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Sofistik Tutorials 2020: General Workflow Bridge Design
Sofistik Tutorials 2020: General Workflow Bridge Design
Sofistik Tutorials 2020: General Workflow Bridge Design
The general work�ow sequence inside SOFiSTiK using SSD and SOFiPLUS is recom-
mended as follows:
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For practical examples and further information about the detailed input please see the
available bridge tutorials.
Important: This is a general description, which can be different from the project discussed
in this tutorial. Please make the necessary adjustments by yourself.
We recommend to use a local directory for your project �les to speed up communica-
tion between program and database. Later on you can zip and save your project data on
a company server.
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If you leave the System Information dialogue with OK the selected code is �xed and
saved inside the database. You may NOT change the code later on within this dialogue.
Material de�nition
Important: This is a general description, which can be different from the project discussed
in speci�c tutorial. Please make the necessary adjustments by yourself.
Inside the SSD task-tree the task Materials is one of the default settings.
Simply use the right mouse click e.g. New Material from Design Code to generate a new
material. You may repeat this command as many times as necessary.
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Note: In case you have different construction stages in your cross section (e.g. composite
section), it is necessary to de�ne separate materials for every stage even if the material proper-
ties are the same for both parts.
Extra material constants may be de�ned for any type of material (AQUA:MEXT record).
Please refer to AQUA manual for more details:
Cross-section de�nition
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Important: This is a general description, which can be different from the project discussed
in speci�c tutorial. Please make the necessary adjustments by yourself.
Inside the SSD task-tree the task “Cross Sections” is one of the default settings.
With a right mouse click on this task you open the context menu. Select the command
New Standard Section and decide, which type of cross section you want to de�ne.
Note: Simply use the right mouse click function to generate as many standard cross sec-
tions as necessary. Speci�c bridge cross sections will be generated later via SOFiPLUS - Cross
Section Editor.
For user de�ned cross sections please use the cross section editor inside SOFiPLUS.
You may select between a New Solid Section or a New Thin Walled Section .
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Prestressing system
Important: This is a general description, which can be different from the project discussed
in speci�c tutorial. Please make the necessary adjustments by yourself.
Please add a new SSD-task Prestressing Systems to your project. With a right mouse
click on this task you open the context menu. Select the option New and generate a
new prestressing system. Simply �ll out all necessary information within the three tabs.
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It is also possible to import prestressing systems from a different database. Simply use
the right mouse click on the task and select the command Import .
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Action Manager
A new task called “Action Manager” will be added to our bridge project. De�ne all neces-
sary actions for the bridge design in this task before starting to model the bridge within
SOFiPLUS.
Settlement F Q COND
conditional
Note: Action for Creep and Shrinkage will be de�ned later on inside the construction stage
manager CSM
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Open SOFiPLUS from the SSD task “SOFiPLUS(-X) GUI Model creation”.
Note
It may be useful to collect and write down all necessary project data before starting with the
system generation. E.g.:
bridge geometry information including axes information
cross section geometry
construction sequence including in�uence on cross sections and bridge structure
concept for element group numbering. All elements such as beams, quads, springs, cou-
plings are organised in groups.
Inside the SOFiPLUS window all necessary commands are organised in a Sidebar on the
left side. Tab “System” repeats the options from SSD to de�ne materials, cross sections
and prestressing systems. You also �nd the command to de�ne new geometric axes.
First we de�ne a new bridge axis. Go to sidebar > tab “System” and use the right mouse
click on the command “Geometric Axes”. From the possible commands we use the op-
tion “New Axis..”.
Warning: There are only 4 letters and/or numbers allowed for the axis name.
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Con�rm the name with “OK” and you will get into the �rst dialogue, where you de�ne the
horizontal alignment of the new bridge axis. Most important is to understand the con-
cept of stations along the axis. Just imagine you start walking along the axis for 15.0 m
and you started at station 10.0 m. Now you stop at station 25.0 m = 10.0 +15.0 m . For
further description please see the SOFiPLUS manual.
