 x 1/2 25 250 .230 P805-W1265
1-3/8 x 1-1/2 10 100 .414 P805-W1270
1-3/8 x 1 10 100 .241 P805-W1272
1-5/8 x 2 5 50 .658 P805-W1278
1-5/8 x 1-1/4 10 100 .336 P805-W1280
NOTE: Order Totaline Copper Fittings by Part Number and
Model Series Number.

1069
 TOTALINE COPPER FITTINGS
TOTALINE COPPER ADAPTERS & ELBOWS
1042 SERIES 104R SERIES 1042R SERIES 106 SERIES SHORT RADIUS
MALE STREET REDUCING MALE REDUCING MALE 45° ELBOW 90° ELBOW
ADAPTER ADAPTER STREET ADAPTER 107C SERIES

P770
P769 P769
P772
P773

Fitting to Copper to Fitting to Copper to Copper to

Male N.P.T. Male N.P.T. Male N.P.T. Copper Copper

O.D. SIZE BOX MASTER APPROX. O.D. SIZE BOX MASTER APPROX.
P/N P/N
(in.) QTY PACK NET WT. (in.) QTY PACK NET WT.
1042 SERIES - MALE STREET ADAPTER 1042R SERIES -
1/2 x 3/8 50 1000 .049 P805-W1425 REDUCING MALE STREET ADAPTER
5/8 x 1/2 50 500 .074 P805-W1431 7/8 x 1/2 25 250 .100 P805-W1447
7/8 x 3/4 25 250 .130 P805-W1446 106 SERIES - 45° ELBOW
1-1/8 x 1 20 200 .230 P805-W1463 3/16 50 1000 .005 P805-W106 3/16
1-3/8 x 1-1/4 10 100 .410 P805-W1471 1/4 50 1000 .005 P805-W3005
1-5/8 x 1-1/2 10 100 .500 P805-W1479 3/8 50 1000 .011 P805-W3012
2-1/8 x 2 5 50 .740 P805-W1487 1/2 50 1000 .020 P805-W3021
104R SERIES - REDUCING MALE ADAPTER 5/8 100 1000 .030 P805-W3026
1/4 x 1/4 50 1000 .033 P805-W1106 3/4 25 250 .060 P805-W3030
3/8 x 1/2 50 500 .075 P805-W1113 7/8 50 500 .080 P805-W3034
3/8 x 3/8 50 1000 .049 P805-W1114 1-1/8 25 250 .150 P805-W3044
3/8 x 1/8 50 1000 .014 P805-W1116 1-3/8 25 200 .230 P805-W3050
1/2 x 3/4 25 250 .140 P805-W1123 1-5/8 20 160 .340 P805-W3055
1/2 x 1/2 50 500 .070 P805-W1124 2-1/8 10 80 .620 P805-W3059
1/2 x 1/4 50 1000 .040 P805-W1126 2-5/8 5 40 .970 P805-W3063
5/8 x 1 20 200 .240 P805-W1129 3-1/8 3 24 1.440 P805-W3067
5/8 x 3/4 25 250 .140 P805-W1130 3-5/8 1 16 2.140 P805-W3070
5/8 x 3/8 50 500 .060 P805-W1132 4-1/8 1 8 3.100 P805-W3073
5/8 x 1/4 50 500 .070 P805-W1133 107C SERIES - 90° ELBOW SHORT RADIUS
3/4 x 3/4 25 250 .130 P805-W1138 1/4 50 1000 .006 P805-W2003
3/4 x 1/2 25 500 .080 P805-W1139 3/8 50 1000 .012 P805-W2009
7/8 x 1 20 200 .250 P805-W1145 1/2 50 1000 .024 P805-W2017
7/8 x 1/2 25 250 .110 P805-W1147 5/8 100 1000 .040 P805-W2022
1-1/8 x 1-1/2 10 100 .540 P805-W1161 3/4 25 250 .060 P805-W2028
1-1/8 x 1-1/4 10 100 .390 P805-W1162 7/8 50 500 .100 P805-W2034
1-1/8 x 3/4 25 250 .200 P805-W1164 1-1/8 20 200 .180 P805-W2047
1-1/8 x 1/2 25 250 .180 P805-W1165 1-3/8 25 200 .280 P805-W2084
1-3/8 x 1-1/2 10 100 .520 P805-W1170 1-5/8 20 120 .400 P805-W2085
1-3/8 x 1 10 100 .300 P805-W1172 2-1/8 10 80 .750 P805-W2086
1-5/8 x 2 5 50 .780 P805-W1178 2-5/8 5 40 1.180 P805-W2087
1-5/8 x 1-1/4 10 100 .430 P805-W1180 3-1/8 3 24 1.880 P805-W2088
1-5/8 x 1 10 100 .560 P805-W1181 4-1/8 1 8 4.220 P805-W2090
2-1/8 x 1-1/2 5 50 .740 P805-W1188
ELBOWS CONTINUED
2-1/8 x 1-1/4 5 50 .670 P805-W1189
2-5/8 x 2 5 50 .890 P805-W1197

NOTE: Order Totaline Copper Fittings by Part Number and

Model Series Number.

1070
 TOTALINE COPPER ELBOWS
‚
TOTALINE COPPER ELBOWS
105 series 107 series 107L2 series 107l series
long radius long radius long radius long radius
45° street elbow 90° reducing elbow 90° street elbow 90° elbow

Copper
to Copper

Fitting to Copper
Fitting
Fitting to Copper
to Copper

P774 P775
P776 P777

O.D. SIZE BOX MASTER APPROX. O.D. SIZE BOX MASTER APPROX.
P/N P/N
(in.) QTY. PACK NET WT. (in.) QTY. PACK NET WT.
105 SERIES — 107L2 SERIES —
45° STREET ELBOW, Long Radius 90° STREET ELBOW, Long Radius
2-1/8 5 40 1.010 P805-W2659 3/8 50 1000 .016 P805-W2809
107R SERIES — 1/2 50 500 .030 P805-W2817
90° REDUCING ELBOW, Long Radius 5/8 100 1000 .050 P805-W2822
1/2 x 3/8 50 1000 .026 P805-W2719 3/4 25 250 .080 P805-W2828
5/8 x 1/2 50 500 .040 P805-W2723 7/8 25 250 .120 P805-W2834
7/8 x 3/4 25 250 .120 P805-W2735 1-1/8 10 100 .210 P805-W2847
7/8 x 5/8 50 500 .090 P805-W2736 1-3/8 10 80 .390 P805-W2350
7/8 x 1/2 50 500 .070 P805-W2737 1-5/8 10 80 .580 P805-W2355
1-1/8 x 7/8 25 250 .170 P805-W2749 2-1/8 5 40 1.010 P805-W2359
1-3/8 x 1-1/8 10 100 .310 P805-W2756 2-5/8 1 10 1.670 P805-W2363
1-5/8 x 1-3/8 5 50 .470 P805-W2064 3-1/8 1 8 2.510 P805-W2368
1-5/8 x 1-1/8 5 50 .350 P805-W2065 3-5/8 1 8 3.700 P805-W2393
2-1/8 x 1-5/8 5 40 .770 P805-W2073 4-1/8 1 1 5.760 P805-W2395
2-5/8 x 2-1/8 5 50 .350 P805-W2083 107L SERIES — 90° ELBOW, Long Radius
1/4 50 1000 .008 P805-W2715
5/16 50 1000 .013 P805-W2710
3/8 50 1000 .016 P805-W2716
1/2 50 500 .030 P805-W2717
5/8 100 1000 .060 P805-W2722
3/4 25 250 .080 P805-W2728
7/8 25 250 .120 P805-W2734
1-1/8 10 100 .210 P805-W2747
1-3/8 10 80 .390 P805-W2055
1-5/8 10 80 .580 P805-W2063
2-1/8 5 40 1.020 P805-W2072
2-5/8 1 10 1.660 P805-W2082
3-1/8 1 8 2.520 P805-W2092
3-5/8 1 8 3.700 P805-W2093
4-1/8 1 1 5.700 P805-W2095
ELBOWS CONTINUED

