HPCL Vizag HRSG; 1x185 TPH Cust No: 7843

Sl No EIL comment BHEL HPVP Vizag reply

GA of Boiler Elevation Plan & Section (0-00-561-
U4089), FLOOR PLANS (Drg no. 0-00-562-U4090 and
0-00-562-U4091)
BHEL to confirm that during fresh air firing mode flue gas Max. Flue Gas temperature to which the RSBs are exposed during both GT &
temperature is less than 500 deg C. BHEL to provide Fresh Air Firing modes is less than 500°C.
retracting type soot blower incase temp is above 500 deg C. Following are max. flue gas temps across all operating cases at different Soot
1 BHEL to provide temperature profile on fresh air firing Blower Locations: At End of First HRSG Box & Inlet of 2nd box: 460°C, At
mode. 3rd box: 350°C, At 4th box: 310°C, At 5th box: 280°C, At 6th box: 250°C, At
7th box: 235°C
As per clause no .7.7.16 of job spec, damper location and BHEL is clarifing that damper location and expansion joint location are
2 expansion joint location shall be flanged connection to already provided only with flanged connection to ducting. Latest revised GA
ducting. BHEL to corret. drgs are attached for your refernce.
Refer note -06 of GA. Total no. of burners is indicated as Total no of burners are 8 nos, mentioned in GA NOTES. Refer attached GA
3
04 however the same is 8 as per P&ID. BHEL to correct. drg.
BHEL to only indicate expansion of different pressure PPA Expansion Movement Diagram drg no. 0-00-572-U0055 is attached
4
parts. Proprietary drawings need not to be submitted. alongwith this CRS.
Int ernal Refract ory is not applicable for HRSG. Thermal Design Calculat ions are
5 Submit thermal calculation for refractory design.
propriet ary in nat ure and hence cannot be shared.
Submit detail refractory drawings showing refractory
6 thickness , anchor details, material brand name, design Refractory is not applicable to HRSG projects.
round corners etc for approval.
The walkable area such as floor shall be designed with
7 medium denisty castable (1200-1400 kg/m3). No cermic Refractory is not applicable to HRSG projects.
fiber shall be used floor.
Material selection of Internal Insulation & associated lining is done as per
8 Hot face ceramic fiber lining shall be 1425 grade. Cl.No. 7.7.7 of Pg.No. 1918 of 6701. According to the clause referred, 1425
grade lining is not applicable.
Contractor to ensure all design & engineering requirement
9 Noted.
mention in BO16-606-80-44-RM SOO1 Shall be fulfilled.
Instead of ladder, at the rear side of HRSG (on both LHS & RHS) staircase
10 Emergency exit ladder to be provided. has been provided additionally which itself also an emergency exit. Refer our
attached FLOOR PLANS drgs.
At 6850 EL., platform width of 1000mm seems on lower Platform at 6850 EL. size is 1000x2000mm is enough, which is for entry into
11
side for maintenance. BHEL to increase the same. man hole door . Also our 90% 3D model review has been completed.
Instead of ladder, at the rear side of HRSG (on both LHS & RHS) staircase
Emergency exit ladder to be provided. BHEL to provide the
12 has been provided additionally which itself also an emergency exit. Refer our
same.
attached FLOOR PLANS drgs.
CBD & IBD tank location has been shifted outwards to clear chimney raft and
Platform interconnection to CBD/IBD tank platform to be
staircase from ground to EL.2400 near S8 column. Platform for CBD & IBD
13 provided as per eariler revision. Platform Width of 1000
tank are independent paltforms to approach man hole in tanks which will be
mm at EL 4500 is small. BHEL to increase the same.
erected as per site condition.
Refer attached FLOOR PLAN Drg no. 0-00-562-U4090, for platform EL.4000
14 Double entry/exit at EL 4000 to be provided.
double entry/ exit has been provided.
Platform at 3250 EL. size are 1500x2000mm (RHS) & 1000x2000mm (LHS)
Platform width of 1000 mm is very small. BHEL to check
15 are enough, which are for entry into man hole door . Also our 90% 3D model
and increase . Two VL at EL 3250 to be indicated
review has been completed.
Instead of ladder, at the rear side of HRSG (on both LHS & RHS) staircase
Emergency exit ladder not provided at EL.4800. BHELto
16 has been provided additionally which itself also an emergency exit. Refer our
provided the same.
attached FLOOR PLANS drgs.
17
18
BHEL to model the same (regarding WPH Inlet line valves For WPH Inlet line valves approach necessary sufficient platform has been
19 approach) and comments on the same shall be incorporated provided and also platform extended towards stack side. Also our 90% 3D
by BHEL during 3D model review. model review has been completed.
Davit arrangement for PSV/ main stop valves etc to be
Only structure for davit arrangement by BHEL, which is already shown in our
20 provided near main stem line/ steam drum. Type of davit
floor plan drgs. Refer attached floor plan drgs.
arrangement shall be reviewed during 3D model review.
BHEL to model (regarding approach platform to all
All necessary approach platforms has been provided to approach all
21 instruments/ valves) the same and comments on the same
instruments/ valves). Also our 90% 3D model review has been completed.
shall be incorporated by BHEL during 3D model review.
General comment: BHEL to ensure that all platforms shall
22 have hand railing , toe guards and other safety measures as Confirmed, BHEL is ensuring the same.
per tender requriment.