Note: We recommend to de�ne your axis longer than your real bridge length. Usually an ex-
tension of 10.0 m at the beginning and > 10.0 m at the end of the bridge is su�cient. This is
necessary to add bridge elements later on, because you are not allowed to use negative station
values.
After the horizontal alignment you de�ne the vertical alignment. Usually you can use the
information from the bridge layout drawing.
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A very important option is to de�ne variables along the bridge axis. These variables can
be used for the cross sections generation later on. The idea is to de�ne a master cross
section with all necessary variables inside. During the meshing process the program
will use cross section and variable information to generate all necessary interpolated
cross sections for the �nal �nite element mesh.
Warning: You are not allowed to use variable for material numbers inside the cross section.
It is also not possible to use variables for the area of longitudinal reinforcement along the
bridge axis.
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A next important step is to de�ne placements along the bridge axis. Placements repre-
sent special points along the bridge axis to de�ne supports, construction points, begin-
ning and end of a bridge structure. We will use these placements later on for an easy
and fast system generation with structural lines and structural areas. They are also very
important for the in�uence line evaluation later on. Support placements will be used to-
gether with the cross members editor later on to generate support elements and align
them automatically with the placements and the axis.
The last setting during the axis generation is the option to de�ne secondary axes. Sec-
ondary axes can be used for grid structures to de�ne the positions of multiple beams
parallel to the bridge axis, or also for shell bridges to de�ne the boundary of the bridge
including the position where the shell thickness changes.
You do have two options to generate a scondary axis. With a right mouse click on the
option “Secondray Axes” you have two options. The �rst one generates a secondary
axis with a �xed offset in y and/or z direction. With the second option you can create a
secondary axis from any AutoCAD 3D curve available inside your drawing.
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Note: At the moment the secondary axis are always parallel to the main bridge axis. It is
only possible to de�ne a constant offset in y and z direction.
Besides the standard cross sections, we already de�ned inside the SSD, we will now de-
�ne more complex bridge cross sections. This will be done within the Cross Section Edi-
tor inside SOFiPLUS. First go to the “System” tab and use the right mouse click on
“Cross Sections” . We want to de�ne a new solid cross section for reinforced concrete.
Note: You will �nd detailed descriptions and videos, how to use the cross section editor, in
our bridge tutorials.
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Whether you will use beam or shell elements, de�ning the bridge geometry follows the
same principles based on an existing bridge axis. Go to the tab “Structural Ele-
ments”and select a command “Line” or “Area”. Use the right mouse click to open the
context menu and select the command “SEGment on geometric axis”. Now click on the
axis in your drawing area. The next context menu opens. Select the command “Between
all placements”. The program will automatically generate structural elements between
all prede�ned placements.
For more detailed information please see the different bridge tutorials.
De�ne Tendons
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The tendon geometry and the tendons will be de�ned graphically inside SOFiPLUS.
There are two general options to de�ne tendons inside SOFiPLUS:
Note: In case you do have multiple beams you should use secondary axes to de�ne the
beam elements and also to de�ne the tendon geometry.
For new bridges the “PT Editor” is the most useful command, we recommend to use.
Simply go to the sidebar tab “Prestressing” and select the command “PT Editor (Devel-
oped Geometry)”. Please be careful according to the elements you are using inside your
system. In case of beam elements you must use the command below the title “Beam
PT: Create and Modify”.
In the next step you must select a geometric axis as a reference. Inside the upcoming
dialogue all settings for the tendon geometry and the tendons are de�ned according to
the selected bridge axis. The general principle is to de�ne one tendon geometry and
use this geometry to de�ne multiple tendons if necessary with different start and end
stations for every single tendon. The tendon geometry is a spatial spline de�ned by sev-
eral Geometry Points. Inside the table of Geometry Points you may edit every setting.
Alternatively you may select multiple points and change the settings of all selected
points inside the Properties �eld.
