“Rehabilitation and up-gradation of Kundral to Wazar from km 52+730 to km

Name of work
in the state of Maharashtra on
Client Ministry of Road Transport & Highways (PWD-NH DIVISISON, GOV OF MA
Authority Engineer M/S TPF Engineering Pvt. Ltd.
Contractor Ajaydeep Construction Pvt. Ltd.

CONCRETE MIX DESIGN M-30 (PAVER BLOCK)

(As per IRC: SP: 63-2018)

1) DESIGN STIPULATIONS
A) Grade Designation :
B) Type of Cement :
C) Type of Mineral Admixture :
D) Nominal Size of Aggregate :
E) Minimum Cement Content (OPC) :
F) Maximum Water Cement Ratio :
G) Workability(Slump) Required for Concrete :
H) Exposure Condition :
I) Degree of Supervision :
J) Type Of Aggregate :
k) Chemical Admixture Type :
2) TEST DATA FOR MATERIALS
A) Water :
B) Cement
i) Brand Name :
ii) Specific Gravity of Cement :
C) Fly Ash
i) Source Name :
ii) Specific Gravity of Fly Ash :
D) Admixture ( 0.30 %)
i) Brand Name :
ii) Specific Gravity of Admixture :
E) Fiber
i) Brand Name :
ii) Specific Gravity of Fiber :
F) Coarse Aggregate ( 40 %)
i) Source Name :
ii) Specific Gravity of Coarse Aggregate :
a) 10mm ( 40 %) :
iii) Water Absorption of Coarse Aggregate
a) 10mm :
 iv) Free Moisture of Coarse Aggregate
a) 10mm :
G) Fine Aggregate ( 60.0% )
a) Specific Gravity of Fine Aggregate (Crush Sand) :
iii) Water Absorption of Fine Aggregate (Crush Sand) :
iv) Free Moisture of Fine Aggregate (Crush Sand) :

4) TARGET STRENGTH OF MIX PROPORTIONING

a) Design Compressive Strength for M-30 grade :-
f'ck = f ck + 0.825 x S
Where,
f'ck = Target Average Compressive Strength, N/mm 2 at 28 Days
fck = Characteristic compressive strength, N/mm 2 at 28 Days
S = Standard Deviation, N/mm2

Standard deviation obtained from Table - 3 of IS: 15658 - 2006 is 3.5 for pressure type machine

Therefore, Design Compressive Strength = 30 + 0.825 x 3.5 = 32.88 N/mm 2

5) WATER CEMENT RATIO

a) As per IRC: SP: 63-2018 water cement ratio lie in between 0.34 to 0.38
Let us Take water cement ratio as 0.36
Let water content in the mix be 6% ( IRC: SP: 63-2018 )
0.36≤ 0.38, Hence O.K.

6) SELECTION OF WATER CONTENT

As per IRC: SP: 63-2018 water cement ratio lie in between 0.34 to 0.38 & water content is 5 to 7 % of total mi
therefore, Density of Concrete = 2400 kg/m3
so the watercontent = 7%*2400 = 168 Ltr
As, superplasticizer is proposed to be used, the water content can be reduced maximum upto 5% (vide para 6.2
IRC :SP:63, 2018). For the purpose of present trial exercise, a reduction of water content of 5% has been assumed by ad
suitably the dosage of the superplasticizer.
400x 0.05= 20 Kg.
therefore, water content = 148
7) DETERMINATION OF CEMENT CONTENT
W/C Ratio = 0.36
Water = 148
Cement = 411 kg/m3 411 kg/m3
As per IRC: SP:63-2018, Minimum Cement Content for M-30 = 380 Kg/m 3
 411 Kg/m3 > 380 Kg/m3, Hence O.K.

8) PROPORTION OF VOLUME OF COARSE AGGREGATE AND FINE AGGREGATE CONTENT

Total concrete volume = 1 m3
Assume air content = 2%, air 0.02 m3
Actual concrete volume = 0.98 m3
as per IRC : SP: 63-2018 the proportion of coarse aggregate in the mix should be X= 40% & that for fine aggregate sho
Volume of Coarse Aggregate = X%*Vagg= 0.721*40%
Volume of fine Aggregate = X%*Vagg= 0.721*60%

9) MIX CALCULATIONS

a) Volume of concrete = 1 m3
b) Volume of cement = (Mass of Cement/Specific Gravity of cement) x (1/1000)
= 0.131 m3
c) Volume of water = (Mass of water/Specific Gravity of water) x (1/1000)
= 0.148 m3
e) Volume all in aggregate = {a - ( b + c ) }
= 0.721 m3
f) Mass of coarse aggregate = (f) x 0.40 x Specific gravity of coarse aggregate x 1000
= 817.88 kg/m3
g) Mass of fine aggregate = (f) x 0.6 x Specific gravity of fine aggregate x 100
= 1203.4 kg/m3

