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Parts Catalog: MDKBP MDKBR Mdkbs
Parts Catalog: MDKBP MDKBR Mdkbs
Catalog
MDKBP
MDKBR
MDKBS
Service and repair of Onan equipment must be performed by trained, experienced personnel only. Im-
proper service or repair may result in property damage, severe personal injury or death. Do not use this
catalog as a guide to servicing your equipment. Read and follow the IMPORTANT SAFETY IN-
STRUCTIONS in the Service Manual appropriate for the equipment you are working on.
Contact with USED ENGINE OILS has been identified by a United States federal agency and some USA
state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking or changing engine
oils take all necessary precautions not to ingest, breathe the fumes or contact the used oil.
Contact with ASBESTOS has been identified by a United States federal agency and some USA state
agencies as causing CANCER or REPRODUCTIVE TOXICITY. When handling engine gaskets take all
necessary precautions not to ingest, breathe or contact the dust from the gaskets! Use adequate ven-
tilation and wear protective gloves, masks and clothing!
Contact with BENZINE and LEAD, found in gasoline, fuel additives and solvents has been identified
by a United States federal agency and some USA state agencies as causing CANCER or REPRODUC-
TIVE TOXICITY. When checking, draining or adding gasoline and fuel additives or using solvents take
all necessary precautions not to ingest, breathe the fumes or contact the liquids. Use adequate ventila-
tion and wear protective gloves, masks and protective clothing!
PSP-1
Introduction
This catalog applies to the standard marine generator sets listed below. Parts are arranged in groups of related items
and each illustrated part is identified by a reference number corresponding to the same reference number in the parts
list. Parts illustrations are typical. Unless otherwise mentioned in the description or page heading, parts are inter-
changeable between models. Throughout this catalog left and right sides are determined by facing the engine end
(front) of the set.
MODEL HERTZ
MDKBP/* 50/60
MDKBR/* 50/60
MDKBS/* 50/60
* − The diagonal line (/) in the model and specification number separates generator
set characteristics from the specification number and letter. The specification
number denotes customer requested options or deviations from the standard
model. The specification letter advances (A to B, B to C, etc.) with major
manufacturing changes.
WIRING DIAGRAM
630−2694 DC
1
Index
2
Index
3
Index
4
Index
5
Index
Panel, Roof End, 79 Pulley, Fan Drive (MDKBP, MDKBR, Neg Gnd), 39
