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SupraGTR150 32K56B100 0
SupraGTR150 32K56B100 0
The vehicle pictured in this owner’s manual may not match your actual
vehicle.
Welcome
Congratulations on your purchase of a new ● The following codes in this manual indicate
Honda vehicle. Your selection of a Honda each country.
makes you part of a worldwide family of ● The illustrations here in are based on the
satisfied customers who appreciate Honda’s FS150F IN type.
reputation for building quality into every
product. Country Codes
Code Country
To ensure your safety and riding pleasure: FS150F
● Read this owner’s manual carefully. IN, III IN Indonesia
● Follow all recommendations and PH Philippines
procedures contained in this manual.
* The specifications may vary with each locale.
● Pay close attention to safety messages
contained in this manual and on the vehicle.
20 FS150F (IN PH)-32K56B100.book Page 3 Wednesday, July 31, 2019 11:52 AM
Contents
Vehicle Safety P. 2
Operation Guide P. 14
Maintenance P. 30
Troubleshooting P. 75
Information P. 94
Specifications P. 106
Index P. 109
20 FS150F (IN PH)-32K56B100.book Page 2 Wednesday, July 31, 2019 11:52 AM
Vehicle Safety
This section contains important information for safe riding of your vehicle.
Please read this section carefully.
Safety Guidelines
Vehicle Safety
Follow these guidelines to enhance your safety: grip or your waist, leaning with you in turns, and
● Perform all routine and regular inspections keeping their feet on the footpegs, even when
specified in this manual. the vehicle is stopped.
● Stop the engine and keep sparks and flame
away before filling the fuel tank.
● Do not run the engine in enclosed or partly Take Time to Learn & Practice
enclosed areas. Carbon monoxide in exhaust Even if you have ridden other vehicles, practice
gases is toxic and can kill you. riding in a safe area to become familiar with how
this vehicle works and handles, and to become
accustomed to the vehicle’s size and weight.
Always Wear a Helmet
It’s a proven fact: helmets and protective apparel
significantly reduce the number and severity of Ride Defensively
head and other injuries. So always wear an Always pay attention to other vehicles around
approved helmet and protective apparel. 2 P. 6 you, and do not assume that other drivers see
you. Be prepared to stop quickly or perform an
evasive maneuver.
Before Riding
Make sure that you are physically fit, mentally
focused and free of alcohol and drugs. Check
that you and your passenger are both wearing
continued 3
20 FS150F (IN PH)-32K56B100.book Page 4 Wednesday, July 31, 2019 11:52 AM
Safety Guidelines
wearing bright reflective clothing, positioning maintained and in safe riding condition.
yourself so other drivers can see you, signaling Inspect your vehicle before every ride and
before turning or changing lanes, and using your perform all recommended maintenance. Never
horn when necessary. exceed load limits (2 P. 12), and do not modify
your vehicle or install accessories that would
make your vehicle unsafe (2 P. 11).
Ride within Your Limits
Never ride beyond your personal abilities or
faster than conditions warrant. Fatigue and If You are Involved in a Crash
inattention can impair your ability to use good Personal safety is your first priority. If you or
judgement and ride safely. anyone else has been injured, take time to assess
the severity of the injuries and whether it is safe
to continue riding. Call for emergency assistance
Don’t Drink and Ride if needed. Also follow applicable laws and
Alcohol and riding don’t mix. Even one alcoholic regulations if another person or vehicle is
drink can reduce your ability to respond to involved in the crash.
changing conditions, and your reaction time gets
worse with every additional drink. Don’t drink If you decide to continue riding, first turn the
and ride, and don’t let your friends drink and ride ignition switch to the OFF position, and evaluate
either. the condition of your vehicle. Inspect for fluid
4
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Safety Guidelines
Vehicle Safety
brakes, and wheels. Ride slowly and cautiously. Running the engine of your vehicle while
Your vehicle may have suffered damage that is in an enclosed or even partially enclosed
not immediately apparent. Have your vehicle
area can cause a rapid build-up of toxic
thoroughly checked at a qualified service facility
carbon monoxide gas.
as soon as possible.
5
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Safety Precautions
Riding Precautions
Vehicle Safety
Running-in Period ● Avoid excessively hard braking and
During the first 500 km (300 miles) of running, downshifting.
follow these guidelines to ensure your vehicle’s u Sudden braking can reduce the vehicle’s
future reliability and performance. stability.
● Avoid full-throttle starts and rapid
u Where possible, reduce speed before
acceleration. turning; otherwise you risk sliding out.
● Exercise caution on low traction surfaces.
● Avoid hard braking and rapid down-shifts.
● Ride conservatively.
u The tyres slip more easily on such surfaces
and braking distances are longer.
● Avoid continuous braking.
u Repeated braking, such as when
descending long, steep slopes can seriously
overheat the brakes, reducing their
effectiveness. Use engine braking with
intermittent use of the brakes to reduce
speed.