11) As per IRC: SP: 63-2018 & water content should be in between 5 to 7 % of total mix
therefore, check is required
Volume of Total Mix = Volume of cement + Volume of water + volume of F.A+ volume of C.A
2580.43
% of water content of total mix= 167.96/2580.32
5.74
5% <5.74%> 7%
Total volume of aggregate (Vagg)= volume of F.A+ Volume of C.A = 1203+817.88
2020.88
Aggregate/Cement Ratio = 2020.80/411
4.92
3:1 < 4.92:1 > 6:1
Hence The Design is ok
10) ACTUAL QUANTITY REQUIRED(SSD) FOR 1 M3
a) Cement 411 Kg
b) Water 148 Kg
c) Fine Aggregate - (Crushed Sand) 1203 Kg
 d) Coarse Aggregate- (10mm) 818 Kg
e) Admixture 1.2 Kg

The Concrete Mix Proportions then becomes as below :

Water : Cementitious F.A. : C.A .
148.0 Kg 411 Kg. 1203 Kg. 818 Kg.
0.340 : 1 : 2.927 : 1.989

A / C Ratio 1 : 4.917
CA / FA Ratio 1 : 0.680

11) CORRECTIONS REQUIRED FOR FREE MOISTURE IN FINE & COARSE AGGREGATE FOR LAB TRI

Weight
SSD Weight Water Absorption
Free Moisture Correction
Description
(%)
Cement (Kg/m
411 )
3
(%)
- - - 3)
(Kg/m
Water 148 - - 43.233
FA-2 (Crushed Sand) 1203 2.94 0.00 -35.381
CA-2 (10mm) 818 0.96 0.00 -7.852
Admixture 1.20 - - -
Total 2581.63

12) WORKABILITY (Slump) MEASURED

a) Initial : 25 mm
b) After 30 minutes : 10 mm

13) COMPRESSIVE STRENGTH

a) 7 Days Avg. Compressive Strength : N/mm2
b) 28 Days Avg. Compressive Strength : N/mm2

EPC Contractor`s Representative

rom km 52+730 to km 99+250 of NH 161A two lane with paved shoulder

VISISON, GOV OF MAHAASHTRA)

PAVER BLOCK) GRADE

3-2018)

M-30
OPC - 53 Grade
Fly ash conforming to IS : 3812 (Part - 1)
12 mm (Angular)
380 kg/m3 (As per IRC: SP: 63-2018)
0.38 (As per IRC: SP: 63-2018)
0-25 mm (As per IS.15658 CL.5)
Moderate
Good
Crushed Angular Aggregate
Superplasticizer

Bore Well @ Sawarmal Base Camp

Birla Shakti Cement OPC 53 Grade

3.15

Parali Power Plant

2.10
Superplasticizer Confirming to IS: 9103
Apple Chemie (visco flux 2203)
1.055

Nil
0.000

sawarmal base camp crusher #REF!

2.834 2.804
2.834 #REF!

0.96 1.34
 0.00 (including absorbed)

2.780 (Combined)
2.940 2.33
0.00 (including absorbed) 0.00

ssure type machine 32.8875

168.198

144.5

ent is 5 to 7 % of total mix

202.74 152.055 0.85503

m upto 5% (vide para 6.2 of 168 152.1

% has been assumed by adjusting 400.7632 20
20
159.375

13124

381.5789
424.6
362.5
E CONTENT 84

that for fine aggregate should be Y=60%

0.09 0.01
0.04 0.01

ment) x (1/1000)

er) x (1/1000)
4.22

ggregate x 1000

gate x 100

me of C.A

#REF!

167.92

378.3333
7.933536
 #REF!

0.030375

EGATE FOR LAB TRIALS.

Trial Batch Size
Weight Corrected 0.030 m3
(for 9 cube) =
Trial Weight
Correction Weight
- 3) 411 3) (Kg)
12.333
(Kg/m (Kg/m
43.233 191 5.737
-35.381 1168 35.042
-7.852 810 24.301
- 1.20 0.036
2581.63 77.449

N/mm2
N/mm2

AE Representative
P
60.86957

361
0.224

0.776331

63.75
94
Project :-“Rehabilitation and up-gradation of Kundral to Wazar from km 52+730 to km 99+
shoulder in the state of Maharashtra on (EPC) mode..

Ministry of Road Transport & Highways

CLIENT
(PWD-NH Division Gov. Of Maharashtra)

AUTHORITY ENGINEER M/S TPF Engineer Pvt. Ltd.

EPC CONTRACTOR Ajay Deep Construction Pvt. Ltd.

