Hero Honda Motors.

Page 1 of 49

PARTS CATALOGUE
CBZ

mhtml:file://C:\Documents and Settings\midarraga\Mis documentos\AÑO 2010\MANUA... 23/08/2010

Hero Honda Motors. Page 2 of 49

E-1
CYLINDER HEAD

Service Item F.R.T. BOM Of Group Number: E-1 Model :: CBZ

HEAD ASSY., CYLINDER *4.0 Ref No. Part Number Description Req.
GUIDE, VALVE *3.8 1 11105-KFN-851 PIPE., AIR SUCTION 1
(INC. REAMING) -- 2 12000-KFN-900 HEAD ASSY., CYLINDER 1
(ADD 0.3 FOR EACH) -- 3 12204-439-305 GUIDE, INLET VALVE(OVER SIZE) 1
(ADD 0.7 FOR EACH) -- 4 12206-KCN-305 GUIDE, EXHAUST VALVE(OVER SIZE) 1
(ADD MORE 0.2 IF PERFOMED) -- 5 12251-KEH-910 GASKET, CYLINDER HEAD 1
GASKET, CYLINDER HEAD *2.8 6 12271-383-000 RUBBER, OIL SEAL 1
COVER, 'L' CYLINDER HEAD 0.2 7 12331-KCN-000 COVER, 'L' CYLINDER HEAD 1
INSULATOR, CARBURETTOR 0.3 8 12339-KCJ-710 GASKET, PULSE GEN. BASE 1
BOLT, STUD, II 7X35 -- 9 12361-KEZ-900 HOLE CAP, TAPPET ADJUSTING 2
(ADD 0.1 FOR EACH) -- 10 16210-KFN-850 INSULATOR, CARBURETTOR 1
SPARK, PLUG 0.1 11 90004-GHB-700 BOLT, FLANGE, NSHF, 6X35 4
12 90041-KW1-900 BOLT, STUD, II 7X35 2
13 90442-028-000 WASHER, SEALING, 8 MM 4
14 90443-107-000 NUT, CAP, 8 MM 4
15 91301-107-000 `O'-RING, 75X2.5 1
16 91301-200-000 'O'-RING, 10 X 1.6 2
17 91303-KCS-920 'O'-RING, 35X3 2
18 91304-KCS-920 `O'-RING, 33.5X3 1
19 91305-KFN-900 `O'-RING, 9.8X1.9 2
20 92912-06016-0B BOLT, STUD, II 6X16 2

mhtml:file://C:\Documents and Settings\midarraga\Mis documentos\AÑO 2010\MANUA... 23/08/2010

Hero Honda Motors. Page 3 of 49

E-1
CYLINDER HEAD

Service Item F.R.T. BOM Of Group Number: E-1 Model :: CBZ

HEAD ASSY., CYLINDER *4.0 Ref No. Part Number Description Req.
GUIDE, VALVE *3.8 21 94050-06000 NUT, FLANGE, 6 MM 2
(INC. REAMING) -- 22 94101-06000 WASHER, PLAIN, 6 MM 1
(ADD 0.3 FOR EACH) -- 23 94301-08140 DOWEL PIN, 8X14 2
(ADD 0.7 FOR EACH) -- 24 94301-10120 DOWEL PIN, 10X12 1
(ADD MORE 0.2 IF PERFOMED) -- 25 96001-06016-00 BOLT, FLANGE SH. 6 X 16 2
GASKET, CYLINDER HEAD *2.8 26 96001-06022-00 BOLT, FLANGE, SH. 6 X 22 2
COVER, 'L' CYLINDER HEAD 0.2 27 96001-06025-00 BOLT, FLANGE, SH. 6 X 25 2
INSULATOR, CARBURETTOR 0.3 28 96700-06110-00 SOCKET, BOLT, 6 X 110 1
BOLT, STUD, II 7X35 -- 29 98069-58916 SPARK, PLUG 1
(ADD 0.1 FOR EACH) --
SPARK, PLUG 0.1

mhtml:file://C:\Documents and Settings\midarraga\Mis documentos\AÑO 2010\MANUA... 23/08/2010

Hero Honda Motors. Page 4 of 49

E-1-Y2K
CYLINDER HEAD

Service Item F.R.T. BOM Of Group Number: E-1-Y2K Model :: CBZ

HEAD ASSY., CYLINDER *4.0 Ref No. Part Number Description Req.
GUIDE, VALVE *3.8 1 11105-KFN-880 PIPE COMP., AIR SUCTION 1
(INC. REAMING) -- 2 12000-KFN-900 HEAD ASSY., CYLINDER 1
(ADD 0.3 FOR EACH) -- 3 12204-439-305 GUIDE, INLET VALVE(OVER SIZE) 1
(ADD 0.7 FOR EACH) -- 4 12206-KCN-305 GUIDE, EXHAUST VALVE(OVER SIZE) 1
(ADD MORE 0.2 IF PERFOMED) -- 5 12251-KEH-910 GASKET, CYLINDER HEAD 1
GASKET, CYLINDER HEAD *2.8 6 12271-383-000 RUBBER, OIL SEAL 1
COVER, 'L' CYLINDER HEAD 0.2 7 12331-KCN-000 COVER, 'L' CYLINDER HEAD 1
INSULATOR, CARBURETTOR 0.3 8 12339-KCJ-710 GASKET, PULSE GEN. BASE 1
BOLT, STUD, 7X35 -- 9 12361-KEZ-900 HOLE CAP, TAPPET ADJUSTING 2
(ADD 0.1 FOR EACH) -- 10 16210-KFN-850 INSULATOR, CARBURETTOR 1
SPARK, PLUG 0.1 11 90004-GHB-700 BOLT, FLANGE, NSHF, 6X35 4
12 90041-KW1-900 BOLT, STUD, II 7X35 2
13 90442-028-000 WASHER, SEALING, 8 MM 4
14 90443-107-000 NUT, CAP, 8 MM 4
15 91301-107-000 `O'-RING, 75X2.5 1
16 91301-200-000 'O'-RING, 10 X 1.6 2
17 91303-KCS-920 'O'-RING, 35X3 2
18 91304-KCS-920 `O'-RING, 33.5X3 1
19 91305-KFN-900 `O'-RING, 9.8X1.9 2
20 92912-06016-0B BOLT, STUD, II 6X16 2

mhtml:file://C:\Documents and Settings\midarraga\Mis documentos\AÑO 2010\MANUA... 23/08/2010

Hero Honda Motors. Page 5 of 49

E-1-Y2K
CYLINDER HEAD

Service Item F.R.T. BOM Of Group Number: E-1-Y2K Model :: CBZ

HEAD ASSY., CYLINDER *4.0 Ref No. Part Number Description Req.
GUIDE, VALVE *3.8 21 94050-06000 NUT, FLANGE, 6 MM 2
(INC. REAMING) -- 22 94101-06000 WASHER, PLAIN, 6 MM 1
(ADD 0.3 FOR EACH) -- 23 94301-08140 DOWEL PIN, 8X14 2
(ADD 0.7 FOR EACH) -- 24 94301-10120 DOWEL PIN, 10X12 1
(ADD MORE 0.2 IF PERFOMED) -- 25 96001-06016-00 BOLT, FLANGE SH. 6 X 16 2
GASKET, CYLINDER HEAD *2.8 26 96001-06022-00 BOLT, FLANGE, SH. 6 X 22 2
COVER, 'L' CYLINDER HEAD 0.2 27 96001-06025-00 BOLT, FLANGE, SH. 6 X 25 2
INSULATOR, CARBURETTOR 0.3 28 96700-06110-00 SOCKET, BOLT, 6 X 110 1
BOLT, STUD, 7X35 -- 29 98069-58916 SPARK, PLUG 1
(ADD 0.1 FOR EACH) --
SPARK, PLUG 0.1

mhtml:file://C:\Documents and Settings\midarraga\Mis documentos\AÑO 2010\MANUA... 23/08/2010

Hero Honda Motors. Page 6 of 49

E-2
CYLINDER

Service Item F.R.T. BOM Of Group Number: E-2 Model :: CBZ

CYLINDER, COMP *3.1 Ref No. Part Number Description Req.
GASKET, CYLINDER *3.0 1 12100-KFN-851 CYLINDER, COMP 1
2 12191-437-020 GASKET, CYLINDER 1
3 94301-10200 DOWEL PIN, 10X20 2

mhtml:file://C:\Documents and Settings\midarraga\Mis documentos\AÑO 2010\MANUA... 23/08/2010