NOTE: Order Totaline Copper Fittings by RCD Part Number and Model Series Number.

1071
 TOTALINE COPPER ELBOWS
TOTALINE COPPER ELBOWS
105c series 107cr series 107c2 series
short radius short radius 90° short radius 90°
90° elbow reducing elbow reducing elbow

Copper
to Copper

Fitting
Fitting
to Fitting
to Copper
P781
P780
P782

O.D. SIZE BOX MASTER APPROX. O.D. SIZE BOX MASTER APPROX.
P/N P/N
(in.) QTY. PACK NET WT. (in.) QTY. PACK NET WT.
1062WROT SERIES — 107CR SERIES —
45° STREET ELBOW, Long Radius 90° REDUCING ELBOW, Short Radius
3/8 50 1000 .011 P805-W3312 1/2 x 3/8 50 1000 .026 P805-W2019
1/2 50 1000 .020 P805-W3321 5/8 x 1/2 50 500 .040 P805-W2023
5/8 100 1000 .030 P805-W3326 5/8 x 3/8 50 500 .030 P805-W2025
3/4 25 250 .060 P805-W3330 3/4 x 5/8 25 250 .080 P805-W2029
7/8 50 500 .080 P805-W3334 7/8 x 3/4 25 500 .026 P805-W2035
1-1/8 25 250 .150 P805-W3344 7/8 x 5/8 50 500 .080 P805-W2036
1-3/8 25 200 .240 P805-W3350 1-1/8 x 5/8 25 250 .120 P805-W2051
1-5/8 20 160 .340 P805-W3355 1-1/8 x 7/8 25 250 .150 P805-W2049
2-1/8 10 80 .630 P805-W3359 1-3/8 x 1-1/8 10 100 .230 P805-W2056
2-5/8 5 40 .980 P805-W3363 1-5/8 x 1-3/8 10 100 .340 P805-W2077
4-1/8 1 8 3.200 P805-W3373 2-1/8 x 1-5/8 5 40 .600 P805-W2078
105C SERIES — 2-5/8 x 2-1/8 5 40 1.060 P805-25S21S
90° STREET ELBOW, Short Radius 107C2 SERIES —
3/8 25 500 .012 P805-W2612 90° STREET ELBOW, Short Radius
5/8 25 500 .050 P805-W2626 1/4 50 1000 .006 P805-W2305
3/4 10 200 .070 P805-W105C 3/4 3/8 50 1000 .012 P805-W2312
7/8 25 250 .100 P805-W2634 1/2 50 1000 .024 P805-W2321
1-1/8 10 100 .180 P805-W2644 5/8 100 1000 .050 P805-W2326
1-3/8 5 50 .280 P805-W2684 3/4 25 250 .060 P805-W2330
7/8 50 500 .100 P805-W2334
1-1/8 25 250 .180 P805-W2344
1-3/8 25 200 .280 P805-W2384
1-5/8 20 120 .390 P805-W2385
2-1/8 10 80 .760 P805-W2386
2-5/8 5 40 1.180 P805-W2387
3-1/8 3 25 1.860 P805-W2388
3-5/8 1 8 2.620 P805-W2389
4-1/8 1 8 4.200 P805-W2390
ELBOWS CONTINUED

NOTE: Order Totaline Copper Fittings by Part Number and Model Series Number.

1072
 TOTALINE COPPER ELBOWS & REDUCING TEES
TOTALINE COPPER ELBOWS & REDUCING TEES
1112 SERIES 111 SERIES 111R, RR or BH SERIES
STREET TE TEE REDUCING TEE

P785 P786
P784

Copper to Fitting to Copper Copper to Copper to Copper Copper to Copper to Copper

*
O.D. SIZE BOX MASTER APPROX. O.D. SIZE BOX MASTER APPROX.
P/N P/N
(in.) QTY. PACK NET WT. (in.) QTY. PACK NET WT.
1112 SERIES — STREET TEE 111 R, RR or BH SERIES* — REDUCING TEE
5/2 50 500 .068 P805-W1112 5/8 1/4 x 1/4 x 3/16 50 1000 .015 P805-W40308
7/8 25 250 .174 P805-W1112 7/8 1/4 x 1/4 x 3/8 50 1000 .028 P805-W40368
111 SERIES — TEE 3/8 x 1/4 x 1/4 50 1000 .028 P805-W40332
3/16 50 1000 .009 P805-W40302 3/8 x 1/4 x 3/8 50 1000 .028 P805-W40330
1/4 50 1000 .015 P805-W40306 3/8 x 3/8 x 1/2 50 500 .047 P805-W4005
5/16 50 1000 .020 P805-W40313 3/8 x 3/8 x 1/4 50 1000 .028 P805-W40324
3/8 50 1000 .028 P805-W4000 3/8 x 3/8 x 5/8 50 500 .063 P805-W4016
1/2 50 500 .047 P805-W4001 3/8 x 5/16 x 1/4 P805-6S5S4S
5/8 50 500 .050 P805-W4006 3/16 x 3/16 x 1/4 P805-3S3S4S
3/4 25 250 .100 P805-W4017 5/16 x 1/4 x 1/4 50 1000 .020 P805-5S4S4S
7/8 25 250 .160 P805-W4031 5/16 x 5/16 x 1/4 50 1000 .020 P805-5S5S4S
1-1/8 10 100 .330 P805-W4048
1-3/8 5 50 .460 P805-W4068
1-5/8 5 50 .710 P805-W4084 O.D. SIZE BOX MASTER APPROX.
P/N
2-1/8 5 40 1.290 P805-W40102 (in.) QTY. PACK NET WT.
2-5/8 1 10 1.900 P805-W40123 1/2 x 1/2 x 1/4 50 500 .047 P805-40350
3-1/8 1 10 2.750 P805-W40152 1/2 x 1/2 x 3/8 50 500 .047 P805-4002
3-5/8 1 8 4.170 P805-W40190 1/2 x 1/2 x 5/8 50 500 .063 P805-W4015
4-1/8 1 8 6.620 P805-W40200 1/2 x 1/4 x 1/2 50 500 .047 P805-W40363
1/2 x 3/8 x 1/2 50 500 .047 P805-W4003
1/2 x 3/8 x 1/4 50 500 .047 P805-W40358
1/2 x 3/8 x 3/8 50 500 .047 P805-W4004
1/2 x 3/8 x 5/8 50 500 .063 P805-40355
ELBOWS CONTINUED

*111R — Reducing on Outlet.