Panel, UMC Mounting, 85 Pump Assy, Coolant Water, 38
PCB Assy, Control, 85 Pump Assy, Injection (MDKBP, MDKBR), 24
Pencil, Zinc, 53 Pump Assy, Injection (MDKBS), 25
Pin, Cylinder Block Pipe (MDKBP, MDKBR), 8 Pump Assy, Water Separator, 48
Pin, Cylinder Block Pipe (MDKBS), 9 Pump, Electric Fuel, 45
Pin, Cylinder Block Straight (MDKBS), 9 Pump, Fuel, 45
Pin, Cylinder Block Straight (MDKBP, MDKBR), 8 Pump, Heat Exchanger Raw Water, 53
Pin, Cylinder Block Straight (MDKBS), 9 Pump, Keel Cooling Raw Water (Wet Exhaust), 55
Pin, Flywheel Alignment, 14 Pump, Oil (MDKBP, MDKBR), 8
Pin, Gearcase, 37 Pump, Oil (MDKBS), 9
Pin, Piston, 13
Pin, Rocker Arm Bracket Spring (MDKBP, MDKBR), 30 Rack, Injection Pump Control (MDKBP, MDKBR), 26
Pin, Rocker Arm Spring (MDKBS), 31 Rack, Injection Pump Control (MDKBS), 27
Pin, Stop Lever Spring (MDKBP, MDKBR), 22 Rectifier, Alternator (Negative Ground, 12V), 42
Pin, Stop Lever Spring (MDKBS), 23 Rectifier, Alternator (Negative Ground, 24V), 43
Pin, Tappet Guide (MDKBP, MDKBR), 26 Regulator, Alternator (Negative Ground, 12V), 42
Pin, Tappet Guide (MDKBS), 27 Regulator, Alternator (Negative Ground, 24V), 43
Pinion Set, Starter (24V), 16 Relay, Isolated Ground Solenoid, 69
Pipe, Injection (MDKBP, MDKBR), 32 Remote Control Panel, 90
Pipe, Injection (MDKBS), 33 Resistor, Fuel Pump (24V), 45
Pipe, Overflow (MDKBP, MDKBR), 32 Resonator, Intake, 63
Pipe, Overflow (MDKBS), 33 Retainer, Endbell, 83
Pipe, Water Return, 34 Retainer, Valve Spring (MDKBP, MDKBR), 30
Piston, 13 Retainer, Valve Spring (MDKBS), 31
Plate Assy, Lock (MDKBS), 27 Ring, Idle Gear Retaining, 12
Plate, Alternator Retainer (Negative Ground, 12V), 42 Ring, Piston Retaining, 13
Plate, Alternator Retainer (Negative Ground, 24V), 43 Ring, Rocker Arm (MDKBP, MDKBR), 30
Plate, Breather (MDKBP, MDKBR), 35 Ring, Rocker Arm Retaining (MDKBS), 31
Plate, Breather (MDKBS), 36 Ring, Water Pump Retaining, 56
Plate, Injection Pump (MDKBS), 27 Riser, Exhaust, 66
Plate, Injection Pump Mounting (MDKBP, MDKBR), 26 Riser, Wet Exhaust, 65
Plate, Speed Control (MDKBS), 20 Rivet, Drive Plastic, 88
Plate, Water Pump Wear, 56 Rod Assy, Connecting, 13
Plug, Coolant Tank Hex Pipe, 58 Rod, Push, 12
Plug, Cylinder Block (MDKBP, MDKBR), 8 Rotor Assy, Generator, 83
Plug, Cylinder Block (MDKBS), 9 Rotor, Alternator (Negative Ground, 12V), 42
Plug, Cylinder Head (MDKBP, MDKBR), 28 Rotor, Alternator (Negative Ground, 24V), 43
Plug, Cylinder Head (MDKBS), 29 Rotor, Exciter, 83
Plug, Fuel Filter Drain, 45
Screw, Follow, 24
Plug, Gearcase, 37
Seal, Bearing Housing Oil (MDKBS), 18
Plug, Glow, 33
Seal, Coolant Water Pump, 38
Plug, Glow (MDKBS), 33
Seal, Crankshaft Oil (MDKBP, MDKBR), 10