Hero Honda Motors. Page 7 of 49

E-3
CAM SHAFT/VALVE

Service Item F.R.T. BOM Of Group Number: E-3 Model :: CBZ

CAM, SHAFT COMP. *2.8 Ref No. Part Number Description Req.
ARM, VALVE ROCKER *2.4 1 12208-KCS-920 SEAL, VALVE STEM 2
(ADD 0.1 FOR EACH) -- 2 14100-KFN-851 CAM, SHAFT COMP. 1
VALVE *3.6 3 14431-KEH-900 ARM, VALVE ROCKER 2
(ADD 0.2 FOR EACH) -- 4 14451-437-000 SHAFT, ROCKER ARM 2
(INC. REFACING) -- 5 14456-KG2-950 SET PLATE, ROCKER ARM 1
(EXC. VALVE GUIDE REPLACEMENT) -- 6 14711-KBB-900 VALVE, INLET 1
SPRING, VALVE *3.4 7 14721-KBB-900 VALVE, EXHAUST 1
(ADD 0.1 FOR EACH) -- 8 14751-KEH-910 SPRING, VALVE OUTER 2
(INC. RELATIVE PART) -- 9 14761-KEH-910 SPRING, VALVE INNER 2
10 14771-107-020 RETAINER, VALVE SPRING 2
11 14775-107-000 SEAT, VALVE SPRING OUTER 2
12 14776-107-010 SEAT, VALVE SPRING INNER 2
13 14781-MB4-000 COTTER, VALVE 4
14 90012-KN6-930 SCREW, TAPPET ADJUSTING 2
15 90206-250-000 NUT, TAPPET ADJUSTING 2
16 93600-06016-0A SCREW, FLAT, 6X16 1

mhtml:file://C:\Documents and Settings\midarraga\Mis documentos\AÑO 2010\MANUA... 23/08/2010

Hero Honda Motors. Page 8 of 49

E-4
CAM CHAIN TENSIONER

Service Item F.R.T. BOM Of Group Number: E-4 Model :: CBZ

SPROCKET, CAM (34T) 0.7 Ref No. Part Number Description Req.
CHAIN, CAM 1.6 1 14321-KEH-900 SPROCKET, CAM (34T) 1
TENSIONER, CAM CHAIN 1.7 2 14401-KEH-901 CHAIN, CAM 1
LIFTER ASSY., TENSIONER 0.4 3 14500-KW1-900 TENSIONER, CAM CHAIN 1
GASKET, TENSIONER LIFTER -- 4 14520-KCT-691 LIFTER ASSY., TENSIONER 1
GUIDE, CAM CHAIN *2.8 5 14523-KEH-910 GASKET, TENSIONER LIFTER 1
6 14535-437-000 BOLT, TENSIONER PIVOT 1
7 14550-KCT-690 GUIDE, CAM CHAIN 1
8 90002-KW1-900 BOLT, FLANGE, 6X10 2
9 90005-KY7-000 SCREW, PAN, 6X6 1
10 90071-MG8-000 BOLT, FLANGE, SOCKET 6X16 2
11 90475-703-000 WASHER, 'C' 8 MM 1
12 90488-425-000 WASHER, SEALING 6 MM 2
13 91306-MG3-000 'O'- RING, 1.5X9.5 1

mhtml:file://C:\Documents and Settings\midarraga\Mis documentos\AÑO 2010\MANUA... 23/08/2010

Hero Honda Motors. Page 9 of 49

E-5
RIGHT CRANK CASE COVER

Service Item F.R.T. BOM Of Group Number: E-5 Model :: CBZ

COVER COMP. 'R' CRANK CASE 0.8 Ref No. Part Number Description Req.
LEVER COMP., CLUTCH -- 1 11330-KFN-850 COVER COMP. 'R' CRANK CASE 1
OIL SEAL, 12 X 22 X 5 -- 2 11393-KCJ-710 GASKIT, RIGHT COVER 1
GASKIT, RIGHT COVER 0.7 3 15650-KFN-850 GAUGE, OIL LEVEL 1
OIL SEAL, 16 X 28 X 7 0.6 4 22810-KFN-850 LEVER COMP., CLUTCH 1
5 22815-428-000 SPRING, CLUTCH LEVER 1
6 90701-KFN-850 PIN, SPRING, 3 X 10 1
7 91201-KEH-910 OIL SEAL, 12 X 22 X 5 1
8 91204-KCS-920 OIL SEAL, 16 X 28 X 7 1
9 91307-035-000 O-RING,18 X 3 1
10 94301-08140 DOWEL PIN, 8X14 2
11 96001-06040-00 BOLT, FLANGE, SH. 6 X 40 11
12 96001-06050-00 BOLT, FLANGE, SH. 6 X 50 1

mhtml:file://C:\Documents and Settings\midarraga\Mis documentos\AÑO 2010\MANUA... 23/08/2010

Hero Honda Motors. Page 10 of 49

E-6
CLUTCH

Service Item F.R.T. BOM Of Group Number: E-6 Model :: CBZ

OUTER COMP., CLUTCH 1.1 Ref No. Part Number Description Req.
CENTER COMP., CLUTCH -- 1 15451-107-000 WASHER, LOCK OIL FILTER ROTOR 1
DISK, CLUTCH FRICTION -- 2 22100-KEH-900 OUTER COMP., CLUTCH 1
(ONE OR ALL) -- 3 22121-KB5-720 CENTER COMP., CLUTCH 1
(INC. RELATIVE PART) -- 4 22125-KW7-900 SEAT, JUDDER SPRING 1
PLATE, CLUTCH PRESSURE -- 5 22201-MJ8-000 DISC, CLUTCH FRICTION 1
ROD, CLUTCH LIFTER 0.7 6 22201-166-000 DISC, CLUTCH FRICTION 4
SPRING 11 CLUTCH 0.8 22201-GF6-000 DISC, CLUTCH FRICTION 4
(ONE OR ALL) -- 7 22311-107-000 PLATE, CLUTCH 4
8 22350-107-010 PLATE, CLUTCH PRESSURE 1
9 22361-437-000 PLATE, CLUTCH LIFTER 1
10 22366-KCN-000 ROD, CLUTCH LIFTER 1
11 22402-KW7-900 SPRING, JUDDER 1
12 90050-357-000 SPECIAL BOLT, FLANGE, 6X22 4
13 90231-KB5-720 NUT, LOCK, 16 MM 1
14 90461-KB5-720 WASHER, SPLINE, 20 MM 1
15 91008-KK6-000 BEARING, BALL RADIAL 16003 1
16 95014-75110 SPRING 11 CLUTCH 4

mhtml:file://C:\Documents and Settings\midarraga\Mis documentos\AÑO 2010\MANUA... 23/08/2010

Hero Honda Motors. Page 11 of 49

E-7
LEFT CRANK CASE COVER

Service Item F.R.T. BOM Of Group Number: E-7 Model :: CBZ

COVER, LEFT CRANKCASE 0.9 Ref No. Part Number Description Req.
COVER, LEFT RR. CRANKCASE 0.1 1 11341-KFN-850 COVER, LEFT CRANKCASE 1
GASKET, LEFT COVER 0.6 2 11361-KFN-851 COVER, LEFT RR. CRANKCASE 1
3 11363-437-620 RUBBER, REAR COVER MOUNT 1
4 11395-KCJ-710 GASKET, LEFT COVER 1
5 90084-KCJ-710 CAP, ACG. 1
6 90087-KCJ-710 CAP, 30MM 1
7 90703-HC4-000 DOWEL PIN, 10X14 2
8 91303-377-000 'O'-RING, 13.8 X 2.5 1
9 91356-KEH-910 'O'-RING, 30 MM 1
10 96001-06025-00 BOLT, FLANGE, SH. 6 X 25 2
11 96001-06040-00 BOLT, FLANGE, SH. 6 X 40 5
12 96001-06050-00 BOLT, FLANGE, SH. 6 X 50 1
13 96001-06060-00 BOLT, FLANGE, SH. 6 X 60 1
14 96001-06070-00 BOLT, FLANGE, SH., 6X70 1

10

mhtml:file://C:\Documents and Settings\midarraga\Mis documentos\AÑO 2010\MANUA... 23/08/2010

Hero Honda Motors. Page 12 of 49

E-7-A
A.C.GEN.FLYWHEEL

Service Item F.R.T. BOM Of Group Number: E-7-A Model :: CBZ

FLYWHEEL COMP. -- Ref No. Part Number Description Req.
STATOR COMP., 0.9 1 31100-KFN-851 A.C.GEN. FLYWHEEL (ND) 1
2 31110-KFN-851 FLYWHEELCOMP. (ND) 1
3 31120-KFN-851 STATOR COMP., 1
4 32975-KCN-000 GUIDE, ACG CORD 1
5 90089-KAS-900 BOLT, FLANGE SOCKET, 5X14 2
6 90163-KCN-000 BOLT, FLANGE, UBS, 10X48 1
7 90403-KN6-930 WASHER, 10X24 1
8 96600-06028-10 BOLT, SOCKET, 6X28 3

11

mhtml:file://C:\Documents and Settings\midarraga\Mis documentos\AÑO 2010\MANUA... 23/08/2010

Hero Honda Motors. Page 13 of 49

E-7-A-1
A.C. GEN.FLYWHEEL (SELF START)

Service Item F.R.T. BOM Of Group Number: E-7-A-1 Model :: CBZ

COLLAR STARTER DRIVEN GEAR -- Ref No. Part Number Description Req.
OUTER COMP., STARTING CLUTCH 0.7 1 28110-KEW-900 GEAR COMP., STARTER DRIVEN 1
A.C.GEN., FLYWHEEL 0.9 2 28114-KN6-930 COLLAR, STARTER DRIVEN GEAR 1
3 28125-KFC-791 OUTER COMP., STARTING CLUTCH 1
4 31100-KFN-970 A.C.GEN., FLYWHEEL 1
5 31110-KFN-970 FLYWHEEL COMP. 1
6 31120-KFN-851 STATOR COMP., 1
7 32975-KCN-000 GUIDE, ACG CORD 1
8 90085-413-781 BOLT, SOCKET, 6MM 6
9 90089-KAS-900 BOLT, FLANGE SOCKET, 5X14 2
10 90163-KCN-000 BOLT, FLANGE, UBS, 10X48 1
11 90403-KN6-930 WASHER, 10X24 1
12 96600-06028-10 BOLT, SOCKET, 6X28 3

