LIST OF MANDATORY SPARES CLAUSE No, 9 training idler base frame and above Flat return idlers complete with | ‘mountirg brackets ef 7 Flat retum idlers complete Mounting brackets etc (for bs feeders) | Flat retum trainer complete with mounting brackets ete Belt cleaning spiral rubber disc return idler complete with mounting brackets eto. 19 |) | Two roll 10° troughing return ialer assy Rolls for (I) above 40 nos. } SS idlers | CONVEYOR GEAR BOXES | 2 Input shafts with pinion 1 set of each type and rating Oil seals 2 sets of each type and rating 1 | Set of each type and rating 2 ‘nos. of each type and rating EAE RR TR Ca MAL OMERPROIECT | Saal spGcmcanON Paar Cont HANDLING Peat PaeAGE SECTION LUST OF MANDATORY | PAGE 4oF29 | B10 DOCUMENT No. = cS2se0-esin.2 SPARESLIST OF MANDATORY SPARES xii) | Oil Cooler valves ae Belting Conveyor 3oit i) Manca | Boom conveyor, beitfeeder: intermediate conveyor & bunker drum length of 250 m of each type, size and rating complete length of each | esataae Ia | @) Brakes | ) | Brakes 1 | no of each size & type ii) Brake shoes 2 | sets of each size E) PULLEYS : : 7 —_ | Pulleys complete with shal 1 excluding bearing & plummye blocks (complete with laggins no. of each type and size in pulloy drum and shaft | dia.(for population upto 10 | Nos) Plummer Block coinplete with bearings & sleeve SS Pulleys complete with shaft ‘excluding bearing & plummer | blocks (complete with lagging) ii) | no. of each type and size in | pulley drum and shaft | dia.(for population more | than 10 Nos) no. each type and size no. of each type and size in pulley drum and shaft dia BELT CLEANERS AND SKIRT i) | Modular segments for belt cleaner 5 %60f total population of each type & size ii) | Modular segments for skirt board 5 of total population of edkh type & size Skirt Rubber 5 | iii) | | sof \ptal population of each Nype & size TWUZAFFARPUR THERIAL POWER PROJECT Ses eainanT TECHNICAL SPECIFICATION COAL HANDLING PLANT PACKAGE [BIO DOCUMENT NO. : €§-0350-155(R)2 SECTIONVI List oF MANDATORY | PAGE 6 OF 39 PART SPARES ae ee le ia moO HOP ANnMnonnLIST OF MANDATORY SPARES. 1 set output shaft, gearset) ili) | Bearings for reducer blocks, bearings etc. v)_ | Oil seats nos. of each size vi) | Non-drive axle with wheels 1 set of each type : plummer blocks, bearings etc. Chain assembly with sprockets 1 set of each type & size ‘ Festoon Roller assemily for flexible a Nos : cable ix) | Pulleys and plummer block 1 no of each type bearings x) _| Plummer block with bearing for 1 sebgf each type cable reel drums Rae + — —- — 4 R) | STACKER/RECLA'‘MER (including boom conveyor) : 1 Fluid coupling (complete) 1 no, of each type : 2 Fluid coupling spares | ° 1) | Fusible plug 4 sets for each type of : coupling | 7 it) | Oilseats 4 | sels for each type of | coupling : ii) | Bearings 2 set of each type. 3 Couplings consisting input and 1 | no. of each type. - output halves (for travel drive) i 'MUZAFFARPUR THERIAL POWER PROJECT TECHNICAL SPECIFICATION PARTE ‘STAGE (2xt95 MW) (COAL HANDLING PLANT PACKAGE SECTIONN! | List oF maNoATORY |PAGE 13 OF 33, SPARES - BID DOCUMENT No. :€5-0350-155(R}2CLAUSE NO. LIST OF MANDATORY SPARES 4 Bearings excluding slewing 1 no.of each type bearings 5 Hydraulic pump with electric motor 1 no. of each type & valves 6 Hydraulic cylinder 1 no. of each type 7 set for each type of cylinder T Repair kit for hydraulic cylinder 2 | including oil seals etc. | Grease pump 1 