Plug, Hex Head Pipe, 46
Seal, Heat (MDKBS), 33
Plug, Oil Fill, 37
Seal, Main Bearing Housing Oil (MDKBP, MDKBR), 17
Plug, Oil Pan (MDKBP, MDKBR), 60
Seal, Nozzle Heat (MDKBP, MDKBR), 32
Plug, Oil Pan (MDKBS), 61
Seal, Oil (MDKBS), 37
Plug, Water Outlet Flange, 34
Seal, Stop Lever Oil (MDKBP, MDKBR), 22
Plug, Water Separator, 48
Seal, Stop Lever Oil (MDKBS), 23
Plunger, Pump (MDKBP, MDKBR), 26
Seal, Valve Stem (MDKBP, MDKBR), 30
Plunger, Pump (MDKBS), 27
Seal, Valve Stem (MDKBS), 31
PTO, 62
Seal, Water Pump Lip, 56
Pulley, Alternator (Isolated Ground), 41
Seal, Water Pump Mechanical, 56
Pulley, Alternator (MDKBS), 40
Seal, Weather (15.6’), 77
Pulley, Alternator (Negative Ground, 12V), 42
Seat, Spring (MDKBP, MDKBR), 26
Pulley, Alternator (Negative Ground, 24V), 43
Seat, Spring (MDKBS), 27
Pulley, Coolant Water Pump, 38
6
Index
7
Cylinder Block, MDKBP, MDKBR
14 20
19
13
15 18
22
21
16
1
12 17 2
36 8
37
10 3
4
5
35
34
33
32
11
6
2
31
30
4
29 10
28 7
27
25 9 8
9 24
26 23
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
MDKBP/R/S
8
Cylinder Block, MDKBS
27 30
34 33 31
32 29
35 28
9 7
8
17 6
10
16 5
15
2
4
3
11
39
38
36 6
37
12 2
13
20
25
24
2
26 19 1
18
21 14 14
22 14
23
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
MDKBP/R/S
9
Crankshaft
MDKBP, MDKBR
1
3
2
13
11
13
6
7
5
9 12
4 12
8
10
MDKBP/R/S
10
Crankshaft
MDKBS
1 3
12
12
11
4
7 5 11
8 10 11
11
6 11
9
MDKBP/R/S
11
Camshaft
16
10
11
12 13
12
5
14 1
15
7
6 4
9 8
4
3
9
10
MDKBP/R/S
12
Piston
3
4 4
5 7
MDKBP/R/S
13
Flywheel
3
1
6
7 8
2
10 11
5 4
MDKBP/R/S
14
Starter Components
(12V)
18
2 7
9
1
8
1
10
12
11
5 17
3
4
6
19
20
1
15 16
13 14
MDKBP/R/S
15
Starter Components
(24V)
19
2 8 10
1
9 1
11
13
12
3 5 18
4
7 20
6
21
1
16 17
14 15
MDKBP/R/S
16
Main Bearing Housing
MDKBP, MDKBR
6
4 8
7
5
3
11
2
12
10
2
12
12
MDKBP/R/S
17
Main Bearing Housing MDKBS
5
2 13 6
4
3
1
2
7
2
8
2
11 12
2
10 12
9 12
12
MDKBP/R/S
18
Fuel Camshaft
2
1
12
13
15 14 2
5
19
16
3 18 17
8
11
9
10
7
12
6 4
MDKBP/R/S
19
Speed Control
9
8
13 5
16
15 10
16
15
7
11
12
14
14 6
2
3
4
MDKBP/R/S
20
Governor
4
2
9
4
15
5
3
1 6
14
12
8
7
8 9
10
13
11
MDKBP/R/S
21
Engine Stop Lever
MDKBP, MDKBR
10 13
7 12
9
11
3
2
4
6
2
1
6
MDKBP/R/S
22
Engine Stop Lever
MDKBS
13
11 5
10 4 9
16 9 8
16
3
1
15 2 7
14
6
11 5
17
12
MDKBP/R/S
23
Injection Pump
MDKBP, MDKBR
8
10 9
10
6
6
1
7
4
2
5
5
MDKBP/R/S
24
Injection Pump
MDKBS
7
9
8
5
9
6
5
6 1
3
2
4
4
MDKBP/R/S
25
Injection Pump Components
MDKBP, MDKBR
2 9
3
10
4
5 11
18
6
12
13
14
17 16
8
7
15
MDKBP/R/S
26
Injection Pump Components
MDKBS
20 7
15
4
11
5
21 3 10
2
12
13
9
8
19
16 17
18
2
1 14
21
MDKBP/R/S
27
Cylinder Head
MDKBP, MDKBR
8
10 6
7
3 4
2
7