12

mhtml:file://C:\Documents and Settings\midarraga\Mis documentos\AÑO 2010\MANUA... 23/08/2010

Hero Honda Motors. Page 14 of 49

E-7-B
LEFT CRANK CASE COVER (SELF START)

Service Item F.R.T. BOM Of Group Number: E-7-B Model :: CBZ

COVER, LEFT CRANK CASE 0.9 Ref No. Part Number Description Req.
COVER, LEFT RR. CRANKCASE 0.1 1 11341-KFN-970 COVER, LEFT CRANK CASE 1
GASKET, LEFT COVER 0.6 2 11355-KFN-970 COVER , REDUCTION GEAR 1
3 11361-KFN-851 COVER, LEFT RR. CRANKCASE 1
4 11363-437-620 RUBBER, REAR COVER MOUNT 1
5 11395-KCJ-710 GASKET, LEFT COVER 1
6 28130-KCN-000 GEAR, REDUCTION 1
7 28132-KN6-930 SHAFT, REDUCTION GEAR 1
8 28140-KCN-000 GEAR, IDLE 1
9 28142-KW1-900 SHAFT, IDLE GEAR 1
10 90084-KCJ-710 CAP, ACG. 1
11 90087-KCJ-710 CAP, 30MM 1
12 90703-HC4-000 DOWEL PIN, 10X14 2
13 91303-377-000 'O'-RING, 13.8 X 2.5 1
14 91304-MZ0-760 'O' RING 63X3 1
15 91356-KEH-910 'O'-RING, 30 MM 1
16 96001-06020-00 BOLT, FLANGE, SH. 6 X 20 1
17 96001-06025-00 BOLT, FLANGE, SH. 6 X 25 2
18 96001-06040-00 BOLT, FLANGE, SH. 6 X 40 4
19 96001-06050-00 BOLT, FLANGE, SH. 6 X 50 1
20 96001-06060-00 BOLT, FLANGE, SH. 6 X 60 1
21 96001-06070-00 BOLT, FLANGE, SH., 6X70 2
13

mhtml:file://C:\Documents and Settings\midarraga\Mis documentos\AÑO 2010\MANUA... 23/08/2010

Hero Honda Motors. Page 15 of 49

E-7-C
STARTER MOTOR (SELF START)

Service Item F.R.T. BOM Of Group Number: E-7-C Model :: CBZ

MOTOR ASSY. STARTER 0.7 Ref No. Part Number Description Req.
BRUSH, HOLDER SET 0.9 1 31200-KPK-901 MOTOR ASSY. STARTER 1
2 31201-KFK-003 BRUSH, HOLDER SET 1
3 31201-MBE-008 BRUSH, TERMINAL SET 1
4 31204-KS5-901 SPRING, CARBON BUSH 2
5 31205-KFK-003 BOLT, SET 2
6 31207-MBE-008 RING 2
7 90071-MB0-000 NUT, WASHER, 6 MM 1
8 91309-425-003 `O' RING 24.4X3.1 1
9 91320-MB0-000 `O' RING 1
10 91320-MBE-008 `O' RING 2
11 95701-06028-00 BOLT, FLANGE, 6X28 2

14

mhtml:file://C:\Documents and Settings\midarraga\Mis documentos\AÑO 2010\MANUA... 23/08/2010

Hero Honda Motors. Page 16 of 49

E-8
CRANK CASE

Service Item F.R.T. BOM Of Group Number: E-8 Model :: CBZ

CRANK CASE COMP. RIGHT *4.9 Ref No. Part Number Description Req.
GASKET, CRANK CASE *4.4 1 11100-KFN-900 CRANK CASE COMP. RIGHT 1
CRANK CASE COMP. LEFT *5.8 2 11191-KCJ-710 GASKET, CRANK CASE 1
SCREEN, OIL FILTER 0.1 3 11200-KFN-850 CRANK CASE COMP. LEFT 1
(INC. RELATIVE PART) -- 4 12361-KEZ-900 HOLE CAP, TAPPET ADJUSTING 1
5 14513-KBB-900 PLATE, CAM CHAIN SET 1
6 15421-107-000 SCREEN, OIL FILTER 1
7 15426-107-000 SPRING, OIL FILTER SCREEN 1
8 22838-437-000 HOLDER, CLUTCH WIRE 1
9 32976-KCT-690 CLAMPER, WIRE HARNESS 1
10 35750-KCS-920 CONTACT, NEUTRAL SWITCH 1
11 35752-KCT-690 SPACER, NEUTRAL SWITCH 1
12 90031-107-010 BOLT, STUD 'A' CYLINDER 2
13 90031-KFB-000 BOLT, 'A' STUD CYLINDER 2
14 90703-HC4-000 DOWEL PIN, 10X14 4
15 91008-KCS-920 BEARING, NEEDLE, 21 MM 1
16 91106-KCS-920 BEARING, NEEDLE, 15 MM 1
17 91206-KCS-920 OIL SEAL, 14X28X4. 1
18 91303-KCS-920 'O'-RING, 35X3 1
19 91312-107-000 `O' -RING, 7 X 1.7 1
20 95701-06012-08 BOLT, FLANGE, 6 X 12 1

15

mhtml:file://C:\Documents and Settings\midarraga\Mis documentos\AÑO 2010\MANUA... 23/08/2010

Hero Honda Motors. Page 17 of 49

E-8
CRANK CASE

Service Item F.R.T. BOM Of Group Number: E-8 Model :: CBZ

CRANK CASE COMP. RIGHT *4.9 Ref No. Part Number Description Req.
GASKET, CRANK CASE *4.4 21 96001-06014-00 BOLT, FLANGE, SH. 6 X 14 1
CRANK CASE COMP. LEFT *5.8 22 96001-06050-00 BOLT, FLANGE, SH. 6 X 50 10
SCREEN, OIL FILTER 0.1 23 96001-06060-00 BOLT, FLANGE, SH. 6 X 60 1
(INC. RELATIVE PART) --

16

mhtml:file://C:\Documents and Settings\midarraga\Mis documentos\AÑO 2010\MANUA... 23/08/2010

Hero Honda Motors. Page 18 of 49

E-8-A
OIL PUMP

Service Item F.R.T. BOM Of Group Number: E-8-A Model :: CBZ

OIL PUMP ASSY 0.9 Ref No. Part Number Description Req.
ROTOR COMP., OIL FILTER -- 1 15100-KFN-850 OIL PUMP ASSY. 1
GEAR, OIL PUMP DRIVE 0.8 2 15430-440-030 ROTOR COMP., OIL FILTER 1
CAP, OIL FILTER ROTOR -- 3 15436-107-000 CAP, OIL FILTER ROTOR 1
GEAR, PRIMARY DRIVE (22T) 1.1 4 15441-KCS-650 OIL, THROUGH 1
5 15446-107-000 SPRING, OIL THROUGH 1
6 15459-107-000 GASKET, OIL FILTER ROTOR CAP 1
7 23121-KEH-900 GEAR, PRIMARY DRIVE 1
8 90101-440-000 SCREW, FLAT, 6X30 2
9 90231-KCS-920 NUT, LOCK, 16 MM 1
10 90434-KN6-930 WASHER, 16 MM 1
11 91304-KK3-830 `O'-RING, 9.4X2.4 2
12 92101-05020-0A BOLT, HEX., 5X20 2
13 93600-04012-1A SCREW, FLAT, 4 X 12 2
14 93700-05012-0A SCREW, OVAL, 5X12 3
15 94251-08000 PIN LOCK, 8 MM 1

17

mhtml:file://C:\Documents and Settings\midarraga\Mis documentos\AÑO 2010\MANUA... 23/08/2010

Hero Honda Motors. Page 19 of 49

E-8-B
CRANK CASE (SELF START)

Service Item F.R.T. BOM Of Group Number: E-8-B Model :: CBZ

CRANK CASE COMP., RIGHT *4.9 Ref No. Part Number Description Req.
GASKET, CRANK CASE *4.4 1 11100-KFN-970 CRANK CASE COMP., RIGHT 1
CRANK CASE COMP. LEFT *5.8 2 11191-KCJ-710 GASKET, CRANK CASE 1
SCREEN, OIL FILTER 0.1 3 11200-KFN-970 CRANK CASE COMP. LEFT 1
(INC. RELATIVE PART) -- 4 12361-KEZ-900 HOLE CAP, TAPPET ADJUSTING 1
BOLT, CYLINDER STUD 1.1 5 14513-KBB-900 PLATE, CAM CHAIN SET 1
6 15421-107-000 SCREEN, OIL FILTER 1
7 15426-107-000 SPRING, OIL FILTER SCREEN 1
8 22838-437-000 HOLDER, CLUTCH WIRE 1
9 32976-KCT-690 CLAMPER, WIRE HARNESS 1
10 35750-KCS-920 CONTACT, NEUTRAL SWITCH 1
11 35752-KCT-690 SPACER, NEUTRAL SWITCH 1
12 90031-107-010 BOLT, STUD 'A' CYLINDER 2
13 90031-KFB-000 BOLT, 'A' STUD CYLINDER 2
14 90703-HC4-000 DOWEL PIN, 10X14 4
15 91008-KCS-920 BEARING, NEEDLE, 21 MM 1
16 91106-KCS-920 BEARING, NEEDLE, 15 MM 1
17 91206-KCS-920 OIL SEAL, 14X28X4. 1
18 91303-KCS-920 'O'-RING, 35X3 1
19 91312-107-000 `O' -RING, 7 X 1.7 1
20 95701-06012-08 BOLT, FLANGE, 6 X 12 1