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 Comments

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 HPCL Vizag HRSG; 1x185 TPH Cust No: 7843
Sl No EIL comment BHEL HPVP Vizag reply
GA of Boiler Elevation Plan & Section (0-00-561-
U4089), FLOOR PLANS (Drg no. 0-00-562-U4090 and
0-00-562-U4091)
BHEL to confirm that during fresh air firing mode flue gas Max. Flue Gas temperature to which the RSBs are exposed during both GT &
temperature is less than 500 deg C. BHEL to provide Fresh Air Firing modes is less than 500°C.
retracting type soot blower incase temp is above 500 deg C. Following are max. flue gas temps across all operating cases at different Soot
1 BHEL to provide temperature profile on fresh air firing Blower Locations: At End of First HRSG Box & Inlet of 2nd box: 460°C, At
mode. 3rd box: 350°C, At 4th box: 310°C, At 5th box: 280°C, At 6th box: 250°C, At
7th box: 235°C
As per clause no .7.7.16 of job spec, damper location and BHEL is clarifing that damper location and expansion joint location are
2 expansion joint location shall be flanged connection to already provided only with flanged connection to ducting. Latest revised GA
ducting. BHEL to corret. drgs are attached for your refernce.
Refer note -06 of GA. Total no. of burners is indicated as Total no of burners are 8 nos, mentioned in GA NOTES. Refer attached GA
3
04 however the same is 8 as per P&ID. BHEL to correct. drg.
BHEL to only indicate expansion of different pressure PPA Expansion Movement Diagram drg no. 0-00-572-U0055 is attached
4
parts. Proprietary drawings need not to be submitted. alongwith this CRS. refer points 5, &
Int ernal Refract ory is not applicable for HRSG. Thermal Design Calculat ions are 6:- Comments
5 Submit thermal calculation for refractory design.
propriet ary in nat ure and hence cannot be shared. are applicable for
Submit detail refractory drawings showing refractory internal
6 thickness , anchor details, material brand name, design Refractory is not applicable to HRSG projects. insulation.
round corners etc for approval. Contractor to
The walkable area such as floor shall be designed with comply
7 medium denisty castable (1200-1400 kg/m3). No cermic Refractory is not applicable to HRSG projects.
fiber shall be used floor.
Material selection of Internal Insulation & associated lining is done as per
8 Hot face ceramic fiber lining shall be 1425 grade. Cl.No. 7.7.7 of Pg.No. 1918 of 6701. According to the clause referred, 1425
grade lining is not applicable.
Contractor to ensure all design & engineering requirement
9 Noted.
mention in BO16-606-80-44-RM SOO1 Shall be fulfilled.
Instead of ladder, at the rear side of HRSG (on both LHS & RHS) staircase
10 Emergency exit ladder to be provided. has been provided additionally which itself also an emergency exit. Refer our
attached FLOOR PLANS drgs.
At 6850 EL., platform width of 1000mm seems on lower Platform at 6850 EL. size is 1000x2000mm is enough, which is for entry into Refer Point
11
side for maintenance. BHEL to increase the same. man hole door . Also our 90% 3D model review has been completed. 11:-width
Instead of ladder, at the rear side of HRSG (on both LHS & RHS) staircase shall also be
Emergency exit ladder to be provided. BHEL to provide the at-least
12 has been provided additionally which itself also an emergency exit. Refer our
same. increased
attached FLOOR PLANS drgs.
from
CBD & IBD tank location has been shifted outwards to clear chimney raft and
Platform interconnection to CBD/IBD tank platform to be 1000mm to
staircase from ground to EL.2400 near S8 column. Platform for CBD & IBD
13 provided as per eariler revision. Platform Width of 1000 1500mm as
tank are independent paltforms to approach man hole in tanks which will be
mm at EL 4500 is small. BHEL to increase the same. per EL 3250
erected as per site condition. (RHS)
Refer attached FLOOR PLAN Drg no. 0-00-562-U4090, for platform EL.4000 platform
14 Double entry/exit at EL 4000 to be provided.
double entry/ exit has been provided.
Platform at 3250 EL. size are 1500x2000mm (RHS) & 1000x2000mm (LHS) Refer Point
Platform width of 1000 mm is very small. BHEL to check
15 are enough, which are for entry into man hole door . Also our 90% 3D model 15:-width of
and increase . Two VL at EL 3250 to be indicated
review has been completed. LHS shall
Instead of ladder, at the rear side of HRSG (on both LHS & RHS) staircase also be at-
Emergency exit ladder not provided at EL.4800. BHELto least
16 has been provided additionally which itself also an emergency exit. Refer our
provided the same. increased
attached FLOOR PLANS drgs.
17 from 1000mm
18 to 1500mm
as per RHS
BHEL to model the same (regarding WPH Inlet line valves For WPH Inlet line valves approach necessary sufficient platform has been
platform
19 approach) and comments on the same shall be incorporated provided and also platform extended towards stack side. Also our 90% 3D
by BHEL during 3D model review. model review has been completed.
Davit arrangement for PSV/ main stop valves etc to be
Only structure for davit arrangement by BHEL, which is already shown in our Refer Point
20 provided near main stem line/ steam drum. Type of davit
floor plan drgs. Refer attached floor plan drgs. 20:-Type of
arrangement shall be reviewed during 3D model review.
BHEL to model (regarding approach platform to all davit
All necessary approach platforms has been provided to approach all arrangement
21 instruments/ valves) the same and comments on the same
instruments/ valves). Also our 90% 3D model review has been completed. shall be
shall be incorporated by BHEL during 3D model review.
reviewed
General comment: BHEL to ensure that all platforms shall
during 3D
22 have hand railing , toe guards and other safety measures as Confirmed, BHEL is ensuring the same. model review
per tender requriment.

