Combined heat and power units up to 530 kWel and 660 kWth

Heating systems
Industrial systems
Refrigeration systems
Vitobloc 200 CHP units for the combined generation of
heat and power with an output range from 6 to 530 kWel
 2/3

Vitobloc 200 combined heat and power units up to 530 kWel

and 660 kWth
Tailor-made energy concepts for applications requiring a medium output in the housing industry,
municipal buildings, and industrial and commercial enterprises.

A gas driven combined heat and power
(CHP) unit generates heat and power
simultaneously. These units are sized to
suit residential complexes and commercial
operations. On the heating side, the CHP
unit operates in parallel to a boiler. Both heat
generators are connected to the heating
system when providing heating water or
DHW.
Heating with biogas benefits the
environment
A CHP unit is also particularly environmentally
responsible if run on biogas or bio natural
gas, as in this case, its operation is CO2
neutral. This way, users can make themselves
independent of fossil fuels such as natural
gas, since biogas and bio natural gas are
locally generated fuels.

Compact Vitobloc 200 appliances are designed Schmack, which is a member of the

as decentralised CHP units with a bias
towards heating. These comparatively small
units generate electricity for consumption
on site. The heat that is generated by this
process is used simultaneously, almost
without losses, for heating.
Viessmann Group, designs and builds plants
for the generation of biogas. The biogas
generated in these plants is ideal for the
operation of a CHP unit.

The overall efficiency of CHP units can be

as high as 95 percent. For example, the
Vitobloc 200 EM-20/39 module achieves
thermal efficiency of over 63 percent and
electrical efficiency of over 32 percent.

At the core of the CHP unit

lies the 4-stroke gas engine.
Research and development
 4/5

When and where to use CHP units

Advanced economical engines for powerful, highly efficient CHP units.

CHP unit viability Take advantage of these benefits

Viessmann offers CHP units powered by
natural gas or biogas for applications requiring
a medium output in municipal buildings,
and industrial and commercial enterprises.
To safeguard the economic viability of a
CHP project operated with natural gas, it is
recommended that the output is matched to
the actual heat and power demand. The boiler
output should be in excess of 60 kW or the
gas consumption in excess of 90,000 kWh/a;
power consumption should be in excess of
32,000 kWh/a.
Example
The Vitobloc 200 EM-20/39 module, used in
combination with a peak load boiler, is ideal
for residential complexes from 30 to 50 units,
for medium-sized hotels, residential homes
for the elderly, and car showrooms, etc.
Thanks to its condensing technology, this mini
CHP unit is highly efficient in its operation,
achieving an overall efficiency of up to
95 percent. It is recommended both for new
build and modernisation projects.
„„ Experience from the installation of more
than 3000 modules
„„ Uncomplicated engineering and installation
„„ All Vitobloc 200 CHP units can be operated
with a power or heat bias, making them
capable of modulation
„„ Integral hydraulic system separation
„„ Prepared for mains substitution mode as
standard
„„ Meets all the connection conditions
stipulated by network operators for access
to the public grid
„„ Fuel-specific product configuration
„„ High availability due to long maintenance
intervals and large oil volume
„„ All modules undergo a hot test at the
factory
„„ Proven remote monitoring and automation
systems
„„ Comprehensive standardised or individual
service concepts

Twelve different CHP unit output sizes are

available from 6 to 530 kWel. Thanks to
this broad range of output levels offered by
our compact modules, we can satisfy the
requirements of any customer.

Operation in mains parallel and mains

substitution mode
All modules can be operated in mains parallel
mode as well as in mains substitution mode
as standard. This means that, in the event of a
power grid failure, the Vitobloc 200 can supply
the plant with power after a short start-up
time.

The Vitobloc 200 is characterised by its compact design.

Energy efficiency

Power generation Separate generation CHP

Efficiency 55% 87%

Energy used 157% 100%

36%
100% Power station Decentralised 100%
Coal CHP
η = 38% Natural gas

57% Fuel oil EL 51%

η = 90%

Losses 70% 13%

Reduced by
Dust 100% 99.0%

SO2 100% 98.5%

NOx 100% 29.0%

CO2 100% 58.0%

Savings of

Primary energy 100% 36.0%

Source: ASUE

Combined heat and power units

compared with conventional heating
technology

Decentralised power generation lowers emissions that are damaging to the

When power is generated in power stations
(centralised power supply), heat is created
that is often lost to the environment without
being used. The utilisation of this heat, e.g. for
heating buildings, reduces heat losses and
environment. Combined heat and power
generation enables up to 36% of primary
energy to be saved and is therefore one of
the most efficient energy-saving methods
available today.
 6/7

Attractive subsidies and environmentally

responsible operation with high efficiency
Subsidy and incentive schemes in many countries promote the development of highly
efficient technology.