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Clicking on the “Edit Tendons” button you get into the Tendon de�nition dialogue. The
�rst tendon is already set inside the table. With the button “Draw Tendon” you may de-
�ne new tendons with variable start and end stations. Important is to de�ne a load case
for the static determinant tendon forces and moments. Usually we recommend to have
the necessary load cases de�ned before you start de�ning the tendons. Nevertheless it
is also possible to generate a new load case right from this dialogue. In case you de�ne
a load case (LC0) the static determinate forces and moments are saved separately in-
side this load case. Usually this input is not necessary. The CSM procedure, described
later, will automatically take care of the two parts of the prestressing forces and mo-
ments.
After de�ning all tendons you see a list of all tendons in the sidebar. In case you want to
de�ne new tendons, which are parallel to your already de�ned tendons, you may use the
command “Clone…”, or “Copy…” from the context menu. Simply use the right mouse
click on any “Tendon geometry”. In case you want to clone a tendon geometry, the new
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ones have a �xed offset in y- and z-direction related to the connected bridge axis. In the
other case, you make a copy with the ability to edit all properties.
In case you want to edit the tendon properties simply double click on the tendons listed
in the sidebar.
We recommend the following list of load cases. All these load cases are de�ned inside
SOFiPLUS > Loadcase Manager tab “Loadcases”.
Basic Loads
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Note
The load cases 1 and 2, self weight and additional dead load, will be used later on inside
the construction stage manager (CSM). Processing the construction stages, the load
cases will be connected automatically to the corresponding action types. Connecting LC
1 and 2 to action “NONE” will secure, that they will not be used twice in a manually de-
�ned combination later on.
According to the code, a combination of temperature loads is necessary. This will be
done in a separate user task .
Tra�c Loads
120x load train e.g. LM1 with 300 kN axle load NONE
De�ne Loads
Element Loads
Free Loads
Element loads are directly related to a structural point, line or area. In case the geomet-
ric properties of these elements changes, the load changes as well. As we are de�ning
our bridge system according to a bridge axis, we also want our loads to follow the axis,
in case we change the axis parameters of our bridge. For that reason we recommend to
use “Element Loads” for bridge design.
The “Free Loads” are based on the geometric input. Later on, during the meshing
process, the loads will be connected to existing elements. In case no element can be
found also no loads will be applied.
Note
If any load is not fully applied to the elements, there will be a warning:
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Mesh System
To start the meshing process click on the export button on the top left of the sidebar.
The export dialogue contains two tabs: “Common” and “Text Output”. Usually the de-
fault settings are su�cient and you simply click “OK” to start the automatic mesh gen-
eration. The settings inside the tab “Text Output” control the amount of output. The
standard rule in SOFiSTiK is, that the maximum amount of output is based on the set-
tings before any calculation. Later on it is possible to reduce (or increase again) the ex-
isting output in the documentation (Report). But you cannot increase a non-existing out-
put without a new calculation.
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Now the input is �nished and we can go back to the SSD window. Usually you may close
the SOFiPLUS window.
Linear Analysis
Before we start analysing all existing load cases, we have to create combined tempera-
ture loads.
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Temperature loads will be combined according to the requirement of the code later on
in the SSD project, with a task “User Text”, because this is very easy to do numerically.
+PROG SOFILOAD
HEAD Temperature Load Combinations
$ Load combinations
LC 91 TYPE T TITL 'T summer posdt TN+wm*dT' ; COPY 81 ; COPY 83 FACT 0.75
LC 92 TYPE T TITL 'T summer negdt TN+wm*dT' ; COPY 81 ; COPY 84 FACT 0.75
LC 93 TYPE T TITL 'T winter posdt TN+wm*dT' ; COPY 82 ; COPY 83 FACT 0.75
LC 94 TYPE T TITL 'T winter negdt TN+wm*dT' ; COPY 82 ; COPY 84 FACT 0.75
LC 95 TYPE T TITL 'T summer posdt wn*TN+dT' ; COPY 81 FACT 0.35 ; COPY 83
LC 96 TYPE T TITL 'T summer negdt wn*TN+dT' ; COPY 81 FACT 0.35 ; COPY 84
LC 97 TYPE T TITL 'T winter posdt wn*TN+dT' ; COPY 82 FACT 0.35 ; COPY 83
LC 98 TYPE T TITL 'T winter negdt wn*TN+dT' ; COPY 82 FACT 0.35 ; COPY 84
END
For the linear analysis we add the task “Linear Analysis” to our project �le. When open-
ing this task all available load cases within the database are selected for analysis. As
we do have self weight, additional dead load and the single temperature loads in our
database, but we don’t want to have them used in our project we change the selection
manually.
