Design Condition 41C101

Design Condition
Re-Calculation based on Actual Thickness –Glycol Train#1 Contactor – (41C101)
PV Elite Vessel Analysis Program: Input Data
Design Internal Pressure (for Hydrotest) 1250.0 psig

Design Internal Temperature 175 °F
Type of Hydrotest UG-99(b)
Hydrotest Position Vertical
Projection of Nozzle from Vessel Top 0.0000 in
Projection of Nozzle from Vessel Bottom 0.0000 in
Minimum Design Metal Temperature 32 °F
Type of Construction Welded
Special Service Air/Water/Steam
Degree of Radiography RT-1
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Perform a Corroded Hydrotest N
Is this a Heat Exchanger No
User Defined Hydro. Press. (Used if > 0) 0.0000 psig
User defined MAWP 0.0000 psig
User defined MAPnc 0.0000 psig
Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW
Wind Design Code No Wind Loads
Seismic Design Code No Seismic
Design Nozzle for Des. Press. + St. Head Y

Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N
Material Database Year Current w/Addenda or Code Year
Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Use Table G instead of exact equation for "A" Yes
1
Lampiran 1 – Engineering Kalkulasi – Glycol Train#1 Contactor – (41C101)
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
Using Metric Material Databases, ASME II D No
Complete Listing of Vessel Elements and Details:
Element From Node 10

Element To Node 20
Element Type Elliptical
Description Bottom Head
Distance "FROM" to "TO" 1.9685 in
Inside Diameter 53.150 in
Element Thickness 2.3154 in
Internal Corrosion Allowance 0.0000 in
Nominal Thickness 0.0000 in
External Corrosion Allowance 0.0000 in
Design Internal Pressure 1250.0 psig
Design Temperature Internal Pressure 175 °F
Design External Pressure 0.0000 psig
Design Temperature External Pressure 32 °F
Effective Diameter Multiplier 1.2
Material Name SA-516 70 [Normalized]
Allowable Stress, Ambient 20000. psi
Allowable Stress, Operating 20000. psi
Allowable Stress, Hydrotest 34199. psi
Material Density 0.2800 lbm/in³
P Number Thickness 1.1420 in
Yield Stress, Operating 35243. psi
UCS-66 Chart Curve Designation D
External Pressure Chart Name CS-2
UNS Number K02700
Product Form Plate
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Elliptical Head Factor 2.0

Detail Type Nozzle
Detail ID N11
Dist. from "FROM" Node / Offset dist 0.0000 in
Nozzle Diameter 2.0 in.
Nozzle Schedule None
Nozzle Class 900
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0.0000 lbf
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B
--------------------------------------------------------------------

Element To Node 30
Element Type Cylinder
Description Shell 1
2

Detail Type Nozzle
Detail ID N1
Nozzle Class 600
Layout Angle 0.0

Detail Type Nozzle
Detail ID N2
Nozzle Class 600
Layout Angle 0.0

Detail Type Nozzle
Detail ID N4
Nozzle Class 600
Layout Angle 0.0

Detail Type Nozzle
Detail ID N5
Nozzle Class 600
Layout Angle 180.0

Detail Type Nozzle
3
Detail ID N6
Nozzle Class 600
Layout Angle 180.0
Blind Flange (Y/N) Y

Detail Type Nozzle
Detail ID N10
Nozzle Class 600
Layout Angle 270.0

Detail Type Nozzle
Detail ID MH1
Nozzle Class 600
Layout Angle 270.0
--------------------------------------------------------------------

Element To Node 40
Description Shell 2

Detail Type Nozzle
Detail ID N7
4
Nozzle Class 600
Layout Angle 180.0
--------------------------------------------------------------------

Element To Node 90
Description Shell 3

Detail Type Nozzle
Detail ID MH2
Nozzle Class 600
Layout Angle 180.0

Detail Type Nozzle
Detail ID N3
Nozzle Class 600
Layout Angle 0.0
--------------------------------------------------------------------

Element To Node 100
Element Type Elliptical
Description Top Head
5
Elliptical Head Factor 2.0

Detail Type Nozzle
Detail ID N9
Nozzle Class 600
Layout Angle 0.0

Detail Type Nozzle
Detail ID N8
Nozzle Class 600
Layout Angle 0.0
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016
6
Element Thickness, Pressure, Diameter and Allowable Stress :
| | Int. Press | Nominal | Total Corr| Element | Allowable |

From| To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)|
| | psig | in | in | in | psi |
---------------------------------------------------------------------------
Bottom Hea| 1250.00 | ... | ... | 53.1496 | 20000.0 |
Shell 1| 1250.00 | ... | ... | 53.1496 | 20000.0 |
Shell 2| 1250.00 | ... | ... | 53.1496 | 20000.0 |
Shell 3| 1250.00 | ... | ... | 53.1496 | 20000.0 |
Top Head| 1250.00 | ... | ... | 53.1496 | 20000.0 |
Element Required Thickness and MAWP :
| | Design | M.A.W.P. | M.A.P. | Minimum | Required |

From| To | Pressure | Corroded | New & Cold | Thickness | Thickness |
| | psig | psig | psig | in | in |
----------------------------------------------------------------------------
Bottom Hea| 1250.00 | 1655.95 | 1727.47 | 2.31535 | 1.67137 |
Shell 1| 1250.00 | 1575.74 | 1575.74 | 2.19764 | 1.72564 |
Shell 2| 1250.00 | 1574.40 | 1574.40 | 2.19567 | 1.72564 |
Shell 3| 1250.00 | 1578.16 | 1578.16 | 2.20118 | 1.72564 |
Top Head| 1250.00 | 1650.33 | 1721.35 | 2.30709 | 1.67137 |
Minimum 1390.000 1480.000
Note : The M.A.W.P is Governed by a Standard Flange !
Note : The M.A.P.(NC) is Governed by a Flange !
Internal Pressure Calculation Results :
ASME Code, Section VIII, Division 1, 2015
Elliptical Head From 10 To 20 SA-516 70 , UCS-66 Crv. D at 175 °F
Bottom Head
Longitudinal Joint: Full Radiography per UW-11(a) Type 1

Circumferential Joint: Full Radiography per UW-11(a) Type 1
Material UNS Number: K02700
Required Thickness due to Internal Pressure [tr]:

= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (1250.000*53.1496*1.000)/(2*20000.00*1.00-0.2*1250.000)
= 1.6714 + 0.0000 = 1.6714 in
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*20000.00*1.00*2.3154)/(1.000*53.1496+0.2*2.3154)
= 1727.468 psig
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*20000.00*1.00*2.3154)/(1.000*53.1496+0.2*2.3154)
= 1727.468 psig
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(Kcor*D+0.2*t))/(2*E*t)
= (1250.000*(1.000*53.1496+0.2*2.3154))/(2*1.00*2.3154)
= 14472.051 psi
7
Straight Flange Required Thickness:
= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (1250.000*26.5748)/(20000.00*1.00-0.6*1250.000)+0.000
= 1.726 in
Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (20000.00 * 1.00 * 2.3154 )/(26.5748 + 0.6 * 2.3154 )
= 1655.953 psig
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 17.036 %

Note: Please Check Requirements of UCS-79 as Elongation is > 5%.
MDMT Calculations in the Knuckle Portion:
Govrn. thk, tg = 2.315 , tr = 1.860 , c = 0.0000 in , E* = 1.00

Stress Ratio = tr * (E*)/(tg - c) = 0.803 , Temp. Reduction = 20 °F
Min Metal Temp. w/o impact per UCS-66, Curve D 2 °F

Min Metal Temp. at Required thickness (UCS 66.1) -17 °F
MDMT Calculations in the Head Straight Flange:


Note: Post Weld Heat Treatment is required for this Element/Joint.
Cylindrical Shell From 20 To 30 SA-516 70 , UCS-66 Crv. D at 175 °F
Shell 1


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (1250.000*26.5748)/(20000.00*1.00-0.6*1250.000)
= 1.7256 + 0.0000 = 1.7256 in

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (20000.00*1.00*2.1976)/(26.5748+0.6*2.1976)
= 1575.741 psig

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (20000.00*1.00*2.1976)/(26.5748+0.6*2.1976)
= 1575.741 psig

= (P*(R+0.6*t))/(E*t)
= (1250.000*(26.5748+0.6*2.1976))/(1.00*2.1976)
= 15865.551 psi
Percent Elongation per UCS-79 (50*tnom/Rf)*(1-Rf/Ro) 3.971 %
Minimum Design Metal Temperature Results:

8

Shell 2


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (1250.000*26.5748)/(20000.00*1.00-0.6*1250.000)
= 1.7256 + 0.0000 = 1.7256 in

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (20000.00*1.00*2.1957)/(26.5748+0.6*2.1957)
= 1574.396 psig

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (20000.00*1.00*2.1957)/(26.5748+0.6*2.1957)
= 1574.396 psig

= (P*(R+0.6*t))/(E*t)
= (1250.000*(26.5748+0.6*2.1957))/(1.00*2.1957)
= 15879.102 psi


Shell 3


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (1250.000*26.5748)/(20000.00*1.00-0.6*1250.000)
= 1.7256 + 0.0000 = 1.7256 in
9
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (20000.00*1.00*2.2012)/(26.5748+0.6*2.2012)
= 1578.161 psig

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (20000.00*1.00*2.2012)/(26.5748+0.6*2.2012)
= 1578.161 psig

= (P*(R+0.6*t))/(E*t)
= (1250.000*(26.5748+0.6*2.2012))/(1.00*2.2012)
= 15841.218 psi


Elliptical Head From 90 To 100 SA-516 70 , UCS-66 Crv. D at 175 °F
Top Head


= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (1250.000*53.1496*1.000)/(2*20000.00*1.00-0.2*1250.000)
= 1.6714 + 0.0000 = 1.6714 in

= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*20000.00*1.00*2.3071)/(1.000*53.1496+0.2*2.3071)
= 1721.352 psig

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*20000.00*1.00*2.3071)/(1.000*53.1496+0.2*2.3071)
= 1721.352 psig

= (P*(Kcor*D+0.2*t))/(2*E*t)
= (1250.000*(1.000*53.1496+0.2*2.3071))/(2*1.00*2.3071)
= 14523.464 psi
Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (1250.000*26.5748)/(20000.00*1.00-0.6*1250.000)+0.000
= 1.726 in
Straight Flange Maximum Allowable Working Pressure:

10
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (20000.00 * 1.00 * 2.3071 )/(26.5748 + 0.6 * 2.3071 )
= 1650.332 psig
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 16.982 %

Note: Please Check Requirements of UCS-79 as Elongation is > 5%.
MDMT Calculations in the Knuckle Portion:


MDMT Calculations in the Head Straight Flange:


Hydrostatic Test Pressure Results:
Pressure per UG99b = 1.3 * M.A.W.P. * Sa/S 1807.000 psig

Pressure per UG99b[36] = 1.3 * Design Pres * Sa/S 1625.000 psig
Pressure per UG99c = 1.3 * M.A.P. - Head(Hyd) 1924.000 psig
Pressure per UG100 = 1.1 * M.A.W.P. * Sa/S 1529.000 psig
Pressure per PED = 1.43 * MAWP 1987.700 psig
Pressure per App 27-4 = 1.3 * M.A.W.P. * Sa/S 1807.000 psig
UG-99(b), Test Pressure Calculation:

= Test Factor * MAWP * Stress Ratio
= 1.3 * 1390.000 * 1.000
= 1807.000 psig
Vertical Test performed per: UG-99b
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
Stresses on Elements due to Test Pressure:
From To Stress Allowable Ratio Pressure

----------------------------------------------------------------------
Bottom Head 21085.4 34198.7 0.617 1821.22
Shell 1 23108.7 34198.7 0.676 1820.67
Shell 2 23072.9 34198.7 0.675 1816.30
Shell 3 22962.5 34198.7 0.671 1811.92
Top Head 21001.5 34198.7 0.614 1807.55
----------------------------------------------------------------------
Stress ratios for Nozzle and Pad Materials:
Description Pad/Nozzle Ambient Operating ratio

----------------------------------------------------------------------
N11 Nozzle 17100.00 17100.00 1.000
N1 Nozzle 17100.00 17100.00 1.000
N2 Nozzle 17100.00 17100.00 1.000
11
N4 Nozzle 17100.00 17100.00 1.000
N5 Nozzle 17100.00 17100.00 1.000
N6 Nozzle 17100.00 17100.00 1.000
N10 Nozzle 17100.00 17100.00 1.000
MH1 Nozzle 17100.00 17100.00 1.000
N7 Nozzle 17100.00 17100.00 1.000
MH2 Nozzle 17099.35 17099.35 1.000
N3 Nozzle 17100.00 17100.00 1.000
N9 Nozzle 17100.00 17100.00 1.000
N8 Nozzle 17100.07 17100.07 1.000
----------------------------------------------------------------------
Minimum 1.000
Stress ratios for Vessel Elements:
Description Ambient Operating ratio