CHP units operate with great environmental
responsibility. In addition to primary energy
savings of up to 36 percent, CO2 emissions
are significantly lower compared to the
conventional generation of power and heat.
For this reason, CHP technology will qualify
for the exemption of the climate change fuel
levy. It will offer a tax efficient investment,
delivering a helpful cashflow boost and a
shortened payback period. In future, it may
reduce the potential cost impact of carbon
reduction commitment legislation.
High efficiency with condensing heat
exchanger
Every CHP module with an electrical output of
up to 20 kWel is equipped at the factory with
a condensing heat exchanger. The larger units
can be supplemented with a condensing heat
exchanger. This raises the overall efficiency to
up to 95 percent, which minimises fuel usage.

The Vitobloc 200 is equipped with

a synchronous generator and starter
batteries, as standard.
Product overview

Efficient heat and power supply with

compact combined heat and power units
Gas engine modules in natural gas operation.

CHP unit Cylinder Output1) Gas usage Process

Vitobloc 200 number/ [kW] [kW]
Module layout electrical2) thermal3) DIN ISO 3046
cos ϕ = 1.0 ± 5 % ± 5 %

EM-6/15 3/in line 6 14.9 22.2 Lambda = 14)

EM-9/20 3/in line 8.5 20.1 30.1 Lambda = 14)

EM-20/39 4/in line 20 39 62 Lambda = 14)

EM-50/81 4/in line 50 81 145 Lambda = 14)

EM-70/115 6/in line 70 115 204 Lambda = 14)

EM-140/207 6/in line 140 207 384 Lambda = 14)

Lean turbo with
EM-199/263 6/in line 199 263 + 20 538
mixture intercooler5)
Lean turbo with
EM-199/293 6/in line 199 293 553
mixture intercooler6)
EM-238/363 12/V 238 363 667 Lambda = 14)
Lean turbo with
EM-363/498 12/V 363 498 960
mixture intercooler6)
Lean turbo with
EM-401/549 12/V 401 549 + 28 1053
mixture intercooler5)
Lean turbo with
EM-530/660 12/V 530 660 + 38 1342
mixture intercooler5)

1) Output acc. to DIN ISO 3046 part 1

(at 1000 mbar air pressure, 25 °C air temperature, relative humidity 30 %, cos ϕ = 1)
2) Electrical output at the generator terminals at cos ϕ = 1
3) Available thermal output from coolant, lubricating oil and exhaust gas when cooled down to 120 °C (natural gas) or 150 °C (biogas);
with the Vitobloc 200, type EM-6/15 and EM-9/20, cooled down to 60 °C (at 30 °C heating water temperature on entry into the
module)
4) Engines with three-way catalyst and operation with air ratios of Lambda = 1
5) Engines with lean burn combustion, mixture charging and external mixture cooling
6) Engines with lean burn combustion, mixture charging and internal mixture cooling