● For full braking effectiveness, operate both the
front and rear brakes together.
continued 7
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Riding Precautions
# Engine Braking
Engine braking helps slow your vehicle down
Vehicle Safety
8
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Riding Precautions
Vehicle Safety
2. Using the side stand
● If you must park on a slight incline or loose
Push the side stand down.
surface, park so that the vehicle cannot move
Slowly lean the vehicle to the left until its
or fall over.
weight rests on the side stand.
● Make sure that high-temperature parts cannot
come into contact with flammable materials.
Using the centre stand
● Do not touch the engine, muffler, brakes and
To lower the centre stand, stand on the left
other high-temperature parts until they cool
side of the vehicle.
down.
Hold the left handle grip and the rear grip.
● To reduce the likelihood of theft, always lock
Press down on the tip of the centre stand with
the handlebar and remove the key and close
your right foot and, simultaneously, pull up
the shutter when leaving the vehicle
and back.
unattended.
Use of an anti-theft device is also
3. Turn the handlebar fully to the left.
recommended.
u Turning the handlebar to the right reduces
stability and may cause the vehicle to fall.
4. Turn the ignition switch to the (Lock)
position (2 P. 20), remove the key and close
the shutter (2 P. 21).
continued 9
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Riding Precautions
10
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Vehicle Safety
Improper accessories or modifications
We strongly advise that you do not add any can cause a crash in which you can be
accessories that were not specifically designed seriously hurt or killed.
for your vehicle by Honda or make modifications
to your vehicle from its original design. Doing so Follow all instructions in this owner’s
can make it unsafe. manual regarding accessories and
Modifying your vehicle may also void your
modifications.
warranty and make your vehicle illegal to
operate on public roads and highways. Before
Do not pull a trailer with, or attach a sidecar to,
deciding to install accessories on your vehicle be
your vehicle. Your vehicle was not designed for
certain the modification is safe and legal.
these attachments, and their use can seriously
impair your vehicle’s handling.
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Loading
Loading 3 WARNING
Vehicle Safety
● Carrying extra weight affects your vehicle’s Overloading or improper loading can
handling, braking and stability. cause a crash and you can be seriously
Always ride at a safe speed for the load you
hurt or killed.
are carrying.
● Avoid carrying an excessive load and keep
Follow all load limits and other loading
within specified load limits.
Maximum weight capacity 2 P. 106 guidelines in this manual.
● Tie all luggage securely, evenly balanced and
close to the centre of the vehicle.
● Do not place objects near the lights or the
muffler.
12
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Vehicle Safety
13
Operation Guide
Parts Location
Right side cover (P52)
Battery (P47)
Operation Guide
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Operation Guide
Seat (P28)
Fuel fill cap (P26)
Tool kit/Document bag
(P29)
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Instruments
Tachometer
NOTICE
Do not operate the engine in the
Operation Guide
Display Check
When the ignition switch is turned on, all the mode and digital segments will show.
If any part of these displays does not come on when it should, have your dealer check
for problems.
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Speedometer
Gear position indicator
Operation Guide
Shows 1st to 6th gear position.
u“-” appears when the transmission
is not shifted properly.
Fuel gauge
Remaining fuel when only 1st (E)
segment starts flashing:
approximately 1.54 litres (0.406 US gal,
0.338 Imp gal)
If the fuel gauge indicator flashes in
a repeat pattern or turns off: (P79)
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Indicators
If one of these indicators does not come on when it should, have your dealer check for
problems.
High beam indicator Neutral indicator
Operation Guide
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Switches
Ignition switch
Switches the electrical system
on/off, locks the steering.
Operation Guide
u Key can be removed when in
the OFF or (Lock)
position.
Start button
Horn button
continued 19
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Switches (Continued)
Steering Lock ON
Lock the steering when parking to help Turns electrical system
prevent theft. on for starting/riding.
Operation Guide
(Lock)
Ignition key Locks steering.
# Locking
Turn !a Turn the handlebar all the way to the left or
right.
!a
!b Push the key down, and turn the ignition
switch to the (Lock) position.
Push u Jiggle the handlebar if the lock is difficult
!b to engage.
!c Remove the key.
# Unlocking
Insert the key, push it in, and turn the ignition
switch to the OFF position.
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Operation Guide
vehicle, close the shutter for theft prevention. Also you can close the shutter manually.
# Close
(Lock) !a Remove the ignition key from the ignition
switch.
!b Align the projection of the shutter key with
the slot of the shutter, and turn the shutter
Open key counterclockwise.
Close !c Remove the key.
Shutter key Ignition key
# Open
Align the projection of the shutter key with the
slot of the shutter, and turn the shutter key
clockwise.
Slot Projection
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!a Turn the ignition switch to the ON position. If you cannot start the engine:
!b Shift the transmission to Neutral ( N indicator Open the throttle slightly (about 3 mm,
comes on). without freeplay).
Operation Guide
!c Using the start button About 3 mm, without freeplay
With the throttle completely closed.
Press the start button. Release the start
button as soon as the engine starts.
Using the kickstarter
Lightly depress the kickstarter until resistance
is felt. Then let the kickstarter return to the
top of its stroke. With the throttle completely
closed.
