Composite Guard FP Datasheet TT R9 0214 English - Web PDF

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 Offshore platforms

 Refineries
 Chemical processing plants

 Increase safety
 Designed specifically for use with
composite repairs
 Fast Installation
 Lightweight
 Impact resistant
 Long term durability
NRI’s Composite Guard™FP system utilizes nano-technology to create an integrated fire proofing
system for application on high risk piping within fire proofing zones in refineries and on offshore  Provides instant fire protection
platforms. The Composite Guard FP System protects the composite repair under extreme fire  Does not require flame exposure to form
conditions by creating a barrier between the external flame temperature and the composite repair’s a thermal barrier like other coatings
outer substrate. The extremely low thermal conductivity of the barrier prevents the composite repair
system from reaching temperatures exceeding the maximum temperature rating, preventing VOCs: None
degradation or failure of the composite.
Color: White
Thickness: Approximately 1.2” (90 mm)
Test Method Result Hydrophobic: Yes
Compressive Strength ASTM C 165 Stress at 10% strain = 14.8 psi (102 kPa) UV Stable: Yes
Stress at 25% strain = 26.6 psi (183 kPa) Impact Resistant: Yes
Linear Shrinkage Under Soaking Heat ASTM C 356 < 1.3% @ 1200°F (650°C) Corrosion Resistant: Yes
Hot Surface Performance ASTM C 411 Passed Service Temperature:
Max: Up to 2000°F (1093°C)
Estimation of Maximum Use ASTM C 447 1200°F (650°C)
Temperature
Insulation for Use Over Austenitic ASTM C 795 Passed
Stainless Steel
Classifying the Flexibility of Mineral ASTM C 1101 Class: Resilient Flexible
Fiber Blankets
Water Vapor Sorption ASTM C 1104 2.25% (by weight)
Fungal Resistance of Insulation ASTM C 1338 Passed
Materials
Liquid Water Retention After ASTM C 1511 4% (by weight)
Submersion
Surface Burning Characteristics ASTM E 84 Flame Spread Index = 0
Smoke Developed Index = 0
Cone Calorimetry ASTM E 1354 No ignition at 50 kW/m2
Non-Combustibility ISO 1182:1190 Meets criteria outlined in ISO 1882:1990
Rapid Rise Fire Tests of Protection UL 1709 12mm → 68min 48mm → 184min
Materials for Structural Steel 30mm → 132min 66mm → 240min
NRI’s Composite Guard™ FP (CGFP) system was tested at a third party laboratory by wrapping the
system over an existing composite repair, Syntho-Glass®XT, in order to test its fire proofing and heat
resistance capabilities. CGFP was installed per specifications and then subjected to a direct, live
flame for one hour. Temperature probes were placed in four locations to measure the thermal stability
of each location. As seen in the results and graph below, the direct flame remained at an average of
1,370°F (743°C) throughout the test, while the temperature on the composite repair remained below
140°F (60°C) which is well below the temperature limit of the repair. The temperature of the fluid
being transported inside the pipe never rose above room temperature.
Based on this testing, the CGFP System can give a minimum fire rating of 2 hours under direct flame
with the average temperature stated. Further burst testing was completed on the composite repair
system after submersion in the fire and has shown no degradation effects, thereby confirming the
validity and effectiveness of the Composite Guard FP. This system can give a very high degree of
confidence in the safety of the repair system even in the event of a fire in the facility.
Probe Location Min Temp Max Temp Delta
Direct Flame 78°F (25°C) 1596°F (869°C) 1518°F (825°C)
Syntho-Glass XT Substrate 80°F (26°C) 130°F (54°C) 49°F (9°C)
Syntho-SubseaTM LV 81°F (27°C) 90°F (32°C) 9°F (12°C)
Fluid 76°F (24°C) 85°F (29°C) 9°F (12°C)

© Neptune Research Inc. (NRI) NRI® and Syntho-Glass® XT are registered trademarks while Syntho-Subsea™LV and Composite
Guard™FP are trademarks of NRI. NRI utilizes a process of continuous product improvement for all of our products. While we do strictly
adhere to our products’ specifications, we routinely implement product improvements. Therefore, please contact your local NRI
distributor or office for the most current product specifications. NRI warrants the quality of this product when used according to
directions. Composite Guard™FP is NOT an approved coating system. Failing to coat per standard procedures can lead to atmospheric
corrosion damage. Apply protective coatings per company standards. User shall determine suitability of product for use and assumes
all risk. The seller will not accept liability for more than product replacement. CGFP DS 0214

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