Vitobloc 200 Vitobloc 200 Vitobloc 200

Module EM-6/15 Module EM-20/39 Module EM-50/81
Module EM-9/20 Module BM-36/66

Comprehensive service for every system –
from engineering to maintenance
Viessmann draws on extensive experience in commissioning and maintaining CHP units,
offering flexible contracts to suit your requirements.
Payback and Government funding
Natural gas combined heat and power
modules amortise within a few years -
especially if they achieve long running
operating times and the generated power
is consumed.
The payback period on CHP will also shorten
as electricity prices continue to increase,
along with the price of gas.
To achieve the planned amortisation, CHP
units must be serviced regularly to maintain
the level of performance.
Commissioning and handover
Prior to despatch, each individual CHP unit is
subjected to extensive tests on the in-house
test bed. As part of these tests, specified
output values for the unit are documented,
keeping the effort when commissioning
the system at the customer's premises to
a minimum. Viessmann hands over these
units fully tested and ready for use.
Each customer can assemble their own
individual service package from several
options according to their individual demands
and requirements. This includes everything
from commissioning and training, to complete
operational management.
Maintenance contracts
Different maintenance contracts offer many
options, allowing a flexible personalised
contract to be found. A number of contract
options are specifically tailored to public bodies.
8/9
100 Service Contract
The standard contract which is recommended
to every customer. This includes regular
maintenance as per the service schedule,
labour and software support. The 100 Plus
package also includes lubricating oil.
200 Service Contract
This contract includes additional overhaul
repairs which go beyond the normal
maintenance activity. Incorporating all 100
service package features, it is recommended
for end-users who have little experience with
CHP systems. The 200 Plus package also
includes lubricating oil.
300 Service Contract
The 300 service contract includes all features
from the 100 and 200 packages, along with
unscheduled visits and replacement parts. This
agreement is particularly useful for contractors
and end-users who want absolute control of
the overall operating costs. The 300 Plus
service contract is equivalent to an extended
warranty of up to 10 years.
Intensive test runs prior to delivery
are, naturally, a must.
CHP Case Studies

CHP powers Viessmann UK headquarters

Viessmann improves energy efficiency through the use of combined heat and power,
by using a Vitobloc unit at it’s UK base of operations.

In our goal to reduce the consumption of fossil

fuels at the UK headquarters, we installed a
Vitobloc EM 18/36 CHP module to lower CO2
emissions, as well as the carbon footprint of
the site.

The building is headquarters to around

100 Viessmann employees and includes
the UK training academy, technical services
department as well as sales, marketing and
product showrooms.

Providing power for the entire site, the unit is

connected in parallel with the grid, adding it’s
own generated electricity to the building load. Viessmann UK headquarters, Telford

Heating from the Vitobloc EM 18/36 is fed

into the buffer cylinder and injected into the
main heating circuits. On site boilers provide
additional heating if required.

n Vitobloc EM 18/36
n 7,000 run hours per year
n 115,000 kWh electricity generated per year
n 240,000 kWh free heat per year
n £7,000 total energy savings per year

Viessmann UK reception, Telford

Viessmann energy centre, Telford

 10/11

Reliability and economy: CHP units offer many

advantages
Viessmann is a leader in the development and manufacture of CHP units with over
3,000 systems already installed.

Thanks to the comprehensive standard

equipment level of its products, Viessmann
can be proud of many satisfied customers.

Yarn Street, Leeds is a 1.75m residential

project featuring 220 homes, a mixture of two
to five bedroom houses and apartments.

In the two tier plant room, the Vitobloc

EM70/115 CHP unit provides heating to
all of the Yarn street properties. Working
in conjunction with three Vitocrossal 200
condensing boilers and three 1,250 litre buffer
cylinders.
Yarn Street residential project, Leeds

The overall system is operated as a local

heating network:

n CHP:
Viessmann Vitobloc EM 70/115
n Boilers:
3 x Vitocrossal 200 CT2
n Heating water buffer cylinder:
3 x 1,250 litres

CHP units are not only the right choice for

property developers of residential homes and
housing estates; their efficiency and economy
also make them equally attractive in many
other applications. For example:
Worthing Pool, Worthing

 ommerce and industry

C
n 
Food processing, pharmaceutical and
chemical industries, etc.

n Tourism
Pubs, hotels, etc.

 ocal and district heating associations

L
n 
Municipal authorities, contractors, etc

BUPA care home, Luton

A comprehensive product range from the Viessmann Group

Boilers for oil Boilers for gas Solar thermal systems

up to 116 MW heat or up to 116 MW heat or and photovoltaics
up to 120 t/h steam up to 120 t/h steam