18

mhtml:file://C:\Documents and Settings\midarraga\Mis documentos\AÑO 2010\MANUA... 23/08/2010

Hero Honda Motors. Page 20 of 49

E-8-B
CRANK CASE (SELF START)

Service Item F.R.T. BOM Of Group Number: E-8-B Model :: CBZ

CRANK CASE COMP., RIGHT *4.9 Ref No. Part Number Description Req.
GASKET, CRANK CASE *4.4 21 96001-06014-00 BOLT, FLANGE, SH. 6 X 14 1
CRANK CASE COMP. LEFT *5.8 22 96001-06050-00 BOLT, FLANGE, SH. 6 X 50 10
SCREEN, OIL FILTER 0.1 23 96001-06060-00 BOLT, FLANGE, SH. 6 X 60 1
(INC. RELATIVE PART) --
BOLT, CYLINDER STUD 1.1

19

mhtml:file://C:\Documents and Settings\midarraga\Mis documentos\AÑO 2010\MANUA... 23/08/2010

Hero Honda Motors. Page 21 of 49

E-9
CRANK SHAFT/PISTON

Service Item F.R.T. BOM Of Group Number: E-9 Model :: CBZ

CRANK SHAFT COMP *5.3 Ref No. Part Number Description Req.
RING SET, PISTON(STD) *3.2 1 13000-KEH-900 CRANK SHAFT COMP 1
PISTON -- 2 13011-KCJ-305 RING SET, PISTON(STD) 1
PIN, PISTON *3.1 13021-KCJ-305 RING SET, PISTON (OVER SIZE 0.25) 1
ROD, CONNECTING(ACTUAL TIME) -- 13031-KCJ-305 RING SET, PISTON (OVER SIZE 0.50) 1
(INC. RELATIVE PART) -- 3 13101-KFN-851 PISTON (STD) 1
BRG. BALL RADIAL, 28 X 72 X 18 *4.6 13102-KEH-305 PISTON (OVER SIZE 0.25) 1
13103-KEH-305 PISTON (OVER SIZE 0.50) 1
4 13111-440-000 PIN, PISTON 1
5 13201-KCN-300 ROD, CONNECTING 1
6 13380-KCN-300 PIN COMP,CRANK 1
7 14311-KN6-931 SPROCKET, TIMING 1
8 90701-HB6-010 KEY, WOODRUFF, 25X14X4 1
9 91001-KCN-003 BRG. BALL RADIAL, 28 X 72 X 18 2
10 91102-KC6-003 ROLLER,4 X 14.8 A 18
91103-KC6-003 ROLLER, 4 X 14.8 B 18
91104-KC6-003 ROLLER, 4 X 14.8 C 18
11 91105-KW3-003 RETAINER, CONROD L END 1
12 94601-15000 CLIP,PISTON PIN,15 MM 2

20

mhtml:file://C:\Documents and Settings\midarraga\Mis documentos\AÑO 2010\MANUA... 23/08/2010

Hero Honda Motors. Page 22 of 49

E-9
CRANK SHAFT/PISTON

Service Item F.R.T. BOM Of Group Number: E-9Model :: CBZ

CRANK SHAFT COMP *5.3
RING SET, PISTON(STD) *3.2
PISTON --
PIN, PISTON *3.1
ROD, CONNECTING(ACTUAL TIME) --
(INC. RELATIVE PART) --
BRG. BALL RADIAL, 28 X 72 X 18 *4.6

21

mhtml:file://C:\Documents and Settings\midarraga\Mis documentos\AÑO 2010\MANUA... 23/08/2010

Hero Honda Motors. Page 23 of 49

E-10
TRANSMISSION

Service Item F.R.T. BOM Of Group Number: E-10 Model :: CBZ

SHAFT, MAIN TRANSMISSION (13T) *4.6 Ref No. Part Number Description Req.
(INC. RELATIVE PART) -- 1 11108-KCN-000 PLATE BRG. SET 1
COUNTER SHAFT -- 2 23211-KCT-690 SHAFT, MAIN TRANSMISSION (13T) 1
(INC. RELATIVE PART) -- 3 23221-KCT-690 SHAFT COUNTER TRANSMISSION 1
(WHEN SERVICING COMP., UNIT) -- 4 23426-KCN-000 GEAR C1 (36T) 1
F.R.T. IS 4.8 -- 5 23427-439-000 COLLAR, C1 2
SPROCKET, DRIVE (14T) 0.2 6 23431-KFB-000 BUSH, 20MM 1
7 23441-KCN-000 GEAR, M2 (18T) 1
8 23451-KCN-000 GEAR, C2 (31T) 1
9 23452-KW1-900 BUSH 20X23X9 1
10 23461-KCN-000 GEAR, M3 (19T) 1
11 23471-KCN-000 GEAR, C3 (24T) 1
12 23481-KCN-000 GEAR, M-4 (22T) 1
13 23491-KCN-000 GEAR, C4(22T) 1
14 23501-KCN-000 GEAR M-5 (31T) 1
15 23511-KCN-010 GEAR C-5 (26T) 1
16 23520-KCT-690 GEAR COMP., STARTER 1
17 23531-KCT-690 GEAR, STARTER IDLE(22T) 1
18 23801-KCT-690 SPROCKET, DRIVE (14T) 1
19 23811-KR3-600 PLATE, A2 FIXING 1
20 90001-KN6-930 BOLT, SOCKET 6X16 2

22

mhtml:file://C:\Documents and Settings\midarraga\Mis documentos\AÑO 2010\MANUA... 23/08/2010

Hero Honda Motors. Page 24 of 49

E-10
TRANSMISSION

Service Item F.R.T. BOM Of Group Number: E-10 Model :: CBZ

SHAFT, MAIN TRANSMISSION (13T) *4.6 Ref No. Part Number Description Req.
(INC. RELATIVE PART) -- 21 90084-041-000 BOLT, DRIVE SPRKT, FIXING 2
COUNTER SHAFT -- 22 90451-107-000 WASHER THRUST, 15MM 1
(INC. RELATIVE PART) -- 23 90451-365-000 WASHER THRUST, 15MM 1
(WHEN SERVICING COMP., UNIT) -- 24 90452-437-000 WASHER THRUST, 16.5 MM 2
F.R.T. IS 4.8 -- 25 90453-107-000 WASHER 'A' THRUST, 20MM 1
SPROCKET, DRIVE (14T) 0.2 26 90454-107-000 WASHER ,THRUST, 20MM 2
27 90455-107-000 WASHER 'A' SPLINE, 20MM 3
28 90605-200-000 SET RING, 20MM 3
29 91005-KEH-910 BRG. BALL RADIAL, 6006 1
30 91015-KEH-910 BEARING, BALL RADIAL, 6202U 1
31 91201-KCS-920 OIL SEAL, 20X34X7 1
32 96100-62040-00 BEARING, BALL RADIAL, 6204 1

23

mhtml:file://C:\Documents and Settings\midarraga\Mis documentos\AÑO 2010\MANUA... 23/08/2010

Hero Honda Motors. Page 25 of 49

E-10-Y2K
TRANSMISSION

Service Item F.R.T. BOM Of Group Number: E-10-Y2K Model :: CBZ

SHAFT, MAIN TRANSMISSION (13T) *4.6 Ref No. Part Number Description Req.
(INC. RELATIVE PART) -- 1 11108-KCN-000 PLATE BRG. SET 1
COUNTER SHAFT -- 2 23211-KCT-690 SHAFT, MAIN TRANSMISSION (13T) 1
(INC. RELATIVE PART) -- 3 23221-KCT-690 SHAFT COUNTER TRANSMISSION 1
(WHEN SERVICING COMP., UNIT) -- 4 23426-KCN-000 GEAR C1 (36T) 1
F.R.T. IS 4.8 -- 5 23427-439-000 COLLAR, C1 2
SPROCKET, DRIVE (14T) 0.2 6 23431-KFB-000 BUSH, 20MM 1
7 23441-KCJ-710 GEAR, M2 (16T) 1
8 23451-KFN-881 GEAR C-2(27T) 1
9 23452-KW1-900 BUSH 20X23X9 1
10 23461-KFN-880 GEAR, M3 (20T) 1
11 23471-KCN-000 GEAR, C3 (24T) 1
12 23481-KCN-000 GEAR, M-4 (22T) 1
13 23491-KCN-000 GEAR, C4(22T) 1
14 23501-KCN-000 GEAR M-5 (31T) 1
15 23511-KCN-010 GEAR C-5 (26T) 1
16 23520-KCT-690 GEAR COMP., STARTER 1
17 23531-KCT-690 GEAR, STARTER IDLE(22T) 1
18 23801-KCT-690 SPROCKET, DRIVE (14T) 1
19 23811-KR3-600 PLATE, A2 FIXING 1
20 90001-KN6-930 BOLT, SOCKET 6X16 2