no, of each type 2 | sets of each type and size nos. of each type nos of each type and size nos of each type and size consisting of motor, gear box coupling, brake etc., as applicable 13 | i) | Carbon brushes for current 2 sets for each drum collector of cable reeling drum o — as a - iE a |) iy) Plummer blocks and bearings of | 1 | set of each type (CRD) | a os _ 7 a — 14 | Traverse drive assembly consisting | 1 no, of each type and of reducer, couplings, brake assy. direction etc. las Brake shoes 4 sets for each type of brake 16 Complete carriage wheel assembly 1 sets po | je —— ee — (Each set comprising of 1 wheel + 1 | axle + 2 bearing + 2 locking assly) | Ww Complete bucket with liners, ete. ql Bucket requirement \\ 48 Drive assembly of cable reel drive 1 set of each type MUZAFFAROUR TWERWWAL POWER PROJECT STAGE: COAL HANDLING PLANT PACKAGE BID DOCUMENT NO, :cS.0250-485(R}2 | TECHNICAL SPECIFICATION SECTIONN (2186 HW) us PARTE IST OF MANOATORY [PAGE 14 OF 33 SPARES | | OO Pe ra)LIST OF MANDATORY SPARES 19 Chain & chain sprockets 1 set of each type 2 Cable guide assembly fl set of each type | ar Various plummer block used 1 no, of each type & size Stacker reclaimer “2 | Plummer block wth bearing for 1 Setofeachiype | cable reel drums 23, Rall clamp assembly 1 set of each type Pa Seal itor thrustor assembly || -—1—_—(| setofeach ype | “Tustor eyinder assembly ( setofeachype is 7 aa —— | — — 1, Tool to brake a l No. - 2. Fan 4 No. : _ Eres 2 Nos | 4. Brake pads \ _ 7-2 2 5, Adjusting sleeve \ 2 6. Fixed brake disc 2 “|b. [worm Gear i 7 1, Worm gear + Ino 2.'0' ring 2 nos. of each type L 3. Sealing ring 2 nos. of each type | 7 ¢. | Door Front 7 f 1. Bearing _ _ - Pa Nines | zeae Pe kK i ‘WUZAFFARPUR THERMAL POWER ‘COAL HANDLING PLANT PACKAGE | Bio DOCUMENT NO. : CS-0350-155(R}2 ‘STAGEA (axte5 iW) TECHNICAL SPECIFICATION | SECTION-WI 1 _-—_—_| PART-F LIST OF MANDATORY [PAGE 15 OF 33, SPARES.CLAUSE NO. ° LIST OF MANDATORY SPARES Main pad complete pressure, | Flexible Trailing cable (pi control) ‘Traverse drive motor, gear box assy Cooling fan with motor for oil cooler Oil filing motor length each type sot of each type | set of each ype | 10 DOCUMENT NO. : €8-0950-155(R}2 SPARES 9_| Slip ring and carbon bushes 10 | Servo motor 1 no. 11._| Motor terminal block with studs for 1 set of each rating and type | all mot of motor | i. — . oes 42 | Carbon brushes for currant 2 ays | collector of cable reeling drum (CRD) B) CONVEYORS | | Grchuding Boom Conveyorfintermediate conveyor of stacker reclaimers/ball feeders) | faa ned +— ~~ 1 | Drive Motor 1 _| no. of each type & rating | | (for population upto 10 | Nos) | 2 no. of each type & rating | {for population more 10 Nos) [ AOE aR OT | Tecwwcaseecricanion [pane | COAL HANSLNG PLANT PACKAGE SECTION! LUST OF MANDATORY |PRGE 220F 32| cimsevo. | LIST OF MANDATORY SPARES | 2. | Belt way Switches % of each type 3 | Pull cord switches % of each type Zero speed switches % of each type | Chute Block switches 18 % of each type 6 | Position switches for trippers, 10 % of each type paddle feeders 7 | Sensoriprobe for zero speed switch 20 % (min. 1 no)of each type and speed range 8 | Microftimit switch of pull cord 20 %{min. 1 no}of each type switch, belt sway awitches, chute block switches | 9° | Motor terminal block with studs for 1 set. of each type and rating | all motors of motor 10. | Temperature transmitter 10% °c) CRUSHING EQUIPNENT [1 [motor