----------------------------------------------------------------------
Bottom Head 20000.00 20000.00 1.000
Shell 1 20000.00 20000.00 1.000
Shell 2 20000.00 20000.00 1.000
Shell 3 20000.00 20000.00 1.000
Top Head 20000.00 20000.00 1.000
----------------------------------------------------------------------
Minimum 1.000
Elements Suitable for Internal Pressure.
12
Nozzle Flange MAWP Results :
Nozzle Flange Rating

Description Operating Ambient Temperature Class Grade/Group
psig psig °F
----------------------------------------------------------------------------
N11 2081.2 2220.0 175 900 GR 1.1
N1 1390.0 1480.0 175 600 GR 1.1
N2 1390.0 1480.0 175 600 GR 1.1
N4 1390.0 1480.0 175 600 GR 1.1
N5 1390.0 1480.0 175 600 GR 1.1
N6 1390.0 1480.0 175 600 GR 1.1
N10 1390.0 1480.0 175 600 GR 1.1
MH1 1390.0 1480.0 175 600 GR 1.1
N7 1390.0 1480.0 175 600 GR 1.1
MH2 1390.0 1480.0 175 600 GR 1.1
N3 1390.0 1480.0 175 600 GR 1.1
N9 1390.0 1480.0 175 600 GR 1.1
N8 1390.0 1480.0 175 600 GR 1.1
----------------------------------------------------------------------------
Minimum Rating 1390.000 1480.000 psig (for Core Elements)
Note: ANSI Ratings are per ANSI/ASME B16.5 2013 Edition
13
INPUT VALUES, Nozzle Description: N11 From : 10
Pressure for Reinforcement Calculations P 1250.000 psig

Temperature for Internal Pressure Temp 175 °F
Shell Material [Normalized] SA-516 70

Shell Allowable Stress at Temperature Sv 20000.00 psi
Shell Allowable Stress At Ambient Sva 20000.00 psi
Inside Diameter of Elliptical Head D 53.1496 in

Aspect Ratio of Elliptical Head Ar 2.00
Head Finished (Minimum) Thickness t 2.3154 in
Head Internal Corrosion Allowance c 0.0000 in
Head External Corrosion Allowance co 0.0000 in
Distance from Head Centerline L1 0.0000 in
User Entered Minimum Design Metal Temperature 32.00 °F
Type of Element Connected to the Shell : Nozzle
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 17100.00 psi
Allowable Stress At Ambient Sna 17100.00 psi
Diameter Basis (for tr calc only) OD

Layout Angle 0.00 deg
Diameter 2.0000 in.
Size and Thickness Basis Actual

Actual Thickness tn 0.7713 in
Flange Material SA-105

Flange Type Weld Neck Flange
Corrosion Allowance can 0.0000 in

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00
Outside Projection ho 5.9055 in

Weld leg size between Nozzle and Pad/Shell Wo 0.3937 in
Groove weld depth between Nozzle and Vessel Wgnv 1.7988 in
Inside Projection h 0.0000 in
Weld leg size, Inside Element to Shell Wi 0.0000 in
ASME Code Weld Type per UW-16 None
Class of attached Flange 900

Grade of attached Flange GR 1.1
The Pressure Design option was Design Pressure + static head.
Nozzle Sketch (may not represent actual weld type/configuration)
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Insert/Set-in Nozzle No Pad, no Inside projection
Reinforcement CALCULATION, Description: N11
ASME Code, Section VIII, Div. 1, 2015, UG-37 to UG-45
Actual Outside Diameter Used in Calculation 2.000 in.

Actual Thickness Used in Calculation 0.771 in.
Nozzle input data check completed without errors.
Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press]

= (P*K1*D))/(2*Sv*E-0.2*P) per UG-37(a)(3)
= (1250.00*0.900*53.1496)/(2 *20000.00*1.00-0.2*1250.00)
= 1.5042 in
Reqd thk per App. 1 of Nozzle Wall, Trn [Int. Press]

= Ro(1 - exp( -P/( Sn*E ))) per Appendix 1-2 (a)(1)
= 1.000(1-exp(-1250.00/(17100.00*1.00)))
= 0.0705 in
UG-40, Limits of Reinforcement : [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 6.6307 in
Parallel to Vessel Wall Rn+tn+t 3.3154 in
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 1.9281 in
Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: N11.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 0.0705 in
Wall Thickness per UG16(b), tr16b = 0.0938 in
Wall Thickness, shell/head, internal pressure trb1 = 1.6714 in
Wall Thickness tb1 = max(trb1, tr16b) = 1.6714 in
Wall Thickness per table UG-45 tb3 = 0.1346 in
Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 0.135 , max( 1.6714 , 0.0938 ) ]
= 0.1346 in
Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 0.0705 , 0.1346 )
= 0.1346 in
Available Nozzle Neck Thickness = 0.7713 in --> OK
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
MDMT of the Nozzle Neck to Flange Weld, Curve: B

----------------------------------------------------------------------
15
Min Metal Temp. w/o impact per UCS-66, Curve B 18 °F

Min Metal Temp per UCS-66 and UCS-68(c),PWHT credit -12 °F
Min Metal Temp. w/o impact per UG-20(f) -20 °F
MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: B

----------------------------------------------------------------------

Governing MDMT of all the sub-joints of this Junction : -122 °F
ANSI Flange MDMT including Temperature reduction per UCS-66.1:
Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c) -20 °F

Flange MDMT with Temp reduction per UCS-66(b)(1)(b) -55 °F
Flange MDMT with Temp reduction per UCS-66(b)(1)(c) -155 °F
Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :

Design Pressure/Ambient Rating = 1250.00/2220.00 = 0.563
Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.
Weld Size Calculations, Description: N11
Intermediate Calc. for nozzle/shell Welds Tmin 0.7500 in
Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 0.2500 = Min per Code 0.2783 = 0.7 * Wo in
NOTE : Skipping the nozzle attachment weld strength calculations.

Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.
Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 1655.953 psig
Note: The MAWP of this junction was limited by the parent Shell/Head.
The Drop for this Nozzle is : 0.0101 in

The Cut Length for this Nozzle is, Drop + Ho + H + T : 8.2309 in
16


Inside Diameter of Cylindrical Shell D 53.1496 in

Shell Finished (Minimum) Thickness t
2.1976 in
Shell Internal Corrosion Allowance c 0.0000 in
Shell External Corrosion Allowance co 0.0000 in
Distance from Bottom/Left Tangent 13.7795 in
Material SA-106 B

Diameter 2.0000 in.





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17

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (1250.00*26.5748)/(20000*1.00-0.6*1250.00)
= 1.7256 in

= 1.000(1-exp(-1250.00/(17100.00*1.00)))
= 0.0705 in
Note:



= min[ 0.135 , max( 1.7256 , 0.0938 ) ]
= 0.1346 in

= max( ta, tb )
= max( 0.0705 , 0.1346 )
= 0.1346 in

----------------------------------------------------------------------

18
----------------------------------------------------------------------







19



2.1976 in
Material SA-106 B

Diameter 2.0000 in.





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20


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (1250.00*26.5748)/(20000*1.00-0.6*1250.00)
= 1.7256 in

= 1.000(1-exp(-1250.00/(17100.00*1.00)))
= 0.0705 in
Note:



= min[ 0.135 , max( 1.7256 , 0.0938 ) ]
= 0.1346 in

= max( ta, tb )
= max( 0.0705 , 0.1346 )
= 0.1346 in

----------------------------------------------------------------------

21
----------------------------------------------------------------------







22



2.1976 in
Material SA-106 B

Diameter 2.0000 in.





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23


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (1250.00*26.5748)/(20000*1.00-0.6*1250.00)
= 1.7256 in

= 1.000(1-exp(-1250.00/(17100.00*1.00)))
= 0.0705 in
Note:



= min[ 0.135 , max( 1.7256 , 0.0938 ) ]
= 0.1346 in

= max( ta, tb )
= max( 0.0705 , 0.1346 )
= 0.1346 in

----------------------------------------------------------------------

24
----------------------------------------------------------------------







25



2.1976 in
Material SA-106 B

Diameter 2.0000 in.





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26


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (1250.00*26.5748)/(20000*1.00-0.6*1250.00)
= 1.7256 in

= 1.000(1-exp(-1250.00/(17100.00*1.00)))
= 0.0705 in
Note:



= min[ 0.135 , max( 1.7256 , 0.0938 ) ]
= 0.1346 in

= max( ta, tb )
= max( 0.0705 , 0.1346 )
= 0.1346 in

----------------------------------------------------------------------

27
----------------------------------------------------------------------







28



2.1976 in
Material SA-106 B

Diameter 12.0000 in.





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29

Note: Post Weld Heat Treating is required for this Nozzle Geometry!

= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (1250.00*26.5748)/(20000*1.00-0.6*1250.00)
= 1.7256 in

= 6.000(1-exp(-1250.00/(17100.00*1.00)))
= 0.4229 in


= min[ 0.328 , max( 1.7256 , 0.0938 ) ]
= 0.3280 in

= max( ta, tb )
= max( 0.4229 , 0.3280 )
= 0.4229 in

----------------------------------------------------------------------


----------------------------------------------------------------------

Min Metal Temp. at Required thickness (UCS 66.1) 45 °F
Governing MDMT of all the sub-joints of this Junction : 45 °F

30


Nozzle Calculations per App. 1-10: Internal Pressure Case:
Thickness of Nozzle [tn]:

= thickness - corrosion allowance
= 2.242 - 0.000
= 2.242 in
Effective Pressure Radius [Reff]:

= Di/2 + corrosion allowance
= 53.150/2 + 0.000
= 26.575 in
Effective Length of Vessel Wall [LR]:

=8*t
= 8 * 2.198
= 17.581 in
Thickness Limit Candidate [LH1]:

= t + 0.78 * sqrt( Rn * tn )
= 2.198 + 0.78 * sqrt( 3.758 * 2.242 )
= 4.462 in

= Lpr1 + T
= 5.906 + 2.198
= 8.103 in

= 8( t + te )
= 8( 2.198 + 0.000 )
= 17.581 in
Effective Nozzle Wall Length Outside the Vessel [LH]:

= min[ LH1, LH2, LH3 ]
= min[ 4.462 , 8.103 , 17.581 )
= 4.462 in
Effective Vessel Thickness [teff]:

=t
= 2.198 in
Determine Parameter [Lamda]:

= min( 10, ( Dn + Tn )/( sqrt( ( Di + teff ) * teff )) )
= min( 10, (7.52 + 2.242 )/( sqrt((53.15 + 2.198 ) * 2.198 )) )
= 0.885
Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :
Area Contributed by the Vessel Wall [A1]:
31
= t * LR * max( Lamda/4, 1 )
= 2.198 * 17.581 * max( 0.885/4, 1 )
= 38.637 in²
Area Contributed by the Nozzle Outside the Vessel Wall [A2]:

= tn * LH
= 2.242 * 4.462
= 10.004 in²
Area Contributed by the Outside Fillet Weld [A41]:

= 0.5 * Leg412
= 0.5 * 0.3942
= 0.078 in²
The total area contributed by A1 through A43 [AT]:

= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 38.637+1.000(10.004+0.000)+0.078+0.000+0.000
= 48.718 in²
Allowable Local Primary Membrane Stress [Sallow]:

= 1.5 * S * E
= 1.5 * 19999.998 * 1.000
= 30000.0 psi
Determine Force acting on the Nozzle [fN]:

= P * Rn( LH - t )
= 1250.000 * 3.758 ( 4.462 - 2.198 )
= 10635.3 lbf
Determine Force acting on the Shell [fS]:

= P * Reff( LR + tn )
= 1250.000 * 26.575 ( 17.581 + 2.242 )
= 658498.0 lbf
Discontinuity Force from Internal Pressure [fY]:

= P * Reff * Rnc
= 1250.000 * 26.575 * 3.758
= 124831.0 lbf
Area Resisting Internal Pressure [Ap]:

= Rn( LH - t ) + Reff( LR + tn + Rnc )
= 3.758 ( 4.462 - 2.198 ) + 26.575 ( 17.581 + 2.242 + 3.758 )
= 635.2 in²
Maximum Allowable Working Pressure Candidate [Pmax1]:

= Sallow /( 2 * Ap/AT - Rxs/teff )
= 29999.996/( 2 * 635.171/48.718 - 26.575/2.198 )
= 2145.5 psig

= S[t/Reff]
= 19999.998 [2.198/26.575 ]
= 1653.9 psig
Maximum Allowable Working Pressure [Pmax]:

= min( Pmax1, Pmax2 )
= min( 2145.478 , 1653.926 )
= 1653.926 psig
Average Primary Membrane Stress [SigmaAvg]:

= ( fN + fS + fY ) / AT
= ( 10635.257 + 658498 + 124830.953 )/48.718
= 16297.084 psi
32
General Primary Membrane Stress [SigmaCirc]:
= P * Reff / teff
= 1250.000 * 26.575/2.198
= 15115.5 psi
Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 16297.084 - 15115.550 , 15115.550 )
= 17478.6 psi
Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress Sallow 30000.00 psi
Local Primary Membrane Stress PL 17478.62 psi
Maximum Allowable Working Pressure Pmax 1653.93 psig
Strength of Nozzle Attachment Welds per 1-10 and U-2(g)
Discontinuity Force Factor [ky]:

= ( Rnc + tn ) / Rnc
= ( 3.758 + 2.242 )/3.758
= 1.597 For set-in Nozzles
Weld Length of Nozzle to Shell Weld [Ltau]:

= pi/2 * ( Rn + tn )
= pi/2 * ( 3.758 + 2.242 )
= 9.425 in
Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:

= 0.278, 0.000, 0.000, in
Weld Load Value [fwelds]:

= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )
= min(124831*1.60,1.5*17100.0(10.004+0.000),pi/4*1250.0*3.76^2*1.60^2)
= 35342.922 lbf
Weld Stress Value [tau]:

= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )
= 35342.922/(9.425 (0.49*0.278 + 0.6*2.198 + 0.49*0.000 ) )
= 2577.334 < or = to 19999.998 Weld Size is OK



33



2.1976 in
Material SA-106 B

Diameter 2.0000 in.





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= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (1250.00*26.5748)/(20000*1.00-0.6*1250.00)
= 1.7256 in

= 1.000(1-exp(-1250.00/(17100.00*1.00)))
= 0.0705 in
Note:



= min[ 0.135 , max( 1.7256 , 0.0938 ) ]
= 0.1346 in

= max( ta, tb )
= max( 0.0705 , 0.1346 )
= 0.1346 in

----------------------------------------------------------------------

35
----------------------------------------------------------------------







36
INPUT VALUES, Nozzle Description: MH1 From : 20



2.1976 in
Material SA-106 B






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37
Reinforcement CALCULATION, Description: MH1


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (1250.00*26.5748)/(20000*1.00-0.6*1250.00)
= 1.7256 in
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*Ro)/(Sn*E+0.4*P) per Appendix 1-1 (a)(1)
= (1250.00*10.0000)/(17100*1.00+0.4*1250.00)
= 0.7102 in


= min[ 0.328 , max( 1.7256 , 0.0938 ) ]
= 0.3280 in

= max( ta, tb )
= max( 0.7102 , 0.3280 )
= 0.7102 in

----------------------------------------------------------------------


----------------------------------------------------------------------


38



= 2.597 - 0.000
= 2.597 in

= 53.150/2 + 0.000
= 26.575 in

=8*t
= 8 * 2.198
= 17.581 in

= t + 0.78 * sqrt( Rn * tn )
= 2.198 + 0.78 * sqrt( 7.403 * 2.597 )
= 5.618 in

= Lpr1 + T
= 5.906 + 2.198
= 8.103 in

= 8( t + te )
= 8( 2.198 + 0.000 )
= 17.581 in

= min[ 5.618 , 8.103 , 17.581 )
= 5.618 in

=t
= 2.198 in

= min( 10, (14.81 + 2.597 )/( sqrt((53.15 + 2.198 ) * 2.198 )) )
= 1.578
39
= t * LR * max( Lamda/4, 1 )
= 2.198 * 17.581 * max( 1.578/4, 1 )
= 38.637 in²

= tn * LH
= 2.597 * 5.618
= 14.588 in²

= 0.5 * Leg412
= 0.5 * 0.3942
= 0.078 in²

= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 38.637+1.000(14.588+0.000)+0.078+0.000+0.000
= 53.303 in²

= 1.5 * S * E
= 1.5 * 19999.998 * 1.000
= 30000.0 psi

= P * Rn( LH - t )
= 1250.000 * 7.403 ( 5.618 - 2.198 )
= 31648.5 lbf

= 1250.000 * 26.575 ( 17.581 + 2.597 )
= 670281.4 lbf

= P * Reff * Rnc
= 1250.000 * 26.575 * 7.403
= 245921.5 lbf

= 7.403 ( 5.618 - 2.198 ) + 26.575 ( 17.581 + 2.597 + 7.403 )
= 758.3 in²

= 29999.996/( 2 * 758.281/53.303 - 26.575/2.198 )
= 1833.8 psig

= S[t/Reff]
= 19999.998 [2.198/26.575 ]
= 1653.9 psig

= min( 1833.795 , 1653.926 )
= 1653.926 psig

= ( fN + fS + fY ) / AT
= ( 31648.479 + 670281 + 245921.547 )/53.303
= 17782.475 psi
40
= P * Reff / teff
= 1250.000 * 26.575/2.198
= 15115.5 psi

= max( 2 * 17782.475 - 15115.550 , 15115.550 )
= 20449.4 psi


= ( 7.403 + 2.597 )/7.403

= pi/2 * ( Rn + tn )
= pi/2 * ( 7.403 + 2.597 )
= 15.708 in

= 0.278, 0.000, 0.000, in

= min(245922*1.35,1.5*17100.0(14.588+0.000),pi/4*1250.0*7.40^2*1.35^2)
= 98174.781 lbf

= 98174.781/(15.708 (0.49*0.278 + 0.6*2.198 + 0.49*0.000 ) )
Weld Size Calculations, Description: MH1



41



2.1957 in
Material SA-106 B

Diameter 2.0000 in.