24

mhtml:file://C:\Documents and Settings\midarraga\Mis documentos\AÑO 2010\MANUA... 23/08/2010

Hero Honda Motors. Page 26 of 49

E-10-Y2K
TRANSMISSION

Service Item F.R.T. BOM Of Group Number: E-10-Y2K Model :: CBZ

SHAFT, MAIN TRANSMISSION (13T) *4.6 Ref No. Part Number Description Req.
(INC. RELATIVE PART) -- 21 90084-041-000 BOLT, DRIVE SPRKT, FIXING 2
COUNTER SHAFT -- 22 90451-107-000 WASHER THRUST, 15MM 1
(INC. RELATIVE PART) -- 23 90451-365-000 WASHER THRUST, 15MM 1
(WHEN SERVICING COMP., UNIT) -- 24 90452-437-000 WASHER THRUST, 16.5 MM 2
F.R.T. IS 4.8 -- 25 90453-107-000 WASHER 'A' THRUST, 20MM 1
SPROCKET, DRIVE (14T) 0.2 26 90454-107-000 WASHER ,THRUST, 20MM 2
27 90455-107-000 WASHER 'A' SPLINE, 20MM 3
28 90605-200-000 SET RING, 20MM 3
29 91005-KEH-910 BRG. BALL RADIAL, 6006 1
30 91015-KEH-910 BEARING, BALL RADIAL, 6202U 1
31 91201-KCS-920 OIL SEAL, 20X34X7 1
32 96100-62040-00 BEARING, BALL RADIAL, 6204 1

25

mhtml:file://C:\Documents and Settings\midarraga\Mis documentos\AÑO 2010\MANUA... 23/08/2010

Hero Honda Motors. Page 27 of 49

E-11
KICK STARTER SPINDLE

Service Item F.R.T. BOM Of Group Number: E-11 Model :: CBZ

SPINDLE, KICK STARTER *3.9 Ref No. Part Number Description Req.
(INC. RELATIVE PART) -- 1 28211-KCT-690 PINION, KICK STARTER 1
2 28221-437-000 RATCHET, KICK STARTER 1
3 28251-KFN-850 SPINDLE, KICK STARTER 1
4 28253-KA2-000 SPRING, KICK STARTER RACHET 1
5 28254-437-000 SEAT, RATCHET SPRING 1
6 28261-KCJ-710 SPRING, KICK STARTER 1
7 28262-437-000 COLLAR, KICK SPINDLE 1
8 28263-KCJ-710 RETAINER, STARTER SPRING 1
9 90004-437-000 BOLT, KICK RACHET 1
10 90401-KCJ-710 WASHER, 12 MM 1
11 90453-107-000 WASHER 'A' THRUST, 20MM 1
12 90459-107-000 WASHER, THRUST, 12 MM 1
13 94510-16000 CIRCLIP, EXTERNAL, 16 MM 1
14 94510-20000 CIRCLIP, EXTERNAL, 20 MM 1

26

mhtml:file://C:\Documents and Settings\midarraga\Mis documentos\AÑO 2010\MANUA... 23/08/2010

Hero Honda Motors. Page 28 of 49

E-12
GEAR SHIFT DRUM

Service Item F.R.T. BOM Of Group Number: E-12 Model :: CBZ

FORK GEAR SHIFT *4.4 Ref No. Part Number Description Req.
(ONE OR ALL) -- 1 24211-446-650 FORK `R' GEAR SHIFT 1
DRUM, GEAR SHIFT -- 2 24221-427-010 FORK `L' GEAR SHIFT 1
CAM, GEAR SHIFT 1.2 3 24231-107-010 FORK, CENTRE GEAR SHIFT 1
STOPPER COMP., GEAR SHIFT DRUM 0.8 4 24241-KCS-650 SHAFT, GEAR SHIFT FORK GUIDE 1
(INC. RELATIVE PART) -- 5 24301-KCN-000 DRUM, GEAR SHIFT 1
PLATE, GEAR SHIFT -- 6 24411-KCN-000 CAM, GEAR SHIFT 1
SPINDLE COMP., GEAR SHIFT 0.9 7 24430-KW1-900 STOPPER COMP., GEAR SHIFT DRUM 1
8 24435-KCN-000 SPRING,SHIFT DRUM STOPPER 1
9 24610-KC6-000 SPINDLE COMP., GEAR SHIFT 1
10 24621-107-760 PLATE, GEAR SHIFT 1
11 24631-107-000 SPRING, GEAR SHIFT PLATE 1
12 24651-107-000 SPRING,GEAR SHIFT RETURN 1
13 35753-KCS-920 ROTOR, NEUTRAL SWITCH 1
14 90023-KW1-900 PIVOT, SHIFT DRUM STOPPER 1
15 90408-KW1-900 WASHER, 6 MM 1
16 90451-001-000 WASHER, THRUST, 14 MM 2
17 92000-06025-0A BOLT, HEX., 6 X 25 1
18 94510-12000 CIRCLIP, EXTERNAL, 12 MM 1
19 94510-14000 CIRCLIP, EXTERNAL, 14 MM 1
20 96220-40100 ROLLER, 4X10 1

27

mhtml:file://C:\Documents and Settings\midarraga\Mis documentos\AÑO 2010\MANUA... 23/08/2010

Hero Honda Motors. Page 29 of 49

E-13
CARBURETTOR

Service Item F.R.T. BOM Of Group Number: E-13 Model :: CBZ

NEEDLE,SET JET 0.7 Ref No. Part Number Description Req.
CARBURETTOR ASSY. -- 1 16010-KFN-851 GASKET SET 2
FLOAT, SET 0.6 2 16012-KFN-851 NEEDLE,SET JET 1
VALVE COMP., FLOAT -- 3 16013-KEH-900 FLOAT, SET 1
JET -- 4 16014-KCH-850 TOP SET 1
TOP SET 0.3 5 16015-KEH-900 CHAMBER SET FLOAT 1
VALVE SET THROTTLE -- 6 16016-KFN-851 SCREW SET, 'A' 1
CHAMBER SET FLOAT 0.4 7 16018-KEH-900 ARM SET PUMP 1
PUMP, DIAPHRAGM SET 0.5 8 16021-KC5-004 PUMP, DIAPHRAGM SET 1
9 16022-KFN-851 VALVE SET, THROTTLE 1
10 16025-KCN-751 LEVER SET, CHOKE 1
11 16028-KEH-900 SCREW SET, 'B' 1
12 16030-KFN-851 PLATE SET, STAY 1
13 16031-KEH-900 ARM SET, PUMP 1
14 16075-GHB-640 'O' RING, 1.3 X 4.3 1
15 16075-GHB-B70 'O' RING, 2.4 X 29 1
16 16092-HM8-A01 PLATE, VALVE 'B' 1
17 16100-KFN-851 CARBURETTOR ASSY 1
18 16119-440-004 PLATE SET 1
19 16148-KB1-921 CAP, CABLE SEALING 1
20 16155-413-751 VALVE COMP. FLOAT 1

28

mhtml:file://C:\Documents and Settings\midarraga\Mis documentos\AÑO 2010\MANUA... 23/08/2010

Hero Honda Motors. Page 30 of 49

E-13
CARBURETTOR

Service Item F.R.T. BOM Of Group Number: E-13 Model :: CBZ

NEEDLE,SET JET 0.7 Ref No. Part Number Description Req.
CARBURETTOR ASSY. -- 21 16163-KCS-920 GASKET, FLOAT CHAMBER 1
FLOAT, SET 0.6 22 16165-KFN-851 HOLDER, NEEDLE JET 1
VALVE COMP., FLOAT -- 23 16196-KFN-851 TUBE 1
JET -- 24 16198-KFN-851 TUBE 1
TOP SET 0.3 25 16510-KFN-851 ACV ASSY. 1
VALVE SET THROTTLE -- 26 93892-04012-18 SCREW WASH, 4 X 12 3
CHAMBER SET FLOAT 0.4 27 93892-04014-18 SCREW, WASH, 4 X 14 2
PUMP, DIAPHRAGM SET 0.5 28 93892-04016-18 SCREW, WASH, 4X16 3
29 93892-05012-18 SCREW, WASH, 5X12 1
30 93892-05014-18 SCREW WASH, 5 X 14 1
31 95002-02089 CLIP, B1 8 TUBE 4
32 95002-02659 CLIP, B-1, 6.5 TUBE 3
33 95005-35110-20 TUBE, 3.5 X 110 1
34 95005-35520-50 TUBE, 3.5 X 520 1
35 99101-GHB-1050 JET MAIN, #105 1
36 99104-KN4-0350 JET COMP., SLOW #35 1

29

mhtml:file://C:\Documents and Settings\midarraga\Mis documentos\AÑO 2010\MANUA... 23/08/2010