Operate the kickstarter starting from the top
of the stroke, kick through to the bottom with
a rapid, continuous motion.
continued 23
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Shifting Gears
Your vehicle transmission has 6 forward gears
in a one-down, five-up shift pattern when you
shift with your toe.
Operation Guide
You can also shift to a higher gear by
depressing the shift lever with your heel.
25
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Refuelling
Fuel type: Unleaded petrol only
Fuel octane number: Your vehicle is Lower edge of Arrow marks
filler neck
designed to use Research Octane Number
Operation Guide
(RON) 88 or higher.
Tank capacity: 4.5 litres (1.19 US gal,
0.99 Imp gal)
Fuel fill cap
# Refuelling and Fuel Guidelines (P10)
Opening the Fuel Fill Cap
!a Open the seat. (P28)
!b Turn the fuel fill cap counterclockwise until it
stops and remove the cap.
26
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Operation Guide
u Make sure that the arrow marks on the
cap and fuel tray is aligned.
!b Close the seat.
3 WARNING
!, open the th
27
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Storage Equipment
Helmet Holders
Seat lock The helmet holders are located under the
Operation Guide
seat.
u Use the helmet holders only when parked.
Ignition key
3 WARNING
Riding with a helmet attached to the
holder can interfere with your ability to
safely operate the vehicle and could lead
Seat Open
to a crash in which you can be seriously
Insert the ignition key into the seat lock and
hurt or killed.
turn it clockwise to unlock.
Seat Close Use the helmet holder only while parked.
Close and push down on the rear of the seat
Do not ride with a helmet secured by the
until it locks. Make sure that the seat is locked
holder.
securely to pull it up lightly.
28
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Operation Guide
The owner's manual and other documents are
stored in the document bag.
Tool kit
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Maintenance
Importance of Maintenance
Maintenance
Maintenance is the owner’s responsibility. Be that can arise in performing maintenance. Only
sure to inspect your vehicle before each ride, and you can decide whether or not you should
perform the periodic checks specified in the perform a given task.
Maintenance Schedule. 2 P. 32
Follow these guidelines when performing
3 WARNING maintenance.
Improperly maintaining your vehicle or ● Stop the engine and remove the key.
failing to correct a problem before you ● Place your vehicle on a firm, level surface
using the side stand, centre stand or a
ride can cause a crash in which you can
maintenance stand to provide support.
be seriously hurt or killed.
● Allow the engine, muffler, brakes, and other
high-temperature parts to cool before
Always follow the inspection and servicing as you can get burned.
maintenance recommendations and ● Run the engine only when instructed, and do
schedules in this owner’s manual. so in a well-ventilated area.
31
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Maintenance Schedule
The maintenance schedule specifies the All scheduled maintenance is considered a
maintenance requirements necessary to normal owner operating cost and will be
ensure safe, dependable performance, and charged to you by your dealer. Retain all
proper emission control. receipts. If you sell the vehicle, these receipts
should be transferred with the vehicle to the
Maintenance
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Maintenance Schedule
Pre-ride Frequency*1
Annual Regular Refer to
Items Check × 1,000 km 1 6 12 18 24 30 36
Check Replace page
2 P. 35 × 1,000 mi 0.6 4 8 12 16 20 24
Fuel Line I I I I I I I –
Fuel Level I –
Maintenance
Throttle Operation I I I I I I I I 72
Air Cleaner *2 R R –
Crankcase Breather *3 73
Spark Plug I R I R I R 53
Valve Clearance I –
Engine Oil I R R R R R R R R 58
Engine Oil Strainer Screen –
Engine Idle Speed I I I I I I I I –
Radiator Coolant *4 I I I I I 3 Years 60
Cooling System I I I I –
continued 33
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Maintenance Schedule
Pre-ride Frequency*1
Annual Regular Refer to
Items Check × 1,000 km 1 6 12 18 24 30 36
Check Replace page
2 P. 35 × 1,000 mi 0.6 4 8 12 16 20 24
Drive Chain I Every 500 km (300 mi): I 66
Brake Fluid *4 I I I I I I I I 2 Years 62
Maintenance
34
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Maintenance Fundamentals
Maintenance
● Lights and horn − Check that lights,
but because having a breakdown, or even a
flat tyre, can be a major inconvenience. indicators and horn function properly.
● Clutch − Check operation;
Check the following items before you get on Adjust freeplay if necessary. 2 P. 70
● Wheels and tyres − Check condition, air
your vehicle:
pressure and adjust if necessary. 2 P. 42
● Fuel level − Fill fuel tank when necessary.
2 P. 26
● Throttle − Check for smooth opening and
full closing in all steering positions. 2 P. 72
● Engine oil level − Add engine oil if
necessary. Check for leaks. 2 P. 56
● Coolant level − Add coolant if required.
Check for leaks. 2 P. 60
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Maintenance Fundamentals
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Maintenance Fundamentals
Maintenance
A spark or flame can cause the battery
pressure can damage your eyes.
to explode with enough force to kill or
● Electrolyte splashes onto your skin:
u Remiove affected clothing and wash your seriously hurt you.
skin thoroughly using water.