of erusher 1 No. 2 | Setof pressure, temperate flow | 2——_| nos. of each typ and switches, zero speed/undenepeed | rating | switches, limit switches etc.) | 3 | Motor terminal block with studs 1 set of each rating and type | | all motors of motor | — _ _ a 4 | Temperature transmitter 10% pop fp 7 . | D) | a) | MAGNETIC SEPARATORS | —__| \ | -— i 1 | Rectifier with surge absorber set Lo —— aa | Rectifier transformer 1 | no. | 3 | Auxiliary and power relays 2 [ res. of each type. 4 | Control transformers \ve of each type : iMUZAFFARPUR THERWAL POWER PROJECT 1 “TECHNICAL SPECIFICATION vate | COAL HANDLING PLANT PACKAGE SECTION. List OF MANDATORY |PAGE 23 OF 33 5 1D DOCUMENT NO. = ¢5.0350-1851R)}2 | SPARES‘CLAUSE NO, motor) sets of each type set 1no of each type and rating set. of each rating and type of inotor set complete nos. of each type. 3 | Coils of metal detector 4 | Cables for search coils BELT WEIGHER 1 | Set of cards sets 2 nos. of each type 3 | Display Unit 2 |nos.cfeachye “4 | Speed sensor 1 ros. ofeach ype “5 | Cables forload coll & speed 2 sets sensor 6 | Transducer, if applicable — i » STACKER RECLAIMER 1 | Motor (other than those covered in 8)(1) above) 2 | Proximity detectors 1 no of each type and rating °% of total population min 1 no NMUZAFFARPUR THERMAL POWER PROJECT | — ‘STAGE (2X195 MW) ‘COAL HANDLING PLANT PACKAGE ‘810 DOCUMENT NO. : CS-0350-158(R)2 TECHNICAL SPECIFICATION SECTION PARTE LIST OF MANDATORY SPARES. PAGE 25 OF 33 4Rotation digit emitters (Flashing Beacon) 7 5 | Limit Switch 5 °% of total population min 4 no 5 % of total population min 1 ro a7 aE 5 % of total population min 4 no | % of total population min 1 5 Flow switches | Flexible Traling cable (power & contral) LT drive of Stacker Reclaimer Transducers of VED panels Complete converter and inverter | unit consisting of Thyristors of thyristor/Main control Transistor Potentiometers of thyristor / equivalent panel Set 0. cards of thyristor/Power Board Gate Drive Board (main current carrying components) | no 2 sets. of each type 2 nos, of each type 2 nos. of each type __| Ros. of each typ: 1 Set of each type All type of electronics modules 10 Nos. of each type | 2 Sets complete 10 % oF 1 no (whichever is | more) of each type and model 16 _| Input and out put chokes _e_e = | Motor terminal block with studs for all motors 1 Set 1 set. of each rating and type of motor Coupling relays 10 7 Nos. of each type TWUZAFFARBUR THERMAL POWER PROJECT STAGE (2xt95 mw), ‘COAL HANDLING PLANT PACKAGE Blo DOCUMENT NO. : ¢$-0250-158(8)2 TECHNICAL SPECIFICATION PARTE SECTION ust oF pe PAGE 26 0F 33, [sparesMA AWA! pa ST OF DA. Se ks | stow Drive 19_| Transducers VFD panel Complete converter and inverter unit consisting of Thyristors of thyristor/Main control Transistor (main current carrying components) 21. | Potentiometers of thyristor / equivalent panel 2 nos. of each type 1 Set of each type 22. | Set of cards of thyristor/Power 2 Sets complete Board Gate Drive Board All type of electronics modules 10 % or 1 no (whichever is more) of each type and model Input and output chokes, 1 set Coupling relays Motor terminal block with studs for all motors AUXILIARY TRANSFORMERS (DRY) HT Bushing Nos. of each type 1 set. of each rating and type of motor 3 nos. of each type & rating Lreshing 3 | nos. ofeach type & rating Neutral bushing 1 no. of each type & rating Neutral CT ZZ 1 no. ofeach type & rating v)_ | Winding