11
4
1
3
12
MDKBP/R/S
28
Cylinder Head
MDKBS
9
10
2
7
2 6
5 3
1
6
4
11
MDKBP/R/S
29
Rocker Arm
MDKBP, MDKBR
16 18
8 9
12 19
13
14 9
19
19
20 19 10
19 21 17
17
7 11
5 10
4
17
3
10
15
16 6
18
1 2
MDKBP/R/S
30
Rocker Arm
MDKBS
19
9
17 18
16
8
19 10
17
10
9
19 7
5
4
12 17
13 3 6
14
17 10
19 19
20
21 10
11
19
10
15
2
16
1
18
MDKBP/R/S
31
Nozzle Holder
MDKBP, MDKBR
6
5
4
2
3 9
8
10
1
11
12
7
13
14
MDKBP/R/S
32
Nozzle Holder and Glow Plug
MDKBS
10 15 16
16
9
8 17
15 16
7 17 14
16
14
6 17
16
14
17
13
14
12 17 2
3
14
4
11 5
1
4
5
4
5
4
5
4
5
MDKBP/R/S
33
Water Outlet Flange
9 12
16 14
18
17
10
13
15
2
5
11
7 19
8
6
3
4
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
MDKBP/R/S
34
Cylinder Head Cover
MDKBP, MDKBR
5
9
6
10
11 4
4
1
MDKBP/R/S
35
Cylinder Head Cover MDKBS
10
11 11
12 3
13 8
9 6
4
MDKBP/R/S
36
Gearcase
24
25 30 31
23 20
19 26 29
28
32
27
33
22 21 20
19 34
18 37
17
6
16
15
35
14
36
13 12
11
10
2
3 6
1
6 34
9
8 2
6
5 3
7 4
MDKBP/R/S
37
Water Pump
1 3
5
8
6 4
9
10
2
5
12
7
13
11
MDKBP/R/S
38
Alternator
MDKBP, MDKBR (Negative Ground)
7
8
12
6 4
5
11
3 10 1
MDKBP/R/S
39
Alternator
MDKBS (Negative Ground)
24 Volt 11
5
12 Volt 10
4 9
8
7
8 6
9
2 3 1
15 16
11
13
1
2 14
12
7 10 3
4
6 14
5
15 16
13 12
MDKBP/R/S
40
Alternator
(Isolated Ground)
(12V/24V)
7
8 6
12
9 17
16
10 18
4
11
5
13
3
15
14
MDKBP/R/S
41
Alternator Components
(Negative Ground)
(12V)
9
4 8
7
5 12
11
6
10 13 14
15
3
1 17
18
2
20
19
24
16
6
21
22
23
25
26
27
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
MDKBP/R/S
42
Alternator Components
(Negative Ground)
(24V)
9
4 8
7
5 12
11
6
10 13 14
15
3
1 18 17
2
20
19
24
16
6
21
22
23
25
26
MDKBP/R/S
43
Governor Actuator
3
2
1 Actuator, Governor
306−4720−01 1 (12V)
306−4720−02 1 (24V)
2 860−2021 2 *Nut Stainless Steel (M6 x 1”)
3 850−2056 2 *Washer, Spit Lock Stainless Steel (M6)
4 184−0071 1 Gasket, Solenoid Cover
MDKBP/R/S
44
Fuel Pump
23 2
14
15
22
9
10 12
9 11
1
15
16
15
14
2
4 15
19
13 18
2 17 8
20
21
3
6
7
8
5
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
1 149−2703−03 1 Bracket, Fuel Pump 13 821−6002−02 2 Screw, Hex Flange (M6 x 1 x 14)
2 502−0020 3 Elbow, Pipe 14 502−1367−01 2 Connector, Hose
3 505−1490 1 Connector, Male 15 503−2309 8 Clamp, Hose
4 502−1367−02 3 Connector, Hose 16 503−2200−01 1 Hose, Fuel
5 149−2634−01 1 Filter, Fuel (Includes Element, 17 149−2646 1 Pump, Fuel
Plug and Filter Base) 18 502−0054 1 Elbow, Street Pipe
6 149−2106 1 Element 19 502−0156 1 Elbow, 45°Street
7 502−0028 1 Plug, Drain 20 850−2008 2 Washer, Lock Split (M8)
8 149−2635 1 Base, Filter 21 800−2061 2 Screw, Hex Head
9 304−0796 2 Washer, Centering (24V) (M8 x 1.25 x 40)