Refer point No. 10,12,14 & 16 and our earlier comments wrt to the requirement:- Contractor resolution not Refer our earlier
acceptable. As per c1. 3.1.6 (VIII) of scope of work (B016-606-02-43-SW-0001) Double entry and exit comment on (0-00-562-
through staircases to each level of platform in HRSG in addition to emergency exit ladders (from drum U4091) i.e. "Emergency
level to grade) shall be provided. not provided. BHEL to
13-NOV-2019 provide the same."
SADHNA SINGH (8424)
Refer our earlier comment i.e. "Double entry/ exit not provided at EL9400, BHEL to check and
8 of 15 BHEL has not provided resolution on the same
correct the same."-
Page 8 of 15
 Please refer attached file

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 HPCL Vizag HRSG; 1x185 TPH Cust No: 7843
Sl No EIL comment
GA of Boiler Elevation Plan & Section (0-00-561-
U4089), FLOOR PLANS (Drg no. 0-00-562-U4090 and
0-00-562-U4091)
BHEL to confirm that during fresh air firing mode flue gas
temperature is less than 500 deg C. BHEL to provide
retracting type soot blower incase temp is above 500 deg C.
1 BHEL to provide temperature profile on fresh air firing
mode.
As per clause no .7.7.16 of job spec, damper location and
2 expansion joint location shall be flanged connection to
ducting. BHEL to corret.
Refer note -06 of GA. Total no. of burners is indicated as
3
04 however the same is 8 as per P&ID. BHEL to correct.
BHEL to only indicate expansion of different pressure
4
parts. Proprietary drawings need not to be submitted.
5 Submit thermal calculation for refractory design.
Submit detail refractory drawings showing refractory
6 thickness , anchor details, material brand name, design
round corners etc for approval.
The walkable area such as floor shall be designed with
7 medium denisty castable (1200-1400 kg/m3). No cermic
fiber shall be used floor.
8 Hot face ceramic fiber lining shall be 1425 grade.
Contractor to ensure all design & engineering requirement
9 Noted.
mention in BO16-606-80-44-RM SOO1 Shall be fulfilled.
10 Emergency exit ladder to be provided.
At 6850 EL., platform width of 1000mm seems on lower
11
side for maintenance. BHEL to increase the same.
Emergency exit ladder to be provided. BHEL to provide the
12
same.
Platform interconnection to CBD/IBD tank platform to be
13 provided as per eariler revision. Platform Width of 1000
mm at EL 4500 is small. BHEL to increase the same.
14 Double entry/exit at EL 4000 to be provided.
Platform width of 1000 mm is very small. BHEL to check
15
and increase . Two VL at EL 3250 to be indicated
Emergency exit ladder not provided at EL.4800. BHELto
16
provided the same.
17
18
BHEL to model the same (regarding WPH Inlet line valves
19 approach) and comments on the same shall be incorporated
by BHEL during 3D model review.
Davit arrangement for PSV/ main stop valves etc to be
20 provided near main stem line/ steam drum. Type of davit
arrangement shall be reviewed during 3D model review.
BHEL to model (regarding approach platform to all
21 instruments/ valves) the same and comments on the same
shall be incorporated by BHEL during 3D model review.
General comment: BHEL to ensure that all platforms shall
22 have hand railing , toe guards and other safety measures as
per tender requriment.
13-NOV-2019
SADHNA SINGH (8424)
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Page 10 of 15
BHEL HPVP Vizag reply
Max. Flue Gas temperature to which the RSBs are exposed during both GT &
Fresh Air Firing modes is less than 500°C.
Following are max. flue gas temps across all operating cases at different Soot
Blower Locations: At End of First HRSG Box & Inlet of 2nd box: 460°C, At