● Electrolyte splashes into your mouth: Wear protective clothing and a face
u Rinse mouth thoroughly with water, and do shield, or have a skilled mechanic do the
not swallow. battery servicing.
continued 37
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Maintenance Fundamentals
38
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Maintenance Fundamentals
If a fuse fails repeatedly, you likely have an *1. The JASO T 903 standard is an index for engine
electrical fault. Have your vehicle inspected by oils for 4-stroke motorcycle engines. There are
your dealer. two classes: MA and MB. For example, the
following label shows the MA classification.
Engine Oil
Engine oil consumption varies and oil quality Oil code
Maintenance
deteriorates according to riding conditions and
Oil classification
time elapsed.
Check the engine oil level regularly, and add the
recommended engine oil if necessary. Dirty oil or *2. The SAE standard grades oils by their viscosity.
old oil should be changed as soon as possible. *3. The API classification specifies the quality and
performance rating of engine oils. Use SG or
# Selecting the Engine Oil higher oils, excluding oils marked as “Energy
For recommended engine oil, see Conserving” or “Resource Conserving” on the
“Specifications.” 2 P. 107 circular API service symbol.
39
20 FS150F (IN PH)-32K56B100.book Page 40 Wednesday, July 31, 2019 11:52 AM
Maintenance Fundamentals
possible.
sprocket. If either has worn or damaged teeth,
NOTICE have the sprocket replaced by your dealer.
Brake fluid can damage plastic and painted surfaces.
Wipe up spills immediately and wash thoroughly.
Drive Chain
NOTICE
The drive chain must be inspected and Use of a new chain with worn sprockets will cause rapid
lubricated regularly. Inspect the chain more chain wear.
frequently if you often ride on bad roads, ride at
high speed, or ride with repeated fast
acceleration. 2 P. 66
40
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Maintenance Fundamentals
# Cleaning and Lubricating Never use petrol or low flash point solvents for
After inspecting the slack, clean the chain and cleaning the drive chain.
sprockets while rotating the rear wheel. Use a dry A fire or explosion could result.
cloth with high flash-point solvent. Use a soft Avoid getting lubricant on the brakes or tyres.
brush if the chain is dirty. Avoid applying excess chain lubricant to prevent
After cleaning, wipe dry and lubricate with the spray onto your clothes and the vehicle.
Maintenance
recommended lubricant.
Recommended lubricant: Recommended Coolant
Drive chain lubricant
Use only genuine Honda PRE-MIX COOLANT
If not available, use SAE 80 or 90 gear oil. without diluting with water. Genuine Honda PRE-
MIX COOLANT is excellent at preventing
corrosion and overheating.
The coolant should be inspected and replaced
properly by following the maintenance schedule.
2 P. 33
NOTICE
Using coolant not specified for aluminium engines or tap/
mineral water can cause corrosion.
41
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Maintenance Fundamentals
42
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Maintenance Fundamentals
Maintenance
killed.
Wear indicator
location mark
continued 43
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Maintenance Fundamentals
44
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Maintenance Fundamentals
Air Cleaner
This vehicle is equipped with a viscous type air
cleaner element.
Air blow cleaning or any other cleaning can
degrade the viscous element performance and
Maintenance
cause the intake of dust.
Do not perform the maintenance.
Should be serviced by your dealer.
45
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Tool
The tool kit is stored in the storage
compartment under the seat. 2 P. 29
46
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# Removal
Make sure the ignition switch is in the OFF
position.
1. Remove the right side cover. 2 P. 52
Maintenance
2. Remove the harness band clip from the
battery cover. 2 P. 50
3. Disconnect the negative - terminal from
the battery. Negative
4. Disconnect the positive + terminal from terminal
the battery.
5. Remove the bolt. Harness band clip
continued 47
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Battery
# Installation
Install the parts in the reverse order of
removal. Always connect the positive +
6. Release the tabs, then open the battery
terminal first. Make sure that bolts and nuts
cover.
7. Remove the battery taking care not to drop are tight.
the terminal nuts. For proper handling of the battery, see
“Maintenance Fundamentals.” 2 P. 36
“Battery Goes Dead.” 2 P. 86
48
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Maintenance
u Carefully release the tabs.
Clip 4. Remove the centre lower cowl.
# Installation
Install the parts in the reverse order of
removal.
Clip
Clips
Tabs Bolt
Clip
49
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# Installation
1. Push the bottom of the centre pin.
# Installation
Install the harness band clip until it seats
properly.
2. Insert the clip into the hole.
3. Press down on the centre pin to lock the
clip.
50
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Maintenance
u Carefully release the tabs.
5. Remove the right cowl by releasing the
grommet from the prong on the main
pipe front cover.
# Installation
Install the parts in the reverse order of
removal.
Bolt Tabs A
Clip
Right cowl
Tab B
51
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# Installation
Install the parts in the reverse order of
removal.
52
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Spark Plug
Maintenance
Use only the recommended type of spark plug
in the recommended heat range.
NOTICE
Using a spark plug with an improper heat range can cause
engine damage.
1. Remove the centre lower cowl. 2 P. 49 Grommets
2. Remove the right cowl. 2 P. 50
3. Remove the radiator mounting bolt/
Collar
collar.