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42


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (1250.00*26.5748)/(20000*1.00-0.6*1250.00)
= 1.7256 in

= 1.000(1-exp(-1250.00/(17100.00*1.00)))
= 0.0705 in
Note:



= min[ 0.135 , max( 1.7256 , 0.0938 ) ]
= 0.1346 in

= max( ta, tb )
= max( 0.0705 , 0.1346 )
= 0.1346 in

----------------------------------------------------------------------

43
----------------------------------------------------------------------







44
INPUT VALUES, Nozzle Description: MH2 From : 40



2.2012 in
Material SA-106 B






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45
Reinforcement CALCULATION, Description: MH2


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (1250.00*26.5748)/(20000*1.00-0.6*1250.00)
= 1.7256 in
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*Ro)/(Sn*E+0.4*P) per Appendix 1-1 (a)(1)
= (1250.00*10.0000)/(17099*1.00+0.4*1250.00)
= 0.7103 in


= min[ 0.328 , max( 1.7256 , 0.0938 ) ]
= 0.3280 in

= max( ta, tb )
= max( 0.7103 , 0.3280 )
= 0.7103 in

----------------------------------------------------------------------


----------------------------------------------------------------------


46



= 2.588 - 0.000
= 2.588 in

= 53.150/2 + 0.000
= 26.575 in

=8*t
= 8 * 2.201
= 17.609 in

= t + 0.78 * sqrt( Rn * tn )
= 2.201 + 0.78 * sqrt( 7.412 * 2.588 )
= 5.617 in

= Lpr1 + T
= 5.906 + 2.201
= 8.107 in

= 8( t + te )
= 8( 2.201 + 0.000 )
= 17.609 in

= min[ 5.617 , 8.107 , 17.609 )
= 5.617 in

=t
= 2.201 in

= min( 10, (14.82 + 2.588 )/( sqrt((53.15 + 2.201 ) * 2.201 )) )
= 1.577
47
= t * LR * max( Lamda/4, 1 )
= 2.201 * 17.609 * max( 1.577/4, 1 )
= 38.762 in²

= tn * LH
= 2.588 * 5.617
= 14.539 in²

= 0.5 * Leg412
= 0.5 * 0.3942
= 0.078 in²

= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 38.762+1.000(14.539+0.000)+0.078+0.000+0.000
= 53.378 in²

= 1.5 * S * E
= 1.5 * 19999.998 * 1.000
= 30000.0 psi

= P * Rn( LH - t )
= 1250.000 * 7.412 ( 5.617 - 2.201 )
= 31651.1 lbf

= 1250.000 * 26.575 ( 17.609 + 2.588 )
= 670935.3 lbf

= P * Reff * Rnc
= 1250.000 * 26.575 * 7.412
= 246209.3 lbf

= 7.412 ( 5.617 - 2.201 ) + 26.575 ( 17.609 + 2.588 + 7.412 )
= 759.0 in²

= 29999.996/( 2 * 759.036/53.378 - 26.575/2.201 )
= 1833.0 psig

= S[t/Reff]
= 19999.998 [2.201/26.575 ]
= 1656.6 psig

= min( 1832.958 , 1656.593 )
= 1656.593 psig

= ( fN + fS + fY ) / AT
= ( 31651.115 + 670935 + 246209.266 )/53.378
= 17774.979 psi
48
= P * Reff / teff
= 1250.000 * 26.575/2.201
= 15091.2 psi

= max( 2 * 17774.979 - 15091.218 , 15091.218 )
= 20458.7 psi


= ( 7.412 + 2.588 )/7.412

= pi/2 * ( Rn + tn )
= pi/2 * ( 7.412 + 2.588 )
= 15.708 in

= 0.278, 0.000, 0.000, in

= min(246209*1.35,1.5*17099.3(14.539+0.000),pi/4*1250.0*7.41^2*1.35^2)
= 98174.781 lbf

= 98174.781/(15.708 (0.49*0.278 + 0.6*2.201 + 0.49*0.000 ) )
Weld Size Calculations, Description: MH2



49



2.2012 in
Material SA-106 B

Diameter 2.0000 in.





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50


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (1250.00*26.5748)/(20000*1.00-0.6*1250.00)
= 1.7256 in

= 1.000(1-exp(-1250.00/(17100.00*1.00)))
= 0.0705 in
Note:



= min[ 0.135 , max( 1.7256 , 0.0938 ) ]
= 0.1346 in

= max( ta, tb )
= max( 0.0705 , 0.1346 )
= 0.1346 in

----------------------------------------------------------------------

51
----------------------------------------------------------------------







52



Material [Impact Tested] SA-106 B







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53
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= (P*K1*D))/(2*Sv*E-0.2*P) per UG-37(a)(3)
= (1250.00*0.900*53.1496)/(2 *20000.00*1.00-0.2*1250.00)
= 1.5042 in

= 6.000(1-exp(-1250.00/(17100.00*1.00)))
= 0.4229 in

Weld Strength Reduction Factor [fr1]:

= min( 1, Sn/Sv )
= min( 1, 17100.0/20000.0 )
= 0.855

= min( 1, Sn/Sv )
= min( 1, 17100.0/20000.0 )
= 0.855

= min( fr2, fr4 )
= min( 0.855 , 1.000 )
= 0.855
Results of Nozzle Reinforcement Area Calculations: (in²)
AREA AVAILABLE, A1 to A5 | Design| External| Mapnc|

---------------------------------------------------------------
Area Required Ar | 12.288| NA| NA|
Area in Shell A1 | 6.781| NA| NA|
Area in Nozzle Wall A2 | 17.410| NA| NA|
Area in Inward Nozzle A3 | 0.000| NA| NA|
Area in Welds A41+A42+A43 | 0.133| NA| NA|
Area in Element A5 | 0.000| NA| NA|
TOTAL AREA AVAILABLE Atot | 24.323| NA| NA|
The Internal Pressure Case Governs the Analysis.
Nozzle Angle Used in Area Calculations 90.00 Degs.
The area available without a pad is Sufficient.
54
Area Required [A]:
= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (7.5189*1.5042*1.0+2*2.2406*1.5042*1.0*(1-0.86))
= 12.288 in²
Reinforcement Areas per Figure UG-37.1
Area Available in Shell [A1]:

= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 9.095 ( 1.00 * 2.3071 - 1.0 * 1.504 ) - 2 * 2.241
( 1.00 * 2.3071 - 1.0 * 1.5042 ) * ( 1 - 0.855 )
= 6.781 in²
Area Available in Nozzle Projecting Outward [A2]:

= ( 2 * tlnp ) * ( tn - trn ) * fr2
= ( 2 * 5.601 ) * ( 2.2406 - 0.4229 ) * 0.8550
= 17.410 in²
Area Available in Inward Weld + Outward Weld [A41 + A43]:

= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 0.3937² * 0.8550 + ( 0.0000 )² * 0.8550
= 0.133 in²


= min[ 0.328 , max( 1.6714 , 0.0938 ) ]
= 0.3280 in

= max( ta, tb )
= max( 0.4229 , 0.3280 )
= 0.4229 in
MDMT of the Nozzle Neck to Flange Weld (Impact tested) :

----------------------------------------------------------------------
Note: This Element/Detail was specified as being Impact Tested.
MDMT of Nozzle-Shell/Head Weld for the Nozzle (Impact tested) :

----------------------------------------------------------------------

55
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (A-A1+2*tn*fr1*(E1*t-tr))*Sv
= (12.2876 - 6.7805 + 2 * 2.2406 * 0.8550 *
(1.00 * 2.3071 - 1.5042 ) ) * 20000
= 171661.45 lbf
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 17.4096 + 0.0000 + 0.1325 - 0.0000 * 0.86 ) * 20000
= 350843.25 lbf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 17.4096 + 0.0000 + 0.1325 + ( 8.8392 ) ) * 20000
= 527628.06 lbf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 17.4096 + 0.0000 + 0.1325 + 0.0000 + ( 8.8392 ) ) * 20000
= 527628.06 lbf
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 12.0000 * 0.3937 * 0.49 * 17100
= 62181. lbf
Shear, Nozzle Wall [Snw]:

= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 4.8797 ) * ( 2.2406 - 0.0000 ) * 0.7 * 17100
= 411144. lbf
Tension, Shell Groove Weld [Tngw]:

= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416/2.0 ) * 12.0000 * ( 1.7953 - 0.0000 ) * 0.74 * 20000
= 500834. lbf
Strength of Failure Paths:
PATH11 = ( SONW + SNW ) = ( 62181 + 411144 ) = 473326 lbf

PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 62181 + 0 + 500834 + 0 ) = 563015 lbf
PATH33 = ( Sonw + Tngw + Sinw )
= ( 62181 + 500834 + 0 ) = 563015 lbf
Summary of Failure Path Calculations:

Path 1-1 = 473325 lbf, must exceed W = 171661 lbf or W1 = 350843 lbf


56
57



Material [Impact Tested] SA-106 B


Diameter 2.0000 in.





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58
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Note : Checking Nozzle in the Meridional direction.


= (P*D*K)/(2*Sv*E-0.2*P) Appendix 1-4(c)
= (1250.00*53.1496*1.000)/( 2*20000.00*1.00-0.2*1250.00)
= 1.6714 in

= 1.000(1-exp(-1250.00/(17100.07*1.00)))
= 0.0705 in

Note:

MDMT of the Nozzle Neck to Flange Weld (Impact tested) :

----------------------------------------------------------------------
MDMT of Nozzle-Shell/Head Weld for the Nozzle (Impact tested) :

----------------------------------------------------------------------


59

Note : Checking Nozzle in the Latitudinal direction.


= (P*D*K)/(2*Sv*E-0.2*P) Appendix 1-4(c)
= (1250.00*53.1496*1.000)/( 2*20000.00*1.00-0.2*1250.00)
= 1.6714 in

= 1.000(1-exp(-1250.00/(17100.07*1.00)))
= 0.0705 in

Note:



= min[ 0.135 , max( 1.6714 , 0.0938 ) ]
= 0.1346 in

= max( ta, tb )
= max( 0.0705 , 0.1346 )
= 0.1346 in
60




61
Nozzle Schedule:
Nominal Flange Noz. Wall Re-Pad Cut

Description Size Sch/Type O/Dia Thk ODia Thick Length
in. Cls in. in in in in
------------------------------------------------------------------------------
N11 2.000 900 WNF 2.000 0.771 - - 8.23
N1 2.000 600 WNF 2.000 0.642 - - 8.12
N2 2.000 600 WNF 2.000 0.619 - - 8.12
N4 2.000 600 WNF 2.000 0.625 - - 8.12
N5 2.000 600 WNF 2.000 0.637 - - 8.12
N10 2.000 600 WNF 2.000 0.635 - - 8.12
N7 2.000 600 WNF 2.000 0.636 - - 8.12
N3 2.000 600 WNF 2.000 0.627 - - 8.13
N8 2.000 600 WNF 2.000 0.638 - - 8.85
N6 12.000 600 WNF 12.000 2.242 - - 8.79
N9 12.000 600 WNF 12.000 2.241 - - 8.58
MH1 20.000 600 WNF 20.000 2.597 - - 10.06
MH2 20.000 600 WNF 20.000 2.588 - - 10.06
General Notes for the above table:
The Cut Length is the Outside Projection + Inside Projection + Drop +

In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
In the case of Oblique Nozzles, the Outside Diameter must

be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Nozzle Material and Weld Fillet Leg Size Details:

Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside
Nozzle Material Weld Weld Weld Weld Weld
in in in in in
------------------------------------------------------------------------------
N11 SA-106 B 1.799 0.394 - - -
N1 SA-106 B 2.198 0.394 - - -
N2 SA-106 B 2.198 0.394 - - -
N4 SA-106 B 2.198 0.394 - - -
N5 SA-106 B 2.198 0.394 - - -
N10 SA-106 B 2.198 0.394 - - -
N7 SA-106 B 2.196 0.394 - - -
N3 SA-106 B 2.201 0.394 - - -
N8 SA-106 B 1.795 0.394 - - -
N6 SA-106 B 2.198 0.394 - - -
N9 SA-106 B 1.795 0.394 - - -
MH1 SA-106 B 2.198 0.394 - - -
MH2 SA-106 B 2.201 0.394 - - -
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
Elevation/Distance Layout Projection Installed In