10 350−1238 1 Resistor (3.8 ohms) (24V) 22 503−2200−02 1 Hose, Fuel (1/4” x 13.26)
11 856−0003 1 Washer, EIT (#10) (24V) 23 502−0175 1 Adapter, Pipe (1/8”NPT)
12 813−0112 1 Screw, Round Head Machine
(#10−32 x 2.5”) (24V)
MDKBP/R/S
45
Fuel Return, Oil Sender
1 15
2
14
3
4
16
5
4 17 18,19
3
6
3
7
19
8
13
9 4
10 4
11
6
12
20
21
22
23
MDKBP/R/S
46
Remote Water Separator
2
4 3
MDKBP/R/S
47
Water Separator Components
7
6
3
8
MDKBP/R/S
48
“Blank Page”
MDKBP/R/S
49
Break Siphon
MDKBP, MDKBR
MDKBP/R/S
50
Break Siphon
MDKBS
MDKBP/R/S
51
Heat Exchanger
23
35
12 26 27
24
33 25
8
34
8
15 16
8 10
17
7
14 11
7
18
21 8
22
13 8
9
8
12 20
19
7
6
8
5
31 4
3
30
1
28 29 32 2
MDKBP/R/S
52
Heat Exchanger
MDKBP/R/S
53
Keel Cooling
(Wet Exhaust)
23
5
4 3
2
6
1
8
7
8
19
8 13
5 10
20 19
12
11
19
13 14
19
14 8
18 17
17
22 21 16
15
MDKBP/R/S
54
Keel Cooling
(Wet Exhaust)
MDKBP/R/S
55
Water Pump Components
5 13
6
3 ,4 2
7
9
10
11
12
9
9
MDKBP/R/S
56
Keel Cooling System (Dry Exhaust)
2
10 1
9 2
1
3
2 7
1 6
3 9
8
6
5
4
MDKBP/R/S
57
Coolant Tank
3
6
3 4
MDKBP/R/S
58
Coolant Recovery
MDKBP/R/S
59
Oil Pan
MDKBP, MDKBR
6
7
11
16
12
18
14
2
8 10 20 21
9
1 15
19 17
3
4
5
13
MDKBP/R/S
60
Oil Pan
MDKBS
10
2
8
4
6 11
12
5
3
13
15
14
16
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
MDKBP/R/S
61
PTO
1
2 3 4
7 8
9
10
4 5
6
11
19
22 12
11 12
12 21 14 13
20 15
16
17
15
18
14
13
MDKBP/R/S
62
Intake Manifold
7
9
10
6
2
MDKBP/R/S
63
Exhaust Manifold
5
6
MDKBP/R/S
64
Wet Exhaust
2 4 7
3
2
8
5
6
9
10
11
15
12
14
13
15
MDKBP/R/S
65
Dry Exhaust
(Up or Down)
11
8 3
7
4 1
2
13
10 12
4
16
9
8
13
17 7
14
6
15
16
5 11
11
MDKBP/R/S
66
Muffler
MDKBP/R/S
67
Water Separator, Muffler
3
7
5, 7, 8
4
1
8
5
5
8
4
2
6
5
5
8
4
5
6
MDKBP/R/S
68
Isolated Ground
10
11
2
4
3
8 5
9
9 7
7
MDKBP/R/S
69
Mounting Base
7 10
5
7 8
9
5
5
11
12
6
2 6
5
3
4
MDKBP/R/S
70
Grounding System
7
1 8 6
10
2 7 7 1
5
6
3 11 3
4
4
MDKBP/R/S
71
Belt Guard and PTO Belt Guard
8
9 6
1
4
8
2
8
7 8
5 10
8
3
8
MDKBP/R/S
72
Generator Housing
15 8
10 11 7
13 16
14 4
4
2
3
9 6
12
1
5
4
MDKBP/R/S
73
Generator Housing Panel
2
2
15
17 1
16
12
16 11
4 17
14
5
18
5
12
14
2
2
9
10
9
13
7
6 8
3
MDKBP/R/S
74
Generator Baffle
1
2
3
4
7 5
6
9
MDKBP/R/S
75
Engine Sound Shield
5 5
3
3
4
4
4
4 1
MDKBP/R/S
76
Engine Panel Sound Shield
5 3
3
6
REF PART QTY. PART REF PART QTY. PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
405−6957−01 1 Kit, Door (Includes Parts 5 406−0958 2 *Latch, Door (1/4 Turn)
Marked *) 6 *Seal, Weather
1 405−6519−03 2 *Door, Sound Shield 895−0411 5.6’ MDKBP, MDKBR
2 405−6797 2 *Insulation, Door 895−0411 7.1’ MDKBS
3 Seal, Weather
895−0395 25’ MDKBP, MDKBR
895−0395 26.4’ MDKBS * − Parts Included in Door Kit.