4. Move the radiator to the left side and Radiator
mounting bolt
remove the grommets from the hooks.
5. Pull the radiator forward.
continued 53
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6. Disconnect the spark plug cap from the 9. Inspect the electrodes and centre
spark plug. porcelain for deposits, erosion or carbon
7. Clean any dirt from around the spark plug fouling.
base. u If the erosion or deposit is heavy,
8. Remove the spark plug using the spark replace the plug.
Maintenance
plug wrench and open end wrench u Clean a carbon or wet-fouled plug with
provided in the tool kit. a plug cleaner, otherwise use a wire
Spark plug wrench brush.
10. Check the spark plug gap using a wire-
type feeler gauge.
u If adjustment is necessary, bend the
side electrode carefully.
The gap should be:
0.8 to 0.9 mm (0.03 to 0.04 in)
54
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Maintenance
a) First, tighten the plug:
Plug washer
NGK: 1/2 turn after it seats.
DENSO: 3/4 turn after it seats.
11. Make sure the plug washer is in good b) Then loosen the plug.
condition. c) Next, tighten the plug again:
12. Install the spark plug. With the plug 1/8 turn after it seats
washer attached, thread the spark plug in NOTICE
by hand to prevent cross-threading. An improperly tightened spark plug can damage the
engine. If a plug is too loose, a piston may be damaged. If
a plug is too tight, the threads may be damaged.
14. Install the parts in the reverse order of
removal.
u When reinstalling the spark plug cap,
take care to avoid pinching any cable
or wires.
55
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Engine Oil
56
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Maintenance
1. Remove the oil fill cap/dipstick. Add the For the recommended oil and oil selection
recommended oil until it reaches the upper guidelines, see “Maintenance Fundamentals.”
level mark. 2 P. 39
u Place your vehicle on its centre stand on
a firm, level surface when checking the
oil level.
u Do not overfill above the upper level
mark.
u Make sure no foreign objects enter the
oil filler opening.
u Wipe up any spills immediately.
2. Securely reinstall the oil fill cap/dipstick.
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Maintenance
1.1 litres (1.2 US qt, 1.0 Imp qt)
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Coolant
Adding Coolant
If the coolant level is below the lower level
mark, add the recommended coolant
(2 P. 41) until the level reaches the upper level
mark.
Add fluid only from the reserve tank cap and
do not remove the radiator cap.
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Maintenance
u Do not overfill above the upper level
mark. Always let the engine and radiator cool
u Make sure no foreign objects enter the down before removing the radiator cap.
reserve tank opening.
4. Securely reinstall the reserve tank cap.
5. Install the reserve tank maintenance lid.
Changing Coolant
Tabs Reserve tank cap Have your dealer change the coolant unless
you have the proper tools and are
mechanically qualified.
61
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Brakes
horizontal and that the fluid level is: have a leak. Have your vehicle inspected by
Front above the L mark. your dealer.
Rear between the LOWER level and
UPPER level marks.
Front Rear
LOWER level
mark
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Maintenance
worn to the indicator.
Wear
1. Front Inspect the brake pads from below Disc indicators
the brake caliper.
2. Rear Inspect the brake pads from the rear
right of the vehicle. Rear
63
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Adjusting nut
64
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Side Stand
Maintenance
Side stand spring
65
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Drive Chain
66
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Maintenance
1. Shift the transmission to Neutral. Stop the
engine.
2. Place your vehicle on the centre stand on a
level surface. Rear edge of
adjusting slot
3. Loosen the rear axle nut. Adjusting nut
4. Loosen the lock nuts on both sides of the
swingarm. Lock nut
Chain adjuster
index mark
Rear edge of
adjusting slot
Adjusting nut
continued 67
20 FS150F (IN PH)-32K56B100.book Page 68 Wednesday, July 31, 2019 11:52 AM
5. Turn both adjusting nuts an equal number 7. Tighten the rear axle nut.
of turns until the correct drive chain slack is Torque: 59 N·m (6.0 kgf·m, 44 lbf·ft).
obtained. Turn the adjusting nuts clockwise
to tighten the chain. Turn the adjusting 8. Tighten the drive chain adjusting nuts
nuts counterclockwise to provide more lightly, then hold the adjusting nuts and
Maintenance
68
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Maintenance
Chain: FSCM428H or KMC428HG
69
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Clutch
Checking the Clutch Check the clutch cable for kinks or signs of
wear. If necessary have it replaced by your
# Checking the Clutch Lever Freeplay dealer.
Check the clutch lever freeplay. Lubricate the clutch cable with a commercially
available cable lubricant to prevent premature
Freeplay at the clutch lever:
Maintenance
NOTICE
Clutch lever Improper freeplay adjustment can cause premature clutch
wear.
Freeplay
70
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Maintenance
freeplay is 10 to 20 mm (0.4 to 0.8 in).
3. Tighten the lock nut and check the clutch
–
lever freeplay.