111RR — Reducing on Run.
111BH — Large Diameter Outlet.

NOTE: Order Totaline Copper Fittings by Part Number and Model Series Number.

1073
 TOTALINE COPPER ELBOWS & REDUCING TEES
TOTALINE COPPER ELBOWS & REDUCING TEES

O.D. SIZE BOX MASTER APPROX. O.D. SIZE BOX MASTER APPROX.
P/N P/N
(in.) QTY. PACK NET WT. (in.) QTY. PACK NET WT.
111R, RR or BH SERIES (continued) 1-1/8 x 1-1/8 x 1-3/8 5 50 .460 P805-W4082
5/8 x 5/8 x 1-1/8 10 100 .320 P805-W4067 1-1/8 x 1-1/8 x 1-5/8 5 50 .660 P805-W40101
5/8 x 5/8 x 7/8 25 250 .110 P805-W4047 1-1/8 x 1-1/8 x 1/2 10 100 .270 P805-W4052
5/8 x 5/8 x 3/4 50 500 .100 P805-W4029 1-1/8 x 1-1/8 x 5/8 10 100 .270 P805-W4051
5/8 x 5/8 x 1/2 50 500 .060 P805-W4007 1-1/8 x 1-1/8 x 7/8 10 100 .310 P805-W4049
5/8 x 5/8 x 3/8 50 500 .060 P805-W4008 1-1/8 x 5/8 x 1-1/8 10 100 .330 P805-W4061
5/8 x 5/8 x 1/4 50 500 .060 P805-W4014 1-1/8 x 5/8 x 5/8 10 100 .270 P805-W4063
5/8 x 1/2 x 5/8 50 500 .060 P805-W4009 1-1/8 x 5/8 x 7/8 10 100 .310 P805-W4062
5/8 x 1/2 x 1/2 50 500 .060 P805-W4010 1-1/8 x 7/8 x 1-1/8 10 100 .330 P805-W4055
5/8 x 1/2 x 13/8 50 500 .060 P805-W4011 1-1/8 x 7/8 x 3/4 10 100 .310 P805-W4057
5/8 x 3/8 x 5/8 50 500 .060 P805-W4012 1-1/8 x 7/8 x 5/8 10 100 .270 P805-W4058
5/8 x 3/8 x 3/8 50 500 .060 P805-W4013 1-1/8 x 7/8 x 7/8 10 100 .310 P805-W4056

O.D. SIZE BOX MASTER APPROX. O.D. SIZE BOX MASTER APPROX.
P/N P/N
(in.) QTY. PACK NET WT. (in.) QTY. PACK NET WT.
3/4 x 1/2 x 1/2 25 250 .100 P805-W4027 1-3/8 x 1-3/8 x 1-5/8 5 50 .690 P805-W40100
3/4 x 1/2 x 3/4 25 250 .100 P805-W4025 1-3/8 x 1-3/8 x 2-1/8 5 40 1.290 P805-W40122
3/4 x 1/2 x 3/8 P805-W4028 1-3/8 x 1-3/8 x 1-1/8 5 50 .450 P805-W4069
3/4 x 1/2 x 5/8 25 250 .100 P805-W4026 1-3/8 x 1-3/8 x 7/8 5 50 .370 P805-W4070
3/4 x 3/4 x 3/8 25 250 .100 P805-W4020 1-3/8 x 1-3/8 x 5/8 5 50 .320 P805-W4071
3/4 x 3/4 x 5/8 25 250 .100 P805-W4018 1-3/8 x 1-3/8 x 1/2 5 50 .320 P805-W4072
3/4 x 3/4 x 7/8 50 500 .150 P805-W4046 1-3/8 x 1-1/8 x 1-3/8 5 50 .460 P805-W4073
3/4 x 5/8 x 1/2 25 250 .100 P805-W4023 1-3/8 x 1-1/8 x 1-1/8 5 50 .450 P805-W4074
1-3/8 x 1-1/8 x 7/8 5 50 .370 P805-W4075
1-3/8 x 1-1/8 x 5/8 5 50 .330 P805-W4076
1-3/8 x 7/8 x 1-3/8 5 50 .470 P805-W4078
O.D. SIZE BOX MASTER APPROX.
P/N 1-3/8 x 7/8 x 1-1/8 5 50 .470 P805-W4079
(in.) QTY. PACK NET WT.
1-3/8 x 7/8 x 7/8 5 50 .370 P805-W4080
7/8 x 7/8 x 1-1/8 10 100 .330 P805-W4065
1-3/8 x 7/8 x 5/8 5 50 .320 P805-W4081
7/8 x 7/8 x 3/4 25 250 .150 P805-W4032
1-3/8 x 5/8 x 1-3/8 5 50 .450 P805-W4083
7/8 x 7/8 x 5/8 25 250 .140 P805-W4033
ELBOWS CONTINUED
7/8 x 7/8 x 1/2 25 250 .140 P805-W4034
7/8 x 7/8 x 3/8 25 250 .100 P805-W4035 *111R — Reducing on Outlet.
7/8 x 5/8 x 7/8 25 250 .150 P805-W4041 111RR — Reducing on Run.
7/8 x 5/8 x 5/8 25 250 .130 P805-W4043 111BH — Large Diameter Outlet
7/8 x 5/8 x 3/8 25 250 .140 P805-W4045
7/8 x 1/2 x 5/8 25 250 .140 P805-W40231
7/8 x 5/8 x 3/4 P805-W4042

NOTE: Order Totaline Fittings by Part Number and Model Series Number.

