OPRA Turbines Brochure (English)

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www.opraturbines.

com

Gas Turbine Power


COMPACT, EFFICIENT, RELIABLE

T U R B I N E S
About OPRA Turbines
King Olav V of Norway with Jan Mowill and the THE COMPANY
first radial gas turbine for industrial use in OPRA Turbines is a leading global provider of The OP16 powered generator sets can be
1969 turbine powered energy solutions. We deve- provided in configurations to meet specific
lop, manufacture, market and service turbine customer requirements and have enjoyed
Production of OP16 generating sets in Hengelo,
generating sets for use in single or multiple great market success worldwide.
The Netherlands
installations in the 1.5 – 10 MW power range.
THE HISTORY
OPRA has a team of professionals covering OPRA Turbines was founded by Jan and
all aspects of a global gas turbine business. Hiroko Mowill in 1991. Jan Mowill previously
OPRA is dedicated to being a highly com- founded and led the gas turbine division at a
petitive company in its market segment by major Norwegian industrial conglomerate.
providing innovative products and maximum Here Mowill developed and commercialized
customer satisfaction. Continued improve- the worlds’ first radial gas turbine engine
ment of products, processes and the organi- for industrial applications in 1964. For his
sation is an integral part of OPRA’s strategy achievements he was awarded the Royal
and quality policy. Norwegian Science Council Honorary Prize
by King Olav V of Norway, in 1976.
OP16 PRODUCTS
The 2MW class OP16 engine exhibits world-
class efficiency, low emissions combustion
and multi-fuel capability and is unique in
its power range. The all radial configuration
offers superior robustness and performance
compared to conventional axial turbines. The
OP16 is a versatile, compact and reliable
engine suitable for the oil and gas, marine,
industrial and commercial power markets.
AIR INLET
OUTPUT
COMBUSTION
SHAFT COMPRESSOR
CHAMBERS

EXHAUST
DIFFUSER

REDUCTION
GEAR

BEARING
HOUSING TURBINE

OP16 Innovations
SIMPLE AND ROBUST FUEL FLEXIBILITY MODERATE PRESSURE RATIO
The all-radial turbine rotor is sophisticated The turbine operates equally well on liquid The turbine’s moderate pressure ratio of
simplicity at its best, resulting in a robust and gaseous fuels and can switch under full 6.7:1 reduces the requirement for gas fuel
design for high reliability and dependability. load when specified as a dual fuel unit. boost compressors compared to other gas
Its unique configuration, efficient flow path The turbine runs well on low calorific value turbines
and advanced metallurgy results in a com- fuels such as bio gas.
pact gas turbine suitable for the harshest ECONOMICAL
conditions. CANTILEVERED ROTOR SYSTEM With a high fuel efficiency, compact installa-
The cantilevered rotor system places both tion, and excellent reliability, the generator
EFFICIENT bearings in the cold part of the engine. This set offers both low installation and operating
The OP16 industrial turbine offers the results in extended bearing life and virtually costs.
highest fuel efficiency in its power range. zero oil consumption.
When used in a Combined Heat and Power
system overall thermal efficiency of 90% can LOW EMISSIONS
be achieved. Advanced combustion technology allows the
turbine to achieve guaranteed NOx exhaust
COMPACT levels of 25 ppm or less. Optional equip-
The turbine’s compact size is a direct result ment may provide even lower levels when
of the all-radial rotor design and a much required.
shorter flow path through the engine. The
compact rotor allows a smaller generator
set footprint and reduced installation requi-
rements.
REAR VIEW SIDE VIEW

1980 mm 5400 mm

FRONT VIEW

Package Specifications
1850 mm

OP 16 GAS TURBINE GENERATOR


• Single shaft • Synchronous 4-pole, 3 phase
• Single stage centrifugal compressor • Open drip proof construction
• Single stage radial turbine • Integral brushless exciter
• 4 can combustion system • 2250 kVA, 50/60 Hz, 400/480V
• Dual fuel and DLE combustion system • Acceleration vibration transducer
• High energy spark ignition system • Integrated solid state AVR
• H-class insulation,
GEAR REDUCTION • H-class temperature rise
• Integral epicyclical gear
• 1500 or 1800 rpm OPTIONAL EQUIPMENT
• Acceleration vibration transducer • Generator options
• Ancillary drive shafts • Alternative voltages
• Shear pin drive shaft protection • Standby ratings
• Fuel systems
STANDARD GENERATOR PACKAGE • Dual fuel system
• Steel base frame • Bi fuel system
STANDARD OUTDOOR PACKAGE • Hydroelectric starting system • Dry Low Emission system
• Natural gas fuel system • Alternative fuels like biogas,
• Lubrication oil system synthetic gas, etc.
• Gear driven main oil pump • Oil System Options
• AC pre/post lube oil pump • Oil demister
• Air - oil cooler • Duplex oil filter
• Integrated lube oil tank • Weatherproof acoustic
• Lube oil tank heater enclosure (85 dBa 1m)
• Simplex oil filter • F&G detection system
• Unit control system • Fire extinguishing system
• Microprocessor based PLC • Engine intake filtration
• Package sequencing and • Package ventilation
turbine governing • Silencers and ducting
• Generator auto synchronizing • Anti-icing
and protection • Fully pre-wired on-skid control room
• Vibration Monitoring • Exhaust or WHR options
• 24 VDC Batteries and charging system
• Online water wash system
Applications and Markets
Two OP16 turbines installed at Venture Production’s Hummingbird FPSO in the North Sea
OIL AND GAS
Offshore fields
POWER SOLUTIONS FOR THE OIL AND Cogeneration is an economical, practical Onshore fields
GAS AND MARINE MARKETS and environmentally friendly way to ge- Pipelines
The OP16 is compact, efficient and reliable nerate heat and power. The OP16 can
and therefore ideally suited for oil and gas be depended upon as a reliable, low
and marine applications where reliability, emissions power source that efficiently
space and environmental criteria are high generates both heat and electricity. 