4 405−6687 2 *Insulation, Door
MDKBP/R/S
77
Engine Panel Sound Shield
5
4
3
8
8
6
1
8
MDKBP/R/S
78
Engine Panel Sound Shield
(Front and Rear with out PTO)
Rear
4
13
6 14
1
2
6
8 7
15
3
13
4
11
4
12
10 5
9
Front
MDKBP/R/S
79
“Blank Page”
MDKBP/R/S
80
Engine Panel Sound Shield
(Front w/PTO)
7
4 2
6
1
8
3
MDKBP/R/S
81
Generator
4
5
3
2
6
12 13
1
14
7
8 11
9
10
16
17 12
18
15
19
20
24
21
22 28
27
29
30
23
25 31
26
27
MDKBP/R/S
82
Generator
MDKBP/R/S
83
“Blank Page”
MDKBP/R/S
84
PCB Mounting
6
5
4 3
MDKBP/R/S
85
Control Box
15
14
16
4
15
3 15 20
14
19
13
31 10 18
19
22
14
27 17
30
17 11
26
12
8 9
21
7
6 23
14 22
24
15 5
10 16 25
15
21 28
16 1
13 23
24
32
29
MDKBP/R/S
86
Control Box
MDKBP/R/S
87
Control Panel Components
8
Standard Relay Position 10
7
3
6
Relay Postion w/ Nim
11
3
2 4
MDKBP/R/S
88
Control Panel
3 11
10
5
6
9 7
1 320−1862−01 1 Breaker, Circuit (50 Amp) 8 320−1140 1 Breaker, Circuit (15 Amp)
2 319−4467−02 1 Panel, Control (Ground) 9 302−2048 1 Meter, Hour
3 319−4368−06 1 Panel, Control 10 856−0003 2 Washer, EIT Lock (#10)
4 98−7781 1 Label, Control 11 870−0131 2 Nut, Sems EIT
5 503−1002 2 Washer, Flat (#6)
6 800−0309−10 2 Screw, Hex Head (6−32 x 1/4’’)
7 Switch, Rocker SPDT * − See Control Box for Location.
308−1102 1 24VDC
308−1101 1 12VDC
MDKBP/R/S
89
Remote Control Panel
4
3
10
5
8
5
S11 2
7
11
P4
MDKBP/R/S
90
Remote Control Panel
w/Hourmeter
1, 12 4
8 7
6
9 P4
10
2 S11
11
3
MDKBP/R/S
91
Control Harness
J4
10
11
J4
7
8
5
S3
S4
3 P3
P2 4
1
P1
MDKBP/R/S
92
Wiring Harnesses
5
2 3
6
4 7
22
21
19
20
13
15 14
P1
16
12
16
17
18 17
18
J1
J2
MDKBP/R/S
93
Wiring Harnesses
11
10
9
8
MDKBP/R/S
94
Labels, Kits
MDKBP/R/S
95
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
96
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
97
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
98
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
99
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
100
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
101
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
102