1074
 TOTALINE COPPER REDUCING TEES
TOTALINE COPPER REDUCING TEES

O.D. SIZE BOX MASTER APPROX. O.D. SIZE BOX MASTER APPROX.
P/N P/N
(in.) QTY. PACK NET WT. (in.) QTY. PACK NET WT.
111R, RR or BH SERIES (continued) 2-1/8 x 1-1/8 x 1-1/8 5 40 .900 P805-W40247
1-5/8 x 1-1/8 x 1-1/8 5 50 .610 P805-W4097 2-1/8 x 1-1/8 x 2-1/8 5 40 1.290 P805-W40245
1-5/8 x 1-1/8 x 1-3/8 5 50 .640 P805-W4096 2-1/8 x 1-3/8 x 1-1/8 5 40 1.000 P805-W40118
1-5/8 x 1-1/8 x 1-5/8 5 50 .690 P805-W4095 2-1/8 x 1-3/8 x 1-3/8 5 40 1.030 P805-W40117
1-5/8 x 1-1/8 x 5/8 5 50 .470 P805-W40237 2-1/8 x 1-3/8 x 1-5/8 5 40 1.090 P805-W40116
1-5/8 x 1-1/8 x 7/8 5 50 .560 P805-W4098 2-1/8 x 1-3/8 x 2-1/8 5 40 1.300 P805-W40115
1-5/8 x 1-3/8 x 1-1/8 5 50 .600 P805-W4092 2-1/8 x 1-3/8 x 7/8 5 40 .900 P805-W40119
1-5/8 x 1-3/8 x 1-3/8 5 50 .640 P805-W4091 2-1/8 x 1-5/8 x 1-1/8 5 40 .950 P805-W40112
1-5/8 x 1-3/8 x 1-5/8 5 50 .690 P805-W4090 2-1/8 x 1-5/8 x 1-3/8 5 40 1.030 P805-W40111
1-5/8 x 1-3/8 x 5/8 5 50 .470 P805-W4094 2-1/8 x 1-5/8 x 1-5/8 5 40 1.080 P805-W40110
1-5/8 x 1-3/8 x 7/8 5 50 .560 P805-W4093 2-1/8 x 1-5/8 x 2-1/8 5 40 1.300 P805-W40109
1-5/8 x 1-5/8 x 1-1/8 5 50 .610 P805-W4086 2-1/8 x 1-5/8 x 7/8 5 40 .900 P805-W40113
1-5/8 x 1-5/8 x 1-3/8 5 50 .640 P805-W4085 2-1/8 x 2-1/8 x 1-1/8 5 40 .990 P805-W40105
1-5/8 x 1-5/8 x 26.898 5 40 1.290 P805-W40121 2-1/8 x 2-1/8 x 1-3/8 5 40 1.030 P805-W40104
1-5/8 x 1-5/8 x 5/8 5 50 .470 P805-W4088 2-1/8 x 2-1/8 x 1-5/8 5 40 1.080 P805-W40103
1-5/8 x 1-5/8 x 7/8 5 50 .570 P805-W4087 2-1/8 x 2-1/8 x 2-5/8 1 10 1.900 P805-W40144
1-5/8 x 5/8 x 1-5/8 5 50 .670 P805-W40244 2-1/8 x 2-1/8 x 5/8 5 40 .860 P805-W40107
1-5/8 x 7/8 x 1-1/8 5 50 .600 P805-W40240 2-1/8 x 2-1/8 x 7/8 5 40 .920 P805-W40106
1-5/8 x 7/8 x 1-3/8 5 50 .640 P805-W40239 2-5/8 x 2-5/8 x 2-1/8 1 10 1.660 P805-W40124
1-5/8 x 7/8 x 1-5/8 5 50 .680 P805-W4099 2-5/8 x 2-5/8 x 1-5/8 1 10 1.410 P805-W40125
1-5/8 x 7/8 x 5/8 5 50 .470 P805-W40243 2-5/8 x 2-5/8 x 1-3/8 1 10 1.320 P805-W40126
1-5/8 x 7/8 x 7/8 5 50 .550 P805-W40238 2-5/8 x 2-5/8 x 1-1/8 1 10 1.340 P805-W40127
2-5/8 x 2-5/8 x 7/8 1 10 1.250 P805-W40128
2-5/8 x 2-5/8 x 5/8 1 10 1.060 P805-W40129
2-5/8 x 2-1/8 x 1-5/8 1 10 1.890 P805-W40130
*111R — Reducing on Outlet.
111RR — Reducing on Run.
111BH — Large Diameter Outlet.

NOTE: Order Totaline Fittings by Part Number and Model Series Number.

1075
 TOTALINE COPPER REDUCING TEES
TOTALINE COPPER REDUCING TEES

P786

Fitting to Fitting

O.D. SIZE BOX MASTER APPROX. O.D. SIZE BOX MASTER APPROX.
P/N P/N
(in.) QTY. PACK NET WT. (1N.) QTY. PACK NET WT.
2-5/8 x 2-1/8 x 2-1/8 1 10 1.630 P805-W40131 4-1/8 x 2-5/8 x 2-5/8 1 8 5.100 41S25S25S
2-5/8 x 2-1/8 x 1-5/8 1 10 1.410 P805-W40132 4-1/8 x 4-1/8 x 7/8 1 16 4.150 P805-W40192
2-5/8 x 1-5/8 x 2-1/8 1 10 1.630 P805-W40138 4-1/8 x 4-1/8 x 2-1/8 1 8 4.910 P805-W40196
2-5/8 x 1-5/8 x 1-5/8 1 10 1.400 P805-W40139 4-1/8 x 4-1/8 x 2-5/8 1 8 5.260 P805-W40197
2-5/8 x 1-3/8 x 2-5/8 1 10 1.890 P805-W40220 4-1/8 x 4-1/8 x 3-1/8 1 8 5.660 P805-W40198
2-5/8 x 1-1/8 x 2-5/8 1 10 1.860 P805-W40221 4-1/8 x 3-1/8 x 2-1/8 1 8 4.710 P805-W40204
2-5/8 x 7/8 x 2-5/8 1 10 1.870 P805-W40222 4-1/8 x 3-1/8 x 2-5/8 1 8 5.080 P805-W40205

O.D. SIZE BOX MASTER APPROX.

P/N
(in.) QTY. PACK NET WT.
3-1/8 x 2-5/8 x 7/8 1 10 2.370 31S25S14S
3-1/8 x 1-5/8 x 1-5/8 1 10 1.960 P31S15S15S
3-1/8 x 3-1/8 x 7/8 1 10 1.690 P805-W40146
3-1/8 x 3-1/8 x 1-1/8 1 10 1.900 P805-W40147
3-1/8 x 3-1/8 x 1-3/8 1 10 1.920 P805-W40148
3-1/8 x 3-1/8 x 1-5/8 1 10 2.050 P805-W40149
3-1/8 x 3-1/8 x 2-1/8 1 10 2.270 P805-W40150
3-1/8 x 3-1/8 x 2-5/8 1 10 2.420 P805-W40151
3-1/8 x 2-5/8 x 1-5/8 1 10 2.000 P805-W40156
3-1/8 x 2-5/8 x 2-5/8 1 10 2.400 P805-W40158
3-1/8 x 2-1/8 x 2-1/8 1 10 2.270 P805-W40164
3-1/8 x 2-1/8 x 2-5/8 1 10 2.220 P805-W40165

NOTE: Order Totaline Copper Fittings by Part Number and Model Series Number.

