A Novel Multibridge-Channel MOSFET (MBCFET) : Fabrication Technologies and Characteristics

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IEEE TRANSACTIONS ON NANOTECHNOLOGY, VOL. 2, NO.

4, DECEMBER 2003 253

A Novel Multibridge-Channel MOSFET (MBCFET):


Fabrication Technologies and Characteristics
Sung-Young Lee, Sung-Min Kim, Eun-Jung Yoon, Chang-Woo Oh, Ilsub Chung, Donggun Park, and
Kinam Kim, Fellow, IEEE

Abstract—We have demonstrated a novel three-dimensional and reliabilities. However, the combinations of new process
multibridge-channel metal–oxide–semiconductor field-effect technology and novel transistor structure with complementary
transistor (MBCFET). This transistor was successfully fabricated metal–oxide–semiconductor (CMOS) compatibility can be
using a conventional complementary metal–oxide–semiconductor
process. We introduce the fabrication technologies and electrical both short-term and long-term solutions to proceed with the
characteristics of MBCFET in comparison with a conventional CMOS scaling.
planar MOSFET. The MBCFET has more benefits than a con- So, several researchers have reported and presented tran-
ventional MOSFET. It shows 4.6 times larger current drivability sistor performance improvements, thanks to the 3-D transistor
than a planar MOSFET. This is due to the vertically stacked structures [2]–[5]. However, their fabrication processes were
multibridge channels. The subthreshold swing of MBCFET is
61 mV/dec, which is almost an ideal value due to the thin body very difficult to manufacture and it is hard to control the
surrounded by gate. Based on a simulation result, we show that process parameters. Also, further performance improvements
the MBCFET will have a large on–off state current ratio at short are required in their characteristics such as current drivability,
channel transistors. off-state leakage current, and so on.
Index Terms—Multibridge-channel metal–oxide–semicon- Therefore, in this paper, we propose a novel and manufac-
ductor field-effect transistor (MBCFET), vertically stacked turable multibridge-channel metal–oxide–semiconductor field-
multibridge channels. effect transistor (MBCFET) structure fabricated on bulk Si sub-
strate. And we describe the detailed processes to fabricate the
I. INTRODUCTION MBCFET, including epitaxial growth of the SiGe/Si multilayer.
Transistor characteristics and simulation results are also pre-

T O ACHIEVE THE high-density device with high perfor-


mance and low power dissipation, the transistor has been
scaled down aggressively in its size and operating voltage. Inter-
sented.

national Technology Roadmap for Semiconductor (ITRS) 2002 II. TRANSISTOR FABRICATION TECHNOLOGIES
predicts that the transistor gate length is expected to be reduced The MBCFET fabrication processes are schematically illus-
by 15% every year, while the current drivability requirement trated in Fig. 1. To prevent the parasitic transistor operation
remains the same for the reduced operating voltage. at the bulk Si substrate, channel isolation ion implantation is
Since improving the performance and scaling down the gate applied before the epitaxial growth of multiple Si Ge and
length of the transistor have faced many technological barriers Si layers [Fig. 1(a)]. With the UTB silicon-on-insulator (SOI)
to overcome, many alternative solutions have been investigated. wafers, this process can be eliminated and simplified. Besides,
One of the solutions is a novel process technology, such as the additional UTB transistor can be formed on the bulk Si.
the damascene process [1], which overcomes the lithography The epitaxial layer thickness of Si Ge , alternately grown
limit. Another solution is using the new gate electrodes and with Si on (100) Si substrate, should be controlled below a crit-
dielectrics to reduce the gate poly depletion and gate leakage ical thickness that starts to generate defects such as misfit dis-
current. Recently, three-dimensional (3-D) transistor structures locations or other crystal defects. If we control the number of
such as FinFET, double-gate ultra-thin body (UTB) FET, and SiGe/Si alternating epitaxial layers, we can control the number
gate-all-around (GAA) FET have been proposed and exten- of channels, i.e., the inversion charges that determine the cur-
sively studied [2]–[5] as a promising solution to reduce short rent drivability of MOSFETs.
channel effect (SCE) and performance degradation. Alternative An oxide dummy gate is used as a hard mask to etch the epi-
materials will be the long-term solutions to circumventing taxial layers at the source/drain (S/D) region. After etching the
the scaling issues because of their integration difficulties S/D region, a thin source drain extension (SDE) layer is formed
by Si selective epitaxial growth (SEG) as shown in Fig. 1(d) and
Manuscript received July 17, 2003; revised August 15, 2003. This work was Fig. 2. The SDE layer is doped by tilted ion implantation.
presented in part at the Silicon Nanoelectronics Workshop, Kyoto, Japan, June After a poly-Si deposition to fill the S/D region, chemical
2003.
S.-Y. Lee, S.-M. Kim, E.-J. Yoon, C.-W. Oh, D. Park, and K. Kim are with mechanical polishing (CMP) and etchback of poly-Si are per-
the Samsung Electronics Company, Kyungki-Do 449-711, Korea (e-mail: formed to planarize the S/D poly-Si, as shown in Fig. 1(e). Then,
afc.lee@samsung.com). thick SiN is deposited and planarized by CMP. After the re-
I. Chung is with the School of Information and Computer Engineering,
SungKyunKwan University, Kyungki-Do 440-746, Korea. moval of dummy gate, the multibridge channel (MBC) region is
Digital Object Identifier 10.1109/TNANO.2003.820777 implanted with multiple energy to adjust the threshold voltage
1536-125X/03$17.00 © 2003 IEEE
254 IEEE TRANSACTIONS ON NANOTECHNOLOGY, VOL. 2, NO. 4, DECEMBER 2003

