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Journal of

Testing and Evaluation


F. Bektas1 and X. Wang2

DOI: 10.1520/JTE20150263

Effectiveness of Ternary Blends


in Mitigating ASR Demonstrated
on the Modified Mortar-Bar Test
VOL. 45 NO. 3 / MAY 2017

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Journal of Testing and Evaluation

doi:10.1520/JTE20150263 Vol. 45 No. 3 / May 0000 / available online at www.astm.org

TECHNICAL NOTE

F. Bektas1 and X. Wang2

Effectiveness of Ternary Blends in Mitigating


ASR Demonstrated on the Modified
Mortar-Bar Test

Reference
Bektas, F. and Wang, X., “Effectiveness of Ternary Blends in Mitigating ASR Demonstrated on the
Modified Mortar-Bar Test,” Journal of Testing and Evaluation, Vol. 45, No. 3, 2017, pp. 1–6, doi:10.1520/
JTE20150263. ISSN 0090-3973

ABSTRACT
Manuscript received June 17, 2015; Supplementary cementitious materials (SCMs) are the effective means of improving
accepted for publication April 5, 2016;
published online June 20, 2016.
concrete durability. Combining two SCMs with ordinary Portland cement helps overcome the
probable drawbacks of using single SCM. Ternary cementitious systems have become
1
Inst. for Transportation, 2711 S Loop
Drive, Suite 4700, Ames, IA 50010
popular in the construction industry, particularly for use in high-performance concrete. In
(Corresponding author), this study, the effectiveness of ternary blends in controlling alkali–silica-reaction (ASR)
e-mail: fbektas@iastate.edu
deterioration was tested in the comparison of a modified mortar-bar method and ASTM
2
Inst. for Transportation, Iowa State Univ., C1260-14/C1567-13. Our experiment included the evaluation of 22 binary or ternary
Ames, Iowa 50010
combinations of five cementitious materials (Portland cement, metakaolin, low-calcium fly
ash, high-calcium fly ash, and slag) tested with two different reactive aggregates. In addition
to standard ASTM C1260-14/C1567-13, the mortar mixes were assessed on a modified
mortar-bar method of short bars (25  25  150 mm3) stored at 60 C and >95 % relative
humidity. Ternary cementitious blends containing metakaolin and low-lime fly ash proved to
be very effective at controlling ASR. In the proposed modified test, a pass/fail criterion of
0.03 % expansion over 60 days was found to be in agreement with the expansion at 14 days
of ASTM C1260-14/C1567-13 at 0.10 %.

Keywords
alkali–silica reaction, ternary blend, mortar-bar method

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2 Journal of Testing and Evaluation