1076
 TOTALINE COPPER PLUGS, TUBE CAPS & FITTINGS
TOTALINE COPPER PLUGS, TUBE CAPS & FITTING REDUCERS
116 SERIES 117 SERIES 118 SERIES
END PLUG TUBE CAP FITTING REDUCER

P788
P789 P789
For Fitting For Tube End Fitting to Copper

O.D. SIZE BOX MASTER APPROX. O.D. SIZE BOX MASTER APPROX.
P/N P/N
(in.) QTY. PACK NET WT. (in.) QTY. PACK NET WT.
116 SERIES — END PLUG 2-1/8 x 1-3/8 10 100 .340 P805-W1359
2-1/8 x 1-1/8 10 100 .360 P805-W1360
2-1/8 x 7/8 10 100 .380 P805-W1362
2-1/8 x 5/8 10 100 .390 P805-W1364
O.D. SIZE BOX MASTER APPROX.
P/N 2-5/8 x 2-1/8 5 50 .620 P805-W1367
(in.) QTY. PACK NET WT.
2-5/8 x 1-5/8 5 50 .640 P805-W1368
117 SERIES — TUBE CAP 2-5/8 x 1-3/8 5 50 .610 P805-W1369
1/4 50 1000 .003 P805-W7002 2-5/8 x 1-1/8 5 50 .600 P805-W1370
3/8 50 1000 .005 P805-W7004 3-1/8 x 2-5/8 2 20 .870 P805-W1376
1/2 50 1000 .009 P805-W7006 3-1/8 x 2-1/8 2 20 .950 P805-W1377
5/8 100 1000 .016 P805-W7007 3-1/8 x 1-5/8 2 20 .960 P805-W1378
3/4 25 500 .030 P805-W7008 3-1/8 x 1-3/8 2 20 1.020 P805-W1379
7/8 50 500 .040 P805-W7009 3-5/8 x 2-1/8 1 10 1.380 P805-W1383
1-1/8 50 500 .060 P805-W7011 4-1/8 x 3-5/8 2 32 1.850 P805-W1386
1-3/8 25 250 .100 P805-W7012 4-1/8 x 3-1/8 2 32 1.870 P805-W1387
1-5/8 20 200 .150 P805-W7013 4-1/8 x 2-5/8 2 32 1.970 P805-W1388
2-1/8 10 100 .260 P805-W7014 4-1/8 x 2-1/8 2 32 2.060 P805-W1389
2-5/8 5 50 .450 P805-W7015 5-1/8 x 4-1/8 1 6 4.070 P805-A2008
3-1/8 5 50 .690 P805-W7016
3-5/8 1 10 .970 P805-W7017
4-1/8 1 10 1.340 P805-W7018
118 SERIES — FITTING REDUCER
1/4 x 1/8 50 1000 .004 P805-W1302
3/8 x 1/4 50 1000 .007 P805-W1306
1/2 x 3/8 50 1000 .014 P805-W1312
1/2 x 1/4 50 1000 .016 P805-W1314
5/8 x 1/2 50 1000 .027 P805-W1315
5/8 x 3/8 50 1000 .023 P805-W1317
3/4 x 5/8 25 500 .033 P805-W1320
3/4 x 1/2 25 500 .035 P805-W1321
3/4 x 3/8 25 500 .034 P805-W1322
7/8 x 3/4 50 500 .060 P805-W1325
7/8 x 5/8 50 500 .060 P805-W1326
7/8 x 1/2 50 500 .040 P805-W1327
7/8 x 3/8 50 500 .050 P805-W1328
1-1/8 x 7/8 25 250 .100 P805-W1337
1-1/8 x 3/4 25 250 .090 P805-W1338
1-1/8 x 5/8 25 250 .100 P805-W1339
1-1/8 x 1/2 25 250 .090 P805-W1340
1-3/8 x 1-1/8 10 100 .150 P805-W1343
1-3/8 x 7/8 10 100 .120 P805-W1345
1-3/8 x 5/8 10 100 .150 P805-W1347
1-5/8 x 1-3/8 10 100 .210 P805-W1350
1-5/8 x 1-1/8 10 100 .200 P805-W1351
1-5/8 x 7/8 10 100 .200 P805-W1353
1-5/8 x 5/8 10 100 .190 P805-W1355
2-1/8 x 1-5/8 10 100 .380 P805-W1358

NOTE: Order Totaline Copper Fittings by Part Number and Model Series Number.

1077
 TOTALINE COPPER FITTINGS
TOTALINE COPPER BUSHINGS, FITTING REDUCERS P-TRAPS & BENDS
1193 SERIES 119 SERIES 123 SERIES 138 SERIES
FLUSH TYPE FLUSH TYPE SUCTION LINE RETURN
BUSHING FITTING REDUCER P-TRAP BEND

P790 P794
P791 Copper to
Copper Copper to
Fitting to Fitting to
Copper
Female N.P.T. Copper P792

O.D. SIZE BOX MASTER APPROX. O.D. SIZE BOX MASTER APPROX.
P/N P/N
(in.) QTY. PACK NET WT. (in.) QTY. PACK NET WT.
1193 SERIES — FLUSH TYPE BUSHING 138 SERIES — RETURN BEND
5/8 x 1/8 50 1000 .036 P805-A7812 3/8 x 1-/2c 50 500 .029 P805-W6020
119 SERIES — FLUSH TYPE FITTING REDUCER 1/2 x 3c 25 250 .085 P805-W6041
3/8 x 1/4 50 1000 .008 P805-W1706 1/2 x 2c 25 250 .066 P805-W6036
1/2 x 3/8 50 1000 .012 P805-W1712 1/2 x 1-1/2c 25 250 .053 P805-W6032
1/2 x 1/4 50 1000 .021 P805-W1714 5/8 x 3c 25 250 .130 P805-W6060
5/8 x 1/2 50 1000 .022 P805-W1715 5/8 x 2-1/2c 25 250 .110 P805-W6058
5/8 x 3/8 50 1000 .037 P805-W1717 5/8 x 1-1/2c 25 250 .070 P805-W138 5/8X1 1/2C
3/4 x 5/8 25 500 .030 P805-W1720 3/4 x 2-1/4c 10 100 .140 P805-W138 3/4X2 1/4C
3/4 x 3/8 25 500 .077 P805-W1722 7/8 x 2-1/2c 10 100 .190 P805-W6092
7/8 x 3/4 50 500 .040 P805-W1725 1-1/8 x 3-1/4c 5 50 .350 P805-W60111
7/8 x 5/8 50 500 .080 P805-W1726 1-1/8 x 3c 5 50 .330 P805-W60110
1-1/8 x 7/8 25 250 .120 P805-W1737 1-3/8 x 4c 5 40 .560 P805-W13SX4C
1-1/8 x 3/4 25 250 .180 P805-W1738 1-5/8 x 4-3/8c 5 40 .800 P805-W15SX4-3/8C
1-1/8 x 5/8 25 250 .220 P805-W1739 2-1/8 x 5-1/2c 4 32 1.750 P805-W60140
1-3/8 x 1-1/8 25 250 .160 P805-W1743 3-1/8 x 3-3/4 – – – P805-W60121
1-5/8x1-3/8 20 200 .210 P805-W1750 1-5/8 x4-1/2 – – – P805-W60131
2-1/8x1-5/8 5 50 .660 P805-W1758 5/8 x1-7/8 – – – P805-W6053
123 SERIES — SUCTION LINE P-TRAP 5/8 x1-3/8C – – – P805-W5/8X1-3/8C
5/8 5 50 .200 P805-W60999
3/4 10 60 .480 P805-W61008
7/8 10 60 .590 P805-W61000
1-1/8 10 10 1.090 P805-W61001
1-3/8 5 5 1.890 P805-W61002
1-5/8 5 5 3.710 P805-W61003
2-1/8 3 3 3.710 P805-W61009

NOTE: Totaline Copper Fittings by Part Number and Model Series Number.