4. Start the engine, pull the clutch lever in,
and shift into gear. Make sure the engine
does not stall and the vehicle does not Adjusting nut
creep. Gradually release the clutch lever
and open the throttle. Your vehicle should If proper adjustment cannot be obtained or
move smoothly and accelerate gradually. the clutch does not work correctly, see your
dealer.
71
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Throttle
Freeplay
Flange
72
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Crankcase Breather
Maintenance
2. Remove the crankcase breather tube plug
from the tube.
3. Drain deposits into a suitable container.
4. Install the crankcase breather tube plug.
73
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Other Adjustments
Up
Down
Bolt
74
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Troubleshooting
● Check if the PGM-FI malfunction indicator ● Check for a loose battery connection or
lamp (MIL) is on. battery terminal corrosion. 2 P. 37, 47
u If the indicator light is on, contact your ● Check the condition of the battery. 2 P. 86
dealer as soon as possible. If the problem continues, have your vehicle
inspected by your dealer.
76
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Troubleshooting
Extended fast idling may cause the high Allow the engine to cool with the ignition
coolant temperature indicator to come on. switch in the OFF position.
NOTICE 3. After the engine has cooled, inspect the
Continuing to ride with an overheated engine can cause radiator hose and check if there is a leak.
serious damage to the engine. 2 P. 60
If there is a leak:
1. Stop the engine using the ignition switch, Do not start the engine. Transport your
and then turn the ignition switch to the ON vehicle to your dealer.
position. 4. Check the coolant level in the reserve tank.
2 P. 60
u Add coolant as necessary.
5. If 1-4 check normal, you may continue
riding, but closely monitor the high coolant
temperature indicator.
77
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78
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Troubleshooting
79
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Tyre Puncture
Repairing a puncture or removing a wheel
requires special tools and technical expertise.
3 WARNING
We recommend you have this type of service Riding your vehicle with a temporary
performed by your dealer. tyre repair can be risky. If the temporary
After an emergency repair, always have the repair fails, you can crash and be
tyre inspected/replaced by your dealer. seriously injured or killed.
Troubleshooting
80
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Troubleshooting
u Do not pull the brake lever while the
front wheel is removed.
Front axle shaft
Side collar
Side collar
continued 81
20 FS150F (IN PH)-32K56B100.book Page 82 Wednesday, July 31, 2019 11:52 AM
NOTICE
When installing a wheel or caliper into original installation, see your dealer as soon as
position, carefully fit the brake disc between the pads possible to verify proper assembly.
to avoid scratching them. Improper assembly may lead to loss of
braking capacity.
3. Tighten the front axle nut.
Torque: 59 N·m (6.0 kgf·m, 44 lbf·ft).
82
20 FS150F (IN PH)-32K56B100.book Page 83 Wednesday, July 31, 2019 11:52 AM
Troubleshooting
can be moved all the way forward for
maximum drive chain slack.
3. Remove the rear axle nut and washer.
Adjusting nut Right side collar
Drive chain
continued 83
20 FS150F (IN PH)-32K56B100.book Page 84 Wednesday, July 31, 2019 11:52 AM
6. Remove the brake caliper bracket, rear 2. Make sure that the lug on the swingarm is
wheel and side collars. positioned in the slot on the brake caliper
u Support the brake caliper assembly so bracket.
that it doesn’t hang from the brake Brake caliper bracket
hose. Do not twist the brake hose.
u Avoid getting grease, oil, or dirt on the Lug
disc or pad surfaces.
Troubleshooting
Installation
1. To install the rear wheel, reverse the
removal procedure.
Slot
u Take care to prevent the brake caliper
from scratching the wheel during Swingarm
installation.
NOTICE
When installing a wheel or caliper into original position,
carefully fit the brake disc between the pads to avoid
scratching them.
84
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Troubleshooting
the brake drags or if the wheel does not
rotate freely.
85
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Electrical Trouble
charger, as these can overheat a motorcycle Do not use bulbs other than those specified.
battery and cause permanent damage. Check the replacement bulb for correct
If the battery does not recover after operation before riding.
recharging, contact your dealer.
NOTICE For the light bulb wattage, see
Jump starting using an automobile battery can damage “Specifications.” 2 P. 108
your vehicle's electrical system and is not recommended.
86
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Troubleshooting
“ ” mark
Round
The headlight uses several LEDs. projection
If there is a LED which is not turned on, see Socket
your dealer for servicing.
1. Open the seat. 2 P. 28
2. Turn the socket counterclockwise and pull
it out.
3. Slightly press the bulb in and turn it
counterclockwise.
continued 87
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4. Install a new bulb and parts in the reverse # Front Turn Signal Bulb
order of removal.
u Install the socket by aligning its “ ” Triangular
mark with the round projection on the projection
brake/tail light housing. Then turn it
clockwise until the “ ” mark is aligned
with the triangular projection.
Troubleshooting
“ ” mark
Round
projection
Bulb Socket
1. Turn the socket counterclockwise and pull
it out.