Introduction days. As the severity of conditioning increases, the test duration


decreases. However, the testing environment diverges signifi-
Alkali–silica reaction (ASR) has plagued concrete for decades, cantly from field conditions.
and is still one of the major durability problems. Internal This technical note summarizes the preliminary findings
pressure caused by the reaction between concrete alkalis and of a study that aimed to investigate the effectiveness of
reactive siliceous aggregate is often high enough to disrupt con- ternary blends, using a modified mortar-bar test, where
crete. Even though the resultant cracking is usually not a struc- 25  25  150-mm3 bars were stored over water (i.e., >95 % rel-
tural problem, it is a long-term maintenance problem because ative humidity) at 60 C for 60 days, and compared with
the reaction is irrevocable. Avoiding problematic aggregate may the standard accelerated mortar-bar test (ASTM C1260-14/
not be economically viable. Therefore, preventive measures, C1567-13). Hence, the study had two objectives: to observe the
such as use of low-alkali cement and pozzolanic materials, are ASR performance of ternary blends, and to assess the modified
taken at the mix-design stage. method. The study included 23 cementitious blends and two re-
Supplementary cementitious materials (SCMs) (industrial active aggregates.
by-products, such as fly ash, silica fume, or naturally occurring
pozzolans, such as trass and diatomaceous earth) are added to
Portland cement concrete to increase its durability, including its
Materials and Methods
resistance to ASR. For a given reactive aggregate, the amount of One high-alkali cement (PC), one metakaolin (M), one low-
SCM needed to mitigate reaction depends on the characteristics calcium fly ash (F), one high-calcium fly (C) ash, and one slag
of the material used: in general, low levels (e.g., 3 %–10 %) of cement (S) were used in the experiments. (The chemical com-
silica fume, moderate levels (e.g., 20 %–30 %) of low-calcium fly positions of the cementitious materials are given in Table 1.)
ash, and high levels (e.g., 40 %–50 %) of high-calcium fly ash There were 23 cementitious combinations used: one plain Port-
and slag. The use of ternary blends in ASR mitigation has been land cement as control, seven binary blends, and 15 ternary
researched [1–7]. Combining two SCMs helps overcome the blends. (The percentage combinations of the cementitious
probable drawbacks of using a single SCM. For instance, a high- materials used are given in Table 2.) Two reactive aggregates,
slag-content mix is required to mitigate ASR, but such a mix one natural river sand and one reclaimed glass–limestone blend
may struggle to develop early strength. And a slag–silica fume where crushed glass and manufactured limestone were com-
combination would overcome low early-strength problems, and bined in the proportion 1:2, were used in the mortar mixtures.
suppress ASR at the same time. The glass aggregate was obtained from a local recycling plant.
Because ASR progresses slowly, all methods that test either The study was carried out in two phases. In the first
aggregate reactivity or the ASR effectiveness of SCMs boost phase, two conventional 25  25  285-mm3 bars and two
favorable reaction conditions: humidity, temperature, and alkali. 25  25  150-mm3 bars were cast with the cementitious com-
For instance, ASTM C227-10 [8] stipulates the use of high- binations and the glass–limestone blend, in accordance with
alkali cement and requires the storage of 25  25  285-mm3 ASTM C1260-14/C1567-13. (A visual comparison of the long
bars over water at 38 C in sealed containers. ASTM C1260-14 and short bars can be seen in Fig. 1.) The bars were demolded
[9] and ASTM C1567-13 [10] test same-size specimens in 1-N after 24 h and immersed in water at room temperature. The
sodium hydroxide solution at 80 C. ASTM C227-10 recom- water temperature was then raised to 80 C. After 24 h in water,
mends a period of 12 months for determining the potential the initial lengths of the mortar bars were recorded and the bars
reactivity, whereas ASTM C1260-14/C1567-13 needs only 14 were transferred to a 1-N sodium hydroxide solution at 80 C.

TABLE 1 Chemical composition of the cementitious materials.

Portland Cement Metakaolin Low-Calcium Fly Ash High-Calcium Fly Ash Slag

CaO, % 62.3 0.0 3.8 25.2 40.1


Al2O3, % 5.4 44.7 23.7 19.4 9.5
Fe2O3, % 3.4 0.4 16.4 6.0 0.5
SiO2, % 20.2 52.3 45.1 36.7 37.2
MgO, % 2.4 0.0 0.9 4.8 11.0
SO3, % 3.5 0.0 0.7 2.0 1.1
Na2O, % 0.2 0.2 0.8 2.2 0.3
K2O, % 1.2 0.2 1.5 0.5 0.4
Loss on ignition 1.9 0.1 5.4 0.3 0.0
Specific gravity 3.11 2.51 2.41 2.61 2.93

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BEKTAS AND WANG ON TERNARY BLENDS IN MITIGATING ASR 3

TABLE 2 Percent composition of cementitious materials used in the mixes.

Binder No. Portland Cement Metakaolin Low-Calcium Fly Ash High-Calcium Fly Ash Slag
1 100 – – – –
2 95 5 – – –
3 90 10 – – –
4 80 – – 20 –
5 77.5 5 – 17.5 –
6 75 10 – 15 –
7 60 – – 40 –
8 60 5 – 35 –
9 60 10 – 30 –
10 87.5 – 12.5 – –
11 82.5 5 12.5 – –
12 77.5 10 12.5 – –
13 75 – 25 – –
14 70 5 25 – –
15 65 10 25 – –
16 74 – 12.5 13.5 –
17 67.5 – 25 7.5 –
18 60 – 25 15 –
19 60 – 12.5 27.5 –
20 80 – – – 20
21 74 – – 13 13
22 60 – – – 40
23 60 – – 20 20

