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AW60 40LE Manual PDF
AW60 40LE Manual PDF
zip Kit
PaRT NUMBER AW60-40LE-ZIP Installation & TESTING BOOKLET
NOTE: This Zip Kit AW60-40LE-ZIP is designed for 60-40LE (AF-13) applications only.
Torque Specifications A separate Zip Kit AW60-41SN-ZIP is available for 60-41SN (AF-17) applications.
Transaxle Side Manual Detent
Cover Bolt
18 ft-lb
Spring Bolt
90 in-lb
Valve Body Identification
Manual Shift Lever Nut Front Valve Body 60-40LE (AF-13) Valve Body: Use this kit.
60 in-lb Cover Bolt
18 ft-lb No
Number 2
Front-Valve-Body-to- Rear Valve Body
Rear-Valve-Body Bolt Cover Bolt Rear Control
Body
60 in-lb 96 in-lb
Solenoid-to-Valve- Valve-Body-to-
Body Bolt Transaxle Bolt
60 in-lb 90 in-lb
Has a
Long TCC
Solenoid
Figure 2 Figure 3
Bolt installation torque specifications are 60 in-lb. Bolt installation torque specifications are 60 in-lb.
1. V
alve Body Disassembly
Figure 4
(continued)
e. Flip valve body over and remove five bolts. Lift
rear valve body and separator plate off of front
valve body (Figure 5).
f. Remove 11 bolts to access valves retained under
the two rear valve body covers (Figure 6).
2. Installation
Install Zip Kit parts as shown on diagram of Bolt installation
torque specifications
separate quick guide sheet included in this Zip Kit. are 60 in-lb.
Bolt installation
torque specifications
are 96 in-lb.
15
20 10
25 5
30 0
VACUUM
TEST
Seal
Seal
Reverse Boost
Assembly
• Low reverse pressure
• Delayed reverse
0
10
5
30
Note: OE valves are shown in rest position and should be tested in rest position unless otherwise indicated. Test locations are pointed VACUUM
TEST
to with an arrow. Springs are not shown for visual clarity. Low vacuum reading indicates wear.
OE Exploded View
Front Control Valve Body - Cover Side (Separator Side Inset) Shown Here
106
Front Control Valve Body Descriptions
105
104
I.D. No. Description
Reverse Boost Assembly
101 107
& Pressure Regulator Valve
Accumulator Control Valve
102
& Plunger Assembly
Check
2nd/4th Brake Modulator Valve Valve
103
& Plunger Assembly
104 1-2 Shift Valve
105 2-3 Shift Valve Front Valve Body
(Cover Side)
106 3-4 Shift Valve
107 TCC Modulator Valve
Check Valve
Filter
Filter
102
103
101
OE Exploded View
Rear Control Valve Body
212
208 209
211
210
Check
Filter
Checkball, Large .250" dia. Valve
(All 10 others, Small .218" dia.)