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In every SSD task there is a tab “Graphical Output”. These pictures are designed for a
simple 2D slab project. Therefore we recommend to switch of all standard graphics. We
will generate our own graphics in a separate task called “Interactive Graphic”.
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Tra�c Loader
Important: This section describes the general settings of the Tra�c Loader Task. It con-
tains explanations of the corresponding dialog options, grouped by tab. The CADINP input per
dialog is shown as example. This is a supplement to the tutorials. It does not contain step-by-
step instructions for applying tra�c loads according to the concept of in�uence lines.
Overview
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Lanes
Inside the dialogue there are 5 tabs. The �rst tab - Lanes - you de�ne the lanes, where
the tra�c passes over your bridge.
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By selecting the standard cross-section “EN” the rules of table 4.1 are applied.
Depending on the dimensions, several lane orientations are generated: “centered”,
“right”, “left” and “superstructure width”
The idea behind it: The resulting lane orientations are used to load the bridge un-
favorably.
Ultimately, the user has to decide for himself, which lanes/notional lanes have to
be loaded with which load trains.
If necessary, lanes/notional lanes can be created manually.
Note: EN 1991-2 Chapter 4.2.4(2): (2) For each individual veri�cation (e.g. for a veri�cation
of the ultimate limit state of resistance of a cross-section to bending), the number of lanes to
be taken into account as loaded, their location on the carriageway and their numbering should
be so chosen that the effects from the load models are the most adverse.
A ” lane ” contains a left and right edge and a line yc, which does not have to be
located centrally between the edges. The vehicle moves along the line yc. Loads
always act only within the loaded lane, loads outside the lane are “clipped”, i.e.
simply ignored.
A “notional lane” results only through the load train, which is applied in a lane: the
load train LM1 has a de�ned width of 3.00 m; if this is applied in one lane, the “no-
tional lane” results to exactly this width, i.e. 3.00 m; this notional lane is centered
on the line yc within the lane.
A “residual area” is always within the loaded lane next to the vehicle: If a lane has
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a width of 4.00 m and an LM1 is placed on this lane, a “residual area” of 0.50 m
width results to the right and left of the LM1 (of the notional lane) when yc is posi-
tioned centrally.
Alignment
The following lane orientations are automatically generated when selecting stand
cross-section “EN”.
Note: If there is exactly space between the curbstones for 1,2,3,4,5 or 6 lanes (i.e. 3.00 m,
6.00 m, … 18.00 m), a lane orientation is generated “centered”: Lanes 1 to 6 are arranged side
by side from right to left, all of them have a width of 3.00 m. In the graphic, the “notional lanes”
that would result with a 3.00 m wide vehicle within the lane are highlighted in light blue.
The following lane orientations are automatically generated when selecting stand
cross-section “EN”.
From more than approx. 20.00 m between the curbstones, a lane alignment is
also generated “centered”. Again, all lanes from 1 to x are numbered from right to
left, but these are arranged in the middle between the curbstones. All lanes in the
middle have a width of 3.00 m, only the two edge lanes reach to the curbstones
and have a larger width. In these wider lanes, the “notional lane” is again indicated
in light blue, which would result in a 3.00 m wide vehicle.