Expansion measurement was done immediately after removing warping at high expansions. It is worth noting that for all 23
the bars from the solution. The expansions were recorded over cementitious–aggregate combinations, the short bars demon-
28 days. strated the same reactive/non-reactive decision (i.e., on the basis
In the second phase, a modified version of ASTM C227-10 of the “0.10 % at 14 days” criterion given by ASTM C1260-14/
mortar-bar method was used. Short bars were cast with the C1567-13) as the long bars. The current results give further sup-
same 23 cementitious combinations, either a glass–limestone port to the view that short bars may be used in expansion
blend or reactive river sand. The bars were demolded after 24 h, measurements.
their lengths were measured on a length comparator with a cus- The ASTM C1260-14/C1567-13 results obtained from the
tom attachment (Fig. 1), and they were transferred to airtight short bars are shown in Table 3. As mentioned above, the first
polypropylene containers. The bars were stored over water (i.e., column was adopted from a previous study [11], whereas the
not in contact with water) in accordance with ASTM C227-10. rest of the data were generated from the current work. Both the
The expansions were recorded periodically over 60 days. Before river sand and the glass–limestone blends are highly reactive,
each measurement, the bars were cooled down to room temper- reaching a 1.14 % and 0.76 % expansion, respectively. For the
ature for 16–24 h to eliminate thermal effect. river sand, 13 cementitious blends were found to be successful
in controlling the ASR and 11 of them were ternary blends.
Similarly, for the reactive glass–aggregate blend, 12 cementi-
Results and Discussion tious blends suppressed the reaction below the required limit,
Fig. 2compares ASTM C1260-14/C1567-13 expansions and 10 of them were ternaries. There were differences and simi-
obtained from the short 150-mm bars to the standard 285-mm larities between the performances of the cementitious blends.
bar length. Both the 14- and 28-day measurements are given for For instance, as expected, high-calcium fly ash and slag were
the 23 cementitious combinations cast with glass–limestone poor performers, both in binary and ternary combinations, and,
blend. (The results for the reactive sand were published in in general, metakaolin and low-calcium fly ash performed well.
a previous work [11].) There is good correlation between the Binders #4, 20 % C; #16, 13.5 % C þ 12.5 % F; #20, 20 % S; #21,
two specimen sizes. The results show that the short bars tend 13 % C þ 13 % S; #22, 40 % S; and #23, 20 C þ 20 % S were not
to give a slightly higher expansion, particularly at high values. successful in both reactive aggregates. On the other hand,
This is attributed to the fact that the long bars are prone to binder #7, 40 % C mitigated the ASR because of the glass

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4 Journal of Testing and Evaluation

FIG. 1 (a) 25  25  285-mm3 and 25  25  150-mm3 bars are side by side; FIG. 2 Comparison of short and long mortar-bar expansions of the mortars
and (b) length comparator with attachment for measuring short bars. cast with reactive glass aggregate in accordance with ASTM C1260-14
[9]/C1567-13 [10].