Hero Honda Motors. Page 31 of 49

E-13-Y2K
CARBURETTOR

Service Item F.R.T. BOM Of Group Number: E-13-Y2K Model :: CBZ

NEEDLE,SET JET 0.7 Ref No. Part Number Description Req.
CARBURETTOR ASSY. -- 1 16010-KFN-851 GASKET SET 1
FLOAT, SET 0.6 2 16012-KFN-851 NEEDLE,SET JET 1
VALVE COMP., FLOAT -- 3 16013-KEH-900 FLOAT, SET 1
JET -- 4 16014-KCH-850 TOP SET 1
TOP SET 0.3 5 16015-KEH-900 CHAMBER SET FLOAT 1
VALVE SET THROTTLE -- 6 16016-KFN-851 SCREW SET, 'A' 1
CHAMBER SET FLOAT 0.4 7 16018-KEH-900 ARM SET PUMP 1
PUMP, DIAPHRAGM SET 0.5 8 16021-KC5-004 PUMP, DIAPHRAGM SET 1
9 16022-KFN-851 VALVE SET, THROTTLE 1
10 16025-KCN-751 LEVER SET, CHOKE 1
11 16028-KEH-900 SCREW SET, 'B' 1
12 16030-KFN-851 PLATE SET, STAY 1
13 16031-KEH-900 ARM SET, PUMP 1
14 16075-GHB-640 'O' RING, 1.3 X 4.3 1
15 16075-GHB-870 'O' RING, 2.4 x 29 1
16 16092-HM8-A01 PLATE, VALVE 'B' 1
17 16100-KFN-881 CARBURETTOR ASSY 1
18 16119-440-004 PLATE SET 1
19 16148-KB1-921 CAP, CABLE SEALING 1
20 16155-413-751 VALVE COMP. FLOAT 1

30

mhtml:file://C:\Documents and Settings\midarraga\Mis documentos\AÑO 2010\MANUA... 23/08/2010

Hero Honda Motors. Page 32 of 49

E-13-Y2K
CARBURETTOR

Service Item F.R.T. BOM Of Group Number: E-13-Y2K Model :: CBZ

NEEDLE,SET JET 0.7 Ref No. Part Number Description Req.
CARBURETTOR ASSY. -- 21 16163-KCS-920 GASKET, FLOAT CHAMBER 1
FLOAT, SET 0.6 22 16165-KFN-851 HOLDER, NEEDLE JET 1
VALVE COMP., FLOAT -- 23 16196-KFN-851 TUBE 1
JET -- 24 16198-KFN-851 TUBE 1
TOP SET 0.3 25 16510-KFN-851 ACV ASSY. 1
VALVE SET THROTTLE -- 26 93892-04012-18 SCREW WASH, 4 X 12 3
CHAMBER SET FLOAT 0.4 27 93892-04014-18 SCREW, WASH, 4 X 14 2
PUMP, DIAPHRAGM SET 0.5 28 93892-04016-18 SCREW, WASH, 4X16 3
29 93892-05012-18 SCREW, WASH, 5X12 1
30 93892-05014-18 SCREW WASH, 5 X 14 1
31 95002-02089 CLIP, B1 8 TUBE 4
32 95002-02659 CLIP, B-1, 6.5 TUBE 3
33 95005-35110-20 TUBE, 3.5 X 110 1
34 95005-35520-50 TUBE, 3.5 X 520 1
35 99101-GHB-1020 JET MAIN, #102 1
36 99104-KN4-0350 JET COMP., SLOW #35 1

31

mhtml:file://C:\Documents and Settings\midarraga\Mis documentos\AÑO 2010\MANUA... 23/08/2010

Hero Honda Motors. Page 33 of 49

F-1
HEAD LIGHT

Service Item F.R.T. BOM Of Group Number: F-1 Model :: CBZ

BULB, HEAD LIGHT -- Ref No. Part Number Description Req.
BULB, WEDGE BASE -- 1 33100-KFN-850 HEAD LIGHT ASSY 1
HEADLIGHT UNIT 0.2 2 33120-KFN-850 UNIT , HEAD LIGHT 1
(INC. RELATIVE PART) -- 3 33128-GBL-003 NUT, SPECIAL 1
SOCKET COMP., HEADLIGHT & POSITION LIGHT -- 4 33130-KFN-850 SOCKET COMP., HEAD LIGHT & POSITION LIGHT 1
STAY, COMP., FR. COWL -- 5 34901-KB7-003 BULB, HEAD LIGHT(12V-35/35W) 1
HORN COMP., 0.1 6 34908-GA7-700 BULB, WEDGE BASE (12V - 3W) 1
7 38110-KCC-900 HORN COMP., 1
8 53209-GAH-000 CLIP, HEADLIGHT 2
9 61300-KFN-850ZA COWL SET, FRONT(C.B.RED) 1
61300-KFN-850ZB COWL SET, FRONT(BLACK) 1
61300-KFN-850ZC COWL SET, FRONT(C.T. BLUE) 1
61300-KFN-850ZD COWL SET, FRONT(S. GOLD ME) 1
61300-KFN-850ZE COWL SET, FRONT(S. SILVER ME) 1
61300-KFN-850ZF COWL SET, FRONT(T. GREEN ME) 1
10 61305-KFN-850 LOUVER, FRONT COWL 1
11 61312-KCT-690 BOOT, HEAD LIGHT STAY 2
12 61312-KFN-850 STAY COMP., COWL FRONT 1
13 61320-KFN-850 PANEL, INNER 1
14 61330-KFN-850 PANEL, RIGHT SIDE 1
15 61340-KFN-850 PANEL, LEFT SIDE 1

32

mhtml:file://C:\Documents and Settings\midarraga\Mis documentos\AÑO 2010\MANUA... 23/08/2010

Hero Honda Motors. Page 34 of 49

F-1
HEAD LIGHT

Service Item F.R.T. BOM Of Group Number: F-1 Model :: CBZ

BULB, HEAD LIGHT -- Ref No. Part Number Description Req.
BULB, WEDGE BASE -- 16 64140-KFN-850 SCREEN, WIND 1
HEADLIGHT UNIT 0.2 17 90101-GJ6-000 BOLT, ADJUST 1
(INC. RELATIVE PART) -- 18 90109-SB6-000 SCREW, TRUSS, 5X14 6
SOCKET COMP., HEADLIGHT & POSITION LIGHT -- 19 90111-KW3-003 NUT, COWL SET M5X0.8 6
STAY, COMP., FR. COWL -- 20 90112-KFN-850 BOLT, COWL SETTING 2
HORN COMP., 0.1 21 90115-KW7-900 SCREW, VISOR SPECIAL SET 4
22 90307-GJ6-000 WASHER, LOCK, 6 MM 1
23 90504-964-000 WASHER, THRUST, 5MM 6
24 93891-06016-07 SCREW, WASHER, 6X16 2
25 93903-24310 SCREW, TAPPING, 4X12 2
26 95701-06012-00 BOLT, FLANGE, 6X12 3

33

mhtml:file://C:\Documents and Settings\midarraga\Mis documentos\AÑO 2010\MANUA... 23/08/2010

Hero Honda Motors. Page 35 of 49

F-2
SPEEDOMETER

Service Item F.R.T. BOM Of Group Number: F-2 Model :: CBZ

METER,ASSY,COMBINATION 0.4 Ref No. Part Number Description Req.
SPEEDOMETER COMP. 0.6 1 34908-GA7-700 BULB, WEDGE BASE (12V - 3W) 5
METER COMP., TACHO & FUEL -- 2 34908-MB9-800 BULB, WEDGE BASE (12V - 1.7 W) 2
CASE ASSY. UPPER -- 3 37100-KFN-900 METER,ASSY,COMBINATION 1
CASE ASSY. UNDER -- 4 37200-KFN-850 SPEEDOMETER COMP. 1
SOCKET COMP. -- 5 37211-KFN-850 null 1
COVER METER 0.3 6 37213-KFN-850 KNOB 1
CABLE ASSY., SPEEDOMETER 0.2 7 37215-KCJ-691 RUBBER, METER SET 3
CABLE, INNER 0.1 8 37250-KFN-850 TACHO & FUEL METER COMP. 1
9 37305-KE5-008 SCREW,WASH.,3X22 3
10 37614-KFN-850 CASE UPPER,ASSY. 1
11 37615-KFN-850 CASE, UNDER ASSY. 1
12 37618-KFN-850 COVER METER 1
13 37619-KFN-900 SOCKET, COMP. 1
14 44831-198-900 CABLE, INNER 1
15 44840-198-900 CABLE ASSY., SPEEDOMETER 1
16 90032-ML7-671 SCREW,TAPPING,4X36 2
17 90035-166-008 SCREW,WASH.SPECIAL,4X10 2
18 90101-KY6-008 SCREW,TAPPING,3X14 3
19 90108-GN2-008 SCREW,WASH,3X10 3
20 90158-KM7-911 SCREW,TRIP KNOB,2X6 1

34

mhtml:file://C:\Documents and Settings\midarraga\Mis documentos\AÑO 2010\MANUA... 23/08/2010

Hero Honda Motors. Page 36 of 49

F-2
SPEEDOMETER

Service Item F.R.T. BOM Of Group Number: F-2 Model :: CBZ

METER,ASSY,COMBINATION 0.4 Ref No. Part Number Description Req.
SPEEDOMETER COMP. 0.6 21 90525-030-000 WASHER, PLAIN 3
METER COMP., TACHO & FUEL -- 22 93903-24480 SCREW, TAPPING, 4X16 3
CASE ASSY. UPPER -- 23 94001-06000-0S NUT, HEX., 6 MM 3
CASE ASSY. UNDER -- 24 96001-06022-07 BOLT, FLANGE, SH.6X22 2
SOCKET COMP. --
COVER METER 0.3
CABLE ASSY., SPEEDOMETER 0.2
CABLE, INNER 0.1