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The following lane orientations are automatically generated when selecting standard
cross-section “EN“:
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The following lane orientations are automatically generated when selecting standard
cross-section “EN“:
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The following lane orientations are automatically generated when selecting standard
cross-section “EN“:
In addition, a lane “0” is de�ned in all cases. This is the “overall width”, i.e. the
width between the curbstones plus the width of the cycle path or footpath and is
referred to, as the “superstructure width”. In order to load the cycle/footpath, the
remaining areas of lane “0” are addressed.
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Residual Area
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Important: Residual areas are always part of a lane! This means that the edge lanes in the
image have a widt of 3.00m + width of the residual area, see also below!
Results
In the Report of PROG SOFiLOAD, from task Tra�c Loader, you will �nd informations
about lane geometry (ECHO LANE FULL).
Load Trains
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Calculation
Important
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PAGE UNII 0
SIZE URS 0 HDIV 3 $ 0.30
ECHO OPT LPOS VAL FULL $ Load position
SHOW SNO AXIS TYPE BEAM NO 200010 ETYP EXTR
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In PROG ELLA, a superposition of the RSET values must now also be requested
In the CALC command, the input RSET:…
The input CALC RSET:PX requests the determination of the maximum RSET size
‘PX’ (again analogue to the input CALC MY, which requests the determination of
the maximum beam force MY)
Just as CALC MY treats all beams, that have the internal forces MY, CALC
RSET:PX treats all RSETs that contain this RSET value
For the RSETs a reasonable numbering LMAX and LMIN must be selected
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Load Groups
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Note: Categories to map load groups: By de�ning the parameter ACT… PART Q_1, Q_2, Q_3
… these effects are treated in the same way as the load groups in Table 4.4a: only load cases of
either group Q_1 or Q_2 or Q_3 … A call in the PROG MAXIMA with ACT GR _ … automatically
considers these categories of action GR with correct psi values. MAXiMA also knows, that the
categories GR_T and GR_U can act simultaneously, since both were de�ned as PART Q_1
+PROG SOFiLOAD
HEAD 'ACTIONS'
ACT 'GR_T' GAMU 1.35 0.00 PSI0 0.75 0.00 PART Q_1 SUP EXCL TITL "gr1a TS"
ACT 'GR_U' GAMU 1.35 0.00 PSI0 0.40 0.40 PART Q_1 SUP EXCL TITL "gr1a UDL"
ACT 'GR_2' GAMU 1.35 0.00 PSI0 0.00 0.00 PART Q_2 SUP EXEX TITL "gr2 Horizontal Forces"
ACT 'GR_3' GAMU 1.35 0.00 PSI0 0.00 0.00 PART Q_3 SUP EXEX TITL "gr3 Footways"
ACT 'GR_4' GAMU 1.35 0.00 PSI0 0.75 0.75 PART Q_4 SUP EXEX TITL "gr4 crowd load"
ACT 'GR_5' GAMU 1.35 0.00 PSI0 0.00 0.00 PART Q_5 SUP EXEX TITL "gr5 LM3 freq LM1"
END
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Text Output
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Results
Construction Stages
With the construction stage manager we are able to analyse the whole building
process. This process will effect the forces and moments inside our structure and can-
not be neglected. When having prestressed or composite structures the CSM is manda-
tory.
Before adding the SSD task “Construction Stage Manager (CSM)” from our task library,
you should set up a time line with all necessary incidents. Construction stages are de-
�ned inside cross sections and also inside the tendon geometry and layout already
made in SOFiPLUS. All elements of your structural system are organised in groups. This
is important as you may activate and also deactivate single groups of elements at any
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Note
Usually there are different incidents between two major stages like prestressing,
grouting, temporary loads, creep and shrinkage. For that reason it is useful to in-
crease the stage number by 10. This enables you also to add new stages in be-
tween, without renumbering everything.
The �rst construction stage should start with stage number 10.
If all the prede�nion work is �nished, you may insert the CSM task and open it. Inside
this dialogue the �rst three tabs are the most important ones.
The �rst table contains a list of all construction stages. This describes the timeline of
all incidents of our structure. Only the creep and shrinkage stages have a time duration.