2. Pull the bulb out without turning it.
88
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3. Install a new bulb and parts in the reverse # Rear Turn Signal Bulb
order of removal.
u Install the socket by aligning its “ ”
mark with the round projection on the
front turn signal light housing. Then turn
it clockwise until the “ ” mark is aligned
with the triangular projection. “ ” marks
Troubleshooting
u Use only the amber bulb. Socket
Bulb
Screw
Turn signal lens
continued 89
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5. Install a new bulb and the parts in the # Position Light Bulb
reverse order of removal.
u Install the socket by turning it clockwise. Triangular
Make sure that the “ ” marks on the projection
socket and the turn signal housing are
aligned.
u Use only the amber bulb.
Troubleshooting
“ ” mark
Round
projection
Socket
Bulb
1. Turn the socket counterclockwise and pull
it out.
2. Pull the bulb out without turning it.
90
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3. Install a new bulb and parts in the reverse # License Plate Light Bulb
order of removal.
u Install the socket by aligning its “ ” Bulb Screws
mark with the round projection on the
front turn signal light housing. Then turn
it clockwise until the “ ” mark is aligned
with the triangular projection.
Troubleshooting
License plate
Socket light cover
1. Remove the screws and license plate light
cover.
2. Pull the bulb out of the socket without
turning it.
3. Install a new bulb and parts in the reverse
order of removal.
91
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92
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Troubleshooting
inspected by your dealer as soon as possible.
93
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Information
Keys .............................................................. P. 95
Instruments, Controls, & Other Features...... P. 96
Caring for Your Vehicle .............................. P. 97
Storing Your Vehicle................................. P. 100
Transporting Your Vehicle ....................... P. 101
You & the Environment............................ P. 102
Serial Numbers .......................................... P. 103
Fuels Containing Alcohol ......................... P. 104
Catalytic Converter ................................... P. 105
20 FS150F (IN PH)-32K56B100.book Page 95 Wednesday, July 31, 2019 11:52 AM
Keys
Keys
Ignition Key
Be sure to record the key number provided with
the original keys and record it in this manual.
Store the spare key in a safe location.
To make a duplicate, take the spare key or the
key number to your dealer.
Information
If you lose all keys and the key number, the
ignition switch assembly will probably have to be
removed by your dealer to determine the key
number.
95
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Odometer
to the capacitor being discharged when the
The display locks at 999,999 when the read-out ignition switch is turned on immediately after the
exceeds 999,999. engine is stopped with the high beam.
Document Bag Headlight
The owner’s manual, registration, and insurance The headlight will come on briefly due to the
information can be stored in the plastic capacitor being discharged when the headlight
document bag located under the seat. dimmer switch is operated immediately after the
engine is stopped with the high beam.
96
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Caring for Your Vehicle 2. If necessary, use a sponge or a soft towel with
mild cleaner to remove road grime.
Frequent cleaning and polishing is important to u Clean the headlight lens, panels, and other
ensure the life of your Honda. A clean vehicle plastic components with extra care to avoid
makes it easier to spot potential problems. scratching them. Avoid directing water into
In particular, seawater and salts used to prevent the air cleaner, muffler, and electrical parts.
ice on roads promote the formation of corrosion. 3. Thoroughly rinse your vehicle with plenty of
Always wash your vehicle thoroughly after riding clean water and dry with a soft, clean cloth.
on coastal or treated roads. 4. After the vehicle dries, lubricate any moving
Information
parts.
u Make sure that no lubricant spills onto the
Washing brakes or tyres. Brake discs, pads, drum or
Allow the engine, muffler, brakes, and other shoes contaminated with oil will suffer
high-temperature parts to cool before washing. greatly reduced braking effectiveness and
1. Rinse your vehicle thoroughly using a low can lead to a crash.
pressure garden hose to remove loose dirt. 5. Lubricate the drive chain immediately after
washing and drying the vehicle.
continued 97
20 FS150F (IN PH)-32K56B100.book Page 98 Wednesday, July 31, 2019 11:52 AM
belongings.
# Washing Precautions ● Do not direct water at the air cleaner:
Follow these guidelines when washing: u Water in the air cleaner can prevent the
● Do not use high-pressure washers: engine from starting.
u High-pressure water cleaners can damage ● Do not direct water near the headlight:
moving parts and electrical parts, rendering u The headlights' inside lens may fog
them inoperable. temporarily after washing or while riding in
u Water in the air intake can be drawn into the rain. This does not impact the headlight
the throttle body and/or enter the air function.
cleaner. However, if you see a large amount of
● Do not direct water at the muffler: water or ice accumulated inside the
u Water in the muffler can prevent starting lens(es), have your vehicle inspected by
and causes rust in the muffler. your dealer.
98
20 FS150F (IN PH)-32K56B100.book Page 99 Wednesday, July 31, 2019 11:52 AM
Information
regularly and follow these guidelines to avoid on the instruments, panels, or headlight.
scratches:
● Do not use stiff brushes, steel wool, or cleaners Exhaust Pipe and Muffler
containing abrasives.
When the exhaust pipe and muffler are painted,
● Avoid riding over or scraping against curbs.
do not use a commercially available abrasive
kitchen cleaning compound. Use a neutral
detergent to clean the painted surface on the
exhaust pipe and muffler. If you are not sure if
your exhaust pipe and muffler are painted,
contact your dealer.