C1260-14/C1567-13 conditions. On the other hand, river sand


showed an expansion of 0.17 %, which is only 15 % of the
expansion recorded in ASTM C1260-14/C1567-13. This result
alone demonstrates the complex nature of the ASR phenom-
enon with regard to the effect of curing/accelerating conditions
on the expansion behavior of a specific aggregate.
aggregate, but that was not an effect also of river sand. And The expansion criterion is obviously one of the major ele-
binder #3, 10 % M performed inversely. Furthermore, advan- ments of an ASR test method, particularly when conditions are
tages were observed in using ternary blends when combining accelerated. Expansions less than 0.10 % at 14 days are indica-
low dosages of metakaolin (i.e., 5 %) with other SCMs. The 5 % tive of innocuous behavior according to ASTM C1260-14/
M (i.e., binder #3) was ineffective with both reactive aggregates. C1567-13. Whereas there is no given limit in ASTM C227-10
When 5 % M was combined with 17.5 % C (i.e., binder #5), (where the specimens are at high humidity at 38 C), it is often
which would not be effective alone, ASR expansion because of considered that a length change of either 0.05 % at 3 months or
the river sand was mitigated. Furthermore, combining 5 % M 0.10 % at 6 months is a sign of deleterious expansion [12]. The
and 35 % C (i.e., binder #8) was effective in mitigating ASR for ASTM C1293-08b [13] concrete prism test method uses the
both reactive aggregates. Such a ternary blend would offer ASR same conditions (i.e., specimens over water at 38 C in sealed
mitigation without sacrificing early strength. Moreover, the containers) as ASTM C227-10. However, as its title implies,
results showed that 12.5 % of low-calcium fly ash was also not ASTM C1293-08b tests concrete specimens, and the expansion
sufficient to suppress ASR. The mix-design choice was either to criterion for the method is 0.04 % at 1 year. The duration
increase the amount or combine with another SCM. It was increases to 2 years if the effectiveness of SCM is evaluated.
found that increasing F content to 25 %, or combining 12.5 % F Another concrete prism test method stores specimens at 60 C,
with either 5 % M or 27.5 % C, were both successful at sup- and an expansion below 0.03 % at 15 weeks indicates a non-
pressing ASR. reactive mix [14].
Table 3 shows the expansion results obtained from the Fig. 3 shows the 14-day expansion in ASTM C1260-14/
modified mortar-bar test in which the bars were stored over C1567-13 versus the 60-day expansion in the modified mortar-
water at 60 C, for 60 days. There is a distinct contrast between bar method used in this study. Because of the overlapping data,
the two controls (i.e., the reactive aggregates cast without the graph shows fewer points than are actually plotted. The
SCMs). The glass–limestone blend expanded by 0.58 %, which results indicate that an expansion of less than 0.03 % at 60 days
is 72 % of the expansion experienced in the harsher ASTM in the modified test suggests a non-reactive mix. Based on this

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BEKTAS AND WANG ON TERNARY BLENDS IN MITIGATING ASR 5

TABLE 3 ASR expansions of the aggregates tested with cementitious blends.

River Sand Glass–Limestone Blend

ASTM C1260-14/C1567-13 Modified Test ASTM C1260-14/C1567-13 Modified Test


Binder No. 14-Day Expansion, % 60-Day Expansion, % 14-Day Expansion, % 60-Day Expansion, %

1 1.14 0.17 0.76 0.58


2 0.33 0.02 0.48 0.03
3 0.07 0.02 0.19 0.01
4 0.52 0.07 0.54 0.05
5 0.08 0.00 0.17 0.03
6 0.02 0.00 0.09 0.02
7 0.14 0.00 0.07 0.02
8 0.03 0.00 0.02 0.01
9 0.03 0.01 0.02 0.02
10 0.38 0.05 0.40 0.04
11 0.06 0.00 0.07 0.01
12 0.02 0.00 0.04 0.00
13 0.07 0.02 0.02 0.02
14 0.05 0.00 0.02 0.00
15 0.02 0.00 0.02 0.00
16 0.12 0.02 0.14 0.04
17 0.04 0.01 0.02 0.02
18 0.03 0.00 0.01 0.02
19 0.05 0.00 0.03 0.01
20 0.53 0.05 0.56 0.04
21 0.30 0.02 0.59 0.04
22 0.12 0.01 0.23 0.04
23 0.10 0.01 0.14 0.02

criterion, the modified test is in agreement with ASTM C1260-


14 in 38 mixes out of 46: 13 mixes were identified as reactive
FIG. 3 Comparison of modified ASTM C227-10 [8] with ASTM C1260-14 [9]/
C1567-13 [10]. (Please note that the two control aggregates marked at and 25 as non-reactive, by both methods. Of the eight disagree-
the upper right corner actually fall out of the marked boundaries of ing evaluations, six were results attributable to river sand and
the figure. Therefore, these points are given with the expansion
values.) two to the glass–limestone aggregate.
Balancing testing environment (e.g., temperature, moisture)
and duration is a major challenge in ASR testing. Despite being
the most popular ASR test for its quick turnaround time, ASTM
C1260-14/C1567-13 is criticized for being too severe, and is
often recommended as a screening test. The proposed method
increases the test duration. However, the testing conditions are
relatively more realistic when compared with ASTM C1260-14/
C1567-13. All of the disagreeing evaluations are reactive on
ASTM C1260-14/C1567-13 and non-reactive on the proposed
method. And five of these mixes (i.e., binders #7, 16, 22, and 23
with the river sand, and binder #23 with the glass–limestone
blend) have an ASTM C1260-14/C1567-13 expansion in the
range of 0.10 % and 0.14 %. If ASTM C1260-14/C1567-13 con-
ditioning is overly conservative, the proposed method might
have correctly labeled these mixes as “non-reactive.” The results
have suggested that this modified version of ASTM C227-10 is
potentially a reliable pragmatic test of fine aggregate–binder
combinations. Further testing, particularly in comparison with
ASTM C1293-08b and field data, is certainly needed.

