PIONEER CEMENT LTD

ine-1 & 2 / Department : Electrical & Instrument Root Cause Analysis Report - Period: from 20/05/2019 to 21/06

Production Loss
Unit Code From To Time Lost hr. Section Reason of Stoppage/Break Down
ton
Kiln Line-2

10:00 12:00 2:00 342 Inst Kiln feed flow gate problem.
Kiln Line-2

0:00 2:10 2:17 371 Inst Kiln feed flow gate problem.
Kiln -2, Wapda Fluctuation

Kiln Line-2 2:25 3:10 1:15 128 Inst PLC system Problem

Z1-Cement Mill-1 17:30 18:00 0:50 63 Wapda WAPDA Fluctuation

Z2-Cement Mill-2 17:30 18:00 0:50 25 Wapda WAPDA Fluctuation

Z3-Cement Mill-3 17:30 18:00 0:50 25 Wapda WAPDA Fluctuation

Z3:Cement Mill-3

Z3-Cement Mill-3 15:45 16:30 1:15 38 Electrical

Z3S01M2
Z3-Cement Mill-3 17:40 1:40 8:00 400 Electrical
2019 to 21/06/2019

Root Cause

Feed Flow Gate stuck.

Server malfunctioned because of corrupt files.

Whenever voltage fluctuation is observed on 132kV

Line. The VFDs of Cement mill fans get tripped due to
DC bus under voltage Fault.This is system generated
setting against motor protection , it can not be adjusted
.

Separator Bearing Lubrication Pump Tripped

twice.Initially it was anticipated that its jam but later
motors bearings were found faulty.