temp. indicator with alarm 1 |no. ofeach type & trip contacts HT LOAD BREAK SWITCH AND JUNCTION BOX i) | Trip coil ii) | Support Insulators 1 set Ly BUS DUCY i) _| Support insudytors 3 no. for each type &rating | | HUZAFFAREUR THERMAL POWER PROJECT |” TecuwICAL SPECIFICATION ne SSTAGEAI (2195 0) COAL HANDLING PLANT PREKAGE SECTION! LUST OF MANDATORY [PAGE 27 OF 33 B10 DOCUMENT NO. : €5.90350-15(8)-2 SPARES7 7 ] Flexible termhal connectors for 1 set of each rating |__| switchgear en | ay | Flexibte terminal 1 5 tof each type | transformer end wid i | | iv) | Enclosure expansion bYows\if 1 | setof each type | applicable) | | m) | fur. SWITCHGEAR / MCCs,/ | | | || DISTRIBUTION BOARDS | Ld {| a | Circuit Breaker Components | | - T t t 4 | | 2] Sating charging motor ! 4 no, of each typ || | in emery asconmect pone) | —_—~( ofeach ype | iil) | Auxitiary contact set 2 set of each type / rating of || | | breaker | i |v) | Are chutes for each rating | 2 sets | | vi) | Moving contacts of each rating | «= 1 | sets | t t | | 4 I vil) | Fixed contact of each rating Cl | i | ; | i vin_| Atcing contact ofeach type [ses | ix) | Closing coils for each type 10 nos. | x) | Tripping coils for each type 10 | nos. | xi) | Closing & tripping spring: 5 nos. of each type | |] | sar | Rteases a elrnss | motor IL - : —4i xiv) | Over current devices 1 no of each type and rating | | xv) _| All type of protection/auxirelays, 1 | no of each type and rating timers | MUZAFFARPUR THERHAL POWER PROJECT recut specica Tonal partF | aoe prise | spares BIO DOCUMENTNO.: ¢5-0950-155(R)}2 | | .CLAUSE NO. LT panel coniponents Auxiliary contactor 2 nos of each type and rating 10 nos of each type and rating 2 nos of each type and r ting iv) | Overload relay reset chord 10 nos of each type complute Switch fuse unit | 5 nos of each type and rating Control fuse base with carrier 20 Nos | | vil) | LT module incoming matelfemate | 3 Sets of each type and power contacts | rating 7 vill) | LT module outgoing male/female 3 | sets of each type and power contacts, | rating 7 Moving/detachable control 5 Sets of each type and | disconnects contacts of each rating rating x) | Power fuse base with carrier 3 Sets (Snos) of each type and rating : °) Instrument Transformer i) Current Transformer 3 nos of each type & rating os of each type & rating ii) Voltage Transformer | a | ccna | a) nos of each type & rating . oi Meters 7 OO lee Damnetes [2 [nos ct each type & range s iS iyVolmeters |_| no ofeach type & range : 9 | | relays Prototon, aux couping | 1 | Nosofeachype relay and timers) : BoAce ee ta TECHNICAL SPECIFICATION PARTE COAL HANDLING PLANT PACKAGE SECTIONVI UsT OF MANDATORY |PAGE 29 OF 33, «| MUEKEFARBUR THERMAL POWER PROIEET | | Bio DocuMENT No. = cs.0950-155(R).2 SPARESCLAUSE NO. ‘STAGES (2x185 Mh) COAL HANDLING PLANT PACKAGE ‘810 DOCUMENT NO, :¢S.0350-188(R).2 LIST OF MANDATORY SPARES Contactors | |) Contactors and aux. Contactors 2 | (comptetey il) Coil for the Contactors and 2 ‘aux. Contactors ii) Main Contacts sots for power. 