1078
 TOTALINE COPPER FITTINGS & DATA
TOTALINE COPPER TUBE STRAPS, EAR HANGERS & PERFORATED STRAPS
120 SERIES 120S SERIES 125 SERIES
TUBE STRAP TUBE STRAP PERFORATED STRAP

3/4”
Wide
P796

P795
Single Hole
Double Hole Heavy Weight P798

O.D. SIZE BOX MASTER APPROX. BOX MASTER APPROX.

P/N SIZE P/N
(in.) QTY. PACK NET WT. QTY. PACK NET WT.
120 SERIES - STRAP 125 SERIES - PERFORATED STRAP
1/4 100 2000 .005 P805-A1203 25 Ft. Roll 6 72 1.8 P805-A1211
3/8 100 2000 .007 P805-A1278
1/2 100 2000 .008 P805-A1366
5/8 100 1000 .009 P805-A2529
3/4 100 1000 .011 P805-A1467
7/8 100 1000 .012 P805-A2574
1-1/8 100 1000 .014 P805-A2614
1-3/8 50 500 .041 P805-A2650
1-5/8 50 500 .048 P805-A2675
2-1/8 100 800 .063 P805-A2708
120S SERIES - TUBE STRAP
1/4 100 2000 .007 P805-W120S 1/4
3/8 100 2000 .009 P805-W120S 3/8 NOTE: Order Totaline Copper Fittings by RCD Part Number and
1/2 100 2000 .012 P805-W120S 1/2 Model Series Number.
5/8 100 2000 .014 P805-W120S 5/8

COPPER AND BRONZE / SOLDER-JOINT PRESSURE FITTINGS

DIMENSIONS OF SOLDERED JOINT ENDS (Dimensions in Inches)

STAND- MALE END FEMALE END METAL INSIDE

ARD THICK- DIA. OF
OUTSIDE DIA. LENGTH INSIDE DIA. DEPTH
WATER NESS FITTING
TUBE
A K F G T O
SIZE MIN. MAX. MIN. MIN. MAX. MIN. MIN. MIN.
1/8 0.248 0.251 0.38 0.252 0.256 0.31 0.022 0.18
1/4 0.373 0.376 0.38 0.377 0.381 0.31 0.026 0.30
3/8 0.497 0.501 0.44 0.502 0.506 0.38 0.031 0.39
1/2 0.622 0.626 0.56 0.627 0.631 0.50 0.036 0.52
5/8 0.747 0.751 0.69 0.752 0.756 0.62 0.038 0.63
3/4 0.872 0.876 0.81 0.877 0.881 0.75 0.041 0.74
1 1.122 1.127 0.97 1.128 1.132 0.91 0.046 0.98
1-1/4 1.372 1.377 1.03 1.378 1.382 0.97 0.050 1.23
1-1/2 1.621 1.627 1.16 1.628 1.633 1.09 0.055 1.47
2 2.121 2.127 1.41 2.128 2.133 1.34 0.064 1.94
2-1/2 2.621 2.627 1.53 2.628 2.633 1.47 0.074 2.42
3 3.121 3.127 1.72 3.128 3.133 1.66 0.083 2.89
3-1/2 3.621 3.627 1.97 3.628 3.633 1.91 0.093 3.37
P391A 4 4.121 4.127 2.22 4.128 4.133 2.16 0.101 3.84
5 5.121 5.127 2.72 5.128 5.133 2.66 0.115 4.70
6 6.121 6.127 3.22 6.128 6.133 3.09 0.130 5.72
8 8.119 8.127 4.09 8.128 8.133 3.97 0.186 7.55

Extracted from American National Standard Wrought-Copper and Wrought-Bronze Solder-Joint Pressure Fittings (ANSI B16.22) with the
permission of the publisher. The American Society of Mechanical Engineers, 345 East 47th Street, New York, N.Y.

1079
 TOTALINE COPPER FITTINGS DATA
COPPER SOLDER-JOINT DRAINAGE FITTINGS
DIMENSIONS OF SOLDERED JOINT ENDS (Dimensions in Inches)

STAND- MALE END FEMALE END METAL INSIDE

ARD THICK- DIA. OF
OUTSIDE DIA. LENGTH INSIDE DIA. DEPTH
WATER NESS FITTING
TUBE
A K F G T O
SIZE MIN. MAX. MIN. MIN. MAX. MIN. MIN. MIN.
1-1/4 1.372 1.377 0.56 1.378 1.382 0.50 0.040 1.29
1-1/2 1.621 1.627 0.62 1.628 1.633 0.56 0.042 1.53
2 2.121 2.127 0.69 2.128 2.133 0.62 0.042 2.01
3 3.121 3.127 0.81 3.128 3.133 0.75 0.045 2.98
4 4.121 4.127 1.06 4.128 4.133 1.00 0.058 3.93

Extracted from American National Standard Wrought-Copper and

Wrought-Bronze Solder-Joint Pressure Fittings (ANSI B16.22) with the per-
mission of the publisher. The American Society of Mechanical Engineers,
345 East 47th Street, New York, N.Y.
P391A

LARGE DIAMETER, WELDED DESIGN COPPER FITTINGS

FITTING MATERIAL: Copper Allow #122, Phosphorus Deoxi-
dized-High Residual Phosphorus (DHP). Composition: 99% Copper;
.015-040% Phosphorus.
WELD MATERIAL: Silicon Bronze. Meets specification American
Welding Society (AWS) A5.7-69 and American Metals Society
(AMS) 4616 B.
WELD SPECIFICATIONS: Tensile Strength - Up to 58,000 PSI
Yield Strength - Up to 25,000 PSI
Elongation in ’2’ - 53 to 55%
Hardness - 80 to 100 Brinell (500 kg. Load)
Temperature: Melt 18320F, Flow 19310F.
METHOD OF JOINING: Electric Weld.
DIMENSIONS & SPECIFICATIONS: Welded fittings are pro-
duced in accordance with specifications shown in American
National Standard (ANSI) B16.22 for wrought copper, and
bronze solder-joint pressure fittings.
TESTING: Each fitting is individually tested with air under water.
The bursting pressure of the weld exceeds that of straight,
seamless ASTM B88-70 Type “U” copper water tube, annealed,
of comparable diameter.