Nozzle From Datum Angle Outside Inside Component
in deg. in in
----------------------------------------------------------------------------
N11 0.00 5.91 0.00 Bottom Head
N1 11.811 0.00 5.91 0.00 Shell 1
62
N2 25.591 0.00 5.91 0.00 Shell 1
N4 110.236 0.00 5.91 0.00 Shell 1
N5 110.236 180.00 5.91 0.00 Shell 1
N10 98.425 270.00 5.91 0.00 Shell 1
N7 160.446 180.00 5.91 0.00 Shell 2
N3 340.577 0.00 5.91 0.00 Shell 3
N8 0.00 5.91 0.00 Top Head
N6 78.740 180.00 5.91 0.00 Shell 1
N9 0.00 5.91 0.00 Top Head
MH1 39.370 270.00 5.91 0.00 Shell 1
MH2 301.207 180.00 5.91 0.00 Shell 3
63
Nozzle Calculation Summary:
Description MAWP Ext MAPNC UG45 [tr] Weld Areas or

psig psig Path Stresses
---------------------------------------------------------------------------
N11 1655.95 ... ... OK 0.135 OK NoCalc[*]
N1 1575.74 ... ... OK 0.135 OK NoCalc[*]
N2 1575.74 ... ... OK 0.135 OK NoCalc[*]
N4 1575.74 ... ... OK 0.135 OK NoCalc[*]
N5 1575.74 ... ... OK 0.135 OK NoCalc[*]
N6 1575.74 ... ... OK 0.423 OK Passed
N10 1575.74 ... ... OK 0.135 OK NoCalc[*]
MH1 1575.74 ... ... OK 0.710 OK Passed
N7 1574.40 ... ... OK 0.135 OK NoCalc[*]
MH2 1578.16 ... ... OK 0.710 OK Passed
N3 1578.16 ... ... OK 0.135 OK NoCalc[*]
N9 1650.33 ... ... OK 0.423 OK Passed
N8 1650.33 ... ... OK 0.135 OK NoCalc[*]
N8 1650.33 ... ... OK 0.135 OK NoCalc[*]
---------------------------------------------------------------------------
Min. - Nozzles 1574.40 N7
Min. Shell&Flgs 1390.00
Computed Vessel M.A.W.P. 1390.00 psig
[*] - This was a small opening and the areas were not computed or
the MAWP of this connection could not be computed because
the longitudinal bending stress was greater than the hoop stress.
Note: MAWPs (Internal Case) shown above are at the High Point.
Check the Spatial Relationship between the Nozzles
From Node Nozzle Description Y Coordinate, Layout Angle, Dia. Limit

10 N11 0.000 0.000 6.631
20 N1 13.780 0.000 6.395
20 N2 27.559 0.000 6.395
20 N4 112.205 0.000 6.395
20 N5 112.205 180.000 6.395
20 N6 80.709 180.000 47.162
20 N10 100.394 270.000 6.395
20 MH1 41.339 270.000 55.162
30 N7 162.415 180.000 6.391
40 MH2 303.176 180.000 55.219
40 N3 342.546 0.000 6.402
90 N9 0.000 0.000 16.614
90 N8 0.000 0.000 6.614
The nozzle spacing is computed by the following:

= Sqrt( ll² + lc² ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.

No interference violations have been detected !
64

Design Condition 41C101

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Design Condition 41C101

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Design Condition

Re-Calculation based on Actual Thickness –Glycol Train#1 Contactor – (41C101)

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest) 1250.0 psig

Load Case 1 NP+EW+WI+FW+BW

Wind Design Code No Wind Loads

Seismic Design Code No Seismic

Design Nozzle for Des. Press. + St. Head Y

Material Database Year Current w/Addenda or Code Year

Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Complete Listing of Vessel Elements and Details:

Element From Node 10

Element From Node 10

Element From Node 20

Element From Node 20

Element From Node 20

Element From Node 20

Element From Node 20

Element From Node 20

Element From Node 20

Element From Node 20

Element From Node 30

Element From Node 30

Element From Node 40

Element From Node 40

Element From Node 40

Element From Node 90

Element From Node 90

Element From Node 90

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2016

| | Int. Press | Nominal | Total Corr| Element | Allowable |

Element Required Thickness and MAWP :

| | Design | M.A.W.P. | M.A.P. | Minimum | Required |

Note : The M.A.W.P is Governed by a Standard Flange !

Note : The M.A.P.(NC) is Governed by a Flange !

Internal Pressure Calculation Results :

ASME Code, Section VIII, Division 1, 2015

Elliptical Head From 10 To 20 SA-516 70 , UCS-66 Crv. D at 175 °F

Longitudinal Joint: Full Radiography per UW-11(a) Type 1

Material UNS Number: K02700

Required Thickness due to Internal Pressure [tr]:

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Maximum Allowable Pressure, New and Cold [MAPNC]:

Actual stress at given pressure and thickness, corroded [Sact]:

Straight Flange Maximum Allowable Working Pressure:

Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 17.036 %

MDMT Calculations in the Knuckle Portion:

Govrn. thk, tg = 2.315 , tr = 1.860 , c = 0.0000 in , E* = 1.00

Min Metal Temp. w/o impact per UCS-66, Curve D 2 °F

MDMT Calculations in the Head Straight Flange:

Govrn. thk, tg = 2.315 , tr = 1.927 , c = 0.0000 in , E* = 1.00

Min Metal Temp. w/o impact per UCS-66, Curve D 2 °F

Note: Post Weld Heat Treatment is required for this Element/Joint.

Cylindrical Shell From 20 To 30 SA-516 70 , UCS-66 Crv. D at 175 °F

Longitudinal Joint: Full Radiography per UW-11(a) Type 1

Material UNS Number: K02700

Required Thickness due to Internal Pressure [tr]:

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Maximum Allowable Pressure, New and Cold [MAPNC]:

Actual stress at given pressure and thickness, corroded [Sact]:

Percent Elongation per UCS-79 (50*tnom/Rf)*(1-Rf/Ro) 3.971 %

Minimum Design Metal Temperature Results:

Min Metal Temp. w/o impact per UCS-66, Curve D 0 °F

Percent Elong. per UCS-79, VIII-1-01-57 (75tnom/Rf)(1-Rf/Ro) 17.036 %

Percent Elongation per UCS-79 (50tnom/Rf)(1-Rf/Ro) 3.971 %

Percent Elongation per UCS-79 (50tnom/Rf)(1-Rf/Ro) 3.967 %

Percent Elongation per UCS-79 (50tnom/Rf)(1-Rf/Ro) 3.977 %

Percent Elong. per UCS-79, VIII-1-01-57 (75tnom/Rf)(1-Rf/Ro) 16.982 %