2 Contactors | Control, isolating & selector 1 switches | Push button of Various colours 2 CCNTROL PANEL | #fagon-tippler contal desk, Stacker/Reclaimer control desk & feeders metattetector-macnetic | belt weigher, bolster chrst : fluid couplings ete.) i Control supply transformers 1 Relays and timer 1 | Contactors 1 Control switches Selector switches i 5 | 1 1 - a Nos of each type & rating Nos of ezch type & rating Nos of each type & rating | Nos of each type & rating no. of each type & rating no, of each type & rating no. of each type & rating no. of each tyne & rating no. of each type & rating I os. of each type & rating | no. of each type no. of each type Push button (complete with contact 1 elements) TECHNICAL SPECIFICATION SECTIONVI ER PROIEGT UST OF MANDATORY |pAGE 20 OF 33, no. of each type & colour | PARTE SPARES > os 83de fuxiliary contactors and hime overload relay set for panel { Control fuse base with carrier complete set for panel Any special meter Bi-metallic overload relay Spares already covered under respective equipment spares shall not be duplicated under control panel spares. PLC (STACKER / RECLAIMER & AWAGONTIPPLER) PLC cards (Processor, memory and all cards other than iO cards) Stabiliser Power pack VO cards Fuses & Fused terminals 2 Complete sets 1 no, of each type 1 no. of each type. 2 | nos. of each type & rating 1 Complete sot 1 Complete set no. of each type. no. of each type | Nos. of each type & rating cards | wy | setot cards for ups Toe 7 |v [Modems SSS [No ofeach ype | win [ootcartorecctie =| Std | /P) VIBRATION MONITORING Ty SYSTEM | [| [wmatonpiceup | No i)_| Pickup cable “4 [Length | © |) | voraton montor module nd Ny | 1 | No. ofeach ype MUZAFFARPUR THERMAL POWER PROJECT ‘STAGE (24195 MM) ‘COAL HANDLING PLANT PACKAGE BID DOCUMENT NO. : CS-0360-185(R).2 SECTIONVI TECHNICAL SPECIFICATION PARTE LIST OF MANDATORY | spares | | L —t PAGE 31 OF 33,| i: CLAUSE NO. sot of each type set. of each rating and type of motor all motors WAGON TIPPLER ANI _| ACCESSOKIES 1 ] No of each type Over Travel Limit Switch (0 ‘Thruster brake No of each type Aux gear cam switch No of each type 1 | No of each type Resistance box. Power contactors. No of exch type ‘Actuator for side arm charger travel It off No of each type if Unless stated otherwise a ‘set’ means items or sub-items required for each typelsize range of the assembly/ sub-assimbly, required for replacement in one main equipment. It is further intended that the assembly! sub-assembly which have different orientation( like left hand or right hand, top or bottom), different direction of rotation or morrior image positioning or any other reasons which result in maintaining two different sets of the spares to be used for the subject assembly! sub-assembly, these shall be considered as different types of assembly/ sub-assembly, 2. Wherever quantity has been specified as percentage(%), the quantty of mandatary spares to be provided by contractor shall be the specified percentage(%) of the total population of the plant. In case the quality so calculated happens to be a fraction, the same shall be rounded off to next higher whole number. 3. Whenever the quantities have been indicated for each type, size, thickness, material, radius, range etc., these shall cover all the items supplied and installed and the breakup for these shall be furnished in the bid, 4. Incase spares indicated in the list are not applicable to the particular design offered by the bidder, the bidder should offer spares applicable to offered design with quantities generally in line with the approach followed in the above list. 5. Price of each and every item is to be given separately OZATFARTUR THERWALFOWER PROTECT | Techmucat SPECIFICATION Pane coat Haanane Puan AACE ‘seeTIoN List oF ManOATORY [PAGE 9. 33 BID OOCUMENTNO,CS-0350-155iR)2 | SPARES