Detached houses

Apartment buildings

Industry/commerce/
municipal

Local heating networks

Individual solutions with efficient systems

The comprehensive range of products and Everything from a single source

services from Viessmann offers individual
solutions with efficient systems for all fuel
types and application areas. As one of the
world's leading manufacturers, Viessmann
offers intelligent, convenient and efficient
systems for heating, air conditioning/ventilation,
cooling and decentralised power generation.
Viessmann products and systems are
synonymous with the very highest efficiency
and reliability.
Our comprehensive product range offers top
technology and sets new benchmarks. By
focusing on using energy efficiently, we can
help cut costs, save natural resources and
protect the environment.
The Viessmann range offers the right products
and systems for every need. Our heating
systems can be wall mounted or floorstanding
and are suitable for detached houses,
large residential buildings, commercial and
industrial premises or local heating networks.
Whether for modernisation or new builds,
Viessmann is always the right partner for
providing heating, cooling, steam and power.
The wide ranging expertise we have at our
disposal in the group enables us to provide
our market partners with perfect solutions.
Our product portfolio is rounded off with a full
range of services.
 12 /13

Wood combustion technology, Heat pumps for brine, Heating system Refrigeration
combined heat and power water and air accessories technology
generation and biogas
production up to 50 MW up to 2 MW

The comprehensive Viessmann product range:

Individual solutions with efficient systems for all
energy sources and application areas

The product range for all energy sources Maintenance and service
and output ranges Whether it concerns commissioning,
„„ Boilers for oil and gas maintenance or troubleshooting – trade
up to 120 MW heat or 120 t/h steam partners can count on the Viessmann Group
„„ Combined heat and power generation for professional support. Our team will be
up to 50 MWel more than happy to talk to you on the phone
„„ Heat pumps up to 2 MW or in person. Our online tools can provide you
„„ Wood combustion technology with valuable tips, and if necessary spare
up to 50 MW parts can be delivered the next morning.
„„ Biogas production plants from
50 kWel to 20 MWgas Training
„„ Biogas upgrading plants up to 3000 m3/h The Viessmann Academy offers a wide range
„„ Solar thermal systems of courses, from business management
„„ Photovoltaics seminars to technical training, designed to
„„ Accessories keep our trade partners abreast of the very
„„ Refrigeration technology latest developments in our industry.
The company

Viessmann – climate of innovation
Viessmann is one of the world's leading
manufacturers of intelligent, convenient and
efficient systems for heating, air conditioning/
ventilation, cooling and decentralised power
generation.
As a third generation family run business,
Viessmann has been supplying highly efficient
and clean heating systems for many decades.
A strong brand creates trust
Together with our brand label, our key brand
message is an identifying feature throughout
the world. "Climate of innovation" is a promise
on three levels: It is a commitment to a culture
of innovation. It is also a promise of enhanced
product benefits and, at the same time, an
obligation to protect the environment.
Acting in a sustainable manner
For Viessmann, taking responsibility signifies
a commitment to acting sustainably.
This means bringing ecology, economy and
social responsibility into harmony with each
Viessmann Group
Company details
„„ Established in: 1917
„„ Employees: 11,500
„„ Group turnover: €2.20 billion
„„ Export share: 56 percent
„„ 22 production companies in 11 countries
„„ Sales companies and representations in
74 countries
„„ 120 sales offices worldwide
14/15
other, ensuring that current needs are satisfied
without compromising the quality of life for the
generations to come.
We consider climate protection, environmental
responsibility and resource efficiency to be key
priorities throughout our company, which has 2009 /2 011/2013:
more than 10,600 employees worldwide. Germa n Sustainabili ty Award for
produc tion, brand, efficiency
with resources
Example of Best Practice
With its strategic sustainability project,
Viessmann demonstrates at its own head office
in Allendorf (Eder) that the energy and climate
policy goals set for 2050 can in fact be achieved
today with commercially available technology.
The results speak for themselves:
„„ Expansion of renewables to 60 per cent
„„ CO2 emissions reduced by 80 per cent
Energy Efficiency Award 2010
The long-term goal is for the company to
sustainably meet all of its own heating energy
requirements.
The comprehensive product range from
the Viessmann Group for all energy
sources and output ranges
„„ Boilers for oil or gas
„„ Combined heat and power units
„„ Heat pumps
„„ Wood combustion technology
„„ Biogas production plants
„„ Biogas upgrading plants
„„ Solar thermal systems
„„ Photovoltaic systems
„„ Accessories
„„ Refrigeration technology
 Viessmann Limited
Hortonwood 30, Telford
Shropshire, TF1 7YP
Tel: 01952 675000
Fax: 01952 675040
www.viessmann.co.uk

Your trade partner:

9443 666 GB 09/2015

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Duplication and alternative use only with prior written consent.
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