 MARINE
priorities. Possible applications for use of the exhaust Cruise ships
heat include: Tankers
The OP16 standard marine generating set • Absorption cooling and air conditioning  Special vessels
meets the most common standards re- • Hot water for district heating 
quired for operation in marine environments • Steam generation for process industry
and is delivered with Class certification as At full load the OPRA power generation
required. The OP16 can also be provided in set can typically generate 6 tons per hour of INDUSTRIAL
customized configurations to meet specific high pressure steam. Food processing
customer requirements. Ceramics
The low emissions and high exhaust tempe- Textiles
COGENERATION (CHP) APPLICATIONS rature of the OP16 allows for direct use of Speciality chemicals
FOR THE INDUSTRIAL AND COMMERCIAL the exhaust heat.

Possible applications are: 
MARKET • Preheating of the inlet for a furnace,
The hot exhaust gas of the OPRA gas tur- oven or conventional boiler  COMMERCIAL
bine is idealy suited for process and heating • Drying applications, such as brick Hotels
applications. production  Hospitals
Depending on the application an OP16 • Direct drying of animal feed District heating and cooling
turbine-based cogeneration plant can reach At full load, approximately 5MW of heat is Bio fuel applications
an overall fuel utilisation of 90%. available in the clean exhaust gases. 

Six OP16 turbines installed at the 2014 Olympic


Winter Games site in Russia
Extensive Field Experience

THE OP16 IS A PROVEN AND RELIABLE POWER SOURCE

• O
 P16 gas turbines have been purchased by customers
across the world.
 
• O
 PRA’s diverse customer base ranges from the 2014 Winter
Olympic Games in Sochi to major oil and gas companies
operating offshore in the North Sea and Brazil.

• T
 he OP16 has proven itself as a reliable power source
onshore and offshore, from the extreme colds of Siberia to
the hot and dusty environments in the Middle East.
 

Six OP16 turbines installed at a TNK-BP oil field in Russia




Global Customer Service
24HR ON-CALL SERVICE LONG TERM SERVICE AGREEMENTS
In times of emergency, quick response A service agreement ensures that mainte-
and availability of service is critical. OPRA nance is executed in accordance with OPRA
guarantees availability of service 24 hours guidelines. This improves the safety, relia-
per day, 365 days per year. bility and availability of the unit and reduces
total cost of ownership.
SPARE PARTS
OPRA provides a complete range of spare DEDICATED TRAINING PROGRAMS
parts for OP16 gas turbine generator OPRA offers a wide range of training
equipment. Standard spares packages can programs for operation and maintenance
be provided for each specific application, of the OP16 units. Training sessions can
tailored to the end user’s requirement. also be tailored to suit each customer’s
OPRA maintains a comprehensive in- requirements.
ventory of spares which ensures quick
delivery. RENTAL PROGRAM
OPRA offers mobile OP16 gas turbine gene-
OVERHAUL AND RECONDITIONING rator sets for short or long term rent.
OPRA offers complete overhauls, starting
from assessment and engine removal at site Rental engines can be provided during sche-
to the repair work at the OPRA work shop, duled or unscheduled outages thereby redu-
including by installation and startup. cing down time and operational costs. OPRA SERVICE SUPPORT CENTRE
24/7 HOTLINE +31(0)74 245 2127
MODIFICATIONS AND UPGRADES
OPRA is at the forefront of gas turbine re-
search and development. Ongoing product
improvements and innovations are avail-
able to existing customers to help increase
performance and enhance reliability.
Location and Facilities
HENGELO, The Netherlands
Turbine package engineering, manu-
facturing, R&D, testing, and service
activities are located in Hengelo.

OPRA Turbines BV
Opaalstraat 60
7554 TS Hengelo (Ov.), The Netherlands
Tel +31 (0)74 245 2121
Fax +31 (0)74 245 2120
www.opraturbines.com
info@opraturbines.com

OPRA SERVICE SUPPORT CENTRE


24/7 HOTLINE +31(0)74 245 2127

OPRA’s Quality Management System


is ISO 9001:2008 certified
T U R B I N E S

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