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6 Journal of Testing and Evaluation

Nonetheless, the available data have confirmed the effectiveness [4] Bektas, F., Turanli, L., Wang, K., and Ceylan, H.,
of ternary cementitious blends in controlling ASR expansion. “Comparative Performance of Ground Clay Brick in
Mitigation of Alkali-Silica Reaction,” J. Mater. Civil Eng.,
Vol. 19, No. 12, 2007, pp. 1070–1078.
[5] Moser, R. D., Jayapalan, A. R., Garas, V. Y., and Kurtis,
Conclusions K. E., “Assessment of Binary and Ternary Blends of
The effectiveness of ternary blends in controlling ASR expan- Metakaolin and Class C Fly Ash for Alkali-Silica Reaction
Mitigation in Concrete,” Cement Concrete Res., Vol. 40,
sion was tested on a modified mortar-bar test in comparison
No. 12, 2010, pp. 1664–1672.
with ASTM C1260-14/C1567-13. The experimental program [6] Rangaraju, P. R. and Desai, J., “Effectiveness of Fly Ash
included 46 mortar mixes. In addition to a no-SCM control and Slag in Mitigating Alkali–Silica Reaction Induced by
mix, 22 binary or ternary combinations of five cementitious Deicing Chemicals,” J. Mater. Civil Eng., Vol. 21, No. 1,
materials (i.e., Portland cement, metakaolin, low-calcium fly 2013, pp. 19–31.
ash, high-calcium fly ash, and slag) were evaluated, using two [7] Kandasamy, S. and Shehata, M. M., “The Capacity of
Ternary Blends Containing Slag and High-Calcium Fly
different reactive aggregates. The major outcomes are as
Ash to Mitigate Alkali–Silica Reaction,” Cement Concrete
follows: Comp., Vol. 49, 2014, pp. 92–99.
• Ternary blends, when they are correctly designed for that [8] ASTM-10, Standard Test Method for Potential Alkali Reac-
tivity of Cement-Aggregate Combinations (Mortar-Bar
purpose, successfully mitigate ASR expansion. Metakao-
Method), ASTM International, West Conshohocken, PA,
lin and low-lime fly ash are very effective; low amounts of
2010, www.astm.org
metakaolin or low-lime fly ash can be combined with a [9] ASTM-14, Standard Test Method for Potential Alkali Reac-
poor performer (i.e., high-calcium fly ash) to suppress tivity of Aggregates (Mortar-Bar Method), ASTM Interna-
ASR expansion. tional, West Conshohocken, PA, 2014, www.astm.org
• The 150-mm bars can be used as expansion measure- [10] ASTM-13, Standard Test Method for Determining the
ments as an alternative to standard 285-mm bars. Potential Alkali-Silica Reactivity of Combinations of
• An expansion criterion of 0.03 % at 60 days in the pro- Cementitious Materials and Aggregate (Accelerated
posed modified mortar-bar test is found to correlate well Mortar-Bar Method), ASTM International, West Consho-
with the 0.10 % expansion at 14 days in ASTM C1260- hocken, PA, 2013, www.astm.org
14/C1567-13. [11] Bektas, F. and Wang, X., “Statistical Mixture Design of
Ternary Blends for Controlling ASR,” Mag. Concrete Res.,
Vol. 67, No. 2, 2014, pp. 63–70.
[12] Wigum, B. J., French, W. J., Howarth, R. J., and Hills, C.,
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