Fig. 1. Schematic diagrams for MBCFET fabrication.

Fig. 2. Scanning electron microscope photograph after Si SEG of Fig. 1(d). Fig. 4. Highly selective etching profile of SiGe over Si has been successfully
achieved.

Fig. 3. Bird’s-eye view of Fig. 1(g).


Fig. 5. Final profile of MBCFET. Si body (channel) thickness is 32 nm.
, as shown in Fig. 1(f). We anisotropically etched the oxide
of shallow trench isolation (STI) using SiN and Si hard masks, Gate oxidation 2.5 nm thick, using N O, N + doped poly-Si
which is followed by the selective Si Ge removal to form deposition, CMP, and SiN strip, are successively performed to
the structure of Fig. 1(g). Fig. 3 shows the bird’s-eye view after form the gate of -channel MBCFET. Thereafter, conventional
the completion of this process. CMOS processes are applied to finish the transistor fabrication.
One of the key technologies to form this MBCFET is highly Fig. 5 shows the final profile of the MBCFET. Floating Si body
selective Si Ge removal over Si. As shown in Fig. 4, the thickness is 32 nm.
Si Ge layers were selectively removed against Si with the The implantation processes of a planar MOSFET are the
selectivity higher than 300 : 1 [6]. same as those of the MBCFET, except for channel-isolation
LEE et al.: NOVEL MULTIBRIDGE-CHANNEL MOSFET (MBCFET): FABRICATION TECHNOLOGIES AND CHARACTERISTICS 255

Fig. 8. Since the channels are all floating and surrounded by gate, no body-bias
Fig. 6. characteristics of MBCFET. The of MBCFET is effects are observed in the MBCFET.
38 at , while the planar MOSFET shows the
of 2.9 .

Fig. 7. characteristics of MBCFET. of MBCFET is lowered due


to the thin body surrounded by gate as well as the lightly doped channel. Fig. 9. Simulation result of of MBCFET and planar MOSFET.

implantation and SDE implantation. Both a planar MOSFET layer encounter a smaller vertical electric field in thin-body
and the MBCFET have no halo implantation in fabrication, but MBCFET than in planar bulk MOSFET with relatively heavy
a planar MOSFET only has a halo implantation process in case channel doping. This reduction in vertical field is expected to
of simulation. improve carrier mobility [7].
We think that the low of MBCFET is due to thin body
surrounded by gate. The subthreshold swing of MBCFET is
III. TRANSISTOR CHARACTERISTICS AND DISCUSSION
61 mV/dec, that is, almost ideal value, while planar MOSFET
Figs. 6 and 7 show the and the character- shows 87 mV/dec, as shown in Fig. 7. Even though both transis-
istics of the -channel MBCFET with L m, W m tors have low subthreshold swing because of long channel, the
comparing with those of the -channel planar MOSFET. ideal value of MBCFET is remarkable. We think that this comes
The threshold voltage of MBCFET is 0.1 V, while the from the thin body surrounded by gate as well as lightly doped
of planar MOSFET is 0.45 V. The current drivability of channel.
MBCFET is 38 at , while planar In Fig. 8, we show that MBCFET has no body-bias depen-
MOSFET shows 2.9 . MBCFET shows 13 times larger dency. It means that MBCs of MBCFET are electrically all
current drivability than planar MOSFET. When we consider floating and fully depleted by the surrounding gate. It can be
the difference between MBCFET and planar MOSFET, a clear evidence for current flow in the floating channels of
the MBCFET shows a 4.6 times larger current drivability than MBCFET, not body.
that of planar MOSFET, according to the simple mathematical Fig. 9 shows the simulation result of on–off current charac-
calculations of current drivability. Although the actual transistor teristics for planar MOSFET and MBCFET. From that result,
width was increased four times due to the vertically stacked we know that MBCFET has much less off-state current at the
multiple channels of the MBCFET, mobility enhancement same on-state current. The kink in planar MOSFET shown in
thanks to the thin-body double-gate structure of the MBCFET Fig. 9 is due to halo implantation. High due to halo im-
resulted in a 4.6 times larger current drivability in compar- plantation in planar MOSFET reduces off-leakage currents with
ison with that of planar MOSFET. Since depletion charge is decreasing gate length for a few points in Fig. 9. When we
small enough in thin-body MBCFET, carriers in the inversion compare on–off current characteristics between MBCFETs, the
256 IEEE TRANSACTIONS ON NANOTECHNOLOGY, VOL. 2, NO. 4, DECEMBER 2003