COPPER TUBE STANDARD DIMENSIONS AND WEIGHTS (Dimensions in Inches)

OUTSIDE
NOMI- INSIDE DIAMETER WALL THICKNESS POUNDS PER LINEAR FOOT†
DIA.
NAL
TYPES
TUBE TYPE TYPE TYPE TYPE TYPE TYPE TYPE TYPE TYPE TYPE TYPE TYPE
K-L-M
SIZE K L M DWV K L M DWV K L M DWV
DWV
1/4 .375 .305 .315 - - .035 .030 .025 - .145 .126 .106 -
3/8 .500 .402 .430 - - .049 .035 .025 - .269 .198 .145 -
1/2 .625 .527 .545 - - .049 .040 .028 - .344 .285 .204 -
5/8 .750 .652 .666 - - .049 .042 .030 - .418 .362 .263 -
3/4 .875 .745 .785 - - .065 .045 .032 - .641 .455 .328 -
1 1.125 .995 1.025 - - .065 .050 .035 - .839 .655 .465 -
1-1/4 1.375 1.245 1.265 1.291 1.295 .065 .055 .042 .040 1.04 .884 .682 .650
1-1/2 1.625 1.481 1.505 1.527 1.541 .072 .060 .049 .042 1.36 1.14 .940 .809
2 2.125 1.959 1.985 2.009 2.041 .083 .070 .058 .042 2.06 1.75 1.46 1.07
2-1/2 2.625 2.435 2.465 2.495 - .095 .080 .065 - 2.93 2.48 2.03 -
3 3.125 2.907 2.945 2.981 3.035 .109 .090 .072 .045 4.00 3.33 2.68 1.69
3-1/2 3.625 3.385 3.425 3.459 - .120 .100 .083 - 5.12 4.29 3.58 -
4 4.125 3.857 3.905 3.935 4.009 .134 .110 .095 .058 6.51 5.38 4.66 2.87
5 5.125 4.805 4.875 4.907 4.981 .160 .125 .109 .072 9.67 7.61 6.66 4.43
6 6.125 5.741 5.845 5.881 5.959 .192 .140 .122 .083 13.9 10.2 8.92 6.10
8 8.125 7.583 7.725 7.785 - .271 .200 .170 - 25.9 19.3 16.5 -

†Slight variations from these weights must be expected in practice.

1080
 TOTALINE COPPER FITTINGS DATA
COPPER TUBE, CALCULATED BURSTING PRESSURE*
OUTSIDE INSIDE DIAMETER WALL THICKNESS BURSTING PRESSUR
NOMINAL DIA. (in.) (in.) (in.) (lbs per sq in.)
TUBE SIZE TYPE K TYPE L
(in.) TYPE K-L TYPE K TYPE L TYPE K TYPE L HARD SOFT HARD SOFT
(DRAWN) (ANNEALED) (DRAWN) (ANNEALED)
1/4 .375 .305 .315 .035 .030 6,700 5,600 5,800 4,800
3/8 .500 .402 .430 .049 .035 7,100 5,900 5,000 4,200
1/2 .625 .527 .545 .049 .040 5,600 4,700 4,600 3,800
5/8 .750 .652 .666 .049 .042 4,700 3,900 4,000 3,400
3/4 .875 .745 .785 .065 .045 5,300 4,500 3,700 3,100
1 1.125 .995 1.025 .065 .050 4,200 3,500 3,200 2,700
1-1/4 1.375 1.245 1.265 .065 .055 3,400 2,800 2,900 2,400
1-1/2 1.625 1.481 1.505 .072 .060 3,200 2,700 2,700 2,200
2 2.125 1.959 1.985 .083 .070 2,800 2,300 2,400 2,000
2-1/2 2.625 2.435 2.465 .095 .080 2,600 2,200 2,200 1,800
3 3.125 2.907 2.945 .109 .090 2,500 2,100 2,100 1,700
3-1/2 3.625 3.385 3.425 .120 .100 2,400 2,000 2,000 1,700
4 4.125 3.857 3.905 .134 .110 2,300 1,900 1,900 1,600
5 5.125 4.805 4.875 .160 .125 2,200 1,900 1,800 1,500
6 6.125 5.741 5.845 .192 .140 2,300 1,900 1,600 1,400
8 8.125 7.583 7.725 .271 .200 2,400 2,000 1,800 1,500
*Bursting Pressures are calculated from the following formula for thin, hollow cylinders under tension:
2tS Where P = Bursting Pressure, lb. per sq. in.
P = --------
D t = Wall Thickness, inches
D = Outside Tube Diameter, inches
S = Tensile Strength (36,000 lb. per sq. in. for hard tubes and 30,000 for soft tubes)

With factor of safety of 5, maximum working pressure allowable by common usage up to 150° F can be taken at 1/5 the above bursting pressures.

SOLDERING AND BRAZING COPPER TUBE

Soldering and Brazing with capillary solder joint fittings is the most com-
mon system for joining copper tube. The American Welding Society
defines soldering as a joining process which takes place below 840° and
brazing as a similar process which occurs above 840°.
The basic theory and technique of soldering and brazing are the same for
all diameters ... the variables are: the amount of time, heat and filler metal
required to complete a designated joint. A good joint is the product of a
well trained craftsman who knows and respects the materials and meth-
ods he uses.
BASIC STEPS IN JOINING PROCESS
Measuring - Measuring the length of the tube must be accurate. If the
tube is too short it will not reach all the way into the socket of the fitting
and a proper joint cannot be made.
Cutting - Cutting tube can be accomplished in a number of different ways
to produce a satisfactory, square-end cut. The tube can be cut with a disc
type tube cutter, a hacksaw, abrasive wheels, or stationary and portable
bandsaws. Care must be taken that the tube is not deformed while being
cut. Regardless of the cutting method used, the cut must be square with
the run of the tube so that it will seat properly in the fitting socket.
Cleaning - Cleaning is quickly and easily done. The removal of oxides
and surface soil is crucial if filler metal is to flow properly. Oxides, surface
soil and oil can interfere with the strength of the joint and this may result in
the joint’s failure. Mechanical cleaning is a simple operation. The end of
the tube should be cleaned using sand cloth or nylon abrasive pads for a
distance only slightly more than the depth of the fitting socket. The socket
of the fitting should also be cleaned using sand cloth, abrasive pads, or
properly sized fitting brushes. The same precautions, as when reaming
the tube, should be observed.
Copper is a soft metal; if too much material is removed, a loose fit will
result and interfere with satisfactory capillary action in making the joint.
The capillary space between tube and fitting is approximately .004 in. Sol-
der or brazing filler metal can fill this gap by capillary action. This spacing
is critical for the filler metal to flow into the gap and form a strong joint.
Chemical cleaning may be utilized, providing the tube and fittings are thor-
oughly rinsed according to the manufacturer’s recommendations fur-
nished with the cleaner. This will help neutralize any acidic conditions that
may exist. The surfaces, once cleaned, should not be touched with bare
hands or oily gloves. Skin oils, lubricating oils and grease impair solder
flow and wetting.