35

mhtml:file://C:\Documents and Settings\midarraga\Mis documentos\AÑO 2010\MANUA... 23/08/2010

Hero Honda Motors. Page 37 of 49

F-3
FRONT BRAKE MASTER CYL (DISK)

Service Item F.R.T. BOM Of Group Number: F-3 Model :: CBZ

SWITCH ASSY., FR. STOP 0.1 Ref No. Part Number Description Req.
DIAPHRAGM. -- 1 35340-MA5-671 SWITCH ASSY., FR. STOP 1
LEVER, ‘R’ STEERING HANDLE -- 2 45126-KFN-850 HOSE,COMP,FRONT BRAKE 1
HOSE COMP., FR. BRAKE 0.4 3 45155-KCT-690 CLAMPER, BRAKE HOSE 1
CYL. SUB. ASSY. FR. BRAKE MASTER -- 4 45504-410-003 BOOT, COMP. 1
CYLINDER SET, MASTER -- 5 45510-KCJ-305 CYL. SUB. ASSY., FR.BRAKE MASTER 1
6 45512-MA6-006 PROTECTOR 1
7 45513-HA2-006 CAP, MASTER CYLINDER 1
8 45517-166-006 HOLDER, MASTER CYLINDER 1
45517-166-000 HOLDER, MASTER CYLINDER 1
9 45520-MG7-006 DIAPHRAGM 1
10 45521-HA2-006 PLATE, DIAPHRAGM 1
11 45530-471-831 CYLINDER SET, MASTER 1
12 53175-KFN-850 LEVER, RIGHT STRG. HANDLE 1
13 90114-166-006 BOLT, HANDLE LEVER 1
90114-166-000 BOLT, HANDLE LEVER 1
14 90145-MS9-612 OIL, BOLT, 10X22 2
15 90545-300-000 WASHER ,OIL BOLT 4
16 90651-MA5-671 CIRCLIP 1
17 93600-04012-1G SCREW, FLAT, 4 X 12 2
18 93893-04012-17 SCREW, WASHER, 4X12 1

36

mhtml:file://C:\Documents and Settings\midarraga\Mis documentos\AÑO 2010\MANUA... 23/08/2010

Hero Honda Motors. Page 38 of 49

F-3
FRONT BRAKE MASTER CYL (DISK)

Service Item F.R.T. BOM Of Group Number: F-3 Model :: CBZ

SWITCH ASSY., FR. STOP 0.1 Ref No. Part Number Description Req.
DIAPHRAGM. -- 19 94050-06000 NUT, FLANGE, 6 MM 1
LEVER, ‘R’ STEERING HANDLE -- 20 96001-06022-07 BOLT, FLANGE, SH.6X22 2
HOSE COMP., FR. BRAKE 0.4
CYL. SUB. ASSY. FR. BRAKE MASTER --
CYLINDER SET, MASTER --

37

mhtml:file://C:\Documents and Settings\midarraga\Mis documentos\AÑO 2010\MANUA... 23/08/2010

Hero Honda Motors. Page 39 of 49

F-3-A-DRUM
HANDLE LEVER/ SWITCH / CABLE

Service Item F.R.T. BOM Of Group Number: F-3-A-DRUM Model :: CBZ

CABLE, COMP. THROTTLE 0.4 Ref No. Part Number Description Req.
CABLE, COMP. CLUTCH 0.2 1 17910-KFN-850 CABLE, COMP. THROTTLE 1
GRIP COMP., R. -- 2 22870-KFN-850 CABLE, COMP. CLUTCH 1
BRACKET, R. HANDLE LEVER -- 3 32161-404-000 BAND B-1,WIRE 2
SWITCH, ASSY., LIGHTING 0.6 5 35150-KFN-870 SWITCH, ASSY., LIGHTING 1
SWITCH, ASSY. WINKER 0.5 6 35200-KFN-850 SWITCH, ASSY. WINKER 1
SWITCH, ASSY. FR.STOP 0.1 7 35340-KFN-850 SWITCH, ASSY. FR.STOP 1
GRIP, ‘L’ HANDLE -- 8 45450-KFN-870 CABLE, COMP. FR. BRAKE 1
LEVER COMP., L. HANDLE -- 9 45517-166-006 HOLDER, MASTER CYLINDER 2
45517-166-000 HOLDER, MASTER CYLINDER 2
10 53140-KFN-850 GRIP COMP., THROTTLE 1
11 53166-KFN-850 GRIP, 'L' HANDLE 1
12 53171-KFN-870 BRKT., 'R' HANDLE LEVER 1
13 53172-KFN-850 BRACKET, LEFT HANDLE LEVER 1
14 53175-KFN-870 LEVER COMP., 'R' HANDLE 1
15 53178-KFN-850 LEVER COMP., 'L' HANDLE 1
16 53181-KFN-870 BOOT, 'R' HANDLE COVER 1
17 53182-KFN-850 BOOT, 'L' HANDLE LEVER 1
18 88110-GBG-850 MIRROR, ASSY. 'R' BACK 1
19 88114-GBG-850 CAP, LOCK NUT 2
20 88120-GBG-850 MIRROR, ASSY. 'L' BACK 1

38

mhtml:file://C:\Documents and Settings\midarraga\Mis documentos\AÑO 2010\MANUA... 23/08/2010

Hero Honda Motors. Page 40 of 49

F-3-A-DRUM
HANDLE LEVER/ SWITCH / CABLE

Service Item F.R.T. BOM Of Group Number: F-3-A-DRUM Model :: CBZ

CABLE, COMP. THROTTLE 0.4 Ref No. Part Number Description Req.
CABLE, COMP. CLUTCH 0.2 21 90113-438-000 BOLT, HANDLE LEVER PIVOT 2
GRIP COMP., R. -- 22 93892-05020-07 SCREW, WASHER, 5X20 1
BRACKET, R. HANDLE LEVER -- 23 93892-05025-07 SCREW, WASHER, 5X25 1
SWITCH, ASSY., LIGHTING 0.6 24 93892-05035-07 SCREW, WASHER, 5X35 1
SWITCH, ASSY. WINKER 0.5 25 93892-05045-07 SCREW, WASHER, 5X45 1
SWITCH, ASSY. FR.STOP 0.1 26 94002-10070-0S NUT, HEX., 10MM 2
GRIP, ‘L’ HANDLE -- 27 94050-06000 NUT, FLANGE, 6 MM 2
LEVER COMP., L. HANDLE -- 28 96001-06022-07 BOLT, FLANGE, SH.6X22 4

39

mhtml:file://C:\Documents and Settings\midarraga\Mis documentos\AÑO 2010\MANUA... 23/08/2010

Hero Honda Motors. Page 41 of 49

F-3-A-DISK
HANDLE LEVER/ SWITCH / CABLE

Service Item F.R.T. BOM Of Group Number: F-3-A-DISK Model :: CBZ

CABLE, COMP. THROTTLE 0.4 Ref No. Part Number Description Req.
CABLE, COMP. CLUTCH 0.2 1 17910-KFN-850 CABLE, COMP. THROTTLE 1
GRIP COMP., R. -- 2 22870-KFN-850 CABLE, COMP. CLUTCH 1
BRACKET, R. HANDLE LEVER -- 3 32161-404-000 BAND B-1,WIRE 2
SWITCH, ASSY., LIGHTING 0.6 4 35150-KFN-850 SWITCH, ASSY. LIGHTING 1
SWITCH, ASSY. WINKER 0.5 6 35200-KFN-850 SWITCH, ASSY. WINKER 1
SWITCH, ASSY. FR.STOP 0.1 9 45517-166-006 HOLDER, MASTER CYLINDER 1
GRIP, ‘L’ HANDLE -- 45517-166-000 HOLDER, MASTER CYLINDER 1
LEVER COMP., L. HANDLE -- 10 53140-KFN-850 GRIP COMP., THROTTLE 1
11 53166-KFN-850 GRIP, 'L' HANDLE 1
13 53172-KFN-850 BRACKET, LEFT HANDLE LEVER 1
15 53178-KFN-850 LEVER COMP., 'L' HANDLE 1
17 53182-KFN-850 BOOT, 'L' HANDLE LEVER 1
18 88110-GBG-850 MIRROR, ASSY. 'R' BACK 1
19 88114-GBG-850 CAP, LOCK NUT 2
20 88120-GBG-850 MIRROR, ASSY. 'L' BACK 1
21 90113-438-000 BOLT, HANDLE LEVER PIVOT 1
22 93892-05020-07 SCREW, WASHER, 5X20 1
23 93892-05025-07 SCREW, WASHER, 5X25 1
24 93892-05035-07 SCREW, WASHER, 5X35 1
25 93892-05045-07 SCREW, WASHER, 5X45 1

40

mhtml:file://C:\Documents and Settings\midarraga\Mis documentos\AÑO 2010\MANUA... 23/08/2010

Hero Honda Motors. Page 42 of 49

F-3-A-DISK
HANDLE LEVER/ SWITCH / CABLE

Service Item F.R.T. BOM Of Group Number: F-3-A-DISK Model :: CBZ

CABLE, COMP. THROTTLE 0.4 Ref No. Part Number Description Req.
CABLE, COMP. CLUTCH 0.2 26 94002-10070-0S NUT, HEX., 10MM 2
GRIP COMP., R. -- 27 94050-06000 NUT, FLANGE, 6 MM 1
BRACKET, R. HANDLE LEVER -- 28 96001-06022-07 BOLT, FLANGE, SH.6X22 2
SWITCH, ASSY., LIGHTING 0.6
SWITCH, ASSY. WINKER 0.5
SWITCH, ASSY. FR.STOP 0.1
GRIP, ‘L’ HANDLE --
LEVER COMP., L. HANDLE --