MBCFET having a thin Si body shows superior characteristics Sung-Min Kim received the B.S. degree in 1998 and
to another one. Therefore, if we are thinning down the epitaxial the M.S. degree in 2000 from Kyung Hee University,
Seoul, Korea.
Si layers surrounded by gate, we can maximize the on–off state Since 2000, he has been with the Semiconductor
current ratio. The simulation result in Fig. 9 also shows the ben- R&D Center, Samsung Electronics Company, Ltd.,
efits of MBCFET with short channel transistors that we are fo- Kyungki-Do, Korea, where he is an Engineer with the
Technology Development Team.
cusing as a further study.

IV. CONCLUSIONS

We proposed a novel 3-D MOSFET, MBCFET, and success- Eun-Jung Yoon received the B.S. degree in chemical
engineering from Yonsei University, Seoul, Korea, in
fully fabricated it using a conventional CMOS process. The 2001.
MBCFET shows a 4.6 times larger current drivability than a Since 2001, she has been with the Samsung
conventional planar MOSFET at the same threshold voltage, Electronics Company, Ltd., Kyungki-Do, Korea. Her
research interests include nano-CMOS structure and
due to the vertically stacked double-bridge channels. The sub- technology, and memory devices.
threshold swing of MBCFET is 61 mV/dec, that is, almost ideal
value, due to a thin body surrounded by gate. Since the number
of channels can be controlled by a simple process modification,
we expect that the MBCFET will be a promising candidate tran-
sistor for the future nanoscale CMOS technology era.
Chang-Woo Oh was born in Youngyang, Kyung-
pook, Korea, on January 27, 1971. He received the
B.S. degree in electronics from Kyungpook National
REFERENCES University, Kyungpook, Korea, in 1996 and the M.S.
and Ph. D. degrees in electrical engineering from
[1] C.-W. Oh, S.-H. Kim, C.-S. Lee, J.-D. Choe, S.-A. Lee, S.-Y. Lee, K.-H. Seoul National University, Seoul, Korea, in 1998
Yeo, H.-J. Jo, E.-J. Yoon, S.-J. Hyun, D. Park, and K. Kim, “Highly man- and 2002, respectively.
ufacturable sub-50 nm high-performance CMOSFET using real dama- Since 2002, he has been a Senior Engineer with
scene gate process,” in Symp. VLSI Technology, 2003, p. 147. Samsung Electronics Company, Ltd., Kyungki-Do,
[2] Y. K. Choi, T.-J. King, and C. Hu, “Nanoscale CMOS spacer FinFET for Korea. His research interests include nano-CMOS
the terabit era,” IEEE Electron Device Lett., vol. 23, p. 25, Jan. 2002. structure and technology, memory devices, and field
[3] S. Monfray and T. Skotnick et al., “50 nm-gate all around (GAA)-sil- emission display.
icon on nothing (SON) devices: A simple way to co-integration of GAA
transistors within bulk MOSFET process,” VLSI Technol., p. 108, 2002.
[4] M. Kumar, H. Liu, and J. K. O. Sin, “A high-performance five-channel
Ilsub Chung was born in Jinju, Korea, in 1957. He
NMOSFET using selective epitaxial growth and lateral solid phase epi-
received the B.S. degree in electronic engineering
taxy,” IEEE Electron Device Lett., vol. 23, p. 261, May 2002.
from SungKyunKwan University, Kyungki-Do,
[5] S. Cristoloveanu, F. Allibert, and A. Zaslavsky, “Double-gate MOS-
Korea, in 1981, and the M.S. and Ph.D. degrees
FETs: performance and technology options,” in Proc. Semiconductor
in electrical and computer engineering from the
Device Research Symp., 2001, p. 459.
University of Texas at Austin in 1988 and 1992,
[6] S. M. Kim, C.-W. Oh, J.-D. Choe, C.-S. Lee, and D. Park, “A study
respectively.
on selective Si Ge etch using polysilicon etchant diluted by H2O
In 1993, he joined the FRAM project team of
for three-dimensional Si structure application,” presented at the Proc.
the Samsung Advanced Institute of Technology,
Electrochemical Society Meeting, Paris, France, Apr. 2003.
Giheung, Korea. In 2001, he joined SungKyunKwan
[7] L. Chang, K. J. Yang, Y.-C. Yeo, I. Polishchuk, T.-J. King, and C. Hu,
University, where he is currently an Associate
“Direct-tunneling gate leakage current in double-gate and ultrathin body
Professor in the School of Electrical and Computer Engineering, In addition,
MOSFETs,” IEEE Trans. Electron Devices, vol. 49, pp. 2288–2295,
he currently serves as a secretary of TC47/IEC. His main research area is
Dec. 2002.
the characterization of nonvolatile memories such as FRAM, MRAM, and
SONOS.