Reaming - Most methods of cutting leave a small burr on the end of the
tube. Unless these rough edges are removed, erosion-corrosion may
occur due to local turbulence and increased velocities in the tube. Tools
used to ream tube ends include the reaming blade on the tube cutter
half-round or round files, a pocket knife, or a suitable deburring tool. With
annealed tube, care must be taken not to get the tube end out-of-round by
applying too much pressure. Both the inside and the outside of the tube
may require removal of the burr. A properly reamed piece of tube will pro-
vide a smooth surface for better flow.
TEMPERATURE RANGES
Up to this point, the joining process is the same for both soldering and
brazing. The choice for soldering or brazing will depend upon operating
conditions. Solder joints are generally used where the system tempera-
tures do not exceed 250° F and brazed joints can be used where greater
strengths are required, or where system temperatures are as high as
350° F. In actual practice, most soldering is done at temperatures about
350° F to 550° F, while brazing is done at temperatures ranging from
1100° F to 1550° F.
Because of the differences in the soldering and brazing processes, each
will be discussed separately.

1081
 TOTALINE COPPER FITTINGS DATA
SOLDERING AND BRAZING COPPER TUBE (continued)
SOLDERING:
Applying Flux - A non-aggressive soldering flux is recommended. Stir the
flux before use. A good flux will dissolve and remove traces of residual
oxides from the surfaces to be joined, protect the surfaces from re-oxida-
tion during heating and promote the wetting of the surfaces by the solder A
thin, even coating of flux should be applied with a brush to both tube and
fitting. Avoid the use of fingers to apply flux. Chemicals in the flux can be
harmful if carried to the eyes of open cuts.
Types of Solder - There are a variety of solders available that will produce
sound, leak-tight joints. Solders that are used for piping applications con-
tain tin and varying amounts of either antimony, copper, lead or silver.
Choice of solder will depend upon application and local codes. For potable
water systems, solders which do not contain lead are the best choice.
Assembly - After both surfaces are properly fluxed, they should be
assembled by placing the fitting on the tube, making sure the tube seats
against the base of the fitting socket. A slight twisting motion is suggested
to ensure even coverage by the flux. Remove the excess flux with a rag.
Because of the heat that is required during soldering and brazing, only
cotton rags should be used. Complete all prepared joints within a single
work day. Care must be taken to assure that the tube and fittings are prop-
erly supported with a reasonable, uniform capillary space around the
entire circumference of the joint. Uniformity of capillary space will ensure
good filler metal penetration if the guidelines of successful joint making
are followed. Excessive joint clearance can cause the filler metal to crack
under stress or vibration.
Heating - Because of the open flame and high temperatures required for
soldering and the flammability of the gases used, safety precautions must
be observed. The heat is generally applied by use of an air/fuel torch.
These torches can use acetylene or a variety of LP gases. Electric resis-
tance pliers can also be used.
Heating should begin with the flame perpendicular to the tube. This pre-
heat will conduct the initial heat into the socket for even distribution of heat
inside and out. Preheating depends upon the size of the joint - experience
will indicate the proper amount of time. The flame should now be moved
onto the fitting. Move the flame from the fitting socket onto the tube a dis-
tance equal to the fitting socket. Touch the solder to the joint. If the solder
does not melt, remove it and continue the heating process. Be careful not
to overheat or direct the flame into the fitting cup. This action can cause
the flux to burn and destroy its effectiveness. When the melting tempera-
ture has been reached, heat may be applied to the base of the cup to aid
capillary action in drawing the solder into the cup.
Applying Solder - When the tube is in a horizontal position, start applying
the solder slightly off-center of the bottom of the joint. Proceed across the
bottom of the fitting and up to the top-center position. Return to the point
of beginning, overlap the starting point and then proceed up the incom-
pleted side to the top. Again, overlapping the solder. Molten solder will be
drawn into the joint by capillary action regardless if the solder is being fed
upward, downward or horizontally.
Cooling & Cleaning - After the joint has been completed, natural cooling
is best. Shock cooling may cause unnecessary stresses on the joint and
may result in eventual failure. Clean off any remaining flux with a wet rag.
BRAZING:
Applying Flux - The fluxes used for brazing copper joints are different in
composition from soldering fluxes. They cannot, and should not, be used
interchangeably.
Brazing fluxes are water based. Similar to soldering fluxes, brazing fluxes
dissolve and remove residual oxides from the metal surfaces, they protect
the metal surfaces from re- oxidation during heating and they promote the
wetting of the surfaces to be joined by the brazing filler metal. Fluxes also
1082
provide the craftsman with an indication of temperature. Application of the
flux is the same as when soldering. If the outside of the fitting and the heat
affected area of the tube are covered with flux, it will prevent oxidation and
greatly improve the appearance of the joint.
Brazing Filler Metals - There are two general types of brazing filler met-
als used for joining copper tube: BCuP (Brazing - Copper - Phosphorus)
and BAg (Brazing - Silver). These brazing filler metals are classified
according to their components.
BCuP filler metals are preferred for joining copper tube and fittings. The
phosphorus in these filler metals acts as a fluxing agent and the lower per-
centage of silver makes them relatively low cost filler metals. When using
copper tube, wrot copper fittings and BCuP brazing filler metal, fluxing is
an option due to the self-fluxing action of the phosphorus present in all
components of the brazed joint.
The choice of brazing filler metals depends upon four main factors:
1) dimensional tolerance of the joint
2) type and material of fitting (cast or wrot)
3) desired appearance
4) cost.
Heating - Oxy/fuel torches are generally used when brazing because of
the higher temperatures required. Due to recent innovations in air/fuel
torch tip design, they can now be used on a wider variety of sizes for sol-
dering and brazing.
When working with temperatures this high, safety precautions must be fol-
lowed and care taken to protect both the operator and the materials being
used.
The heating operation is the same as for soldering. First preheat the tube
and then the tube and fitting. When the brazing filler metal starts to melt,
apply the heat at the base of the fitting socket to help draw the brazing
filler metal by capillary action.
Applying Brazing Filler Metal - Remember to allow the heat of the joint
to melt the filler metal. Do not melt the filler metal with the torch. The
melted filler metal will be drawn into the joint by capillary action. It is very
important that the flame be in continuous motion and should not be
allowed to remain on any one point long enough to burn through the tube
or fitting. When the joint is complete, a continuous fillet should be visible
completely around the joint. If the filler metal fails to flow, or has the ten-
dency to ball-up, it indicated oxidation on the metal surfaces or insufficient
heat on the parts to be joined. If the filler metal refuses to enter the joint
and tends to flow over the outside of either part of the joint, it indicates that
this part is overheated or that the other part is underheated.
Cooling and Cleaning - When the joint is complete, allow it to cool natu-
rally. Flux residues can be removed by washing with hot water and brush-
ing with a stainless steel wire brush.
SUMMARY
If the parts to be joined are properly prepared, properly heated and the
correct filler metal is used the finished joint should be sound. Soldered or
brazed copper piping systems, when installed properly, will provide years
of safe and reliable service. Proper training of the correct installation tech-
niques, such as those just covered, will give the craftsman the ability to
achieve consistently reliable soldered and brazed joints in all diameters.
Prepared with technical assistance from the Copper Development
Association.