The second table de�nes the properties and activation stages of all element groups.
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The third table de�nes the properties and activation stages of load cases during the
construction process.
For checking purposes it is possilbe to select speci�c elements direct from the ANIMA-
TOR. You do have this option inside the tab “Beam selection for check print”.
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The remaining two tabs are dealing with control parameters and the amount of output.
For the �rst application the default settings are good. If you close the input with the
“OK” button the option “Process immediately” is active and the whole process starts.
Important to know is the fact, that all the results are saved again in a serie of load
cases. The numbering follows a very clear concept.
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LC Number Description
5000- 5999 Difference displacements and forces -> CSM DESI with safety
factors
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LC Number Description
6000- 6999 AQB inner stresses from creep and shrinkage including pre-
stress losses -> CSM DESI
LC Number Description
LC Number Description
LC Number Description
LC Number Description
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LC Number Description
2501-2599 Accidential
2601-2699 Earthquake
Note: In case of more than 1000 construction stages, the number of the result load cases
is increased by a factor of 10 to 40000-49999 and so on.
For the design process a combination in ULS and SLS state of all loads is necessary.
For prestressed, post tensioned or composite beam bridges it is necessary to have the
combinations from all loads, acting on the �nal bridge construction separate. The �nal
combinations are done in the beam design program AQB. The module CSM is able to
generate all necessary combinations.
To apply the automatic generation of all necessary combinations, add a task “CSM
Bridge Design - Superpositioning” inside your project. Besides the default selection of
actions like GR_T, GR_U, you need to select the actions you want to have inside your fur-
ther superpostioning and design.
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Note
For the pure Eurocode it is su�cient to have only one action F..settlement. According to the
German Code it is necessary to have two different actions for settlements which will be used
for different design checks:
Design Checks
According to the code selected at the beginning of the project, several design checks
are necessary. Again, the module CSM is able to generate all necessary design checks
automatically. Simply add a new Task “CSM Bridge Design - Beams” to your project. You
may select the necessary design checks inside this task. In case you want to separate
the different design checks, you may insert this task multiple times with different set-
tings.
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For a detailed output of speci�c beam sections, you may select these sections graphi-
cally from the ANIMATOR. The selection is saved inside the task on tab “Beam selection
for check print”.
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Note: This task is only available after the task “CSM Bridge Design - Superpositioning” was
added to your project!
With every CSM run a new �le $(name)_xxx.dat is generated automatically. The variable
$(name) represents the project name and the XXX represents a number. If you right
click on the task “CSM Bridge Design - Beams” > “Test Editor” you may open the text �le
generated by this task. There you will see the number generated by the program, which
will be used for the new generated �le.
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It is always helpful to have a view inside this generated TEDDY input �le. You may open
this �le from the menu bar, TEDDY icon > “Open Text File”. See the following picture.
Generate Report
In SSD, every single task produces a report �le project.plb. For a graphical visualisation
of all results we recommend to add several tasks “Interactive Graphic”. You may move
these tasks at any place inside your task-tree. Usually it is helpful to have system plots,
plots with the resulting forces and moments and �nally some plots with the design re-
sults.
Note: In every task “Interactive Graphics” you may de�ne as many pictures as you want.
Lots of pictures may slow down the performance. Therefore we recommend to use multiple
tasks for graphical results.
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Inside the complete document you may insert a table of contents. This can be done in-
side the Report Browser ribbon tab “Home”. Simply mark the option “Table of Contents”,
see picture below.
To have a secure output �le we recommend to print the �nal document to a pdf �le.
This can be done easily with the print function from the Report Browser. Open the Re-
port Browser and go to menu “File” > “Export to PDF”
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After the project is �nished, all calculations are done and a �nal report was generated,
you should save your project on a company server. For that reason we recommend to
pack your project �les together in one project.zip �le. Simply go to SSD ribbon tab
“Home” > “Tools” or use the button Archive .
Note: To reproduce a project, only the �les project.so�stik and project.dwg are necessary.
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