3rd box: 350°C, At 4th box: 310°C, At 5th box: 280°C, At 6th box: 250°C, At
7th box: 235°C
BHEL is clarifing that damper location and expansion joint location are
already provided only with flanged connection to ducting. Latest revised GA
drgs are attached for your refernce.
Total no of burners are 8 nos, mentioned in GA NOTES. Refer attached GA
drg.
PPA Expansion Movement Diagram drg no. 0-00-572-U0055 is attached
alongwith this CRS.
Int ernal Refract ory is not applicable for HRSG. Thermal Design Calculat ions are
propriet ary in nat ure and hence cannot be shared.
Ceramic fiber is a
Refractory is not applicable to HRSG projects. refractory material.
Refractory is not applicable to HRSG projects. Ceramic fiber is not allowed in
floor/walkable area.
Material selection of Internal Insulation & associated lining is done as per
Inside7.7.7
Cl.No. refractory shall
of Pg.No. be as
1918 per EIL
of 6701. specification
According to the B016-606-8044-RM-S001
clause referred, 1425
grade lining is not applicable.
Refractory design is not carried out as per EIL specification. Contractor
to ensure EIL specification shall be followed.
Instead of ladder, at the rear side of HRSG (on both LHS & RHS) staircase
has been provided additionally which itself also an emergency exit. Refer our
attached FLOOR PLANS drgs.
Platform at 6850 EL. size is 1000x2000mm is enough, which is for entry into
man hole door . Also our 90% 3D model review has been completed.
Instead of ladder, at the rear side of HRSG (on both LHS & RHS) staircase
has been provided additionally which itself also an emergency exit. Refer our
attached FLOOR PLANS drgs.
CBD & IBD tank location has been shifted outwards to clear chimney raft and
staircase from ground to EL.2400 near S8 column. Platform for CBD & IBD
tank are independent paltforms to approach man hole in tanks which will be
erected as per site condition.
Refer attached FLOOR PLAN Drg no. 0-00-562-U4090, for platform EL.4000
double entry/ exit has been provided.
Platform at 3250 EL. size are 1500x2000mm (RHS) & 1000x2000mm (LHS)
are enough, which are for entry into man hole door . Also our 90% 3D model
review has been completed.
Instead of ladder, at the rear side of HRSG (on both LHS & RHS) staircase
has been provided additionally which itself also an emergency exit. Refer our
attached FLOOR PLANS drgs.
For WPH Inlet line valves approach necessary sufficient platform has been
provided and also platform extended towards stack side. Also our 90% 3D
model review has been completed.
Only structure for davit arrangement by BHEL, which is already shown in our
floor plan drgs. Refer attached floor plan drgs.
All necessary approach platforms has been provided to approach all
instruments/ valves). Also our 90% 3D model review has been completed.
Confirmed, BHEL is ensuring the same.
 Ceramic fiber lining/application inside the boiler is refractory lining. Contractor to design boiler refractory in accordance
with EIL specification B016-606-80-44-RM S001.
We are again giving our last revision comments. Vendor to comply:
1. Submit thermal calculation for refractory design.
2. Submit detail refractory drawings showing refractory thickness, anchor details, material brand name, design around
corners etc for approval.
3. The walkable area such as floor shall be designed with medium density castable (1200 ~ 1400 kg/m3). No ceramic
fiber shall be used in floor.
4. Hot face ceramic fiber lining shall be 1425 grade.
5. contractor to ensure all design & engineering requirement mention in B016-606-80-44-RM S001 shall be fulfilled.

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