TEST SUMMARY OF M-40 RCC MIX DES

SOURCE OF MATERIAL:-

Coarse Aggregate 20 mm

Coarse Aggregate 10mm

Fine Aggregate (Crush Sand)

Water

Admixture

Cement

Flyash

PROPORTION OF MATERAL

20 mm Aggregate
Coarse Aggregate
10 mm Aggregate

Fine Aggregate Crush Sand

W/C Ratio
AC-MENT-BV-430-PQC-Apple chemie

Cement (kgs)

Flyash(kgs)

TEST SUMMARY:
SLUMP:
Duration Initial ½ hour
Slump (mm) 150 120
Compressive Strength:
Age in days 7 days
Compressive Strength (N/mm2) 40.62

EPC Contractor's Representative

rom km 52+730 to km 99+250 of NH 161A two lane with paved

nsport & Highways

ov. Of Maharashtra)

t. Ltd.

on Pvt. Ltd.

M-40 RCC MIX DESIGN

: Sawarmal Base Camp Stone Crusher & Quarry

: Sawarmal Base Camp Stone Crusher & Quarry

: Sawarmal Base Camp Stone Crusher & Quarry

: Bore hole @ Batching plant location

:Apple chemie

:Birla Shakti OPC – 53 Grade

: Parli power plant

60%

40%

40%

0.36
1.00%

422

1 hour 1½ hours
105 90

28 days Remarks
54.80

Authority Engineer's Representative

Project :-“Rehabilitation and up-gradation of Kundral to Wazar from km 52+730 to km 99+250 of N
paved shoulder in the state of Maharashtra on (EPC) mode..

CLIENT Ministry of Road Transport & Highways (PWD-NH Division

AUTHORITY ENGINEER M/S TPF Engineer Pvt. Ltd.

EPC CONTRACTOR Ajay Deep Construction Pvt. Ltd.

COMPRESSIVE STRENGTH OF M-40 RCC GRA

(As per IS:516)

Location QC Lab @ Base Camp Cement

Date of Casting 8/10/2019 Water/Cement Retio

Date of Testing 8/17/2019 Cube Size in mm

Tested By Jointly Age of Cubes

Density of Cube
Sl. No. Weight of Cube (gm) Load KN
(gm/cc)

1 8687 2.574 915

2 8697 2.577 926

3 8668 2.568 921

4 8745 2.591 910

5 8795 2.606 905

6 8801 2.608 902

7 8862 2.626 909

8 8879 2.631 921

9 8842 2.620 916

 Avarege

EPC's Representative
+730 to km 99+250 of NH 161A two lane with

ways (PWD-NH Division Gov. Of Maharashtra)

M-40 RCC GRADE

Birla Shakti OPC 53 Grade

0.36

150X150X150

7 Days

Strength N/mm2 Average (N/mm2)

40.67

41.16 40.92

40.93

40.44

40.22 40.25

40.09

40.40

40.93 40.68

40.71
Avarege 40.62

Authority Engineer
Project :-“Rehabilitation and up-gradation of Kundral to Wazar from km 52+730 to km 99+250 of N
paved shoulder in the state of Maharashtra on (EPC) mode..

CLIENT Ministry of Road Transport & Highways (PWD-NH Division

AUTHORITY ENGINEER M/S TPF Engineer Pvt. Ltd.

EPC CONTRACTOR Ajay Deep Construction Pvt. Ltd.

COMPRESSIVE STRENGTH OF M-40 RCC GRA

(As per IS:516)

Location QC Lab @ Base Camp Cement

Date of Casting 8/10/2019 Water/Cement Retio

Date of Testing 9/7/2019 Cube Size in mm

Tested By Jointly Age of Cubes

Density of Cube
Sl. No. Weight of Cube (gm) Load KN
(gm/cc)

1 8837 2.618 1236

2 8812 2.611 1247
3 8821 2.614 1249
4 8923 2.644 1209
5 8911 2.640 1215
6 8869 2.628 1234
7 8962 2.655 1239
8 8978 2.660 1241
9 8889 2.634 1238
10 8929 2.646 1242
11 8897 2.636 1224
12 8897 2.636 1235
13 8969 2.657 1226
 14 8957 2.654 1234
15 8927 2.645 1229
16 8991 2.664 1228
17 8967 2.657 1221
18 8886 2.633 1248

Avarege

EPC's Representative
+730 to km 99+250 of NH 161A two lane with

ways (PWD-NH Division Gov. Of Maharashtra)

M-40 RCC GRADE

Birla Shakti OPC 53 Grade

0.36

150X150X150

28 Days

Strength N/mm2 Average (N/mm2)

54.93
55.42 55.29
55.51
53.73
54.00 54.19
54.84
55.07
55.16 55.08
55.02
55.20
54.40 54.83
54.89
54.49
54.65
 54.84 54.65
54.62
54.58
54.27 54.77
55.47

Avarege 54.80

Authority Engineer