Donggun Park received the B.S. and M.S. degrees


from Sogang University, Seoul, Korea, and the Ph.D.
degree from the University of California, Berkeley
(UC Berkeley), all in electrical engineering. His
Ph.D. study involved plasma charging damage and
reliability of thin gate oxides.
Since he joined Samsung Electronics Company,
Sung-Young Lee received the B.S. and M.S. degrees Ltd., Kyungki-Do, Korea, in 1983, he has been
in materials science and engineering from Korea Uni- involved in the diffusion process development of 64
versity, Seoul, Korea, in 1990 and 1992, respectively. K and 256 K DRAM, and process integration of 1
He is currently working towards the Ph.D. degree in Mega, 4 Mega, and 16 Mega DRAM development
electrical engineering at SungKyunKwan University, until 1993. After his Ph.D. study at UC Berkeley, in 1998, he rejoined Samsung
Kyungki-Do, Korea. Electronics, where he is now a Vice President of the R&D Center. After the
Since 1993, he has been with Samsung Electronics successful development of 0.15 m and 0.13 m 256M DRAMs, 90 nm NAND
Company, Ltd., Kyungki-Do, Korea. His research Flash, and 100 nm high-speed 72 M SRAM, in 1999, 2001, 2002, and 2003,
interests include nano-CMOS structure and tech- respectively, he is leading the development projects of nano-CMOS transistor,
nology, memory devices, and nanocharacterization memory cell transistors, and the advanced technologies for mobile/graphic
using scanning probe microscopy. DRAMs.
LEE et al.: NOVEL MULTIBRIDGE-CHANNEL MOSFET (MBCFET): FABRICATION TECHNOLOGIES AND CHARACTERISTICS 257

Kinam Kim (S’90–M’97–SM’01–F’03) received


the B.Sc. degree in electronic engineering in 1981
from Seoul National University, Seoul, Korea, the
M.Sc. degree in electrical engineering from the
Korea Advanced Institute of Science and Technology
(KAIST), Daejeon, Korea, in 1983, and the Ph.D.
degree in electrical engineering from the University
of California, Los Angeles, in 1994.
In 1983, he joined Samsung Electronics Com-
pany, Ltd., Kyungki-Do, Korea, where he has been
involved in the development of DRAMs, ranging
from 64 Kb to l Gb densities. Currently, he is a Vice President responsible
for the research and development of future memory technologies for DRAM,
nonvolatile memory, SRAM, and emerging new memories. His current major
activity is focused on the development of technologies for low power and high
performance multi-gigabit density DRAMs. He serves as a committee member
of the international electron device meeting (IEDM), and he is a member of the
editorial advisory board of Microelectronics Reliability.
Dr. Kim is listed in Who’s Who in the World and nominated for IBC’s 21st
Century Award for Achievement. He will be listed in The Asia 500-Leaders for
the New Century. He is a recipient of ISI’s Citation Award for a highly cited
paper.

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