99
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100
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Information
Towing your vehicle can cause serious damage to the
transmission.
101
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You & the Environment drain or on the ground. Used oil, petrol, coolant,
and cleaning solvents contain poisons that can
Owning and riding a vehicle can be enjoyable, hurt refuse workers and contaminate drinking
but you must do your part to protect the water, lakes, rivers, and oceans.
environment.
Recycle Wastes
Put oil and other toxic wastes in approved
containers and take them to a recycling centre.
Call your local or state office of public works or
environmental services to find a recycling centre
in your area, and to get instructions on how to
dispose of non-recyclable wastes. Do not place
used engine oil in the trash, or pour it down a
102
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Serial Numbers
Information
them in a safe place.
Rubber prongs
Engine number
103
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Fuels Containing Alcohol The use of petrol containing more than 10%
ethanol may:
Some conventional fuels blended with alcohol ● Damage the painting of the fuel tank.
are available in some locales to help reduce ● Damage the rubber tubes of the fuel line.
emissions to meet clean air standards. If you plan ● Cause corrosion of the fuel tank.
to use blended fuel, check that it is unleaded and ● Cause poor drivability.
meets the minimum octane rating requirement. NOTICE
Use of blended fuels containing higher than approved
The following fuel blends can be used in your percentages can damage metal, rubber, plastic parts of
Information
104
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Catalytic Converter
Information
A defective catalytic converter contributes to air
pollution and can impair your engine’s
performance. A replacement unit must be an
original Honda part or equivalent.
105
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Specifications
Specifications
106
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Specifications
Specifications
0.8 to 0.9 mm
Spark plug gap
(0.03 to 0.04 in)
Idle speed 1,500 ± 100 rpm
Honda 4-stroke motorcycle oil
API Service Classification SG or higher,
Recommended
excluding oils marked as “Energy Conserving”
engine oil
or “Resource Conserving,”
SAE 10W-30, JASO T 903 standard MA
1.1 litres (1.2 US qt,
After draining
Engine oil 1.0 Imp qt)
capacity 1.3 litres (1.4 US qt,
After disassembly
1.1 Imp qt)
Recommended
Honda DOT 3 or DOT 4 Brake Fluid
brake fluid
107
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Specifications
■ Fuses
Main fuse 20 A
Other fuse 10 A
Specifications
108
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Index
Index
A Compartment
Accessories .............................................................11 Document Bag ................................................... 29
Owner’s Manual .......................................... 29, 96
B Tool Kit ................................................................. 29
Battery ...............................................................36, 47 Coolant ............................................................. 41, 60
Brakelight Switch ..................................................64 Crankcase Breather .............................................. 73
Brakes
Fluid ................................................................40, 62 D
Pad Wear ..............................................................63 Drive Chain ...................................................... 40, 66
Braking ....................................................................... 7
Bulb E
Brakelight/Taillight .............................................87 Electrical Trouble .................................................. 86
Front Turn Signal ................................................88 Engine
Index
License Plate Light .............................................91 Number ..............................................................103
Position Light .......................................................90 Oil ................................................................... 39, 56
Rear Turn Signal .................................................89 Overheats ............................................................ 77
Starting ................................................................. 22
C Environment .........................................................102
Caring for Your Vehicle ......................................97 Equipment
Centre Lower Cowl ...............................................49 Owner’s Manual ................................................. 29
Clip .............................................................................50 Tool Kit ................................................................. 29
Clutch System ........................................................70
109
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N Removal
Neutral Indicator ...................................................18 Battery .................................................................. 47
Centre Lower Cowl ............................................ 49
O Clip ........................................................................ 50
Odometer ................................................................96 Harness Band Clip ............................................. 50
Oil Right Cowl ........................................................... 51
Engine ............................................................39, 56 Right Side Cover ................................................ 52
Overheating ............................................................77 Repair Kit ................................................................. 80
Riding Precautions ..................................................7
P Right Cowl .............................................................. 51
Parking ....................................................................... 9 Right Side Cover ................................................... 52
Parts Location ........................................................14
Petrol ...................................................................... 104 S
Index
PGM-FI (Programmed Fuel Injection) Safety Precautions ..................................................6
Malfunction Indicator Lamp (MIL) .........18, 78 Seat ........................................................................... 28
Protective Apparel .................................................. 6 Serial Numbers ....................................................103
Shifting Gears ........................................................ 25
R Shutter ..................................................................... 21
Recommended Spark Plug ............................................................... 53
Coolant .................................................................41 Specifications .......................................................106
Fuel ........................................................................26 Speedometer ......................................................... 17
Oil ...........................................................................39 Start Button ..................................................... 19, 22
Refuelling ................................................................26 Starting the Engine .............................................. 22
111
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T
Tachometer .............................................................16
Throttle .....................................................................72
Tool Kit ..............................................................29, 46
Transporting Your Vehicle .............................. 101
Index
Troubleshooting ...................................................75
Turn Signal Indicator ...........................................18
Turn Signal Switch ................................................19
Tyres
Air Pressure ..........................................................42
Puncture ...............................................................80
Replacing .......................................................42, 80
112