41

mhtml:file://C:\Documents and Settings\midarraga\Mis documentos\AÑO 2010\MANUA... 23/08/2010

Hero Honda Motors. Page 43 of 49

F-3-B
HANDLE LEVER/ SWITCH / CABLE

Service Item F.R.T. BOM Of Group Number: F-3-B Model :: CBZ

CABLE, COMP. THROTTLE 0.4 Ref No. Part Number Description Req.
CABLE, COMP. CLUTCH 0.2 1 17910-KFN-850 CABLE, COMP. THROTTLE 1
SW.ASSY., LIGHTING STARTING 0.6 2 22870-KFN-850 CABLE, COMP. CLUTCH 1
SW. ASSY., WINKER 0.5 3 22871-437-000 BOOT, CLUTCH WIRE 1
GRIP COMP., THROTTLE -- 4 32161-404-000 BAND B-1,WIRE 2
GRIP. L. HANDLE -- 5 35150-KFN-970 SW.ASSY., LIGHTING STARTING 1
LEVER COMP. L. HANDLE -- 6 35200-KFN-970 SW. ASSY., WINKER 1
7 35330-413-003 SW.COMP.,FR.LEVER 1
8 45517-166-006 HOLDER, MASTER CYLINDER 1
45517-166-000 HOLDER, MASTER CYLINDER 1
9 53140-KFN-850 GRIP COMP., THROTTLE 1
10 53166-KFN-850 GRIP, 'L' HANDLE 1
11 53172-KRC-900 BRACKET, HANDLE LEVER 1
12 53178-KFN-850 LEVER COMP., 'L' HANDLE 1
13 53182-KFN-850 BOOT, 'L' HANDLE LEVER 1
14 88110-GBG-850 MIRROR, ASSY. 'R' BACK 1
15 88114-GBG-850 CAP, LOCK NUT 2
16 88120-GBG-850 MIRROR, ASSY. 'L' BACK 1
17 90113-438-000 BOLT, HANDLE LEVER PIVOT 1
18 93892-05020-07 SCREW, WASHER, 5X20 1
19 93892-05025-07 SCREW, WASHER, 5X25 1

42

mhtml:file://C:\Documents and Settings\midarraga\Mis documentos\AÑO 2010\MANUA... 23/08/2010

Hero Honda Motors. Page 44 of 49

F-3-B
HANDLE LEVER/ SWITCH / CABLE

Service Item F.R.T. BOM Of Group Number: F-3-B Model :: CBZ

CABLE, COMP. THROTTLE 0.4 Ref No. Part Number Description Req.
CABLE, COMP. CLUTCH 0.2 20 93892-05035-07 SCREW, WASHER, 5X35 1
SW.ASSY., LIGHTING STARTING 0.6 21 93892-05045-07 SCREW, WASHER, 5X45 1
SW. ASSY., WINKER 0.5 22 94002-10070-0S NUT, HEX., 10MM 2
GRIP COMP., THROTTLE -- 23 94050-06000 NUT, FLANGE, 6 MM 1
GRIP. L. HANDLE -- 24 96001-06022-07 BOLT, FLANGE, SH.6X22 2
LEVER COMP. L. HANDLE --

43

mhtml:file://C:\Documents and Settings\midarraga\Mis documentos\AÑO 2010\MANUA... 23/08/2010

Hero Honda Motors. Page 45 of 49

F-4
HANDLE PIPE/ TOP BRIDGE/ KEY SET

Service Item F.R.T. BOM Of Group Number: F-4 Model :: CBZ

KEY SET 0.7 Ref No. Part Number Description Req.
SWITCH ASSY., COMB. & LOCK 0.5 1 35010-KFN-850 KEY SET 1
PIPE STEERING HANDLE -- 2 35100-KFN-850 SWITCH ASSY., COMB. & LOCK 1
BRIDGE COMP, FORK TOP -- 3 35121-413-810 KEY BLANK (TYPE 1) 1
WEIGHT, 'B' STRG. HANDLE 0.2 35122-413-810 KEY BLANK (TYPE II) 1
4 35122-413-810 KEY BLANK (TYPE II) 1
5 53100-KFN-850 PIPE, STEERING HANDLE 1
6 53104-KFN-850 WEIGHT, 'A' STRG. HANDLE 2
7 53105-KFN-850 WEIGHT, 'B' STRG. HANDLE 2
8 53107-MB6-630 RUBBER, HANDLE WT. 'B' 4
9 53108-KR3-770 SNAPRING, HANDLE WT. 2
10 53132-124-000 HOLDER, HANDLE PIPE UNDER 2
11 53133-198-900 RUBBER, HANDLE CUSHION UPPER 2
12 53134-028-000 RUBBER, HANDLE CUSHION UNDER 2
13 53135-198-900 WASHER, HANDLE CUSHION 2
14 53136-198-900 PLATE, HANDLE CUSHION 2
15 53230-KFN-851 BRIDGE COMP.,FORK TOP 1
16 90117-KY0-860 BOLT, FLANGE, 6X28 4
17 90304-159-000 NUT, STEERING STEM 1
18 90304-GA6-000 NYLOCK, NUT, 10MM 2
19 90503-051-870 WASHER, STEERING STEM 1

44

mhtml:file://C:\Documents and Settings\midarraga\Mis documentos\AÑO 2010\MANUA... 23/08/2010

Hero Honda Motors. Page 46 of 49

F-4
HANDLE PIPE/ TOP BRIDGE/ KEY SET

Service Item F.R.T. BOM Of Group Number: F-4 Model :: CBZ

KEY SET 0.7 Ref No. Part Number Description Req.
SWITCH ASSY., COMB. & LOCK 0.5 20 93700-06065-0G SCREW, OVAL, 6 X 65 2
PIPE STEERING HANDLE -- 21 95014-21101 HOLDER A1, HANDLE PIPE UPPER 2
BRIDGE COMP, FORK TOP -- 22 96700-08020-00 BOLT SOCKET, 8 MM 2
WEIGHT, 'B' STRG. HANDLE 0.2

45

mhtml:file://C:\Documents and Settings\midarraga\Mis documentos\AÑO 2010\MANUA... 23/08/2010

Hero Honda Motors. Page 47 of 49

F-5-DISK
STEERING STEM

Service Item F.R.T. BOM Of Group Number: F-5-DISK Model :: CBZ

RACE, STEERING BALL 1.0 Ref No. Part Number Description Req.
(ONE OR ALL) -- 1 45160-KFN-850 STAY COMP., CLAMPER BRKT. HOSE 1
RACE, STEERING BOTTOM CONE -- 2 50301-041-010 RACE, STEERING BALL 2
STEM COMP., STEERING 1.1 3 53200-KFN-850 STEM COMP., STEERING 1
RACE, STEERING TOP CONE 0.5 5 53211-028-010 RACE, STEERING TOP CONE 1
THREAD STEERING HEAD TOP -- 6 53212-030-010 RACE, STEERING BOTTOM CONE 1
7 53214-001-010 DUST SEAL, STEERING HEAD 1
8 53215-001-000 WASHER,STEERING HEAD DUST SEAL 1
9 53222-KCC-900 MUD GUARD, STEERING HEAD TOP 1
10 53229-028-310 THREAD, STEERING HEAD TOP 1
11 95801-08030-07 BOLT, FLANGE, 8X30 2
12 96001-06012-07 BOLT, FLANGE, SH., 6 X 12 2
13 96211-06000 BALL, STEEL, 6 MM 42

46

mhtml:file://C:\Documents and Settings\midarraga\Mis documentos\AÑO 2010\MANUA... 23/08/2010

Hero Honda Motors. Page 48 of 49

F-5-DRUM
STEERING STEM

Service Item F.R.T. BOM Of Group Number: F-5-DRUM Model :: CBZ

RACE, STEERING BALL 1.0 Ref No. Part Number Description Req.
(ONE OR ALL) -- 2 50301-041-010 RACE, STEERING BALL 2
RACE, STEERING BOTTOM CONE -- 4 53200-KFN-870 STEM COMP., STRG 1
STEM COMP., STEERING 1.1 5 53211-028-010 RACE, STEERING TOP CONE 1
RACE, STEERING TOP CONE 0.5 6 53212-030-010 RACE, STEERING BOTTOM CONE 1
THREAD STEERING HEAD TOP -- 7 53214-001-010 DUST SEAL, STEERING HEAD 1
8 53215-001-000 WASHER,STEERING HEAD DUST SEAL 1
9 53222-KCC-900 MUD GUARD, STEERING HEAD TOP 1
10 53229-028-310 THREAD, STEERING HEAD TOP 1
11 95801-08030-07 BOLT, FLANGE, 8X30 2
13 96211-06000 BALL, STEEL, 6 MM 42

47

mhtml:file://C:\Documents and Settings\midarraga\Mis documentos\AÑO 2010\MANUA... 23/08/2010

Hero Honda Motors. Page 49 of 49

mhtml:file://C:\Documents and Settings\midarraga\Mis documentos\AÑO 2010\MANUA... 23/08/2010